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Operating Manual
PressMelt
Block Melter

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Summary of Contents for UES PressMelt

  • Page 1 Operating Manual PressMelt Block Melter...
  • Page 3: Table Of Contents

    Mainboard Plan ................................... 26 Technial Data ..............................28 Electrical Data ..............................28 Digital In- and Outputs ........................... 29 EC Declaration Of Conformity/EG-Konformitätserklärung ................30 UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 4: Introduction

    Operation manuals and handbooks of the UES AG are protected by copyright. Any copying, duplication (also extracts), translations etc. are not allowed without prior consent of the UES AG. Further copies of this operation manual and other handbooks can be supplied directly from the factory upon request.
  • Page 5: Safety Instructions

    When installing, operating and maintaining the unit the safety measures referring to the main machine which the unit is built into must be taken into consideration. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 6: Safety Symbols

    Caution, possible danger of uncontrolled release/leakage of hot liquids! Disconnect power plug Wear full suit! before opening! Disconnect Use safety glasses! power supplier! Wear safety gloves! Use face shield! UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 7: Schematic Drawing

    Horn Compressed air, In- & Output Signal light green, pneumatic cylinder up, Jack hoses cylinder may be fold open Sensor Connection UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 8: Range Of Application And Function

    Function: If the fill level in the glue tank is too low, PressMelt is heated to the programmed operating temperature. The pneumatic cylinder presses the PUR block onto the melting plate until the glue tank is filled again.
  • Page 9: Electrical Connection

    The cylinder presses the PUR block down. The unit was tested before delivery. Please check if glue overlefts remain in the tank and remove these before commissioning. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 10: Operation

    3 seconds. The weekly programme or respectively the superior control: The unit will be switched off according to the set points. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 11: The Operation Panel

    Steering is switched off Illuminating diode Fault Unit error Illuminating diode Timer Weekly programme set Illuminating diode Standby Temperature lowering activated UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 12: Operation

    Shift – Timer Parameters of the weekly programme Standby Activating or deactivating of temperature lowering Shift – Standby Parameters of temperature lowering UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 13: Menu

    ENTER button the changes will be saved. • The use of the Esc- button enables you to leave the momentary menu level. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 14: Format

    DI 2 DI 3 Format To set up the sequence of formats with the master machine, please refer to the corresponding manual. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 15: Pump (Condition Of Switching On)

    Call up delay with arrow buttons and ENTER The delay time last entered flashes. Set the desired delay time with the arrow buttons and store with ENTER . UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 16: Option (System Parameter)

    Display language selection Nl, Sw,... AGF 1 Switches the solenois valve ZVAGF 0=no delay Switch off delay for the solenoid valve UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 17: Description Of System Options (System Parameters)

    Use the arrow buttons to reach the adequate menu point to give in the values. Press ENTER bestätigen (blinking). Use the arrow buttons to change the value. Confirm with ENTER. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 18: Setting The Temperature Of The Heating Zones

    Edit the old value by pressing ENTER and change it with the use of the arrow buttons or type the numbers in directly. Press ENTER to save. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 19: Timer (Weekly Clock Timer)

    A logical sequence is to be maintained. The- re is no need to programme all commando rows – cut them off via the ”Dis(able)” function. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 20: Standby (Temperature Lowering)

    The control is always superior, meaning that – case being that the standby signal is „on“ – the last menti- oned functions are not taken into account. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 21 The pressing of the standby button (min. 4 seconds) deactivates the standby function due to which the unit starts heating up again. The LED standby recedes. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 22: Cleaning

    • Only original spare parts should be used! The UES TANK SYSTEM matches the most up to date standards in gluing technology and is fitted with many special features, which help you in the day to day running of the appliance and thus contribute to a high level of safety.
  • Page 23: Error Notifications

    (carbonisation storage), which can reduce correct sealing The gun administers no glue, even • Nozzles are blocked (=> clean) though the valve is active. • Gun has not reached operating temperature • Pump is not working UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 24: Pin Assignment (Depending On Model)

    Hose Socket Heating Gun Heating Gun Sensor Gun Sensor Hose Sensor Hose/Gun PE Earth conductor UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 25 O-Ring Set/Filter PressMelt2 138619 O-Ring Set/Pressure relief PressMelt2 138620 O-Ring Set/Adapter-Manifold PressMelt2 106577 Pressure relief valve 135130 Tankfilter for UES-P14E (ProBlue compatible pump) UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 26: Electrical Connections

    DO6-DO8 second plug connection (able to be dismantled) Digital input connections DI1 – DI6 (external) first plug connection DI7 – DI11 (internal) second plug connection UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 27 The safety circuit is connected to the main board and secured with a fuse. Plug-in position thermostate: Thermostate Thermostat fuse: F TH UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 28: Technial Data

    3.5 kW min. (unit) Connection power 6 kW max. (unit + extern) The connected rating depends on the installed hoses and guns. UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 29: Digital In- And Outputs

    Digitale Eingänge/Inputs Format Bit3 Alarm Format Bit2 Level Format Bit1 Ein/Aus Temperatur Abs Temperatur Abs. Auto Absenkung System Run (On) Intern UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...
  • Page 30: Ec Declaration Of Conformity/Eg-Konformitätserklärung

    EN 60204-1 EN 6100-6-2 EN 55011 EN ISO 13732-1 EN 12100 Dieter Niederholz CTO, Technischer Leiter UES AG Breuershofstr. 48 D-47807 Krefeld UES AG · Breuershofstr. 48 · D-47807 Krefeld Tel.: +49 (0)2151-72950 · Fax: +49 (0)2151-729578 · info@ues-int.net · www.ues-int.net...

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