Table of Contents
Related Manuals for Toro 03691
Summary of Contents for Toro 03691
- Page 1 Form No. 3367-793 Rev A Reelmaster ® 5610 Traction Unit Model No. 03691—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial numbers are on a plate mounted on the left side of the frame under the foot rest. -
Page 3: Table Of Contents
Draining the Fuel Tank........42 Safe Operating Practices ........4 Checking the Fuel Lines and Connections ... 42 Toro Riding Mower Safety ........6 Servicing the Water Separator ......42 Sound Power Level..........7 Fuel Pick-up Tube Screen ........42 Sound Pressure Level ........... -
Page 4: Safety
Safety ◊ lack of awareness of the effect of ground conditions, especially slopes; This machine meets or exceeds CEN standard ◊ incorrect hitching and load distribution. EN 836:1997, ISO standard 5395:1990, and ANSI • The owner/user can prevent and is responsible for B71.4-2004 specifications in effect at time of accidents or injuries occurring to himself or herself, production, when equipped with rear weight. -
Page 5: Maintenance And Storage
• Remember there is no such thing as a safe slope. and make repairs before restarting and operating Travel on grass slopes requires particular care. To the equipment. guard against overturning: • Reduce the throttle setting during engine run-out – do not stop or start suddenly when going up or and, if the engine is provided with a shut-off valve, downhill;... -
Page 6: Toro Riding Mower Safety
The following list contains safety information specific operation, combined with terrain angles, ricochets, to Toro products or other safety information that you or improperly positioned guards can lead to thrown must know that is not included in the CEN, ISO, or object injuries. -
Page 7: Sound Power Level
Vibration Level • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed Hand-Arm with a tachometer. Maximum governed engine speed should be 3200 RPM. Measured vibration level for right hand = .84 m/s • If major repairs are ever needed or if assistance is Measured vibration level for left hand = .77 m/s... - Page 8 106-6754 110-8924 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement 1. Warning—read the Operator’s Manual and receive training. hazard, belt—stay away from moving parts. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3.
- Page 9 110-8921 1. Traction unit speed 2. Slow 3. Fast 110-9642 1. Stored energy hazard—read the Operator’s Manual. 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. 117–0170 1.
- Page 10 114–8891 1. Front reels circuit controls 3. Mow and backlap 5. Height-of-cut 2. Rear reels circuit controls 4. Read the Operator’s Manual. 6. Traction unit speed 117-0168 1. Read the Operator’s Manual.
- Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
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Page 12: Setup
No parts required Adjust the turf compensation spring. Rear weights (size varies with Install rear weights (order from your Varies configuration). Toro Distributor). Hood latch assembly Install the CE Hood Latch Washer Cutting unit kickstand Install the Cutting Unit Kickstand. -
Page 13: Adjusting The Control Arm Position
1. Loosen the 2 bolts securing the control arm to the retaining bracket (Figure 3). Adjusting the Step Height No Parts Required Procedure The height of the steps can be adjusted for the operators comfort. 1. Remove the 2 bolts and nuts securing the step brackets to the traction unit frame (Figure 2) Figure 3 1. - Page 14 Figure 6 1. Opposite carrier frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 6). Also, on the #4 (left front) cutting unit, mount the left hand hose guide to the front of the cutting unit tabs when reinstalling the rod bracket (Figure 8).
- Page 15 Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket. Otherwise, the hairpin cotter must be installed in the hole in the end of the rod. 6.
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Page 16: Adjusting The Turf Compensation Spring
Figure 14 1. Turf compensation spring 3. Spring rod 2. Hair pin cotter 4. Hex nuts Figure 13 2. Tighten the hex nuts on the front end of the spring 1. Reel drive motor 2. Mounting bolts rod until the compressed length of the spring is 6.25 inches (15.9 cm) (Figure 14). -
Page 17: Installing Rear Weights
Standards when equipped with rear weights and/or 90 lb of calcium chloride ballast is added to rear wheels. Use the following chart to determine the combinations of weights required for your configuration. Order parts from your local Authorized Toro Distributor. Weight P/N 110-8985-03... -
Page 18: Installing The Ce Hood Latch
• Remove the 3 bolts, washers, and spacers securing the traction manifold to the bottom of the rear bumper (Figure 15a). • Position the appropriate amount of weight on the top and/or bottom of the rear bumper. • Mount the weight(s) and the traction manifold to the bumper with the 3 bolts, washers and spacers previously removed (Figure 15b). -
Page 19: Using The Gauge Bar
Using the Gauge Bar Parts needed for this procedure: Gauge bar Procedure Use the gauge bar to adjust the cutting unit. Refer to the Cutting Unit Operator’s Manual for the adjustment procedures (Figure 20). Figure 18 1. Cutting unit kickstand Secure the kickstand to the chain bracket with the snapper pin (Figure 19). -
Page 20: Traction Pedal
Traction Pedal Product Overview The traction pedal (Figure 23) controls the forward and reverse operation. Press the top of the pedal to move forward and the bottom to move rearward. Ground speed depends on how far you press the pedal. For no load, maximum ground speed, fully press the pedal while the throttle is in the Fast position. -
Page 21: Throttle Control
Tilt Steering Pedal Engine Coolant Temperature Gauge To tilt the steering wheel towards you, press the foot During normal operating conditions the gauge pedal (Figure 23) down, and pull the steering tower (Figure 24) should be in the green range. Check the toward you to the most comfortable position and then cooling system if the gauge goes to the yellow or red release the pedal. -
Page 22: Hour Meter
Figure 25 Figure 27 1. Backlap levers 2. Reel speed controls 1. Hydraulic filter restriction indicator Hour Meter Fuel Gauge The hour meter (Figure 26) shows the total hours that The fuel gauge (Figure 28) shows the amount of fuel the machine has been operated. -
Page 23: Specifications
(Figure 30). enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 30 1. Power point... -
Page 24: Operation
• Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 25: Checking The Cooling System
gauge. Engine failure may occur as a result of 2. If the coolant level is low, remove the expansion over filling or under filling the engine oil. tank cap and replenish the system. Do not overfill. 6. Install the oil fill cap and close the hood. 3. -
Page 26: Checking The Hydraulic Fluid
Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro • When practical, remove equipment from the distributor for part numbers.) truck or trailer and refuel the equipment with its wheels on the ground. - Page 27 Important: Mobil EAL EnviroSyn 46H is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for...
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Page 28: Checking The Reel To Bedknife Contact
Bleeding the Fuel System You must bleed the fuel system before starting the engine if any of the following situations have occurred: • Initial start up of a new machine. • Engine has ceased running due to lack of fuel. •... -
Page 29: Starting And Stopping The Engine
3. After preheating the glow plugs, turn key to the Start position. Crank the engine for no longer than 15 seconds. Release the key when the engine starts. If additional preheating is required, turn key to the Off position and then to the On/Preheat position. Repeat this process as required. -
Page 30: Adjusting The Lift Arm Counterbalance
Note: The reel speed can be increased or decreased to compensate for turf conditions. Figure 39 1. Front reels circuit controls 3. Reel—mow and backlap 5. Reel—height of cut 2. Rear reels circuit controls 4. Read the Operator’s Manual. 6. Machine speed Adjusting the Lift Arm Counterbalance You can adjust the counterbalance on the rear... -
Page 31: Adjusting The Lift Arm Turn Around Position
Adjusting the Lift Arm Turn Around Position 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brakes, and remove the key from ignition switch. 2. The lift arm switch is located underneath the hydraulic tank behind the front right lift arm (Figure 41). -
Page 32: Tie Downs
Tie Downs is functioning correctly and the key switch is moved to the On position, the controller diagnostic light will turn • Front—the hole in the rectangular pad, under the ON for 3 seconds and turn OFF to indicate the light axle tube, inside each front tire (Figure 44). -
Page 33: Diagnostic Ace Display
Diagnostic Ace Display The machine is equipped with an electronic controller which controls most machine functions. The controller determines what function is required for various input switches (i.e. seat switch, key switch, etc.) and turns on the outputs to actuate solenoids or relays for the requested machine function. -
Page 34: Hydraulic Valve Solenoid Functions
Replace any defective switches and repair correctly illuminated, this indicates an ECM problem. any defective wiring. If this occurs, contact your Toro Distributor for assistance. Note: The Diagnostic ACE also has the ability to detect which output solenoids or relays are turned Important: The Diagnostic ACE display must on. - Page 35 Warning System If a warning light comes on during operation, stop the machine immediately and correct the problem before continuing operation. Serious damage could occur if you operate the machine with a malfunction. Mowing Start the engine and move the throttle to the Fast position.
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Page 36: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 70 to 90 ft-lb (94 to 122 N⋅m). After the first hour •... -
Page 37: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. -
Page 38: Service Interval Chart
Service Interval Chart Figure 49 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions,... - Page 39 • Lift arm pivots (1 each) (Figure 51) • Axle steering pivot (1) (Figure 55) • Cutting unit carrier frame and pivot (2 each) (Figure 52) Figure 55 • Steering cylinder ball joints (2) (Figure 56) Figure 52 • Lift arm pivot shaft (1 each) (Figure 53) Figure 56 Figure 53 •...
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Page 40: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 58) requires it. -
Page 41: Adjusting The Throttle
3. Hold the injection pump lever arm against the high idle stop (Figure 62). 4. While pulling the throttle cable, to remove any slack, tighten the throttle cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection pump lever arm. 5. -
Page 42: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 63 an open area, when the engine is off and is cold. -
Page 43: Electrical System Maintenance
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery Service Interval: Every 50 hours Figure 64 Every 50 hours... -
Page 44: Fuses
Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 65) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 45: Adjusting The Rear Wheel Toe-In
Cooling System 6. Stop the engine. Remove the jack stands and lower the machine to the shop floor. Maintenance 7. Test drive the machine to make sure it does not creep. Removing Debris from the Adjusting the Rear Wheel Cooling System Toe-in Service Interval: Before each use or daily 1. -
Page 46: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 1 inch of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance. Note: Use the wheel motor backlash to rock the drums back and forth to ensure that the drums are free prior to and after adjustment. -
Page 47: Belt Maintenance
Belt Maintenance Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. Tensioning the Alternator Belt Service Interval: After the first 8 hours Every 100 hours 1. Open the hood. 2. -
Page 48: Hydraulic System Maintenance
Red zone, change the hydraulic filters. Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. -
Page 49: Checking The Hydraulic Lines And Hoses
Use the hydraulic system test ports to test the pressure 5. Ensure that the filter mounting area is clean. in the hydraulic circuits. Contact your local Toro distributor for assistance. 6. Install the filter by hand until the gasket contacts the... -
Page 50: Cutting Unit System Maintenance
Cutting Unit System Maintenance Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot Figure 80 while the engine is running. -
Page 51: Storage
C. Coat the cable terminals and battery posts with 11. Repeat the procedure for all cutting units you want Grafo 112X skin-over grease (Toro Part No. to backlap. 505-47) or petroleum jelly to prevent corrosion. -
Page 52: Schematics
Schematics Hydraulic Schematic (Rev. A) - Page 53 Electrical Schematic (Rev. -)
- Page 54 Notes:...
- Page 55 Notes:...
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Page 56: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.