Related Manuals for Toro Field Pro 604
Summary of Contents for Toro Field Pro 604
- Page 1 Form No. 3454-774 Rev A Field Pro 6040 Model No. 08839—Serial No. 400000000 and Up *3454-774* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Checking the Engine-Oil Level......49 Changing the Engine Oil and Filter....50 Servicing the Air Cleaner ........52 Safety ............... 4 Servicing the Spark Plug(s) ......52 General Safety ........... 4 Fuel System Maintenance ........54 Safety and Instructional Decals ......5 Changing the Fuel Filter........ -
Page 4: Safety
Safety This machine has been designed in accordance with ANSI B71.4-2017 and complies with this standard when a Toro-approved mid-mount attachment is installed; do not operate this machine without a mid-mount attachment installed. General Safety This product is capable of causing personal injury. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal145-1772 145-1772 1. Warning—read the Operator’s Manual. 4. Warning—stay away from moving 7. - Page 6 decal145-1765 145-1765 1. Fast 4. Reverse 5. Traction drive 2. Slow 3. Neutral decal145-1774 145-1774 1. Crushing hazard of hands and feet—keep hands and feet decalbatterysymbols away from multi-tool carrier. Battery Symbols Some or all of these symbols are on your battery. 1.
- Page 7 decal106-5517 106-5517 decal132-1316 1. Warning—do not touch the hot surface. 132-1316 1. Entanglement hazard, belt—keep away from moving parts. decal115-4855 115-4855 decal133-8062 133-8062 1. Hot surface/burn hazard—wear protective gloves when handling the hydraulic couplers and read the Operator's Manual for information on handling hydraulic components. decal138-4107 138-4107 1.
- Page 8 decal145-7379 decal147-3766 145-7379 147-3766 1. Transport and 4. Above-grade positions 1. Read the Operator’s 8. Hydraulic fluid maintenance position Manual before performing maintenance. 2. Read the Operator’s 5. Grade- or Below-grade 2. Check every 8 hours. 9. Hydraulic fluid filter Manual.
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Page 9: Setup
Locknut (3/4 inch) Flange-head bolt (3/8 x 1-1/2 inches) Installing a Mid-Mount Attachment Parts needed for this procedure: Mid-mount attachment (ordered separately; refer to your authorized Toro distributor) Procedure Install a Toro-approved mid-mount attachment; refer to the mid-mount attachment Installation Instructions. -
Page 10: Preparing The Machine
Preparing the Machine Installing the Rear Attachment Lift Frame No Parts Required Parts needed for this procedure: Procedure Short drawbar chain (17-1/2 inches) Remove the machine from the crate, park the Lift bracket machine on a level surface or move the machine to a machine lift. -
Page 11: Short Drawbar Chain (17-1/2 Inches)
Preparing the Rear Attachment Adapter and Drawbar Install the lift bracket to the rear frame assembly as shown in Figure g374088 Figure 4 Align the link at the end of a short drawbar chain to the hole in the chain tab of the rear frame plate (Figure Ensure the link is flush to the chain tab and the... -
Page 12: Long Rear-Lift Chain (25 Inches)
Assembling the Lift Frame to the Connect the rear attachment adapter assembly to the drawbar with a hex-head bolt (3/4 x 3-1/2 Machine inches), flat washer, and a locknut (3/4 inch) as shown in Figure Connect the second link of the long rear-lift chains to the top of the lift frame using shackles, Note: Install the screw through the rearmost... -
Page 13: Flange-Head Bolt (3/8 X 1-3/4 Inches)
Connect the bottom of the long rear-lift chains to Lift the back of the rear attachment lift frame to the hanger tube at the bottom of the lift frame align the holes in the lift-frame tubes with the using flange-head bolts (3/8 x 1-3/4 inches), holes in the channels of the rear frame (Figure washers (2/5 inch), and flange locknuts (3/8... -
Page 14: Capscrew (3/4 X 4-1/2 Inches)
Align the hole in the rod end of the drawbar with Ensure the link is flush to the outboard side of the holes in the drawbar mount of the rear-frame the bracket, and the next link forward aligns into bulkhead (Figure 13). - Page 15 Assembling the Rear Attachment Lift Cylinder Remove the cable tie that secures the rear hydraulic cylinder and hoses to the back of the machine. Remove the carriage bolt and flange locknut that secures the cylinder pin to the lift-shaft arm (Figure 16).
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Page 16: Product Overview
Product Overview g384037 Figure 20 1. Hood 4. Mid-mount attachment lift arm 2. Attachment-lift controls 5. Fuel tank and cap 3. Traction controls g384038 Figure 21 1. Depth plate (mid-mount attachment) 4. Rear attachment lift arms 2. Cushion 5. Operator’s platform 3. -
Page 17: Controls
Controls Mid-Mount Attachment Tilt Control Use the mid-mount attachment tilt control to adjust the engagement angle of the mid-mount attachment. Engine and Attachment Controls Mid-Mount Attachment Lift Control Use the mid-mount attachment lift control to raise or lower the mid-mount attachment. Choke Control Use the choke control (Figure... -
Page 18: Parking Brake And Motion Control
Parking Brake and Motion Control Specifications Length 292.3 cm (115 inches) Width (without mid-mount 147.3 cm (58 inches) attachment installed) Width (with multi–tool 172.7 cm (68 inches) attachment installed) Height 129.5 cm (51 inches) Net weight (empty with no 521.6 kg (1,150 lbs) options installed) Net weight (with multi–tool 734.8 kg (1,620 lbs) -
Page 19: Before Operation
Operation – Avoid prolonged breathing of vapors. – Keep your hands and face away from the nozzle and the fuel-tank opening. Before Operation – Keep fuel away from your eyes and skin. • Do not store the machine or fuel container where Before Operation Safety there is an open flame, spark, or pilot light, such as on a water heater or on other appliances. -
Page 20: Before Operations Checks
Try starting the engine. Important: The engine should not start. If the engine starts, shut off the engine, remove the key, and contact you authorized Toro distributor for service. Checking the Motion Control-Interlock Switches Stand on the operator’s platform. Engage the parking brake. -
Page 21: Adjusting The Backrest Position
Try starting the engine. Important: The engine should not start. If the engine starts, shut off the engine, remove the key, and contact you authorized Toro distributor for service. g359257 Figure 25 1. Backrest pad 3. Bolt 2. Washer 4. -
Page 22: During Operation
• Use accessories, attachments, and replacement • Wear appropriate clothing, including eye parts approved by The Toro® Company only. protection; long pants; substantial, slip-resistant footwear; and hearing protection. Tie back long Slope Safety hair and do not wear loose clothing or loose jewelry. -
Page 23: Operating The Parking Brake
Operating the Parking Brake g384035 Figure 27 1. Throttle—midway position 3. Ignition key—S TART 4. Ignition key—R 2. Choke—O If the engine is cold, pull the choke control to the position (Figure 27). Note: When operating the machine in g333764 temperatures less than 0°C (32°F) allow the Figure 26 engine time to warm up before using the... -
Page 24: Shutting Off The Engine
Shutting Off the Engine Important: Always remove the key and engage the parking brake when leaving the machine unattended. Move the motion-control bars to the N EUTRAL position. Engage the parking brake. Lower the attachments. Move the throttle to the S position (Figure 28). -
Page 25: Driving The Machine
Driving the Machine • To turn left or right, pull the motion-control bar back toward neutral in the desired turn direction. CAUTION • To stop the machine, move both Machine can spin very rapidly by positioning motion-control bars to the N position. -
Page 26: Adjusting The Height Of The Mid-Mount Attachment
Adjusting the Height of the Lowering the Mid-Mount Attachment Mid-Mount Attachment Park the machine on a level surface. If needed, adjust the mid-mount attachment Raising the Mid-Mount Attachment stop depth; refer to Using the Attachment Stop Park the machine on a level surface and engage During Operation (page 33). -
Page 27: Adjusting The Tilt Angle Of The Mid-Mount Attachment
Adjusting the Tilt Angle of Tilting the Mid-Mount Attachment Forward the Mid-Mount Attachment Move the mid-mount attachment tilt control back to rotate the tine-engagement angle forward. Tilting the Mid-Mount Attachment Backward Move the mid-mount attachment tilt control forward to rotate the tine-engagement angle backward. g384041 g384040 g359102... -
Page 28: Selecting The Multi-Tool
Selecting the Multi-Tool Repeat step at the other side of the machine. Fully lift the multi-tool carrier; refer to Raising the CAUTION Mid-Mount Attachment (page 26). The multi-tool arm rotates freely when Rotate the multi-tool carrier backward until you the clevis pins are removed; your hands can fully access the clevis pin and the 13 mm or fingers could get pinched and injured (1/2 inch) hole in the angle-select plate;... - Page 29 Adjust the tilt of the multi-tool carrier as needed (Figure 39). g359127 Figure 39...
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Page 30: Mid-Mount Attachment Stop
Mid-Mount Attachment Transport and Maintenance Stop-Pin Position Stop Insert a stop pin into the transport and maintenance position attachment-stop hole when you transport the machine between job sites, or when you adjust or Attachment Stop Description maintain the mid-mount attachment. The transport and maintenance position lock the mid-mount Use the stop pins and the mid-mount attachment attachment at the highest position. - Page 31 Up-Stop Stop-Pin Positions Insert a stop pin into an up-stop attachment-stop hole when you want to repeatability limit how high you can raise the mid-mount attachment. The up-stop position helps speed the process of raising or lowering the attachment at the end or beginning of each working pass.
- Page 32 Grade- or Below-Grade Stop-Pin Positions Stow Stop-Pin Positions Insert a stop pin into a grade- or below-grade Insert the stop pin(s) into the stow attachment-stop attachment-stop hole when you want to repeatability hole(s) when you are not using them. lower the mid-mount attachment to grade or a selected below-grade position.
- Page 33 Using the Attachment Stop During Operation If needed, calibrate the mid-mount attachment stop to grade; refer to Calibrating Mid-Mount Attachment Stop (page 35). Move the machine to a level surface at the job site, and engage the parking brake. Lower the mid-mount attachment Adjusting the Height of the Mid-Mount Attachment (page 26).
- Page 34 Using the Attachment Stop for Transporting or Maintenance Move the machine to a level surface at the job site, and engage the parking brake. If inserted remove the stop pin from the up-stop attachment-stop hole. Fully raise the mid-mount attachment. g384310 Figure 48 Insert a stop pin into the transport and...
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Page 35: Calibrating Mid-Mount Attachment Stop
Calibrating Mid-Mount Fully raise the mid-mount attachment; refer to Raising the Mid-Mount Attachment (page 26). Attachment Stop Tilt the multi-tool carrier backward (Figure until the tines are aligned higher that the bottom This procedure adjusts ground level reference point of the grader blade; refer to Tilting the Mid-Mount for the attachment stop. - Page 36 Positioning the Mid-Mount Start the engine, and move the mid-mount attachment lift control rearward until the Attachment and Attachment Stop mid-mount attachment lift cylinder is fully extended. Align a 38 mm (1.5 inches) wood block thick under each side of the mid-mount attachment. g379685 Figure 51 Lower the mid-mount attachment onto the wood...
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Page 37: Raising And Lowering The Optional Rear Attachment
Adjusting the Lift Links Raising and Lowering the Align the lift link to the lift-arm bracket, and rotate Optional Rear Attachment the rod end until the hole in the rod end aligns with the hole in the lift-arm bracket. Move the machine to the job site, and engage the parking brake. -
Page 38: Operating Tips
Operating Tips Refer to the attachment Operator's Manual for specific operating instructions for any installed attachments. Practice driving the machine; when operating the machine, consider the characteristics of ground speed and engine speed: • To transfer maximum power to the wheels, move the throttle control to the F and slightly press the traction controls forward. -
Page 39: After Operation
After Operation Wait for all moving parts to stop and allow machine components to cool. If attached, remove the optional rear attachment. After Operation Safety Access the bypass valves from under the rear of the machine. • Park the machine on a level surface; engage the parking brake;... -
Page 40: Transporting The Machine
Transporting the Machine After moving the machine and before starting the engine, close and tighten the bypass valves for operation: Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer Important: Do not start or run the engine or truck has all the necessary brakes, lighting, and when the bypass valves are set to the open marking as required by law. - Page 41 Lower the ramp (Figure 59). If installed, fully raise the mid-mount attachment and optional rear attachment. Back the machine up the ramp (Figure 60). g337358 Figure 60 1. Back the machine up the 2. Drive the machine down ramp. the ramp. Fully lower the mid-mount attachment and optional rear attachment.
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Page 42: Maintenance
Maintenance Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: –... -
Page 43: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. Check the fuel level. Check the level of the engine oil. -
Page 44: Pre-Maintenance Procedures
Pre-Maintenance Procedures Important: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. -
Page 45: Removing The Hood
Removing the Hood Installing the Hood Pull the latches up and off the 4 latch pins Lower the hood onto the machine (Figure 65). (Figure 63). g362439 Figure 65 Pull the latches over the 4 latch pins to secure the hood (Figure 66). -
Page 46: Lowering The Operator's Cushion
Lowering the Operator’s Raising the Operator’s Cushion Cushion Loosen the 2 knobs that secure the operator’s Rotate up the operator’s cushion (Figure 68). cushion to the control tower (Figure 67). Note: Ensure that the slots in the frame of the Important: The knobs are designed to cushion are fully seated to the flange bushings... -
Page 47: Lifting The Machine
Lifting the Machine WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. Raise the mid-mount attachment and optional rear attachment. Park the machine on a level surface; engage the parking brake;... -
Page 48: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours Grease the bearings and bushings after every washing. Grease Specification: No. 2 lithium grease Prepare the machine for maintenance; refer to Preparing for Maintenance (page 44). Wipe the grease fittings clean g366684 Pump grease into the fittings. -
Page 49: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Engine Oil Specification Use high-quality engine oil that meets the following specifications: g366693 Figure 73... -
Page 50: Changing The Engine Oil And Filter
Changing the Engine Oil Remove the dipstick from the tube and check the oil level. and Filter Important: Ensure that the oil level between the upper and lower mark on the dipstick. If Service Interval: After the first 50 hours you overfill or underfill the engine oil, you Every 100 hours may damage engine when running it. - Page 51 Replacing the Oil Filter Adding Oil to the Engine Rotate the oil filter counterclockwise to remove Oil Quantity: with the filter 2.0 L (2.1 US qt) (Figure 78). Remove the fill cap from the valve cover (Figure 73) and slowly pour approximately 80% of the specified amount of oil: 2.0 L (2.1 US qt) into the filler neck of the valve cover.
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Page 52: Servicing The Air Cleaner
Servicing the Air Cleaner Installing the Air Filter Inspect the new filter for shipping damage, checking the sealing end of the filter and the Removing the Air Filter body. Service Interval: Every 250 hours Important: Do not use a damaged element. Prepare the machine for maintenance;... - Page 53 Checking the Spark Plug Installing the Spark Plug Check the spark plug—if you see light brown Install and torque the 2 spark plugs (Figure 78). or gray on the insulator, the engine is operating Note: Use a spark-plug socket and torque properly.
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Page 54: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Drain fuel from the fuel tanks when the engine is cold. Do this outdoors in an open area. -
Page 55: Electrical System Maintenance
Electrical System Maintenance Replacing the Fuses Prepare the machine for maintenance; refer to Preparing for Maintenance (page 44). Lower the operator’s cushion; refer to Lowering the Operator’s Cushion (page 46). Remove the open fuse from the fuse block (Figure 80). g385715 Figure 86 1. -
Page 56: Drive System Maintenance
Drive System Maintenance Checking the Tire Air Pressure Service Interval: Every 50 hours/Monthly (whichever comes first) g034007 Incorrect tire air pressure can cause an uneven Figure 88 performance of the mid-mount attachment. Note: Check the tires when they are cold to get accurate air-pressure readings. -
Page 57: Belt Maintenance
Belt Maintenance Route the new belt around the pulleys as shown Figure Replacing the Belt Service Interval: Every 1,000 hours Prepare the machine for maintenance; refer to Preparing for Maintenance (page 44). At the bottom, front of the engine, insert a socket wrench or breaker bar into the idler tension arm, and move the bracket up to relieve belt tension (Figure... -
Page 58: Hydraulic System Maintenance
If the fluid level is low, add the specified hydraulic Alternate fluids: If the Toro fluid is not available, fluid to the reservoir to raise the level to the F Mobil® 424 hydraulic fluid may be used. -
Page 59: Changing The Hydraulic Filter
Changing the Hydraulic Installing the Filter Clean the filter mounting flange of the filter head. Filter Apply a thin coat of the specified hydraulic Service Interval: Every 300 hours fluid to the gasket of the new filter; refer to Hydraulic-Fluid Specifications (page 58). -
Page 60: Changing The Hydraulic Fluid
Remove the drain plug from the tank, and wait for the hydraulic fluid to drain. Check the drain plug for steel fragments. Note: Contact your authorized Toro distributor if the end of the plug is covered with steel fragments. Check the O-ring of the drain plug for damage or wear. -
Page 61: Cleaning
Cleaning Cleaning the Machine Service Interval: After each use Important: Do not use brackish or reclaimed water to clean the machine. Important: Do not pressure wash the machine Park the machine on a level surface, fully raise and latch the handlebar to engage the parking brake, shut off the engine, remove the key, and wait for all moving parts to stop. - Page 62 Notes:...
- Page 63 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.