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Pioneer DVR-660H-S Service Manual
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Pioneer DVR-660H-S Service Manual

Pioneer DVR-660H-S Service Manual

Hdd/dvd recorder
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HDD/DVD RECORDER
DVR-660H-S
DVR-560H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DVR-660H-S
TFXV
DVR-660H-S
TAXV5
DVR-560H-S
TFXV
DVR-560H-S
TAXV5
This service manual should be used together with the following manual(s).
Model No.
DVR-660H-K/KCXV
For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
Power Requirement
AC 110 V to 240 V
AC 110 V to 240 V
AC 110 V to 240 V
AC 110 V to 240 V
Order No.
RRV3751
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
2008
DVR-660H-S
Region No.
Please confirm 3rd & 4th
3
&&DL######$$
6
&&DL######$$
3
&&DL######$$
6
&&DL######$$
Remarks
T-ZZA-001 JUNE
ORDER NO.
RRV3790
Serial No.
alphabetical letters.
2008 Printed in Japan

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Summary of Contents for Pioneer DVR-660H-S

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...

  • Page 2: Table Of Contents

    2. PCB PARTS LIST ..................................5 3. SERVICE MODE .................................12 4. SCHEMATIC DIAGRAM ..............................14 4.1 POWER SUPPLY ASSY ...............................14 5. PCB CONNECTION DIAGRAM ............................16 5.1 POWER SUPPLY ASSY ...............................16 SAFETY INFORMATION LABEL CHECK (For TAXV5 type) YRW1014 S TA /O N R EC DVR-660H-S...

  • Page 3: Contrast Of Miscellaneous Parts

    For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 1.1 DVR-660H-K/TFXV AND TAXV5 DVR-660H-K/KCXV, DVR-660H-S/TFXV and TAXV5 are constructed the same except for the following: DVR-660H-K/ DVR-660H-S/...

  • Page 4: Dvr-560H-K/Tfxv And Taxv5

    P101-60 Screw BSZ30P060FBN BSZ30P060FTC BSZ30P060FTC For Bonnet S CCC S&E Label Not used Not used DRW2310 Rear Panel FRONT PANEL SECTION P103-3 Pioneer Name Plate VAM1153 VAM1148 VAM1148 P103-11 CI Cover VNK6229 VNK6188 VNK6188 P103-12 Key Top PW VNK6239 VNK6359...

  • Page 5: Pcb Parts List

    S5B-PH-K-S Q 606 (B,84,181) TRANSISTOR 2SC4081 D 101 (A,221,164) DIODE 1SS355 401 2P 4PIN MINIDIN(S) AKP1234 BT 101 (A,179,180) LITHIUM BATTERY VEM1037 D 102 (A,218,163) DIODE 1SS355 U 601 (A,26,178) TV TUNER PACK VXF1105 D 103 (A,150,63) DIODE 1SS355 DVR-660H-S...
  • Page 6 R 418 (A,116,130) RS1/16S471J R 173 (A,218,113) RS1/16S104J R 419 (A,116,132) RS1/16S471J R 174 (A,217,111) RS1/16S104J R 420 (B,91,130) RS1/16S185J R 175 (A,219,113) RS1/16S331J R 421 (A,112,135) RS1/16S105J R 176 (A,220,124) RS1/16S102J R 422 (A,111,113) RS1/16S103J R 180 (A,221,132) RS1/16S101J DVR-660H-S...
  • Page 7 R 484 (A,42,81) RS1/16S102J R 485 (B,49,83) RS1/16S223J C 115 (B,200,153) CCSRCH150J50 R 486 (A,44,100) RS1/16S102J C 120 (B,165,179) CKSRYF104Z25 R 487 (A,41,87) RS1/16S102J C 121 (B,237,153) CKSRYF105Z10 R 488 (A,42,94) RS1/16S471J C 122 (B,173,181) CKSRYF105Z10 C 123 (A,171,178) CEAT221M6R3 DVR-660H-S...
  • Page 8 CKSRYB105K10 C 474 (A,112,107) CEAT100M50 C 475 (A,113,95) CEAL100M16 C 409 (A,80,106) CKSRYB105K10 C 410 (A,79,106) CKSRYB105K10 C 476 (B,48,52) CKSRYB103K50 C 411 (A,115,113) CKSRYB105K10 C 477 (B,34,157) CCSRCH102J50 C 412 (A,114,118) CKSRYB105K10 C 478 (A,58,68) ELECT. CAPACITOR CEAT102M6R3 DVR-660H-S...
  • Page 9 C 701 (B,39,35) CKSRYF105Z10 C 702 (B,29,29) CCSRCH681J50 L 5701 INDUCTOR CTF1382 C 703 (B,24,31) CKSRYF104Z25 L 5801-5804 EMI FILTER ATF1209 L 5805 EMI FILTER DTL1106 JA 5701 JACK VKB1159 F SERVICE MAIN ASSY JA 5801 HDMI CONNECTOR AKP1318 DVR-660H-S...
  • Page 10 R 3851,5632,5638,5642 RAB4CQ330J C 512,513,803,832 CKSRYF104Z16 C 532,1001,1002 CKSSYB104K10 R 4501,4551-4554,4556 RS1/10S0R0J C 824 CKSQYF104Z25 R 4504,4505,4507 RS1/10S272J R 4716,4717 RAB4CQ103J C 1003,1024,1036,1039 CEVW101M4 R 4721,4722 RAB4CQ101J C 1006,1008,1010,1013 VCG1057 R 5101,5102 RAB4CQ104J C 1012,1215,1236 VCH1268 C 1014,1023,1026,1038 CKSSYB102K50 DVR-660H-S...
  • Page 11 C 4513,4524,4525,4555 CKSQYB475K6R3 C 4532,4557,5604-5611 CKSSYB103K16 C 4533,4541,4562,4563 VCG1058 C 4535-4537,4539,4540 CKSSYB102K50 C 4542,5212 CKSQYB225K10 C 4543,5154,5211,5216 CKSSYB102K50 C 4556,4571,4573 CKSQYB475K6R3 C 4558,4559,4581,4586 CEVW101M16 C 4567,4570,5217 VCG1058 C 4585,5104,5109,5113 CKSSYF104Z16 C 5105-5108,5110-5112 VCG1057 C 5114,5153,5209,5222 CKSSYF104Z16 C 5115,5116,5120,5123 VCG1057 DVR-660H-S...

  • Page 12: Service Mode

    This mode does not correspond. Diagnosis HDD Check [ESC] + [CX] + [0] + [1] Diagnosis USB Check [ESC] + <TIMER/REC> Diagnosis DVD Aging Mode <DVD> + [ESC] + [REP.B] + [PLAY] Diagnosis HDD Aging Mode <HDD> + [ESC] + [REP.B] + [PLAY] DVR-660H-S...
  • Page 13 DVR-660H-S...

  • Page 14: Schematic Diagram

    4. SCHEMATIC DIAGRAM 4.1 POWER SUPPLY ASSY POWER SUPPLY ASSY (VWR1407) DVR-660H-S...
  • Page 15 Resistor /W (under 1/4W for no direction W) Unit Capacitor F/V (under 50V for no direction V) DVR-660H-S...

  • Page 16: Pcb Connection Diagram

    5. PCB CONNECTION DIAGRAM 5.1 POWER SUPPLY ASSY SIDE A SIDE A POWER SUPPLY ASSY Q101 IC201 IC601 IC202 Q501 Q201 IC501 IC601 Q501 Q601 DVR-660H-S...
  • Page 17 SIDE B SIDE B POWER SUPPLY ASSY IC101 Q402 Q401 DVR-660H-S...
  • Page 18 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...

  • Page 19: Safety Information

    , a l way s c o n s u l t t h e c u r r e n t P I O N E E R Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER.
  • Page 20 LABEL CHECK WARNING! Laser Pickup specifications and Laser characteristics The laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do For CD servicing operation of the apparatus. Wave length : 785 nm Operating output : Read mode : 1.07 mW (CW), Class1 Maximum output : Class1M...
  • Page 21 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
  • Page 22 CONTENTS SAFETY INFORMATION................................2 1. SERVICE PRECAUTIONS ..............................7 1.1 NOTES ON SOLDERING ............................... 7 1.2 NOTES ON HANDLING THE HDD..........................8 1.3 NOTES ON REPLACEMENT OF THE SDRAM ......................10 2. SPECIFICATIONS................................11 2.1 ACCESSORIES ................................11 2.2 SPECIFICATIONS ................................ 12 2.3 DISC/CONTENT FORMAT ............................
  • Page 23 10. SCHEMATIC DIAGRAM ..............................106 10.1 SERVICE TUJB ASSY (1/3) .............................106 10.2 SERVICE TUJB ASSY (2/3) .............................108 10.3 SERVICE TUJB ASSY (3/3) .............................110 10.4 SERVICE FLKY ASSY ..............................112 10.5 SERVICE MAIN ASSY (1/5) .............................114 10.6 SERVICE MAIN ASSY (2/5) .............................116 10.7 SERVICE MAIN ASSY (3/5) .............................118 10.8 SERVICE MAIN ASSY (4/5) .............................120 10.9 SERVICE MAIN ASSY (5/5) .............................122 10.10 ETAB ASSY (DVR-660H-K ONLY) ..........................124...

  • Page 24: Service Precautions

    1. SERVICE PRECAUTIONS When servicing this model, some service procedures may reset the customer settings to the factory default settings. Make sure to explain this to the customer. An HDD (Hard Disc Drive) is mounted in this product. When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.

  • Page 25: Notes On Handling The Hdd

    1.2 NOTES ON HANDLING THE HDD [1] Cautions on Handling the HDD • The HDD is very sensitive to shocks and vibrations. Care must be taken especially during operation (when the power is on). • The HDD is very sensitive to electrostatic charges. •...
  • Page 26 [3]Outline and part No. of the HDDs *Pioneer's part No. is not stamped. SEAGATE Model Pioneer's Capacity Manufacture's Name Part No. Part No. (for service) DVR-660H-K 250GB VXF1131 ST3250820SCE DVR-560H-K 160GB VXF1152 ST3160215SCE DVR-460H-K • When replacing the HDD, carefully check the capacity and manufacturer's part No. on the part label to avoid replacing with a similar but inappropriate product.

  • Page 27: Notes On Replacement Of The Sdram

    1.3 NOTES ON REPLACEMENT OF THE SDRAM Note when replacing the SDRAM When replacement of the SDRAM (IC1201 or IC1221) on the MAIN Assy is required, identify the manufacturer of the SDRAM. If the SDRAM that needs replacement was manufactured by ELPIDA, both IC1201 and IC1221 must be replaced at the same time.

  • Page 28: Specifications

    2. SPECIFICATIONS 2.1 ACCESSORIES For DVR-660H-K/KCXV • Remote control ×1 • RF antenna cable ×1 (VXX3288) (VDE1088) • Audio / Video cable ×1 (red/white/yellow) (VDE1077) • Power cable ×1 (ADG7021 ) • Operating Instructions (English)(VRB1490) • Dry cell batteries ×2 •...

  • Page 29: Specifications

    2.2 SPECIFICATIONS DVR-660H-K...
  • Page 30 DVR-660H-K...
  • Page 31 DVR-660H-K...

  • Page 32: Disc/Content Format

    2.3 DISC/CONTENT FORMAT DVR-660H-K...
  • Page 33 DVR-660H-K...
  • Page 34 DVR-660H-K...
  • Page 35 DVR-660H-K...
  • Page 36 DVR-660H-K...

  • Page 37: Panel Facilities

    2.4 PANEL FACILITIES [1] Rear Panel DVR-660H-K...
  • Page 38 [2] Front Panel DVR-660H-K...
  • Page 39 [3] Display DVR-660H-K...
  • Page 40 [4] Remote Control Unit DVR-660H-K...
  • Page 41 DVR-660H-K...

  • Page 42: Basic Items For Service

    3. BASIC ITEMS FOR SERVICE 3.1 CHECK POINTS AFTER SERVICING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 Position to be cleaned Cleaning tools...
  • Page 43 [2] Necessary Procedure List When Replacing Assys Following is the surely necessary procedures and the product state after changing, when replacing next ASSYs. State after replacing Replaced ASSY Necessary setting User setting HDD contents 1. Model setting 2. LD power adjustment MAIN ASSY 3.

  • Page 44: Quick Reference

    3.2 QUICK REFERENCE Description of work Procedure Jigs LD power adjustment [ESC]+[CX]+[1]+[0] GGF1381 : Service Remote Control Unit GGV1054 : CD-ROM (CDT-313) GGV1036 : DVD-ROM DL (DVDT-002) GGV1278 : Blank DVD-R (That's DR-C12WTY5PA) GGV1282 : Blank DVD-RW (JVC VD-W120XH5) GGV1284 : Blank DVD-RAM (maxell DRM120C.1P5S) ID input [ESC]+[STEREO] GGF1381 : Service Remote Control Unit...

  • Page 45: Pcb Locations

    3.3 PCB LOCATIONS DVR-660H-K ONLY SERVICE MAIN ASSY ETAB ASSY SERVICE TUJB ASSY POWER SUPPLY ASSY SERVICE DVUB ASSY SERVICE LOADER ASSY SERVICE FRJB ASSY FLKY ASSY KEYB ASSY SERVICE FLKY ASSY NOTES: Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. The >...

  • Page 46: Jigs List

    3.4 JIGS LIST [1] Jigs List Name Jig No. Remarks Service Remote Control Unit GGF1381 Adjustment, diagnosis DVD Test Disc (DVD-Video) Check of DVD-Video GGV1025 DVD Recorder Data Disc Type2 Diagnosis (ID data setting) FFC Cable (40p) GGD1436 Diagnosis of MAIN Assy CD-ROM GGV1054 LD Power Adjustment...

  • Page 47: Block Diagram

    4. BLOCK DIAGRAM 4.1 OVERALL WIRING DIAGRAM DIGITAL AC POWER CORD AUDIO OUT HDMI COAXIAL JA5701 JA5801 JA301 CN501 CN1501 250GB:VXF1131- CN101 (660H-K) 160GB:VXF1152- (560H-K,460H-K) AC-INLET CN5604 CN203 SW+12V POWER SUPPLY SW+5V YDX1001- VKP2389- CN202 CN4501 CN201 ASSY EV+5.8V GNDD (VWR1408) SW+1.53V SW+1.53V...
  • Page 48 When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical FAN MOTOR VXM1123- designation.

  • Page 49: Overall Block Diagram

    4.2 OVERALL BLOCK DIAGRAM SERVICE FLKY ASSY KEY SW CN201 SERVICE TUJB ASSY CN102 KEY1/KEY2/KEY3 KEY SW IR Receiver SEL_IR FLDATA FLCLK FL DRIVER FLSTB FL TUBE PT6315 CN201 FANCTL 15MHz INPUT 32.768kHz IC101 IC104 Tuner Control TC7MB3257FK ASCK/DAM_TO_T/HSM_TO_T PMC026A8 DAT_TO_M/HST_TO_M SYS <−>...
  • Page 50 ETAB ASSY JA301 SERVICE TPI+/TPI-/ ONLY TPO+/TPO- DVUB ASSY IC101 IC301 UPD99914F1 LAN9211 (B-type) (A-type) JA902 JA903 JA901 BCLK2/ ASO2/ LRCK2 JA5701 COAXIAL Digital out CN902 CN901 HDMI CN501 JA5801 CN5101 CN1501 CN5201 AOBCK_CN to FLASH LAN AAC AOD1_CN/ IC5801 HDMI PHY SiI9002CSU AIBCK_PHYCTL0...

  • Page 51: Power Block Diagram

    4.3 POWER BLOCK DIAGRAM POWER SUPPLY P_CONT SERVICE ASSY CN202 V+5R8E V+5M TUJB Tuner Con IC101 P401 P_CONT ASSY Audio EV+12V MUTE EV+5.8V(T) P201 V+5V N Link RESET IC (Tu-con,ACDET) IC102 FAN- V+5F Multi Sound ETAB Decorder V+5TU WPW:MSP3417G V+1R2 IC411 TA,TL:MSP3455G ASSY...

  • Page 52: Diagnosis

    5. DIAGNOSIS 5.1 SETUP SEQUENCE Tuner/FL microcomputer System Codec IC (Initial Program Loader) DVD-R/RW Drive Connect the power cord. System microcomputer starts up. Drive microcomputer starts up. Tuner/FL microcomputer starts up. FLASH check ? Initialization of the Initialization of the peripheral peripheral circuit circuit register and RAM, etc.

  • Page 53: Diagnosis Of The Main Assy

    5.2 DIAGNOSIS OF THE MAIN ASSY Power ON Failure in the periphery of CN2301 Does (Poor contact with the TUJB Assy.) a desired screen Failure in the periphery of CN4501 appear when selected (Power supply is not supplied from the POWER SUPPLY Assy.) a tuner? Failure in the periphery of IC4511, IC4521, IC4531, IC4541, IC4552, IC4561, IC4562 and IC4571 (Power supply is not supplied to each IC.)
  • Page 54 [1] Diagnosis of the HDMI Block 1. In a case when only the HDMI video is not outputted *This flowchart shows how to confirm the output from the HDMI block on the basis that an external input signal to the L1 connector is through-output from the analog output connector properly.
  • Page 55 The monitor owned by the user may not be compatible with this unit. Is a correct picture displayed when the monitor owned by the user is connected with this unit using a 5-meter cable made by JAE? The cable used by the user is in failure. Is a momentary correct picture and a fully black or a snowy screen alternately displayed? Or, another symptom?
  • Page 56 2. In a case when only the HDMI audio is not outputted Is a DVI device connected (with a DVI device, only the video signal is output, and no sound is output)? Is an HDMI device that does not support the audio signals connected? No (Checking of the CLK, DATA, LRCK, No (Checking of the S/PDIF path) and BCK paths)

  • Page 57: Service Mode

    6. SERVICE MODE Overview and Purposes To be used to check the status of the product and to collect the information for failure diagnosis. The following information to be used for servicing is displayed: [1] First screen : Version, HDD information, etc. [2] Second screen : ATA/ATAPI debug screen (Writer information) [4] Fourth screen : VR-recording-related error logs [5] Fifth screen...

  • Page 58: Version Information, Etc. (First Screen)

    6.1 VERSION INFORMATION, ETC. (FIRST SCREEN) [Purposes] [Tools to be used] To check the versions of the system control computer, TUNER microcomputer, and firmware for the drive, simple measurement of the RF level for the U/V tuner, results of the simple error rate measurement, HDD information, and OSD Filter setting Remote control unit for servicing...
  • Page 59 • Details on HDD data are described below: : WDC10234564 # 160 Capacity of the HDD (unit: Gbytes) HDD identification error indication Name of manufacturer, part No. by manufacturer If any abnormality exists in HDD connection, the indications shown in Table 1 below are displayed. Table 1: HDD recognition status represented by the HDD data display Example of HDD data HDD identification conditions...
  • Page 60 1) Frequency Difference (Freq Diff) How much tuning is off is monitored, as shown below: Input Frequency Display Faraway High 7 High High 1~5 (within 200kHz) Center Just Tune within Low 1~5 200kHz over Low 7 200kHz 2) AGC voltage (AGC Volt) The gain controlled by the tuner is monitored to infer the input electric field intensity.
  • Page 61 Table 1: Thresholds when determining OK or Error Finalized or not Recording Disc type Reference value finalized mode 8.0×10 DVD-VIDEO Finalized 3.3×10 DVD-R Video mode Not finalized 3.3×10 Finalized 3.3×10 DVD-RW Video mode Not finalized 3.3×10 [3] HDD Information (Subscreen 3) [How to enter] •...
  • Page 62 [4] OSD Filter Setting (Subscreen 4) Depending on the monitor used, the character flicker on the OSD may stand out. [Purpose] If a system, such as character flicker, appears on the monitor, select the filter response. [Tools to be used] Remote control unit for servicing (GGF1381) [How to enter]...

  • Page 63: Ata/Atapi Debug Screen (Second Screen)

    6.2 ATA/ATAPI DEBUG SCREEN (SECOND SCREEN) [Purposes] [Tools to be used] To be used as a rough guide to judge whether the pickup unit is all right or not • Dirt on the pickup lens • Degradation of the laser diodes for reading CDs and reading/writing to/from Remote control unit for servicing Aluminum-coated test disc...
  • Page 64 [2] LD Degration Judgment of ATA/ATAPI DEBUG OSD (Subscreen 4) [How to enter] • While the User Operation screen is displayed, press the ESC , DISP then 2 keys, then the DIG/ANA key three times, in that order. [How to quit] Press the ESC key.

  • Page 65: Vr-Recording-Related Error Logs (Fourth Screen)

    6.3 VR-RECORDING-RELATED ERROR LOGS (FOURTH SCREEN) [Purposes] [Tool to be used] To roughly determine in which category shown below a symptom that is difficult to reproduce belongs. For details on the categories of error logs displayed, see "Table 1: Description of VR-recording-related errors." •...
  • Page 66 [1] Description of VR-Recording-Related Errors Any error message marked with * is displayed "RecErr : ---------" on the Subscreen 1 of the fourth screen. Error Related to MPEG Encoder Error Message Description Cause AVEnc Hang AVEncoder failed Defective engine or software-related problem IN Encode * Changes cannot be made in the process of encoding No SysHdr IN...
  • Page 67 Error Related to Dubbing (Continued) Cause Error Message Description VC Transf Stp Video Mode Copy Transfer Stop Video Mode Copy TSO Block transfer has not been completed. VC TSO BLK NG Video Mode Copy VOBU Size NG VC VOBU SizeE Defective disc Video Mode Copy Reserve Rzone failed V Rsv RzoneNG...
  • Page 68 Other Errors (continued) Cause Error Message Description Repair Excec Repairing has been executed. Something * Undetermined error Abnormality in access to the backup work SRAM SRAM NG Abnormality in change of statuses Status NG * Switch to +VR playback process SW PVR SW Vpb mode * Switching to video playback routine is required.
  • Page 69 No Error Error Message Description Non Err * Normal Abbreviations: ECC = 4 byte Code for Error Correction VMG = Video Manager UDF = Universal Disc Format RMA = Recording Management Area PCA = Power Calibration Area MKB = Media Key Block OPC = Optical Power Control TMP_VMGI = Temporary Video Manager Information NWA = Next Writable Address...

  • Page 70: Vr-Playback-Related Error Logs (Fifth Screen)

    6.4 VR-PLAYBACK-RELATED ERROR LOGS (FIFTH SCREEN) [Purposes] [Tool to be used] It can be inferred that an operation that caused an error in the drive was performed or that a failure occurred in the drive if any of the error logs shown in "Table 2: Description of VR-playback-related errors"...
  • Page 71 [1] Description of VR-Playback-Related Errors Error Message Details of error AudioPB Err Audio initialization error WaiPau Err Pause was disabled though tried. (Pause-wait timeout) CC_OS_ERR CC output processing error Tr:NullBlk No valid data in the first block Tr:NaviErr Navigation pack error Tr:ReadErr Data read error Dec:PicDisp...
  • Page 72 Error Message Details of error 32 HANDLER_DEC_DVD_REGIST_TRICK_CALLBACK, 33 HANDLER_DEC_DVD_TRICK_DATA_END, 34 HANDLER_DEC_DVD_AUDIO_STOP, /* management information */ 35 HANDLER_DEC_INIT_NV_PCK, 36 HANDLER_DEC_INIT_RDI_PCK, 37 HANDLER_DEC_READ_NV_PCK_POINT, 38 HANDLER_DEC_READ_RDI_PCK_POINT, 39 HANDLER_DEC_READ_STC, 40 HANDLER_DEC_READ_PTS, 41 HANDLER_DEC_HLI_ENABLE, 42 HANDLER_DEC_COMMAND_PLAY, 43 HANDLER_DEC_COMMAND_PAUSE, 44 HANDLER_DEC_COMMAND_RSLOW_VOBU_STOP, 45 HANDLER_DEC_INIT_VIDEO_MODE, 46 HANDLER_DEC_SET_VIDEO_MODE, 47 HANDLER_DEC_CHECK_VIDEO_OUTPUT, 48 HANDLER_DEC_CHECK_VIDEO_ERROR, 49 HANDLER_DEC_DISPLAY_SUBPICTURE, 50 HANDLER_DEC_SET_SUBPICTURE_PALLET,...

  • Page 73: Dv Service Mode

    6.5 DV SERVICE MODE [1] DV Debug [Purpose] [Tools to be used] To check whether communication between a DV device and the unit is normal when a DV device is connected Remote control unit for servicing • DV device (GGF1381) •...
  • Page 74 Item Description Remarks iPCR value of the unit iPCR Data are displayed only if one DV device is identified. GUID GUID set in ConfigROM of the connected DV device If the connected DV device is ROOT (IRM), IRM is displayed at the side position of GUID display.
  • Page 75 [2] Simple Diagnosis of DV DVR-660H-K...

  • Page 76: Hdmi Service Mode

    6.6 HDMI SERVICE MODE [Purposes] [Tool to be used] To check the statuses of the connected HDMI devices. Remote control unit for servicing • HDMI device (GGF1381) • HDMI cable [How to enter] • Press the ESC , DISP then +10 , +10 , 4 keys, in that order. Note: Do not press any key on the remote control unit supplied with the unit or for servicing while the HDMI debug screen is displayed.
  • Page 77 [Description of the Main screen] (Continued) Table 4: HDMI audio output status Indication Description Output: Off Output: On When the unit is connected to DVI device (refer to Table 5), the Audio is not outputted. Table 5: Type of the connected device Indication Description ------...

  • Page 78: Aging Mode

    6.7 AGING MODE [Tools to be used] [Purposes] If symptoms regarding recording/ playback of discs and/or the HDD that your customer claimed are difficult to reproduce, they can be reproduced with a long-time test in Aging mode. Commercially available, recordable DVD-R/+R Remote control unit Remote control unit and DVD-RW/+RW/...
  • Page 79 [Aging for the HDD] Press the HDD key to switch to HDD. [How to enter] Press the ESC key then the REP.B , and then the PLAY keys on the remote control unit for servicing to enter Aging mode. Press the ESC key on the remote control unit for servicing to quit Aging mode and return to Normal [How to quit] mode.

  • Page 80: Usb Check Mode

    6.8 USB CHECK MODE [Purposes] [Tools to be used] As this unit is provided with two USB ports, operation checks of these ports are possible by connecting them (loop connection). USB cable Remote control unit Remote control unit for servicing (GGD1445) supplied with the unit (GGF1381)

  • Page 81: Hdd Check Mode

    6.9 HDD CHECK MODE [1] How to Diagnose Failure of the Hard Disc Drive (HDD) Purpose: With use of the HDD-diagnostic program contained in the product itself, physical errors on the HDD can be diagnosed. Use this program to diagnose whether or not the HDD is in failure when one of the symptoms indicated below is recognized, or when a failure in the HDD is suspected.
  • Page 82 (2) Overview of the diagnosis items This is a display for checking the HDD information, such as the model name of the HDD Information HDD, continuous power-on time, authentication status, and results of the diagnosis on the end of service life. This is a simplified diagnosis for the HDD.
  • Page 83 [4] Diagnosis Procedures 1.Display the menu on the screen. The menu indicated below is displayed when the diagnostic program is started. To enter each mode, press the corresponding key "1"-"4" on the remote control unit for servicing. Tests to be executed HDD Information: Check of the HDD information S.M.A.R.T.
  • Page 84 3.Execute Self-Test. Press the "3" key on the remote control unit for servicing while the menu screen is displayed. When the following screen is displayed, press the "1" key to start the Self-Test. The progress of the test is displayed on the screen. The percentage remaining of the test is displayed on the screen, and the test is terminated when the percentage reaches 00%.
  • Page 85 4.Execute the Ext (Extended) Self-Test. Press the "3" key while the menu screen is displayed, then the "2" key on the remote control unit for servicing. The Extended Self-Test starts. The percentage remaining of the test is displayed on the screen, and the test is terminated when the percentage reaches 00%.
  • Page 86 5.Execute the HDD R/W Check. Before executing this test, be sure to obtain your client's consent for erasure of HDD data. Press the "4" key while the menu screen is displayed then the "SKIP p" key to start the HDD R/W Check. NOTE Be sure to press the "SKIP "...

  • Page 87: Diagnostic Procedures When Aac Decoding Has Failed

    6.10 DIAGNOSTIC PROCEDURES WHEN AAC DECODING HAS FAILED [1] AAC information [Purpose] AAC Error Information [How to Enter] Press [ESC], [DISP], [+10], then [1], in that order. The first screen is displayed. To switch screens, press [DIG/ANA]. First screen (Note 1) Note 1: Startup status (OK/NG) of the external decoder If the external decoder starts up normally, OK is displayed.
  • Page 88 Note 2: ERROR information If any error code is indicated in parentheses, a playback error has been generated. Each error code is displayed in its fixed position. (The duration of error-code indication is short, because when an error is generated, playback of the next file is automatically attempted.) Description of error codes FMT : The file cannot be recognized as having an MP4 file format.
  • Page 89 Possible causes for a DEC error Possible cause 1: An error notification was issued by the decoder, because there was an error in the stream. How to diagnose: Play back the file on the PC to check if an error is generated. Possible cause 2: Data reading failed while the data were being transmitted to the decoder.

  • Page 90: Diagnostic Procedures When Connecting The Lan

    6.11 DIAGNOSTIC PROCEDURES WHEN CONNECTING THE LAN [Purpose] Diagnose based on Ethernet connection information. [How to Enter] Press [ESC], [DISP], [+10], [+10], then [7], in that order. [1] Specifications of the Ether Debug Screen In bold print: Fixed indications In regular print: Variable indications Name Descriptions Remarks...

  • Page 91: Disassembly

    7. DISASSEMBLY Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
  • Page 92 Front Panel Section Unhook the four hooks. Remove the two screws. Remove the two screws. Remove the HDD with the HDD stay. Bottom view Disconnect the one flexible cable. Remove the front panel section. SERVICE TUJB Assy CN105 Front panel section DVR-660H-K...
  • Page 93 SERVICE LOADER MAIN Disconnect the three connectors. Remove the one screw. Remove the one screw. Disconnect the one flexible cable. SERVICE LOADER MAIN Remove the six screws. Remove the SERVICE LOADER MAIN. CN201 CN902 CN901 Bottom view POWER SUPPLY SERVICE DVUB Assy Assy CN2301...
  • Page 94 Diagnosis Reassembling the front panel section. Connect the flexible cable for service. Arrange the unit as shown in the photo below. Diagnosis Flexible cable for service (40P) SERVICE TUJB Assy CN101 CN2301 SERVICE LOADER Assy SERVICE MAIN Assy SERVICE LOADER MAIN Front panel section DVR-660H-K...
  • Page 95 Access to the SERVICE MAIN Assy, Cleaning the Pickup Lens Cord Holder Remove the Upper case. Remove the two screws. Remove the cord holder. SERVICE LOADER Assy Cord holder Upper case Low Case U11, Upper Case Remove the four screws. Remove the two tapes.

  • Page 96: Each Setting And Adjustment

    TV monitor screen. Input "9696" on the remote control unit for service to change it to the model name for Pioneer. 2.The following screen is displayed on TV monitor. Press four digits properly by using the remote control unit for service, according to the screen information.

  • Page 97: Ld Power Adjustment

    8.2 LD POWER ADJUSTMENT [Purposes] [Tools to be used] If a combination of a main board and PU is GGF1381 : Service Remote Control Unit changed, the LD power adjustment and GGV1054 : CD-ROM (CDT-313) adjustment for disc judgment needs to be made GGV1036 : DVD-ROM DL (DVDT-002) for a new combination of the main board and PU GGV1278 : Blank DVD-R (That's DR-C12WTY5PA)
  • Page 98 [Operation procedure] 1. When you enter the Drive Adjustment Mode, the following screen is displayed. On this screen, you can check 11-digit numeric data stored in FLASH of MAIN Assy, and can also switch over between each mode. [Drive Adjustment Mode] 11-digit number PU DATA for adjustment...
  • Page 99 5. When the checksum is correct, enter the Power Adjustment Mode and execute the LD power adjustment. To enter the Power Adjustment Mode, press [SEARCH] on the remote control unit for service. Entering the Power Adjustment Mode displays the following screen and opens the tray automatically. [Power Adjustment Mode] When the tray does not open Close The Tray!
  • Page 100 [Error information] In case of errors in the Power Adjustment Mode, the following screen is displayed. About error indication [Power Adjustment Mode] [Left number] The left number indicates the Step Mode in Step Mode : - Result : 4 - 1 which the error has occurred.

  • Page 101: Cprm Id Number And Data Setting

    8.3 CPRM ID NUMBER AND DATA SETTING [Purposes] For the DVD recorder,it is necessary with the recoding/playback of DVD-RW disc to set an individual number (ID number) and ID data to each recorder. If the number and data are not set correctly with the following procedure, cannot work with residual quantity 0:00 or operations in the future may not be guaranteed with RW disc.
  • Page 102 [1] Input Flow of the ID No. and ID Data When Exchanging HDD or MAIN Assy • When exchanging HDD or MAIN When displayed "CPRM ERR" Assy, or both exchanged Power When displayed following message at When displayed following message at Power on Power on FL Tube : [E01]...
  • Page 103 [2] How to Input the ID Number and ID Data To enter the input mode, press ESC + STEREO keys While the data are being read, the message shown in the figure sequentially in a status with no ID number set, such as after at left is displayed on the screen.
  • Page 104 [How to Confirm the ID Number] Press ESC + STEREO keys sequentially with an ID number already set, and the unit enters the ID number confirmation mode. The set ID number is displayed on the screen (and on the FL display), permitting you to confirm it.

  • Page 105: Firmware Update Method

    8.4 FIRMWARE UPDATE METHOD [Purposes] 1. When the main board is replaced, the firmware versions for the system control computer, drive, and the TUFL microcomputer do not match, and operations of the unit may be destabilized. To match the versions for the above three, firmware downloading is necessary in the following cases: After the model setting When NG is displayed on the first screen (version information, etc.) of Service mode After changing MAIN Assy or TUJB Assy...
  • Page 106 [Tips] If the power is not correctly turned on or when the power is shut off during update, proceed as follows before performing update again: • In a case where update was incorrectly terminated while "DOWNLOAD-2" was displayed on the FL display: The SYSCON program will not function correctly.
  • Page 107 HOW TO PRODUCE A DISC FOR UPDATING Items necessary for producing a disc (CD-R or CD-RW) for updating • CD-R/RW drive • CD-R/RW writing software • Blank CD-R or CD-RW disc • Supported OS: Windows 98/98SE/ME/2000/XP * * Other OS's, such as Linux and MacOS, cannot be used. How to produce a disc for updating 1.

  • Page 108: Gracenote Database Update Method (Dvr-660H-K, 560-K Only)

    8.5 GRACENOTE DATABASE UPDATE METHOD (DVR-660H-K, 560-K ONLY) [Purposes] 1. Gracenote DB should be stored in build-in HDD to search for audio CD titles. After replacing the HDD, it is necessary to download the Gracenote DB. 2. While the GUI screen is not displayed, press the ESC then DISP keys. When “NOBKUP”...
  • Page 109 [Tips] Note: If the AC power fails during updating, the HDD may be damaged. [Diagnosis Flowchart] CD titles cannot be searched. Is "Initial Setup--Gracenote The database (DB) is normal. Download the firmware again. Database--Version Information" (the version display) normal? GNDB error (damage or loss) Is "GNDB B, GNDB U"...

  • Page 110: Video Adjustment For Specific Area

    8.6 VIDEO ADJUSTMENT FOR SPECIFIC AREA [Purposes] [Tools to be used] Depending on the area, if a flicker may appear in a picture received by the tuner, it can be corrected or reduced with this setting. Remote control unit supplied Remote control unit for servicing with the unit (GGF1381)
  • Page 111 • Indication when the maximum number (12) of channels have individual settings [Tips] If a channel that does not have specific settings is currently selected, the indication will be as shown below, and individual data items cannot be set for that channel. To set individual data items for the currently selected channel, you must clear any specific-channel settings for one or more channels.
  • Page 112 DVR-660H-K...
  • Page 113 DVR-660H-K...
  • Page 114 DVR-660H-K...

  • Page 115: Exploded Views And Parts List

    9. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 116 (1) PACKING SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. • • • • • Power Cable ADG7021 NSP 16 Warranty Card ARY7045 Audio / Video Cable (1.5 m) VDE1077 NSP 17 Serial Label S VRW2188 (red/white/yellow) •...

  • Page 117: Exterior Section

    9.2 EXTERIOR SECTION DVR-660H-K ONLY Cleaning paper : DVR-660H-K GED-008 ONLY Refer to “9.4 SERVICE LOADER MAIN SECTION”. Refer to “9.3 FRONT PANEL SECTION DVR-660H-K...
  • Page 118 (1) EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw Guard VEB1399 ETAB Assy See Contrast table (2) • • • • • SERVICE DVUB Assy YXX1001 NSP 33 Base Chassis VNB1057 SERVICE TUJB Assy YXX1011 NSP 34 Writer Stay L...

  • Page 119: Front Panel Section

    9.3 FRONT PANEL SECTION Lubricant Hanarl GEM1041 SERVICE TUJB CN105 Lubricant Hanarl GEM1041 to Door Shaft Lubricant Hanarl GEM1041 Paste lubricant hanarl (GEM1041) to salient points of both sides of the door. DVR-660H-K...
  • Page 120 (1) FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. SERVICE FLKY Assy YXX1007 Flexible Cable (17P) YDA1002 Pioneer Name Plate VAM1153 Earth Plate FLKY VBK1176 Earth Plate VBK1179 Rubber Foot VEB1349 Rubber Sheet VEB1396 Door Cushion VEC2561 FP Bridge...

  • Page 121: Service Loader Main Section

    9.4 SERVICE LOADER MAIN SECTION ∗ ∗ ∗ Reuse ( ) marked parts when exachanging SERVICE LOADER Assy. • Case Screw S (DBA1250) x2 ∗ DVR-660H-K...
  • Page 122 (1) SERVICE LOADER MAIN SECTION PARTS LIST Mark No. Description Part No. SERVICE MAIN Assy See Contrast table (2) SERVICE LOADER Assy VXX3306 Radiation Sheet (Silicon) VEB1360 Heatsink VNH1079 FFC U11 DDX1208 Low Case U11 DNC1761 Silicon Sheet R9B DEB1726 NSP 8 Tape •...

  • Page 123: Schematic Diagram

    10. SCHEMATIC DIAGRAM 10.1 SERVICE TUJB ASSY (1/3) SERVICE TUJB ASSY (1/3) (YXX1011) V+12R1E V+5R8E CN301 S5B-PH-K-S P_CONT EV+12.1V C301 EV+5.8V C302 V+12R1E CN201 S2B-PH-K-S FAN+ R251 FAN- GND GND 0(2125) HST_TO_M C206 Q201 2SD2114K(VW)-TLB 470p R219 3.3k DBGP2 DBGP1 DBGP0 V+5BB V+5R8E...
  • Page 124 CAUTION- FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, R161 V+5V REPLACE ONLY WITH SAME TYPE NO. 494.500 (CEK1278) MFD. BY LITTELFUSE INC. FOR IC150. V+12R1E V+5F Q106 Q107 R162 TU_CON CN105 HLEM17S-1 KEY3 KEY3 KEY2 KEY2 KEY1 KEY1 LED_HDD LED_HDD LED_DVD LED_DVD LED_P_ON...

  • Page 125: Service Tujb Assy (2/3)

    10.2 SERVICE TUJB ASSY (2/3) SERVICE TUJB ASSY (2/3) V+5VI (YXX1011) R460 Q405 Y_IN V+5VI TEXTVIN R456 C472 R455 Q403 L_IN 2SA1576A(QR)-TLB 10/50 V+9V R454 V+5VI 10k(F) IC402 BA4560RF-TBB R465 Q410 IC402 C_IN BA4560RF-TBB R462 10k(F) C475 R_IN 10/50 V+5VI V+9V V+5VO C454...
  • Page 126 SDET3 JA403 VKB1183- Y3IN C3IN C506 3VIN R450 L3_LIN R495 L3_RIN SDET1 Y1IN Note 4 KC,TF WPW,TA,TLT C1IN R466 C507 R481 R469 1VIN R471 R434 R497 R480 L1_LIN R473 R477 R498 R475 L1_RIN C483 R464 R466 (2125) 1000/6.3 68F(2125) JA401 AKP1234- C485 R467...

  • Page 127: Service Tujb Assy (3/3)

    10.3 SERVICE TUJB ASSY (3/3) U601 VXF1146- U/V TUNER V+5BB V+32V WPW,TA,TLT Only 10 11 12 13 14 15 16 17 V+5TUA V+5TU Note 6 Note6 L601 C653 C603 CTF1399- -T C604 L602 C605 CTF1399- -T C606 R608 KC,TF Only C651 0.47uF R601...
  • Page 128 SERVICE TUJB ASSY (3/3) (YXX1011) V+5V JA701 RKN1004- D701 R702 SEL_IR 1SS355-TRB SR_IN R704 KC,TF Only TU_CON TU_LIN XRST1 MSPSTAT TU_RIN DVR-660H-K...

  • Page 129: Service Flky Assy

    10.4 SERVICE FLKY ASSY V+5F HDMI LED (RED) FLKY ASSY V101 R133 R134 VAW1091- FL Holder: VNF1134- 15 16 17 26 27 28 29 30 31 Q103 DTC124EUA-TLB V+5F V+5F V+5F R144 GND GND 43 42 FL-28V LED1 GRID10 LED2 GRID11 LED4 LED3...
  • Page 130 SERVICE FLKY ASSY (YXX1007) Y ASSY V+12F CN201 YKP1007- C201 KEY3 S202 LED_HDD LED_DVD 2.18V HDD/DVD V+12F S201 LED_P_ON 2.85V P_ON HDD LED (BLUE) V+12F V+12F DVD LED (AMBLE) R223 R224 1.8k R221 R222 1.8k 1.8k R225 Q206 Q204 DTC124EUA-TLB DTC124EUA-TLB FLDC+ KEYB ASSY...

  • Page 131: Service Main Assy (1/5)

    10.5 SERVICE MAIN ASSY (1/5) SERVICE MAIN ASSY (1/5) (VXX3309 : DVR-660H-K) (VXX3308 : DVR-560H-K,460H-K) CN101 DKN1404-A TP171 TP173 V+3A L105 TP175 BTH1103-A TP177 R118 TP187 SCLK 14K;2:11K SCLK LCDS R302 TP183 2:11K SDIO XRESET V+3A 2:14C;2:5C;3:12H;4:B9 TP184 GNDS 2/5,3/5, R115 TP182 PUTEMP...
  • Page 132 V+3D V+5M VREF16 V+12M C286 DCH1201-A IC201 C280 VDD1 VSS3 DQ15 R319 C287 R318 MD15 TP520 TP521 VDDQ1 VSSQ4 FDRV C285 MD14 TP522 TP523 TDRV DQ14 MD13 DQ13 TP6121 MD12 VSSQ1 VDDQ4 C290 0.1u/16 DQ12 C281 DQ11 R320 R317 IC501 MD11 VDDQ2 VSSQ3...

  • Page 133: Service Main Assy (2/5)

    10.6 SERVICE MAIN ASSY (2/5) EJTAG V+3D V+3V V+3D HCL BPF fsc BPF CN1401 V+2R5 TP1401 JTMRST R1401 TP1201 TRST V+3V V+3V TP1402 R1304 R131 R1414 HADRS7 VREF_V EJSNGEN R1801 R1811 TP1403 JTDI L1821 L1831 R1402 DTL1106-A-T DTL1106-A-T IC1302 TP1430 NJM129 TP1429 JTDO...
  • Page 134 SERVICE MAIN ASSY (2/5) (VXX3309 : DVR-660H-K) DVR-660H-K Only V+3D CN501 V+2R5 (VXX3308 : DVR-560H-K,460H-K) V+3D GNDD TP1202 *CN1501 R1314 EF_V VREF_D VKN2079-A IC1302 HDATA0 NJM12904V HDATA1 Flash ROM HDATA2 GNDD XRESET HDATA3 *R1504 AOD0_CN 1:13H;1:4B;14C;3:12H;4:B9 GNDD GNDD *R1505 HDATA4 V+3D *R1503 AOD1_CN...

  • Page 135: Service Main Assy (3/5)

    10.7 SERVICE MAIN ASSY (3/5) CN4501 CAUTION- FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE EV+5.8V TP4502 TP4503 GNDD NO. 49402.5 (CEK1285) MFD. EV+5.8V EV+5.8V C4507 BY LITTELFUSE INC. FOR IC4501 and IC4502. 100u/16 GNDD C4501 TP4501 C4535 SW+1.53V...
  • Page 136 SERVICE MAIN ASSY (3/5) D4561 (VXX3309 : DVR-660H-K) +5.8V IC4561 TP4565 (VXX3308 : DVR-560H-K,460H-K) V+5HD HDMI VOUT ON/OFF S-1112B50MC-L7J GNDD D4562 +5.8V IC4562 TP4566 V+3HD HDMI VOUT ON/OFF S-1112B33MC-L6S IDE I/F L4571 GNDD 2/5, 5/5 D4571 R4574 RB501V-40 TP4569 L4572 IC4571 V+1R8 SATA...

  • Page 137: Service Main Assy (4/5)

    10.8 SERVICE MAIN ASSY (4/5) D3202 V+3D Video UMF21N-TLB V+3D Audio DAC V+5_AO D3201 R3204 DAN202U AMUTE AMUTE1 2:2G V+3D V+3D R3205 IC3203 R3235 GNDA GNDD YOUT DACCLKO IC3201 Y_OUT R3233 R3201 AOBCK OUTY BCKIN MCLK R3206 R3202 AOD0 NSCS DATA R3207 R3203...
  • Page 138 Video OUT V+5_VO CN2301 R2304 X525P Y_OUT R2316 1.002Vpp,SYNC DC???V TP2304 X525P 2SA1576A(QR) YOUT TP2301 GNDD YP_OUT YP_OUT Y_OUT Q2501 TP2302 CR_OUT CR_OUT TP2303 CB_OUT CB_OUT C_OUT 0.2873Vpp,CENTER DC???V GNDD TP2305 Y_OUT 2SA1576A(QR) COUT Y_OUT C_OUT Q2502 TP2306 C_OUT C_OUT TP2307 Y_IN Y_IN...

  • Page 139: Service Main Assy (5/5)

    10.9 SERVICE MAIN ASSY (5/5) SERVICE MAIN ASSY (5/5) (VXX3309 : DVR-660H-K) (VXX3308 : DVR-560H-K,460H-K) V+3D *IC5701 V+3D HDMI TC74VHC00FTS1 SPDIF SPDIFO SPDIFSEL JA5801 from/to RFEX TP6122 AKP1278-A D5701 SPDIFO_LL Q5701 *R5701 IC9001 2SC4081(QR) HDMI OUT JA5701 GNDD TP6094 Sil9002CSU VKB1159-A R5706 C5704...
  • Page 140 VWV2341 VWV2343 C4701 C4702 C4703 C4704 C4705 C4706 R4701 D5701 R4702 R4703 R4704 JA5701 R4705 VKB1159-A R4706 R4707 R4708 R4709 R4710 R4711 R4712 R4713 R4714 R4715 R4716 R4717 R4718 R4719 R4720 R4721 V+3D R4722 R4723 R4724 R4725 R4726 R4727 R4728 R4729 R4730 IC4701...

  • Page 141: Etab Assy (Dvr-660H-K Only)

    10.10 ETAB ASSY (DVR-660H-K ONLY) ETAB ASSY V+3D (VWV2344 : DVR-660H-K Only) TP40 R402 V+3D V+1R85 C201 C204 DCH1201-A DCH1201-A C205 C202 VCG1057-A VCG1057-A C203 C206 IC201 R201 1000p/50 1000p/50 CS_B TC74VCX163245FT R202 R207 V+1R85 1DIR V+3D AAC_D0 AAC_D1 AAC_D2 IC203 GND8 GND1...
  • Page 142 D401 D411 V+3D V+3D V+1R2 V+1R85 IC401 IC411 TP403 TP402 S-1133B00 S-1133B12 R412 TP404 TP406 R402 R410 GNDD GNDD V+1R85 R111 V+1R85 AAC_D0 AAC_D1 AAC_D2 AAC_D3 R112 AAC_D4 AAC_BCLK2 AAC_D5 AAC_LRCK2 AAC_D6 N.C.2 DGND3 DVDD3 N.C.5 AAC_INT_B AAC_D7 AAC_ASO2 R113 AAC_D8 C104 AAC_D9...

  • Page 143: Service Dvub Assy

    10.11 SERVICE DVUB ASSY SERVICE DVUB ASSY (YXX1001) CN901 JA901 R901 VKN1932- -TFB VKN2028-A TPBN TPBN L901 TPBP TPBP TPAN R902 TPAP R903 TPAN L902 TPAP R904 JA902 GNDIS VKB1226-A VTL1169- -T CN902 R905 L904 VKN1936- -TFB USBDM2 L903 R906 VTL1169- -T USBDP2 C905...
  • Page 144 DVR-660H-K...

  • Page 145: Power Supply Assy

    10.12 POWER SUPPLY ASSY POWER SUPPLY ASSY (VWR1408) DVR-660H-K...
  • Page 146 Ω/W (under 1/4W for no direction W) Resistor Unit μF/V (under 50V for no direction V) Capacitor DVR-660H-K...

  • Page 147: Waveforms

    10.13 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. SERVICE TUJB ASSY IC401-pin18 (TU-VIN) C488+side (CbOUT) CN101-pin6 (Cb_OUT MtoT) CN101-pin12 (Y_IN TtoM) (Function : Tuner 9ch) (Function : DVD play) (Function : DVD play) (Function : LINE2 IN) V:500mV/div.
  • Page 148 SERVICE TUJB ASSY Measurement Condition : IC101-pin81 (TEXTV) (Function : RF IN) V:1V/div. H:10μsec/div. DVR-660H-K...
  • Page 149 SERVICE MAIN ASSY Measurement Condition : No.1 - 8 : EBU Color Bar (100 / 0 / 75 / 0) IC3201 Pin16 (DACMCK) IC3101 Pin11 (ADCCLK0) CN2301 Pin39 (YP) CN2301 Pin29 (S_Y) V: 1V/div. H: 20ns/div. V: 1V/div. H: 20ns/div. V: 0.5V/div.
  • Page 150 SERVICE MAIN ASSY CN601 Pin3 (CLOSE) X1002 (27.77778 MHz) open → close V: 1V/div. H: 20ns/div. V: 1V/div. H: 20us/div. CN601 Pin3 (CLOSE) X1001 (25 MHz) close → open V: 1V/div. H: 20ns/div. V: 1V/div. H: 20us/div. CN601 Pin5 (OPEN) open →...
  • Page 151 DVR-660H-K...

  • Page 152: Pcb Connection Diagram

    11. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.

  • Page 153: Service Tujb Assy

    11.2 SERVICE TUJB ASSY SIDE A SERVICE TUJB ASSY C311 C312 C639 C638 C617 C618 U601 C641 Q303 C642 C630 Q304 Q604 C308 C633 C640 R618 Q605 R619 C307 IC601 C643 C636 R624 C628 R621 C635 (L651) R224 R627 C611 R622 (L652) C609...
  • Page 154 SIDE A C311 C119 C118 Q303 Q304 BT101 R112 R107 R114 C308 R104 Q101 C106 R121 R119 C307 R122 R120 R227 R228 R225 R226 R224 R146 R131 C142 R135 C211 C141 X102 C109 R105 R111 R200 R140 R229 R136 R189 R188 R143 R221...
  • Page 155 SIDE B SERVICE TUJB ASSY C309 C310 C305 Q302 C116 C117 C147 C115 IC150 TYPE NO.494.500NR MFD. BY LITTELFUSE INC. R321 R322 R323 R154 C255 R254 C314 Q305 R306 Q308 R314 C313 C318 C321 R310 C324 C322 Q311 R312 C325 C323 R220 IC31...
  • Page 156 SIDE B C621 R636 R630 C615 R608 U601 R614 R652 R613 L601 C606 C605 C603 D429 L605 L604 C305 C499 R498 Q302 R635 R607 R637 C612 Q602 R602 C616 C614 R606 R321 R322 R420 R427 R425 R435 R412 R439 C506 R505 C413 D420...

  • Page 157: Service Flky Assy

    11.3 SERVICE FLKY ASSY SIDE A SERVICE FLKY ASSY V101 CN102 W146 V+5F S112 OPEN/CLOSE MUSIC HDMI YWM1005- /V YWM1006- /V D106 D121 S113 D113 YWM1003- /V D119 S115 CN102 YWM1004- /V VEDIO KEY3 D122 D120 W133 STOP REC STOP ONE TOUCH COPY W143 PLAY...
  • Page 158 SIDE A FL-28V W159 W155 IC103 L102 W160 W156 W158 IR VCC W157 V+5F W152 L101 W150 W146 V+5F FLDC+ C118 HDMI LED REC W163 D106 D113 C128 CN101 C116 T101 ONE TOUCH COPY CN101 P-ON W143 S201 D124 KEY1 W144 S108 CN105...

  • Page 159: Service Main Assy

    11.4 SERVICE MAIN ASSY SIDE A SERVICE MAIN ASSY CN101 CN2301 CN2301 C4586 C1501 Q3301 Q3303 IC3202 C3201 IC3201 IC3201 IC5602 Q3302 IC3701 Q3302 IC370 D3202 Q3304 Q3304 IC4511 D3201 CN1501 C3219 Q2502 Q2505 Q2505 Q2504 Q2504 Q5810 IC5804 IC5804 Q1811 Q2503 Q2501...
  • Page 160 SIDE A To HDD CN5604 CN5604 C5613 C4572 L5601 X5502 C4586 C3201 IC5602 L4551 L1005 IC3701 D3202 L1003 C1050 C3219 Q2505 Q2504 AT0ADR1 AT0ADR2 AT0CS1 AT0CS0 AT0ADR0 AT0INTRQ C1003 C5210 D4552 C103 C163 D5209 C1007 C4508 C4509 CN4701 D101 (VNP2097-A) CN4501 CN201 DVR-660H-K...
  • Page 161 SIDE B To STEPPER SERVICE MAIN ASSY CN502 IC3702 IC501 IC501 Q3305 Q4581 Q3307 IC3101 IC4571 IC3203 IC1102 IC1301 Q3306 Q3308 CN3801 IC3102 Q5808 IC4561 Q1801 Q5801 F105 Q5802 Q5804 Q102 UPPER IC5103 IC200 Q5201 Q5701 IC1201 IC201 IC4541 IC5701 BOTTOM IC4701 IC4531...
  • Page 162 SIDE B PPER D3103 D3104 D3101 D3102 Q3305 C3103 Q4581 Q3307 L3306 C3108 IC4571 L3307 L1025 L1004 Q3308 L1002 C1039 C153 D4561 Q5804 CN5101 X5101 Q5701 L5701 D5701 L1021 C5704 IC4591 C1215 CN4501 CN5201 (VNP2097-A) CN902 DVR-660H-K...

  • Page 163: Etab Assy (Dvr-660H-K Only)

    11.5 ETAB ASSY (DVR-660H-K ONLY) SIDE A SIDE A ETAB ASSY CN1501 CN501 [[ G ]] A30C5/C7 JA301 CN501 X301 F301 F321 IC201 IC202 IC182 IC182 IC181 IC181 X101 IC101 IC101 VNP2100-A F171 VWV2344 C171 (VNP2100-A) SIDE B SIDE B ETAB ASSY SIDE B (FIRST) C411...

  • Page 164: Service Dvub Assy

    11.6 SERVICE DVUB ASSY SIDE A SIDE B SERVICE DVUB ASSY SERVICE DVUB ASSY YWM1001- YWM1002- R912 R911 YWM1011- R904 L902 R903 R913 R902 R901 L901 DVUB CN902 R905 R906 R909 R907 C906 JA903 (YNP1007-A) (YNP1007-A) DVR-660H-K...

  • Page 165: Power Supply Assy

    11.7 POWER SUPPLY ASSY SIDE A SIDE A SIDE A SIDE A POWER SUPPLY ASSY Q101 IC201 IC202 Q201 IC501 IC601 Q501 Q601 DVR-660H-K...
  • Page 166 SIDE B SIDE B POWER SUPPLY ASSY IC101 Q402 Q401 DVR-660H-K...

  • Page 167: Pcb Parts List

    12. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
  • Page 168 Mark No. Description Part No. Mark No. Description Part No. CN 103 (A,235,159) 9P CONNECTOR VKN2015 R 172 (A,216,114) RS1/16S101J CN 105 (A,232,148) CONNECTOR HLEM17S-1 CN 106 (A,238,107) CONNECTOR HLEM11S-1 R 173 (A,218,113) RS1/16S104J R 174 (A,217,111) RS1/16S104J CN 201 (A,149,43) CONNECTOR S2B-PH-K-S R 175 (A,219,113) RS1/16S331J...
  • Page 169 Mark No. Description Part No. Mark No. Description Part No. R 416 (A,116,126) RS1/16S471J R 482 (B,35,75) RS1/16S101J R 417 (A,116,128) RS1/16S471J R 483 (A,47,84) RS1/16S471J R 484 (A,42,81) RS1/16S102J R 418 (A,116,130) RS1/16S471J R 419 (A,116,132) RS1/16S471J R 485 (B,49,83) RS1/16S223J R 420 (B,91,130) RS1/16S185J...
  • Page 170 Mark No. Description Part No. Mark No. Description Part No. C 140 (A,216,130) CKSRYF104Z25 C 427 (A,108,143) CKSRYB103K50 C 141 (A,172,157) CKSRYF105Z10 C 428 (A,95,134) CKSRYB104K16 C 429 (A,103,138) CKSRYB105K10 C 142 (A,172,159) CCSRCH102J50 C 147 (B,231,159) CKSRYF104Z25 C 430 (A,101,136) CKSRYB104K16 C 152 (A,196,97) CKSRYF105Z10...
  • Page 171 Mark No. Description Part No. Mark No. Description Part No. C 495 (A,57,96) CEAT470M16 RESISTORS C 496 (A,89,135) CKSRYF104Z25 C 497 (B,41,96) CCSRCH471J50 R 104 (B,196,60) RS1/16S0R0J C 498 (B,34,148) CCSRCH102J50 R 110 (B,126,74) RS1/16S470J R 111 (B,129,74) RS1/16S470J C 499 (B,34,162) CCSRCH102J50 R 112 (B,124,74) RS1/16S470J...
  • Page 172 Mark No. Description Part No. Mark No. Description Part No. C 113 (A,206,55) CEAL101M10 IC 4541 MM1563DF C 115 (B,197,66) CKSRYF104Z25 IC 4552 S-1170B50UC-OUJ C 116 (A,200,62) CEJQ101M16 IC 4561 S-1112B50MC-L7J C 117 (B,206,65) CKSRYB223K50 IC 4562 S-1112B33MC-L6S C 118 (A,218,63) ELECTR. CAPACITOR CEAL100M50 IC 4571 S-1132B18-U5...
  • Page 173 Mark No. Description Part No. Mark No. Description Part No. CN 5101 CONNECTOR VKN1932 CN 5201 CONNECTOR VKN1936 CAPACITORS CN 5604 SATA PLUG HEADER VKN2077 C 100,101,105,117 CKSSYB102K50 C 103,1009 VCH1234 HEATSINK(AL) VNH1079 C 104,154,162,1004 VCG1057 SCREW BBZ30P060FTC C 106,159,167,288 CKSSYF104Z16 RADIATION SHEET VEB1360...
  • Page 174 Mark No. Description Part No. Mark No. Description Part No. C 1216-1221,1223,1227 VCG1057 C 5820,5824,5826 VCG1057 C 1224,1225,1401,3701 CKSSYB103K16 C 5821-5823,5825 CKSSYB102K50 C 1226,1228,1229,1504 CKSSYB102K50 C 1231,1235,1316,1501 DCH1201 SERVICE MAIN ASSY C 1291,1302,1303,1312 CKSSYF104Z16 C 1301,1315,1802,1812 CKSQYB225K10 (DVR-560H-K,DVR-460H-K) C 1304,3207,4515 CEVW470M6R3 SEMICONDUCTORS C 1313,1503,3105,3202...
  • Page 175 Mark No. Description Part No. Mark No. Description Part No. L 5101 INDUCTOR CTF1305 R 3851,5632,5638,5642 RAB4CQ330J L 5201,5202 COIL ATH7015 R 4501,4551-4554,4556 RS1/10S0R0J L 5701 INDUCTOR CTF1382 R 4504,4505,4507 RS1/10S272J L 5801-5804 EMI FILTER ATF1209 R 4716,4717 RAB4CQ103J L 5805 EMI FILTER DTL1106 R 4721,4722 RAB4CQ101J...
  • Page 176 Mark No. Description Part No. Mark No. Description Part No. C 512,513,803,832 CKSRYF104Z16 C 4556,4571,4573 CKSQYB475K6R3 C 532,1001,1002 CKSSYB104K10 C 4558,4559,4581,4586 CEVW101M16 C 824 CKSQYF104Z25 C 4567,4570,5217 VCG1058 C 4585,5104,5109,5113 CKSSYF104Z16 C 1003,1024,1036,1039 CEVW101M4 C 1006,1008,1010,1013 VCG1057 C 5105-5108,5110-5112 VCG1057 C 1012,1215,1236 VCH1268 C 5114,5153,5209,5222...
  • Page 177 Mark No. Description Part No. Mark No. Description Part No. C 145,147,149,173 CKSSYB102K50 POWER SUPPLY ASSY C 171,301 CEVW101M4 POWER SUPPLY ASSY has no service part. C 181,201,204,310 DCH1201 C 182,184,202,205 VCG1057 C 183,185,189,203 CKSSYB102K50 C 186 CCSSCH270J50 C 187 CCSSCH220J50 C 188 CKSSYB104K16...

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