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ABB PST30 Installation And Commissioning Manual
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ABB PST30 Installation And Commissioning Manual

Softstarters
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See also: Installation and Maintenance Manual , Manual
Softstarters
Type PST30...PSTB1050
Installation and Commissioning Manual
Manual 1SFC132003M0201 June 2007

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Summary of Contents for ABB PST30

  • Page 1 Softstarters Type PST30...PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007...
  • Page 2 This manual belongs to:...
  • Page 3 Softstarters Type PST30...PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007...
  • Page 5 Installation and Commissioning Manual PST30...PSTB1050 General This is the Installation and commissioning manual for Softstarters PST30...PSTB1050 based on software version CU 05.02.xx (see STATUS INFORMATION menu) Document number: 1SFC132003M0201 Edition: 04 Revision: 03 Issue date: 2007-06-29 Data subject to change without notice.
  • Page 6 Safety This chapter describes warning and information signs used in this manual, which the user should pay attention to. The softstarter shall be installed by authorized personnel only. This manual is a part of the softstarter and should always be accessible to personnel working with this product.

  • Page 7: Table Of Contents

    Chapter Page Introduction Quickstart Description Mounting Connection Human-Machine Interface (HMI) Settings and configuration Fieldbus communication (option) Maintenance 10 Functions 11 Trouble shooting 12 Diagrams 13 Index Customer feedback report 1SFC132003M0201...
  • Page 8 Chapter Notes ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................1SFC132003M0201...
  • Page 9 Introduction Chapter 1 Introduction About the complete set of documentation for a softstarter........ 11 About the installation and commissioning manual ..........11 Intended audience ..................11 General ....................11 Requirements ..................12 Chapters included ..................12 Revision notes ..................... 12 Acronyms and abbreviations................

  • Page 10: Introduction

    Introduction 1SFC132003M0201...

  • Page 11: About The Complete Set Of Documentation For A Softstarter

    Chapter 1 Introduction Chapter 1 Introduction About the complete set of documentation for a softstarter For the softstarter, the following documents are available: PST30...PSTB1050 Softstarters Installation and Commissioning Manual Document ID: 1SFC132003M0201 1SFC132003M2001 (Chinese) 1SFC132003M3101 (Dutch) 1SFC132003M1801 (Finnish) 1SFC132003M0301 (French)

  • Page 12: Requirements

    • Diagrams contain a number of electrical diagrams for the softstarter itself, and also some typical application dia- grams. 1:2.3 Revision notes Please check home page www.abb.com/lowvoltage for latest information on revisions. 1SFC132003M0201...

  • Page 13: Acronyms And Abbreviations

    Chapter 1 Introduction 1:2.4 Acronyms and abbreviations The following acronyms and abbreviations are used in this manual. Acronym/ Description abbreviation By-pass Direct-on-line Fieldbus Fieldbusplug Human-Machine Interface Information Technology Liquid Crystal Display Light Emitting Diode Printed Circuit Board Programmable Logic Controller Positive Temperature Coefficient Short Circuit Silicon Controlled Rectifier...
  • Page 14 Chapter 1 Introduction 1SFC132003M0201...
  • Page 15 Quickstart Chapter 2 Quickstart Connection ......................17 Configuration..................... 18 Start of the motor ....................18 1SFC132003M0201...

  • Page 16: Quickstart

    Quickstart 1SFC132003M0201...
  • Page 17 Chapter 2 Quickstart Chapter 2 Quickstart This chapter is a short guide to how to connect, do the configuration and start the softstarter in the easiest way. Power on Fault Protection U= 0% I=0.0A Menu Warning! Mounting, electrical connection and settings of the softstarter shall be made in accordance with existing laws and regulations and be performed by authorized personnel.
  • Page 18 Figure 10. OL Class Store 8. If an external by-pass contactor is used set Ext ByPass to Yes using the navigation keys. (PST30...300 only). Figure 9: OL Class Figure 11. OL Class 9. Press Store and Next to continue or Back to return to pre-...
  • Page 19 Description Chapter 3 Description Overview ......................21 Functions ......................22 Markings and connections ................24 Type designation....................25 IT............................ 25 Industrial Environmental influence..................26 Specifications ....................26 Technical data....................27 General ......................27 Semi-conductor fuses .................. 27 Softstarter types................... 28 Weights ......................

  • Page 20: Description

    Description 1SFC132003M0201...

  • Page 21: Overview

    Chapter 3 Description Chapter 3 Description This chapter describes the softstarter in general, specifications as well as available accessories and spare parts. Overview The PST softstarter is a microprocessor-based softstarter designed with the latest technology for soft start and soft stop of squirrel cage motors.

  • Page 22: Functions

    Chapter 3 Description Functions The PST softstarter has several integrated protection and warning functions. Almost any type of fault can also be detected and displayed. All available protections, warnings, and fault indications are listed below. Start/Stop functions • Start ramp •...
  • Page 23 Chapter 3 Description Fault Supervision functions • Phase loss • Fieldbus communication • Frequency out of range • Heat sink over-temperature • Thyristor short circuit • By-pass doesn’t open • By-pass doesn’t close • Connection fault • Non conducting thyristor •...

  • Page 24: Markings And Connections

    Chapter 3 Description Markings and connections Line side connection By-pass connection (PST30...300 only) Terminal marking of Supply voltage U control circuits 13 14 15 16 17 18 24 V 100-250V Stop Start 50/60 Hz Green Yellow Symbol for Display Torque control...

  • Page 25: Type Designation

    At the product level, ABB's Industrial IT enabled symbol ensures that all the products can intercorporate perfectly. All product information pertaining to these products is available in electronic format, based on Aspect Object technology.

  • Page 26: Environmental Influence

    Further information regarding used material and recycling of the product can be found at: www.abb.com/lowvoltage Specifications Degree of protection IP 10 for PST30...72 (Main circuit) IP 00 for PST85...1050 ± ° Operating position Vertical at °...

  • Page 27: Technical Data

    Service factor 115% (100% for PSTB1050) Communication protocols AS-Interface / DeviceNet / Profibus DP / Modbus 3:8.2 Semi-conductor fuses Softstarter type, 600 V Bussmann fuses Holders and 690 V Type PST30 170M1366 170H1007 PST37 170M1368 170H1007 PST44 170M1369 170H1007 PST50 170M1369...

  • Page 28: Softstarter Types

    170M6018 170H3004 PSTB1050 xxx-600-70 1800 170M6020 170H3004 PSTB1050 xxx-690-70 1600 170M6019 170H3004 3:8.3 Softstarter types Type PST30 PST37 PST44 PST50 Connection type Line Delta Line Delta Line Delta Line Delta Rated current I Motor size 380 - 415V (kW) 18.5...
  • Page 29 Chapter 3 Description Type PST142 PST175 PST210 PST250 Connection type Line Delta Line Delta Line Delta Line Delta Rated current I Motor size 380 - 415V (kW) Motor size 480V (hp) Motor size 600V (hp) AC-3 rating built in by-pass 400V (A) Power loss at rated current (W) Power supply requirements (VA) Type...

  • Page 30: Weights

    Chapter 3 Description 3:8.4 Weights Type Weight in kg Weight in lbs PST30...50 10.6 PST60...72 11.0 PST85 11.2 24.7 PST105...142 13.0 28.7 PST175...210 21.5 47.4 PST250...300 23.0 50.7 PST370...470 31.0 68.3 PSTB570 52.0 114.6 PSTB720 55.0 121.3 PSTB840...1050 60.0 132.3 3:8.5 UL information...

  • Page 31: Dimensions

    Chapter 3 Description 3:8.6 Dimensions PST30...72 Figure 2: Dimensions PST30...72 (mm) (1 mm = 0.0394 in) PST85...142 Figure 3: Dimensions PST85...142 (mm) (1 mm = 0.0394 in) 1SFC132003M0201...
  • Page 32 Chapter 3 Description PST85...142 with marine pack 46,5 46,5 Figure 4: Dimensions PST85..142 with marine kit (mm) (1 mm = 0.0394 in) PST175...300 Figure 5: Dimensions PST175..300 (mm) (1 mm = 0.0394 in) 1SFC132003M0201...
  • Page 33 Chapter 3 Description PSTB370...470 Figure 6: Dimensions PSTB370...470 (mm) (1 mm = 0.0394 in) PSTB570...1050 Figure 7: Dimensions PSTB570...1050 (mm) (1 mm = 0.0394 in) 1SFC132003M0201...
  • Page 34 Chapter 3 Description 1SFC132003M0201...
  • Page 35 Mounting Chapter 4 Mounting Receiving, unpacking and checking..............37 Intermediate storage ..................37 Mounting ......................37 Handling when mounting ................37 Requirements....................38 Minimum distance to wall/front..............38 Minimum enclosure sizes................39 Addings for marine applications..............39 1SFC132003M0201...

  • Page 36: Mounting

    Mounting 1SFC132003M0201...
  • Page 37 Mounting 4:2.1 Handling when mounting The softstarter is available in five physical sizes. The models PST30 to PST300 can be taken out of the packages and be mounted without lifting equipment. For mounting of models PSTB370 to PSTB1050, lifting equipment is recommended due to the weight.
  • Page 38 Follow the minimum distances to wall/front, figure 2 and the table below. The values are minimum distances. Softstarter type A (mm) B (mm) C (mm) Figure 2: Airways PST30...72 PST85...300 PST175...300 PSTB370...470 PSTB570...1050 (1mm = 0.0394 in) Figure 2: Minimum distances, wall/front 1SFC132003M0201...
  • Page 39 4:2.4 Minimum enclosure sizes In applications where the softstarter is installed in an enclosure, the following minimum enclosure sizes and fan capacities are recommended. Minimum enclosure dimensions Softstarter type Fan capacity PST30...72 42 m PST85...142 95 m PST175...300 210 m PSTB370...470 210 m PSTB570...1050...
  • Page 40 Chapter 4 Mounting 1SFC132003M0201...
  • Page 41 Connection Chapter 5 Connection General ......................43 Electrical connection ..................43 Main circuit....................43 External By-Pass contactor..............45 Protective earthing .................. 45 Supply voltage and control circuit ..............47 Supply voltage, terminals 1 and 2............47 Earthing, terminal 3................. 47 Start and Stop, terminals 4, 5, 8, 9, 10, 11 ..........

  • Page 42: Connection

    Connection 1SFC132003M0201...

  • Page 43: General

    For quickly minimized connection, see Chapter 2 “Quickstart” Electrical connection 5:2.1 Main circuit Softstarters PST30...PSTB1050 can be connected both “In Line”, see Figure 1, and “Inside Delta”, see Figure 2. PST30... PST30... PSTB1050...
  • Page 44 Chapter 5 Connection When used for marine applications, please use standard installation cables with concentric conductors for earth. This earth conductor shall be 360 degree connected to earth in the cable glands or in the near of the gland. Warning! Capacitors for power factor compensation are not allowed in between the softstarter and the motor, since this can cause current peaks which can burn the thyristors in the...

  • Page 45: External By-Pass Contactor

    5:2.1.1 External By-Pass contactor An external by-pass contactor can be used for softstarters size PST30...300 (built in for size PSTB370...1050). Connect the contactor to terminals B1, B2, and B3 on the line side and terminals 2T1, 4T2, and 6T3 on the motor side.
  • Page 46 Chapter 5 Connection PST 30...72 4 mm 1 x 6 ..70 mm 2 x 6 ..35 mm AWG 1...8 1 x 6 ..70 mm 2 x 6 ..35 mm 6 Nm - 53 lb.in PST 85...142 Max.

  • Page 47: Supply Voltage And Control Circuit

    Chapter 5 Connection 5:2.2 Supply voltage and control circuit When used for marine applications, and if feeding from the outside of the enclosure, then please use a standard cable for feeding the supply voltage and for the control circuit, with an auxiliary bare conductor (earth conductor) and make a 360 degree connection to earth in the glands, or close to the glands.

  • Page 48: Start And Stop, Terminals 4, 5, 8, 9, 10, 11

    Chapter 5 Connection 5:2.2.3 Start and Stop, terminals 4, 5, 8, 9, 10, 11 Internal control voltage The softstarter has a built-in holding circuit which does not require any external power source for start and stop, see Figure 11. A conventional circuit with auxiliary relay is also possible, see Figure 12.
  • Page 49 Chapter 5 Connection External control voltage The softstarter can, if required, also be used with an external 24 V DC source from a PLC or similar. Connect the cables according to Figure 14 or Figure 15 depending on which type of control method is used. Warning! Terminal 4, 5, 6, 7, 8, 9, 10, and 11 should be connected 24V DC only...

  • Page 50: Programmable Inputs, Terminals 6 And 7

    Chapter 5 Connection 5:2.2.4 Programmable inputs, terminals 6 and 7 The softstarter has two programmable inputs. In0, default reset event. In1, default reset event. See Chapter 7 “Settings and configuration” for programming. 1. Connect the cables according to Figure 18 or Figure 19 depending on whether internal or external source is used.
  • Page 51 Chapter 5 Connection Programmable inputs (Sequence start) When sequence start is going to be used, the wiring should be according to Figure 21 or Figure 22. The start command (terminal 5, 6, and 7) must be maintained during the complete start sequence and run otherwise a direct stop will be performed.

  • Page 52: Programmable Output Relay K4, Terminals 12, 13 And 14

    Chapter 5 Connection 5:2.2.5 Programmable output relay K4, terminals 12, 13, and 14 The output relay gives signal depending on the selected function. Default: Run See Chapter 7 “Settings and configuration” for programming. 1. Connect the cables to terminal 12, 13, and 14. Figure 24: Terminals 12, 13, 14 5:2.2.6 Programmable output relay K5, terminals 15, 16, and 17...

  • Page 53: Programmable Output Relay K6, Terminals 18, 19 And 20

    Chapter 5 Connection 5:2.2.7 Programmable output relay K6, terminals 18, 19, and 20 The output relay gives signal depending on the selected function. Default: Event See Chapter 7 “Settings and configuration” for programming. 1. Connect the cables to terminal 18, 19, and 20. Figure 27: Terminals 18, 19, 20 5:2.2.8 PTC input If the motor is protected by PTC elements, the cables shall...

  • Page 54: Analog Output

    Chapter 5 Connection 5:2.2.9 Analog output If the analog output is used, the cables shall be connected to terminals 23 and 24, see Figure 30. See Chapter 7 “Settings and configuration” for programming. 8 9 4 I E C 0 0 7 9 4 7 : 1 0 - 4 -...
  • Page 55 Chapter 5 Connection 100-250V 50/60 Hz Figure 32: Connection when the contactor Figure 33: Connection when the by-pass is operated from the keypad contactor is operated separately (factory wiring) (emergency DOL) 3,5x0,6 0,14 ... 2,5 mm 1......20 AWG 12 ...

  • Page 56: Connection Of Communication Devices (Optional)

    Chapter 5 Connection Connection of communication devices (optional) 5:3.1 Fieldbus communication The fieldbus communication plug shall be connected to the communication interface on the front of the PST, see Figure Make sure that the plug is in correct position and tighten the screw with 0.8 Nm (7.1 lb in) and additional 1/4 turn.

  • Page 57: External Keypad

    Chapter 5 Connection 5:3.2 External keypad An external keypad for door mounting can be connected to the softstarter. A 3-meter cable including both the serial communication and the power supply to the keypad makes the connection. The cable shall be connected to the external keypad connection at the bottom of the softstarter.

  • Page 58: Transferring Of Parameters

    Chapter 5 Connection 5:3.3 Transferring of parameters To transfer(copy) parameters from one softstarter to another, connect the keypad to the chosen softstarter and follow the sequence below. 5:3.3.1 Uploading of parameters Enter the menu Transfer par. Select To Keypad and confirm by pressing Select.

  • Page 59: Technical Data

    C (-13 F to 158 ° ° ° ° Operation: 0 C to +50 C (32 F to 122 Degree of protection IP66 UL approval Type 1 Type 4X Indoor Type 12 Marine approvals Contact your ABB sales office 1SFC132003M0201...
  • Page 60 Chapter 5 Connection 1SFC132003M0201...
  • Page 61 Human-Machine Interface (HMI) Chapter 6 Human-Machine Interface (HMI) Overview ......................63 Application ....................63 Design......................64 Password ..................... 66 Setting password ..................66 Wrong password ..................66 Locking/unlocking the keypad..............67 Menu tree ......................68 Overview ...................... 68 Top level ...................... 69 Settings menu ....................

  • Page 62: Human-Machine Interface (Hmi)

    Human-Machine Interface (HMI) 1SFC132003M0201...

  • Page 63: Overview

    Chapter 6 Human-Machine Interface (HMI) Chapter 6 Human-Machine Interface (HMI) This chapter describes how the human-machine interface (keypad and display) works. Overview 6:1.1 Application The Human-Machine Interface is used for several purposes such as programming the softstarter, i.e. setting up inputs and outputs, protection functions, warning levels, fieldbus communication etc.

  • Page 64: Design

    Chapter 6 Human-Machine Interface (HMI) 6:1.2 Design The HMI consists of: • Status indication LED indicators • LCD display • Selection and Navigation keys Power on Fault Protection I=0.0A The LED indicators work as follows: Menu Color Description Power on Green Supply voltage connected.

  • Page 65: Application

    Chapter 6 Human-Machine Interface (HMI) The functionality of the keypad is illustrated by the following example: Changing the Rated motor current (Setting I 1. You will find the setting as well as a short explanation and the path to it in Chapter 10 “Functions” . Path in menu: Menu/SETTINGS/Functional Settings/ Start/Stop /Setting Ie...

  • Page 66: Password

    Figure 14: Wrong password If you are unable to unlock the keypad, note the support code and contact your local ABB sales office. Support code Next Figure 15: Support code...

  • Page 67: Locking/Unlocking The Keypad

    Chapter 6 Human-Machine Interface (HMI) 6:1.4 Locking/unlocking the keypad 1. Press the upper navigation key twice to enter the param- eter Keypad is, figure 16. 2. The keypad is unlocked if the display is indicating Active Keypad is Active in the upper right corner. Lock Back 3.

  • Page 68: Menu Tree

    Chapter 6 Human-Machine Interface (HMI) Menu tree 6:2.1 Overview The menu tree includes menus for • Settings • Local Control • Event Log • Status information • Reset events Settings Top Level Application setting Basic settings Start/Stop Functional settings Torque control Presentation settings Protections Service settings...

  • Page 69: Top Level

    Chapter 6 Human-Machine Interface (HMI) 6:2.2 Top level Top level Top Level contains general softstarter information, and the Settings menus can be reached from here. The selections are presented one by one on the top row. Use navigation keys to present all selections. Press Select to enter a function.

  • Page 70: Local Control Menu

    Chapter 6 Human-Machine Interface (HMI) 6:2.4 Local Control menu The Local Control menu is used to start or stop the motor from the keypad. When a type of local control is selected the Top level softstarter can only be controlled by the keypad. Settings The softstarter operation state (stopped/running) remains when selecting local control until it is changed there.

  • Page 71: Jog

    Chapter 6 Human-Machine Interface (HMI) 6:2.4.2 Jog Top level Settings Enter the Jog menu, figure 23. Select Jog. The motor will start and accelerate to rated speed according to the set parameters as long as the Jog command is activated. Start/Stop Local Control The motor stops immediately as soon as the command is...

  • Page 72: Event Log Menu

    Chapter 6 Human-Machine Interface (HMI) 6:2.5 Event Log menu Top level Settings The Event Log menu is used to check the event log in the softstarter. When entering this menu the 21 latest events in the log are presented, in chronological order with the latest Local Control event as No.

  • Page 73: Reset Events Menu

    Chapter 6 Human-Machine Interface (HMI) 6:2.7 Reset Events menu Top level Settings The Reset Events menu is entered automatically when a fault has occurred or a protection is activated. It can also be entered via the main menu. Local Control Use navigation keys to view if there are several events to reset.
  • Page 74 Chapter 6 Human-Machine Interface (HMI) 1SFC132003M0201...
  • Page 75 Setting and configuration Chapter 7 Settings and configuration Settings ......................77 Overview of all accessible settings (different menus) ........78 Parameter list....................81 Description of menus ..................85 Top level ...................... 85 Application Setting ..................87 Basic Settings ....................90 Functional Settings ..................

  • Page 76: Settings And Configuration

    Setting and configuration 1SFC132003M0201...

  • Page 77: Settings

    Chapter 7 Settings and configuration Chapter 7 Settings and configuration Settings Settings can be done in three different ways: • Keypad • Fieldbus communication • External keypad (option) With the keypad, settings can be done as individual parameter setting or selection of predefined parameters for different applications.

  • Page 78: Overview Of All Accessible Settings (Different Menus)

    Chapter 7 Settings and configuration 7:1.1 Overview of all accessible settings (different menus) Setting/parameter Application Basic Functional Presentation Reset all level Setting Settings Settings Settings Settings Settings Password Keypad lock/unlock Reset to factory default setting Application type Setting current Overload protection class External by-pass Start mode Tune Set...
  • Page 79 Chapter 7 Settings and configuration Setting/parameter Application Basic Functional Presentation Reset all level Setting Settings Settings Settings Settings Settings Low current warning Low current warning level Overload warning Overload warning level Thyristor (SCR) overload warning Phase loss fault, type of operation Fieldbus fault, type of operation Frequency fault, type of operation Heat sink over-temperature fault,...
  • Page 80 Chapter 7 Settings and configuration Setting/parameter Application Basic Functional Presentation Reset all level Setting Settings Settings Settings Settings Settings Dual current limit time Dual current limit level 1SFC132003M0201...

  • Page 81: Parameter List

    Chapter 7 Settings and configuration 7:1.2 Parameter list Param. Description Display text Setting range Default Actual number value setting Setting current Setting Ie 9.0...1207A Individual Start ramp Start Ramp 1...30s, 1...120s Stop ramp Stop Ramp 0...30s, 0...120s Initial voltage Init Volt 30...70% End voltage End volt...
  • Page 82 Chapter 7 Settings and configuration Param. Description Display text Setting range Default Actual number value setting Function of programmable input In1 None, Reset, Enable Reset Jog, DOL, Start 3, FB- Function of programmable output relay K4 Relay K4 Run, TOR, Event Function of programmable output relay K5 Relay K5 Run, TOR, Event...
  • Page 83 Chapter 7 Settings and configuration Param. Description Display text Setting range Default Actual number value setting 58(4) Locked rotor event of relay V7 V7 Lock Rot Yes, No 58(5) Underload event of relay V7 V7 Underload Yes, No 58(6) Phase imbalance event of relay V7 V7 Phase Imb Yes, No 58(7)
  • Page 84 Chapter 7 Settings and configuration Param. Description Display text Setting range Default Actual number value setting Analog output, voltage range max U Range Max 10...1000V 600V Analog output, active power range max kW kW Range Max 1...3000kW PST(B) size dependent Analog output, active power range max hp hp Range Max 1...4000hp...

  • Page 85: Description Of Menus

    Chapter 7 Settings and configuration 7:2 Description of menus U= 0% I=0.0A Menu For detailed description of each function, see Chapter 10 “Functions” . Change Password Select Back Back 7:2.1 Top level This level contains information about output voltage and Keypad is Active Motor Temp.
  • Page 86 Chapter 7 Settings and configuration Start mode The start mode of the motor is displayed. The possible Start Mode Volt options are: Back • Volt Figure 6: Start mode • Torque Stop mode The stop mode of the motor is displayed. The possible Stop Mode Torque options are:...

  • Page 87: Application Setting

    Chapter 7 Settings and configuration 7:2.2 Application Setting Top level Application The Application setting menu consists of predefined Settings Setting parameters for the selected application and should be used if an easy and quick set-up is required. Only a few parameters Basic Settings have to be set before start of the motor is possible.
  • Page 88 Chapter 7 Settings and configuration Setting I Setting Ie 100A Set the current that the softstarter will be exposed to i.e. Store rated motor current if the unit is connected In Line. Figure 16: Setting Ie menu For units connected Inside Delta the Setting I must be set according to the current in the delta circuit = 58% ( ⁄...
  • Page 89 Chapter 7 Settings and configuration Tuning parameters Nine parameters can be tuned individually if a more specific adjustment is required. Each parameter is described in Chapter 10 “Functions” . • Start mode • Stop mode • Start ramp • Stop ramp •...

  • Page 90: Basic Settings

    Chapter 7 Settings and configuration 7:2.3 Basic Settings Top level The Basic settings menu consists of the most common start/ Application Settings stop parameters required for the set-up. Each parameter can Settings be adjusted separately. For a deep description of each Basic parameter, see Chapter 10 “Functions”...
  • Page 91 Chapter 7 Settings and configuration Start ramp Set the ramp time for start. Press Store to save the time for the start ramp. Stop ramp Set the ramp time for stop (softstop). Note that this function shall only be used for applications with small flywheel masses, for example pumps and conveyors (in case fragile material is transported).

  • Page 92: Functional Settings

    Chapter 7 Settings and configuration 7:2.4 Functional Settings Top level Application The Functional setting menu consists of groups with Settings Settings parameters arranged by function such as protection, warning, fault, fieldbus communication etc. This menu should Basic be used if a more advanced set-up is required. For a detailed Settings description of each parameter, see Chapter 10 “Functions”...
  • Page 93 Chapter 7 Settings and configuration Kick Start Activate the Kick Start function by entering this menu. Press Store to save the selection. Kick Level Set the required level of the Kick Start. Press Store to save the data. This menu will only be visual if Kick Start is activated. Kick Time Set the required time for the kick start.

  • Page 94: Torque Control

    Chapter 7 Settings and configuration 7:2.4.2 Torque control To set parameters related to torque control, enter the Torque Settings control group. Functional Settings Start/Stop Start mode Torque control Select which type of ramp that shall be used during start. The possible options are: Protections •...

  • Page 95: Protections

    Chapter 7 Settings and configuration 7:2.4.3 Protections Settings To set parameters related to the protections, enter the Protections group. Functional Settings Start/Stop Torque control Protections Caution! The motor may start unexpectedly if there is a start signal Warnings present when the softstarter has tripped for a protection and a reset is performed.
  • Page 96 Chapter 7 Settings and configuration If overload “Dual” is selected, the following settings will be available: Overload start class (OL Class S) Select the required class for overload relay during start condition. Following classes are available: • 10A • 10 •...
  • Page 97 Chapter 7 Settings and configuration Locked rotor protection (Locked Rotor) Activate the protection if required by changing to Yes. If “Yes” is selected, the following settings will be available: Locked rotor level (Lock R Lev) Set the level of the locked rotor protection. Available only if the protection is selected.
  • Page 98 Chapter 7 Settings and configuration Underload protection (Underload) Activate the protection if required by changing to Yes. If “Yes” is selected, the following settings will be available: Underload level (Underl Lev) Set the level of the underload protection. Available only if the protection is selected. Underload time (Underl Time) Set the time for the underload protection.
  • Page 99 Chapter 7 Settings and configuration Phase imbalance protection (Phase Imb) Activate the protection if required by changing to Yes. If “Yes” is selected, the following settings will be available: Phase imbalance level (Ph Imb Lev) Set the level of the phase imbalance protection. Available only if the protection is selected.
  • Page 100 Chapter 7 Settings and configuration Phase reversal protection (Phase Rev) Activate the phase reversal protection if required by changing to Yes. If “Yes” is selected, the following setting will be available: Phase reversal type of operation (Ph Rev Op) Select what operation shall be asserted if the phase reversal protection is activated: Stop–M The motor will stop and a manual reset is...

  • Page 101: Warnings

    Chapter 7 Settings and configuration 7:2.4.4 Warnings To set parameters related to the warnings, enter the Settings Warnings group: Functional Settings Start/Stop Torque control High current warning (Warn I=High) Protections Activate the warning function if required by changing to Yes. Press Store to save the selected operation Warnings High current warning level (Wa I=H Lev)

  • Page 102: Faults

    Chapter 7 Settings and configuration 7:2.4.5 Faults Settings Functional Settings Start/Stop Torque control Caution! The motor may start unexpectedly if there is a start signal Protections present when the softstarter has tripped for a fault and a reset is performed. This reset can be either manual (Stop- Warnings M) or automatic (Stop-A).
  • Page 103 Chapter 7 Settings and configuration Stop–A The motor will stop and an automatic reset is performed. Press Store to save the selected operation. Thyristor short circuit fault, type of operation (SCR SC Op) Select what operation shall be asserted if a fault occurs with shorted thyristor: Stop–M The motor will stop and a manual reset is...

  • Page 104: Inputs

    Chapter 7 Settings and configuration 7:2.4.6 Inputs Settings To set parameters related to the programmable inputs, enter Functional Settings the Inputs group. Start/Stop First programmable input (In0) Torque control Select the required function for the input In0. Protections Press Store to save/activate the selected function. One of the following functions can be selected: Warnings None...
  • Page 105 Chapter 7 Settings and configuration Second programmable input (In1) Select the required function for the input In1. One of the following functions can be selected: None No specific function (not activated). Reset Reset of an event. Enable When the In1=0 the softstarter stops immediately.

  • Page 106: Outputs

    Chapter 7 Settings and configuration 7:2.4.7 Outputs Settings To set parameters related to the programmable outputs, Functional Settings Start/Stop enter the Outputs group. Torque control Output relay K4 (Relay K4) Protections Select the required function for the output relay K4. One of the following functions can be selected: Warnings Run indication.
  • Page 107 Chapter 7 Settings and configuration Output relay K6 (Relay K6) Select the required function for the output relay K6. One of the following functions can be selected: Run indication. Top of ramp indication. Event Indication of selected event(s), see relay K4. Press Store to save/activate the selected function.

  • Page 108: Analog Output

    Chapter 7 Settings and configuration 7:2.4.8 Analog output Settings To set parameters related to the analog output, enter the Functional Settings Start/Stop Analog output group. Analog output (Analog Out) Torque control Activate the analog output by changing to Yes. Protections Since the analog output uses the same terminals as the PTC protection, it is not possible to use both of these functions at Warnings...
  • Page 109 Chapter 7 Settings and configuration • Current of the motor (I Amp) • Main voltage (U Volt) • Active power kW (P kW) • Active power hp (P hp) • Reactive power (Q kVAr) • Apparent power (S kVA) • Calculated temperature of the motor (TmpMot) •...

  • Page 110: Fieldbus

    Chapter 7 Settings and configuration 7:2.4.9 Fieldbus Settings To set parameters related to the fieldbus communication, Functional Settings enter the Fieldbus group. Start/Stop Torque control Fieldbus control (Fieldb Ctrl) Protections Activate the fieldbus control of the softstarter by changing to Yes.

  • Page 111: Sequence Start

    Chapter 7 Settings and configuration 7:2.4.10 Sequence start Settings Functional Settings Start/Stop The sequence start function can be used for starting several motors or multiple speed motors with different parameter sets such as individual ramp times, initial voltages, current limits Torque control etc.
  • Page 112 Chapter 7 Settings and configuration Third sequence setting current (3rd Set Ie) Set the current for the third parameter group. Press Store to save the value. This parameter will only be displayed if parameter No of Seq is set to 3. Function of first programmable input (In0) This parameter will automatically be set as Start2.
  • Page 113 Chapter 7 Settings and configuration Second sequence parameters (2nd Seq .Param.) To set parameters related to the second sequence, enter the 2nd Seq. Param. group. Following parameters can be adjusted: 2nd Set Ie Setting current. Start Ramp2 Ramp time for start. Init Volt2 Initial voltage.

  • Page 114: Presentation Settings

    Chapter 7 Settings and configuration 7:2.5 Presentation Settings Top Level The Presentation setting menu consists of parameters for the Application Settings LCD set-up. The presentation language can be chosen Settings among 13 different languages. The real-time clock for the Basic softstarter can be set in this menu.
  • Page 115 Chapter 7 Settings and configuration LCD Auto Off The LCD will be switched off automatically by a pre-set time between 1 - 255 minutes. If the display has switched off, a touch on any of the keys will switch it on again. Date Type The date can be presented in three different ways.

  • Page 116: Service Settings

    Chapter 7 Settings and configuration 7:2.6 Service Settings Top Level The service setting menu consists of parameters used for Application Settings maintenance and repair. This menu shall never be used by Settings anybody but authorized service personnel. Basic Settings Functional Settings Warning! Presentation...

  • Page 117: Changed Settings

    Chapter 7 Settings and configuration 7:2.7.1 Changed Settings The Changed settings menu consists of the parameters that Top Level have been changed in contrast to the factory default setting. Application Settings Settings If no parameters have been changed, the LCD will display No Changed Settings.

  • Page 118: Operation Mode

    Chapter 7 Settings and configuration 7:2.7.3 Operation mode Top Level The Operation mode makes it possible to switch between two Application different modes in the softstarter, a demo mode and the Settings Settings regular operation mode. By entering the demo mode, Basic programmable inputs/outputs, start and stop circuits, by-pass Settings...
  • Page 119 Fieldbus communication (option) Chapter 8 Fieldbus communication (option) Overview ......................121 Required accessories ................121 Instructions....................122 1SFC132003M0201...

  • Page 120: Fieldbus Communication (Option)

    Fieldbus communication (option) 1SFC132003M0201...
  • Page 121 (option) Overview The PST softstarter has an interface on the front for connecting the ABB fieldbus plug used for fieldbus communication. Through this interface it is possible to control the softstarter, achieve status information, as well as up and down-load of parameters.
  • Page 122 Chapter 8 Fieldbus communication (option) 8:1.2 Instructions To do the set-up of input/output telegrams, parameter settings etc. following instructions are available at www.abb.com/lowvoltage: • AS-Interface 1SFC132011M0201 • DeviceNet 1SFC132045M0201 • Profibus DP 1SFC132044M0201 • Modbus 1SFC132046M0201 1SFC132003M0201...
  • Page 123 Maintenance Chapter 9 Maintenance Regular maintenance ..................125 Service and repair ................... 125 1SFC132003M0201...

  • Page 124: Maintenance

    Maintenance 1SFC132003M0201...
  • Page 125 Service and repair In case the softstarter has to be repaired, a spare parts list and necessary instructions are available at www.abb.com/lowvoltage. Service and repair should be performed buy authorized personnel only. Note that unauthorized repair may affect the warranty.
  • Page 126 Chapter 9 Maintenance 1SFC132003M0201...
  • Page 127 Function Chapter 10 Functions Setting current....................131 Start mode ...................... 132 Stop mode....................... 133 Tune torque control ..................134 Start ramp ....................... 134 Stop ramp ....................... 135 Initial voltage ....................135 End voltage ..................... 136 Step down voltage ..................136 Current limit.....................
  • Page 128 Function External by-pass ..................... 151 High current warning ..................152 High current warning level................152 Low current warning..................152 Low current warning level ................153 Overload warning .................... 153 Overload warning level..................153 Thyristor (SCR) overload warning..............154 Phase loss fault, type of operation ..............154 Fieldbus fault, type of operation ..............
  • Page 129 Chapter LCD automatic switch-off ................172 Password ......................173 Date type......................173 Year ........................ 174 Month ......................174 Day........................174 Hour ........................ 175 Minutes ......................175 Dual current limit time ..................176 Dual current limit level..................176 1SFC132003M0201...
  • Page 130 Chapter 1SFC132003M0201...

  • Page 131: Chapter 10 Functions

    Chapter 10 Functions Chapter 10 Functions This chapter describes all settings and functions possible in the softstarter, as well as the easiest way of finding them. The respective default values, setting ranges and parameter texts shown in the display are also stated. 10:1 Setting current Path in menu: Menu/SETTINGS/Functional Settings/...

  • Page 132: Start Mode

    Chapter 10 Functions 10:2 Start mode Path in menu: Menu/SETTINGS/Functional Settings/ Torque control/ Start Mode Using the PST softstarter it is possible to choose between Start Time two different types of start ramps. These are voltage ramp and torque ramp. Voltage ramp When using the voltage ramp, the voltage is increased linearly from the start level to...

  • Page 133: Stop Mode

    Chapter 10 Functions 10:3 Stop mode Path in menu: Menu/SETTINGS/Functional Settings/ Torque control/ Stop Mode Using the PST softstarter it is possible to choose between Stop Time two different types of stop ramps. These are voltage ramp and torque ramp. Voltage ramp When using the voltage ramp, the voltage is decreased linearly from full voltage to...

  • Page 134: Tune Torque Control

    Chapter 10 Functions 10:4 Tune torque control Path in menu: Menu/SETTINGS/Functional Settings/Torque control/ Tune T-Ctrl With this parameter it is possible to change the speed of the regulator that regulates the voltage so that the torque will follow a predefined torque curve. In most cases, this parameter will not have to be changed from its default value which is 100%.

  • Page 135: Stop Ramp

    Chapter 10 Functions 10:6 Stop ramp Path in menu: Menu/SETTINGS/Functional Settings/ Start/Stop / Stop Ramp When a stop signal is given, the softstarter performs a stop ramp by controlling the output voltage to the motor so that either the voltage or the torque decreases from full voltage to end voltage, depending on which ramp type is selected.

  • Page 136: End Voltage 30

    Chapter 10 Functions 10:8 End voltage Path in menu: Menu/SETTINGS/Functional Settings/ Start/Stop / End Volt 100% This parameter makes it possible to set the voltage level where the stop ramp ends. The voltage or the torque will decrease from full voltage to this level and then cut the power to the motor.

  • Page 137: Current Limit

    Chapter 10 Functions 10:10 Current limit Path in menu: Menu/SETTINGS/Functional Settings/ 100% Start/Stop / Current Lim Fixed Fixed voltage Reached set level It is possible to limit the starting current by using this function. of current limit When the current limit is reached, the output voltage stays stable until the current level falls below the limit, then the ramping continues.

  • Page 138: Kick Start

    Chapter 10 Functions 10:12 Kick start Path in menu: Menu/SETTINGS/Functional Settings/ Start/Stop / Kick Start In some applications it can be necessary to kick loose the motor i.e. initial friction, and therefore a kick start can be used. With this function a selectable fix voltage is applied during a settable time.

  • Page 139: Start Ramp Range

    Chapter 10 Functions 10:15 Start ramp range Path in menu: Menu/SETTINGS/Functional Settings/ Start/Stop / Start Range The time of the start ramp is settable up to 30 seconds as default, but if required the range could be extended up to 120 seconds by this parameter.

  • Page 140: Overload Protection Type

    Chapter 10 Functions 10:17 Overload protection type Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Overload This parameter makes it possible to set the required function of the integrated motor overload protection. Too high motor temperature causes a stop of the motor and a reset is necessary before a restart is possible.

  • Page 141: Overload Protection, Dual Type, Start Class

    Chapter 10 Functions 10:19 Overload protection, dual type, start class Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Overload/Dual Class S This parameter makes it possible to set the required class of the overload protection during start. When full voltage is reached there will be a switch-over to run class after 30 seconds.

  • Page 142: Overload Protection, Type Of Operation

    Chapter 10 Functions 10:21 Overload protection, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Overload/OL Op This parameter makes it possible to select between three different actions by the softstarter when the protection is activated. It is active only if the motor overload protection is selected.

  • Page 143: Locked Rotor Protection

    Chapter 10 Functions 10:22 Locked rotor protection Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Locked Rotor If the motor current exceeds the set level and the set time when the motor is running at full voltage, this protection is activated. The protection starts monitoring when full voltage is applied to the motor.

  • Page 144: Locked Rotor Protection Time

    Chapter 10 Functions 10:24 Locked rotor protection time Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Locked Rotor/Lock R Time This parameter makes it possible to set the delay time from detection until activation of the protection. It is active only if Locked rotor protection is selected. Parameter Default value Setting range Description...

  • Page 145: Underload Protection

    Chapter 10 Functions 10:26 Underload protection Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Underload If the motor current falls below the set level and the set time when the motor is running at full voltage, the protection is activated. The protection starts monitoring when full voltage is applied to the motor.

  • Page 146: Underload Protection Time

    Chapter 10 Functions 10:28 Underload protection time Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Underload/Underl Time This parameter makes it possible to set the delay time from detection until the protection is activated. It is active only if underload protection is selected. Parameter Default value Setting range Description...

  • Page 147: Phase Imbalance Protection

    Chapter 10 Functions 10:30 Phase imbalance protection Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Phase Imb If the current in one phase differs from another phase with more than the set level the protection is activated. The protection starts monitoring 30 seconds after full voltage, and trips after 10 seconds of imbalance.

  • Page 148: Phase Imbalance Protection, Type Of Operation

    Chapter 10 Functions 10:32 Phase imbalance protection, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Phase Imb/Phase Imb Op This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the phase imbalance protection is selected.

  • Page 149: High Current Protection, Type Of Operation

    Chapter 10 Functions 10:34 High current protection, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Protections/High I/High I Op This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the high current protection is selected.

  • Page 150: Phase Reversal Protection, Type Of Operation

    Chapter 10 Functions 10:36 Phase reversal protection, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Protections/Phase Rev/Ph Rev Op This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the phase reversal protection is selected.

  • Page 151: Ptc Protection, Type Of Operation

    Chapter 10 Functions 10:38 PTC protection, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Protections/PTC/PTC Op This parameter makes it possible to select between three different actions of the softstarter when the protection is activated. It is active only if the PTC protection is selected. Stop–M The motor stops and a manual reset is required before restart.

  • Page 152: High Current Warning

    Chapter 10 Functions 10:40 High current warning Path in menu: Menu/SETTINGS/Functional Settings/ Warnings/Warn I=High If the function is selected, a warning signal will be given provided that the current during full voltage is higher than the set value. The measurement starts 30 seconds after full voltage is reached.

  • Page 153: Low Current Warning Level

    Chapter 10 Functions 10:43 Low current warning level Path in menu: Menu/SETTINGS/Functional Settings/ Warnings/Warn I=Low/Wa I=L Lev This parameter makes it possible to set the indication level of the low current warning function. Parameter Default value Setting range Description text Wa I = L Lev 0.8 x I 0.4...1.0 x I Trip level for...

  • Page 154: Thyristor (Scr) Overload Warning

    Chapter 10 Functions 10:46 Thyristor (SCR) overload warning Path in menu: Menu/SETTINGS/Functional Settings/ Warnings/Warn SCR OL If this function is selected, a warning signal will be given that the thyristor overload protection will be activated, if the current does not decrease. The warning level is 90%. Parameter Default value Setting range Description...

  • Page 155: Frequency Fault, Type Of Operation

    Chapter 10 Functions Parameter Default value Setting range Description text FB Fault Stop–M Stop–M, Stop–A Type of opera- tion for fieldbus fault 10:49 Frequency fault, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Faults/Freq F Op This parameter makes it possible to select between two different actions of the softstarter if the frequency is out of range (frequency fault).

  • Page 156: Thyristor Short Circuit Fault, Type Of Operation

    Chapter 10 Functions 10:51 Thyristor short circuit fault, type of operation Path in menu: Menu/SETTINGS/Functional Settings/ Faults/SCR SC Op If one or several thyristors are shorted, this parameter makes it possible to select between two different actions of the softstarter. Stop–M The motor stops and a manual reset is required before restart.

  • Page 157: Type Of Operation

    Chapter 10 Functions 10:53 By-pass doesn't close fault, type of operation Path in menu: Menu/SETTINGS/Functional Settings/Faults/BP Open Op This parameter makes it possible to select between two different actions of the softstarter if the by-pass contactor does not close in a proper way. Stop-M The motor stops and a manual reset is required before restart.
  • Page 158 Chapter 10 Functions • Switching from one type of control to another (fieldbus control / hardwire control) • Re-programming of the programmable inputs • Reset all Settings (programmable input set to Enable) Warning! Terminal 4, 5, 6, 7, 8, 9, 10, and 11 should be connected using 24V DC only.

  • Page 159: Programmable Output Relays, K4, K5 And K6

    Chapter 10 Functions 10:55 Programmable output relays, K4, K5, and K6 Path in menu: Menu/SETTINGS/Functional Settings/ Outputs/Relay K4 / K5 / K6 Switch over relays The softstarter has three programmable output relays that can be used for different purposes depending on the selected function, independently of each other.
  • Page 160 Chapter 10 Functions Description 2 fault groups can be selected. If any of the faults in a fault group occurs, a fault signal is given. Fault group consists of: • Phase loss fault • Fieldbus fault • Frequency fault • Heat sink over-temperature fault •...

  • Page 161: Programmable Software Output V7

    Chapter 10 Functions 10:56 Programmable software output V7 Path in menu: Menu/SETTINGS/Functional Settings/ Outputs/SW Outp V7 If the softstarter is used with fieldbus communication, a fourth output is available. This is a software output only and the signal can be taken only through the fieldbus interface. (See 50 “Programmable output relays, K4, K5, and K6”...

  • Page 162: Analog Output, Reference

    Chapter 10 Functions 10:58 Analog output, reference Path in menu: Menu/SETTINGS/Functional Settings/ Analog Output /Anl Ref With this parameter it is possible to set the unit and the range of the signal to output. This selected range will be the physical output from the softstarter.

  • Page 163: Analog Output, Range Max

    Chapter 10 Functions Parameter Default value Setting range Description text Anl Type I Amp I Amp, U Volt, P The type of kW, P hp, Q kVAr, value to output S kVA, TmpMot, from the analog TmpSCR, cosPhi output 10:60 Analog output, range max Path in menu: Menu/SETTINGS/Functional Settings/ Analog Output/ I/U/P/Q/S Range Max...

  • Page 164: Fieldbus Control

    Chapter 10 Functions Parameter Default value Setting range Description text I Range PST(B) size 10...20000 A Upper limit for dependent the current for the analog out- U Range 600 V 10...1000 V Upper limit for the voltage for the analog out- kW Range PST(B) size 1...3000 kW...

  • Page 165: Fieldbus Type

    Chapter 10 Functions • Switching from one type of control to another (fieldbus control / hardwire control) • Re-programming of the programmable inputs • Reset all Settings (programmable input set to Enable) Parameter Default value Setting range Description text Fieldb Ctrl No Yes, No Control of the softstarter with...

  • Page 166: Fieldbus Address

    Chapter 10 Functions 10:63 Fieldbus address Path in menu: Menu/SETTINGS/Functional Settings/ Fieldbus/Fieldb Addr With this parameter it is possible to set a fieldbus address for the softstarter. Select a suitable, not occupied number as the address. Parameter Default value Setting range Description text Fieldb Addr 0...

  • Page 167: Sequence Start, Number Of Sequences

    Chapter 10 Functions 10:65 Sequence start, number of sequences Path in menu: Menu/SETTINGS/Functional Settings/ Seq Start/No of Seq The softstarter can start motors with up to three different parameter sets (1st parameter set, 2nd parameter set and 3rd parameter set). This function can be used for starting motors in a sequence (one by one) and also for starting two or three speed motors where different starting parameters are required for each speed.

  • Page 168: Initial Voltage, First Sequence

    Chapter 10 Functions 10:67 Initial voltage, first sequence Path in menu: Menu/SETTINGS/Functional Settings/ Seq Start/1st Seq. Param./Init Volt1 This parameter makes it possible to set the initial voltage for the first parameter set Parameter Default value Setting range Description text Init Volt1 30...70% First sequence,...

  • Page 169: Start Ramp, Second Sequence

    Chapter 10 Functions 10:70 Start ramp, second sequence Path in menu: Menu/SETTINGS/Functional Settings/ Seq Start/2nd Seq. Param./Start Ramp2 This parameter makes it possible to set the start ramp time for the second parameter set. Parameter Default value Setting range Description text Start 10 s...

  • Page 170: Setting Current, Second Sequence

    Chapter 10 Functions 10:73 Setting current, second sequence Path in menu: Menu/SETTINGS/Functional Settings/ Seq Start/2nd Seq. Param./2nd Set Ie This parameter makes it possible to set the rated motor current for the second parameter set. Parameter Default value Setting range Description text 2nd Set Ie...

  • Page 171: Current Limit, Third Sequence

    Chapter 10 Functions 10:76 Current limit, third sequence Path in menu: Menu/SETTINGS/Functional Settings/ Seq Start/3rd Seq. Param./Curr Lim3 This parameter makes it possible to set the current limit level for the third parameter set. Parameter Default value Setting range Description text Curr Lim3 4 x I...

  • Page 172: Language

    Chapter 10 Functions 10:78 Language Path in menu: Menu/SETTINGS/Presentation Set./Language The text on the LCD display can be presented in 13 different languages. This parameter makes it possible to select among the following languages: • English • Polish • Turkish •...

  • Page 173: Password

    Chapter 10 Functions 10:80 Password Path in menu: Top level Press Upper navigation key once. This parameter makes it possible to set a password when locking the keypad from controlling and changing the settings. All menus are available when the keypad is locked but no changes or actions can be done.

  • Page 174: Year

    Chapter 10 Functions 10:82 Year Path in menu: Menu/SETTINGS/Presentation Set./Date Year This parameter makes it possible to set the current year for the real time clock. Parameter Default value Setting range Description text Date Year Individual 1901...2038 Year 10:83 Month Path in menu: Menu/SETTINGS/Presentation Set./Date Month This parameter makes it possible to set the current month for...

  • Page 175: Hour

    Chapter 10 Functions 10:85 Hour Path in menu: Menu/SETTINGS/Presentation Set./Time Hour This parameter makes it possible to set the current hour for the real time clock. Parameter Default value Setting range Description text Time Hour Individual 0...23 Hour 10:86 Minutes Path in menu: Menu/SETTINGS/Presentation Set./Time Min This parameter makes it possible to set the current minutes...

  • Page 176: Dual Current Limit Time

    Chapter 10 Functions 10:87 Dual current limit time Path in menu: 100% Menu/SETTINGS/All Settings/C Lim Y Time With this softstarter it is possible to use two different current limits: one which is active initially and a second one which is controlled by a timer and goes active when the timer runs out.

  • Page 177: Trouble Shooting

    Trouble shooting Chapter 11 Trouble shooting General ......................179 Overview of indications ................... 179 General problems and faults ................180 Start up faults ....................181 Fault indication ....................181 Protection indication..................185 1SFC132003M0201...

  • Page 178: Trouble Shooting

    Trouble shooting 1SFC132003M0201...

  • Page 179: General

    Chapter 11 Trouble shooting Chapter 11 Trouble shooting 11:1 General This chapter is a guide that can be used in case problems should arise with the softstarter or the application. The softstarter normally indicates a fault with LED Fault, and the LCD displays what type of fault it is.

  • Page 180: General Problems And Faults

    Chapter 11 Trouble shooting 11:3 General problems and faults Status Possible cause Solution Motor humming / starts without Shorted thyristor. • Check and replace. given start signal. • Check and correct the reason. By-pass contactor stuck in closed position. Bad motor sound during start Inside Delta connection wrong.

  • Page 181: Start Up Faults

    Chapter 11 Trouble shooting 11:4 Start up faults Status Possible cause Solution LCD Auto shut off the keypad. • Touch any key on the keypad. Power on Fault Protection Supply voltage is not connected. • Connect the Supply voltage according to the circuit diagram.
  • Page 182 • Set the value according to 58% Reset Back ⁄ ) of the rated motor current. One or several SCRs are • Check and replace. Contact your ABB Thyristor short circuit fault shorted. sales office for replacement kit. Power on Fault...
  • Page 183 Chapter 11 Trouble shooting Status Possible cause Solution The fieldbus communication is • Check that the fieldbusplug is connected Fieldbus fault not working. correctly. • Check that correct type of fieldbusplug is Power on Fault Protection used. Fault FB Timeout •...
  • Page 184 An internal communication fault • Disconnect and reconnect the supply Internal faults of the softstarter has occurred. voltage (U ) and make a restart. • If same fault remains, contact your ABB Power on Fault Protection sales office. Fault Intern 1...

  • Page 185: Protection Indication

    Chapter 11 Trouble shooting 11:6 Protection indication Status Possible cause Solution The motor has been exposed to Overload protection In Line an overload condition because At start the current over a certain time is Power on Fault Protection too high. •...
  • Page 186 Chapter 11 Trouble shooting Status Possible cause Solution The motor current is below set • Check and correct the reason for the Underload protection level and time. underload. • Check that the settings are according to Power on Fault Protection the operation conditions.
  • Page 187 Chapter 11 Trouble shooting Status Possible cause Solution An over-temperature is detected • Check that the PTC circuit is closed and PTC protection by the PTC thermistors in the that the inputs are connected. motor. • Check and correct the reason for the Power on Fault Protection...
  • Page 188 Chapter 11 Trouble shooting 1SFC132003M0201...
  • Page 189 Diagrams Chapter 12 Diagrams Circuit diagram PST30..PST300 ..............191 Circuit diagram PSTB370...PSTB1050 ............192 1SFC132003M0201...

  • Page 190: Diagrams

    Diagrams 1SFC132003M0201...
  • Page 191 Diagrams Chapter 12 Diagrams 12:1 Circuit diagram PST30..PST300 High Voltage Board Figure 1: Circuit diagram PST30...300 (IEC version) Terminal 3 is a function earth, it is not a protection earth. It shall be connected to the mounting plate. INCOMING LINES...
  • Page 192 Chapter 12 Diagrams 12:2 Circuit diagram PSTB370...PSTB1050 Figure 3: Circuit diagram PSTB370...PSTB1050 (IEC version) Terminal 3 is a function earth, it is not a protection earth. It shall be connected to the mounting plate. INCOMING LINES OPTIONAL HOA WI RING CHFU CHFU HAND...
  • Page 193 Index Chapter 13 Index Numerics Connections 24 Control circuit 47 1st Seq. Param. 112 Connection 47 1st Set Ie 111 Conventional circuit 48 2nd Seq .Param. 113 Conveyor 87 2nd Seq. Param. 169 Cooling 21 2nd Set Ie 111 Cooling system 27 3rd Seq .Param.

  • Page 194: Index

    Index Extended start range 22 Industrial IT 25 Extended stop range 22 Init Volt 91 External By-Pass 18 Init Volt1 168 Connection 45 Init Volt2 169 Contactor 88 Init Volt3 170 External By-Pass contactor 45 Initial voltage 22 External control voltage 49 First sequence 112 External keypad 21 Second sequence 113...
  • Page 195 Index Menu tree 68 Phase imbalance 99 Menus, description 85 Level 99 Minimum distance to wall/front 38 Type of operation 99 Minimum enclosure sizes 39 Phase imbalance protection 22 Minutes 115 Level 99 Mixer 87 Type of operation 148 Modbus 121 Phase L1 72 Month 174 Phase L2 72...
  • Page 196 I n d e x Function of second programmable input Tune Set 88 Tune torque control 134 Number of sequences 111 Tune torque control (Tune T-Ctrl) 94 Second sequence setting current 111 Tuning parameters 89 Third sequence setting current 112 Type designation 25 Service settings 69 Type of operation 99...

  • Page 197: Customer Feedback Report

    Customer feedback report Product: ABB would appreciate your comments on this product. Please grade the following questions by selecting one alternative per category. Your answer will enables us to improve our products. How do you grade the quality of the product?
  • Page 198 Suggestions for improvements: ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ Please send this report to: ABB Automation Products AB, Cewe-Control S-721 61 Västerås Sweden...

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