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ABB Advant Controller 450 Product Manual
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ABB Advant Controller 450 Product Manual

ABB Advant Controller 450 Product Manual

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®
Advant
OCS
with Master software
Advant Controller 450
Version 2.3/1
Product Guide
3BSE 015 953R201 Rev B

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Summary of Contents for ABB Advant Controller 450

  • Page 1 ® Advant Advant Controller 450 with Master software Version 2.3/1 Product Guide 3BSE 015 953R201 Rev B...
  • Page 2 In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.

  • Page 3: Table Of Contents

    Advant Controller 450 Product Guide Table of Contents TABLE OF CONTENTS Chapter 1 - Overview Product Benefits....................... 1-1 Features........................1-2 Chapter 2 - Functional Description General Controller Utilities ..................2-1 2.1.1 CPU......................2-1 2.1.2 Memory and Backup................2-1 2.1.3 System Clock, External Clock Synchronization........2-2 2.1.4...
  • Page 4 Advant Controller 450 Product Guide Table of Contents CONTENTS (continued) Chapter 4 - Hardware Components Processor Module ....................4-1 Program Card ......................4-2 Submodule Carriers....................4-2 Submodules ......................4-3 Subrack........................4-4 System Unit......................4-5 I/O Systems ......................4-5 Communication ......................4-6 4.8.1...
  • Page 5 Advant Controller 450 Product Guide Table of Contents CONTENTS (continued) Time Synchronization....................6-8 Time Tagging of Events (Alarms) ................6-8 Trend Data Storage ....................6-9 CPU Load Calculation ................... 6-10 6.9.1 CPU Load from Data Set Communication ........... 6-12 6.9.2 CPU Load from Data Set Peripheral Communication......
  • Page 6 Advant Controller 450 Product Guide Table of Contents 3BSE 015 953R201 Rev B...
  • Page 7 Figure 4-13. MultiVendor Interface connected to Advant Controller 450.......4-11 Figure 4-14. GCOM connected to Advant Controller 450..........4-11 Figure 4-15. Telecontrol & SPA Bus connected to Advant Controller 450 .....4-11 Figure 4-16. Block diagram of power supply solution without redundancy....4-13 Figure 4-17.
  • Page 8 Advant Controller 450 Product Guide Table of Contents 3BSE 015 953R201 Rev B...
  • Page 9 System unit for Advant Controller 450 ............4-5 Table 4-3. S100 I/O Bus Extensions................4-5 Table 4-4. Different power supply arrangements for Advant Controller 450 with S100 I/O4- Table 5-1. RM500V1 configurations for Advant Controller 450 with S100 I/O ..5-3 Table 5-2.
  • Page 10 Advant Controller 450 Product Guide Table of Contents Table 8-2. System Units ....................8-4 Table 8-3. Redundant Central Unit ................8-4 Table 8-4. Redundant 5V Regulator ................8-4 Table 8-5. AdvaControl Basic Software Licenses ............8-5 Table 8-6. Optional Standard Program Modules ............8-5 Table 8-7.
  • Page 11 Advant Controller 450 Product Guide Table of Contents Table 8-40. Mains Supply Filter ..................8-22 Table 8-41. S100 I/O Subracks for RM500 Cabinets ............ 8-23 Table 8-42. Cables for S100 I/O bus extension ............. 8-23 Table 8-43. Analog Input Sets for S100 I/O ..............8-24 Table 8-44.
  • Page 12 Advant Controller 450 Product Guide Table of Contents 3BSE 015 953R201 Rev B...

  • Page 13: Chapter 1 Overview

    Section 1.1 Product Benefits Chapter 1 Overview Advant Controller 450 is a high-end, high performance process controller for binary, regulatory and supervisory control. Its high processing capacity and wide-ranging process and system communication capabilities make it the ideal choice for demanding applications in industrial...

  • Page 14: Features

    Advant Controller 450 Product Guide Chapter 1 Overview 1.2 Features Advant Controller 450 covers a wide range of functions such as: • Logic and sequence control. • Data and text handling. • Arithmetic, reporting and positioning. • Regulatory control including Fuzzy control, advanced PID and self-tuning adaptive control.

  • Page 15: Chapter 2 Functional Description

    You can connect a configuration and maintenance tool on the module front. Redundant CPU Optional Advant Controller 450 features redundant processor modules, each containing CPU, memory and switch over function. While the active unit is running the process control functions, the backup unit is on “hot stand-by” and continuously updated by an automatic check pointing procedure.

  • Page 16: System Clock, External Clock Synchronization

    (including the controller system configuration) using an engineering station. As an alternative, the Advant Controller 450 can be equipped with an optional flash card of similar type as the one used for the system program. The flash card is contained with a DUmp of Application Programs (DUAP) preferably taken while the controller is in the operation mode.

  • Page 17: Configuration

    Alarm can also be blocked at initialization of the I/O boards. 2.2 Process Control Process control applications are programmed in the ABB Master Programming Language (AMPL). AMPL is a function-block language with graphic representation. The building blocks are called PC elements. There is a wide range of PC elements, from simple AND blocks to complete PID regulators.
  • Page 18 Advant Controller 450 Product Guide Chapter 2 Functional Description PC Elements The wide range of ready-to-use PC elements is powerful. It contains, for example, elements for: • Logic and Time Delays • Sequence Control • Data and Text Handling •...

  • Page 19: I/O System Support

    2.3 I/O System Support S100 I/O System S100 I/O boards are located in I/O subracks which are integrated with Advant Controller 450 in the same cabinets and connected to the controller subrack via a bus extension cable (max. length 12 m (39 ft.). For increased availability the S100 I/O bus extension can be doubled (redundancy).

  • Page 20: Pulse Counting And Positioning

    Positioning and length measurement uses a set of PC elements connected to the board DSDP 140A. Fast positioning creates substantial load in the controller CPU. Normally, max. 10 positioning axes per Advant Controller 450, can be used. 2.6 Switchgear Integration Connection to the INSUM Motor Control Unit (MCU) is done via the L Network.

  • Page 21: Drives Integration

    Figure 2-2. $&  6HULHV FRQILJXUDWLRQ ZLWK GULYHV 2.8 Variable Speed Drive Control Converters for both d.c. and a.c. motor drives can be connected to Advant Controller 450 via Advant Fieldbus 100 or MasterFieldbus. For TYRAK, which has a built in modem for the MasterFieldbus, the following limitations apply: •...

  • Page 22: Advacommand Support

    • SPA Server protocol SPA Bus Communication is done with PC elements. For further information see respective Product Guide. 2.10 AdvaCommand Support Advant Controller 450 supports several functions in an Advant Operator Workplace. • Subscription • Order and presentation •...

  • Page 23: Local Operator Station Masterview 320

    MasterView 320 provides functions for presentation of process information on user defined displays, for manual data entry via a keyboard, and for presentation of an event list with events generated by application programs in Advant Controller 450. Figure 2-3. Example of display from MasterView 320 Hard-copy printout of displays and event list is possible.

  • Page 24: Local Printer

    PC program where the event is generated. Hard Copy A printer, connected to the same Advant Controller 450, can be used for hard-copy printouts from MasterView 320. The printout can be activated from the keyboard, or automatically from an PC program in the controller.

  • Page 25: Table 2-2. Functions And Configuration Alternatives For Advant Controller 450

    Advant Controller 450 Product Guide Section 2.13 Scope of Controller Functions Table 2-2. Functions and configuration alternatives for Advant Controller 450 (Continued) Function Program module Hardware Peripherals S400 I/O units QC07-BAS41 MasterFieldbus S800 I/O modules QC07-BAS41 See S800 I/O Advant Fieldbus 100...
  • Page 26 Advant Controller 450 Product Guide Chapter 2 Functional Description Table 2-2. Functions and configuration alternatives for Advant Controller 450 (Continued) Function Program module Hardware Peripherals MasterBus 300 QC07-BAS41 CS513 MasterNet Transceiver MasterBus 300E QC07-BAS41 CS513 MasterNet Transceiver GCOM QC07-BAS41 CI543...
  • Page 27 Advant Controller 450 Product Guide Section 2.13 Scope of Controller Functions Table 2-2. Functions and configuration alternatives for Advant Controller 450 (Continued) Function Program module Hardware Peripherals Connection to analog thyristor converters, QC07-BAS41+ DSDC 111 Thyristor converter variable speed control...
  • Page 28 Advant Controller 450 Product Guide Chapter 2 Functional Description 2-14 3BSE 015 953R201 Rev B...

  • Page 29: Chapter 3 Software Components

    Optional hardware units are I/O and communication modules etc. The software system for Advant Controller 450 is built around one Basic program module to which Optional alternative program modules can be added. The Optional program modules can be combined in a number of combinations needed to solve the application task.

  • Page 30: Table 3-1. Pc Elements In The Basic Program Module Qc07-Bas41

    Advant Controller 450 Product Guide Chapter 3 Software Components • Support for MultiVendor Interface • Support for fieldbus communication (Advant Fieldbus 100, PROFIBUS-DP, L ORKS Network, MasterFieldbus). • Strain-gauge weighing support • Support for motor drives • Data Set/DAT communication •...

  • Page 31: Table 3-2. Functional Units In The Base Program Module Qc07-Bas41

    Advant Controller 450 Product Guide Section 3.1 Basic Program Module, QC07-BAS41 Table 3-1. PC elements in the basic program module QC07-BAS41 (Continued) Type PC element Pulse counting and fre- PULSE-S, COUNT-DP, FREQ-SP, FREQ-MP, PCU-I, quency measurement PCU-O, PCU-COM, PCU-SS elements...

  • Page 32: Optional Program Module, Qc07-Lib41

    Advant Controller 450 Product Guide Chapter 3 Software Components Table 3-2. Functional units in the base program module QC07-BAS41 (Continued) Functional unit Description General data base value TEXT Text in data base GENUSD General user-defined device controller GENBIN User-defined on/off controller...

  • Page 33: Optional Program Module, Qc07-Lib42

    Advant Controller 450 Product Guide Section 3.3 Optional Program Module, QC07-LIB42 Table 3-3. Additional PC elements in program module QC07-LIB41 (Continued) Type PC element Feedback control elements P-DEADB, P-1, INT, DER, PI, PIP, PDP, CON-PU1, RAMP Analog thyristor converter CVB-I, CVB-O elements 3.3 Optional Program Module, QC07-LIB42...

  • Page 34: Optional Program Module Qc07-Fuz41

    Optional program module QC07-LOS41 extends the functionality of the controller with MasterView 320. A VT100 terminal (or compatible) is used as operator interface. Four such terminals can be connected to an Advant Controller 450, thus providing four local operator workplaces. Optional program module QC07-LOS41 extends the functionality given by the Basic program module with the following functions: •...

  • Page 35: Optional Program Module, Qc07-Bat41

    PC elements from the standard PC element libraries of the Advant Controller 450. After the user defined PC element is installed in the Advant Controller 450 it can be used freely in all PC programs as a normal PC element.
  • Page 36 Advant Controller 450 Product Guide Chapter 3 Software Components 3BSE 015 953R201 Rev B...

  • Page 37: Chapter 4 Hardware Components

    Advant Controller 450 Product Guide Section 4.1 Processor Module Chapter 4 Hardware Components 4.1 Processor Module 511V DUAL ENTER SERV. Figure 4-1. Front View of the Processor Module PM511V 3BSE 015 953R201 Rev B...

  • Page 38: Program Card

    The purpose of the submodule carrier is to carry communication interfaces and other submodules. There are two different submodule carriers available for Advant Controller 450. The submodule carriers fit into the subrack of Advant Controller 450. The submodule carriers have the following characteristics.

  • Page 39: Submodules

    Advant Controller 450 Product Guide Section 4.4 Submodules 4.4 Submodules Communication interfaces and a few other functions are realized as submodules which fits into a slot on a submodule carrier. Modules can be exchanged while the system is running. New modules can also be inserted live. Every unit has a red LED to indicate fault, see Table 4-1.

  • Page 40: Subrack

    Advant Controller 450 Product Guide Chapter 4 Hardware Components 4.5 Subrack Controller Subrack The controller subrack of Advant Controller 450, RF533, uses FutureBus+ (IEEE 896) as the system bus. It is divided into three parts, as seen in Figure 4-2.

  • Page 41: System Unit

    Advant Controller 450 Product Guide Section 4.6 System Unit 4.6 System Unit The system unit for an Advant Controller 450 consists of the units in Table 4-2. Table 4-2. System unit for Advant Controller 450 Units Description RF533 Controller subrack...

  • Page 42: Communication

    Advant Controller 450 Product Guide Chapter 4 Hardware Components 4.8 Communication Below follows configuration examples for all buses in Advant Controller 450 showing how the buses are connected to the controller. 4.8.1 Control Network MasterBus 300 or 300E AC 450...

  • Page 43: Figure 4-5. Advant Fieldbus 100 Using Twisted Pair Media Connected To

    Advant Controller 450 Product Guide Section 4.8.2 Fieldbus Communication Advant Fieldbus 100 using Twisted Pair Media AC 450 SC510 or SC520 CI522A TK803 TC512V1 TC505 Twisted pair media TC505 TC514V2 Optical media Figure 4-5. Advant Fieldbus 100 using Twisted Pair Media connected to...

  • Page 44: Figure 4-7. Advant Fieldbus 100 Using Bus Redundancy Connected To Advant Controller 450

    TC505 Bus redundancy with twisted pair media Figure 4-7. Advant Fieldbus 100 using Bus Redundancy connected to Advant Controller 450 NOTE For connection to a coaxial bus 4 x TC 625 and 4 x TK516 are required instead of 2 x TC516 and 2 x TC505.
  • Page 45 Section 4.8.2 Fieldbus Communication PROFIBUS-DP AC 450 SC510 or SC520 CI541V1 Figure 4-9. PROFIBUS-DP connected to Advant Controller 450 NOTE The bus must be terminated at its ends. By selecting a connector with built-in termination this can be done conveniently. NOTE Field devices using the PROFIBUS-PA protocol can be connected to Advant OCS’s PROFIBUS-DP solution via the external segment couplers...

  • Page 46: External Communication

    CI570 TK570 TC570 Single or redundant mounted close to short distance bus the cabinet wall Figure 4-11. MasterFieldbus connected to Advant Controller 450 4.8.3 External Communication EXCOM AC 450 SC510 or SC520 CI531 TK595 TC562 Single bus Figure 4-12. EXCOM connected to Advant Controller 450...

  • Page 47: Telecontrol & Spa Bus

    Bus redundancy can be achieved by using two single buses. 4.8.4 Telecontrol & SPA Bus AC 450 SC510 or SC520 CI535Vxx TK595 TC562 Single bus Figure 4-15. Telecontrol & SPA Bus connected to Advant Controller 450 3BSE 015 953R201 Rev B 4-11...

  • Page 48: Power Supply System

    Chapter 4 Hardware Components 4.9 Power Supply System Advant Controller 450 with S100 I/O are integrated in the same series of cabinets and share the power supply system. All essential functions in the power supply system are supervised and status is indicated in the cabinet on LEDs.

  • Page 49: Configuration Alternatives

    4-17. When also taking the type of mains supply type into consideration there will be a total of six alternative configurations of the power supply. Please see Table 4-4 for an overview. Table 4-4. Different power supply arrangements for Advant Controller 450 with S100 I/O Redundancy Power supply Configuration Remark 120/230 V a.c.

  • Page 50: Figure 4-17. Configuration Examples Of Redundant Power Supplies

    Advant Controller 450 Product Guide Chapter 4 Hardware Components Unstabilized power supply, Voltage or d.c./d.c. Regulator converter SR511 Power Power +24 V Voltage switch supply A Load Regulator +24 V Power Power SR511 Unstabilized supply B switch AC 450 subrack power supply or d.c./d.c.

  • Page 51: Esd Protection

    Advant Controller 450 Product Guide Section 4.10 ESD Protection 4.10 ESD Protection All cabinets containing a subrack are provided with a grounded wrist strap. When working with a circuit board the use of the wrist strap prevent sensitive components from being damaged by static electricity discharge.
  • Page 52 Advant Controller 450 Product Guide Chapter 4 Hardware Components 4-16 3BSE 015 953R201 Rev B...

  • Page 53: Chapter 5 Mechanical Design

    Chapter 5 Mechanical Design 5.1 Cabinet Design Advant Controller 450 with S100 I/O is mounted in a cabinet in a standardized way. Depending on the mixture of I/O boards, modems, power supplies, etc. to be used, some variations can occur.

  • Page 54: Product Design

    A standardized placing order will be used for the physical location of items (such as power supplies, modems, subrack etc.) in the cabinets. Below follow some general assembling rules applying to Advant Controller 450 with S100 I/O: •...

  • Page 55: Figure 5-2. Maximum Cabinet Configuration For Advant Controller 450 With S100 I/O Assembled In Rm500V1 Cabinets

    PS Power Supply SW Power Switch Figure 5-2. Maximum cabinet configuration for Advant Controller 450 with S100 I/O assembled in RM500V1 cabinets Table 5-1. RM500V1 configurations for Advant Controller 450 with S100 I/O RM500V1 Configur No. of I/O cabinet...

  • Page 56: Figure 5-3. Maximum Cabinet Configuration For Advant Controller 450 With S100 I/O Assembled In Rm500V2 Cabinets

    I/O 2 I/O 4 I/O 1 I/O 3 I/O 5 Mains Conn. units PS Power Supply SW Power Switch Figure 5-3. Maximum cabinet configuration for Advant Controller 450 with S100 I/O assembled in RM500V2 cabinets 3BSE 015 953R201 Rev B...

  • Page 57: Table 5-2. Rm500V2 Configurations For Advant Controller 450 With S100 I/O

    Advant Controller 450 Product Guide Section 5.2 Product Design Table 5-2. RM500V2 configurations for Advant Controller 450 with S100 I/O RM500V2 Configur No. of I/O cabinet Remark ation Subracks 1 - 2 1 - 3 Only I/O 2 subrack in cabinet 3...
  • Page 58 Advant Controller 450 Product Guide Chapter 5 Mechanical Design 3BSE 015 953R201 Rev B...

  • Page 59: Chapter 6 Technical Data And Performance

    Table 6-1. I/O signals from other I/O devices connected via, for example, PROFIBUS-DP, are not included in the table. Table 6-1. The I/O limits of Advant Controller 450 Channel type Max. No. AI channels (real and calculated analog inputs and analog inputs event)

  • Page 60: I/O Boards

    Chapter 6 Technical Data and Performance 6.3 I/O Boards Any combination of I/O boards is possible, within the limits in Table 6-2 Table 6-1. Table 6-2. The max. I/O configuration of Advant Controller 450. I/O system Item Max. No. S100 I/O Analog input boards...

  • Page 61: Connection Unit Dimensions

    Advant Controller 450 Product Guide Section 6.3.1 Connection Unit Dimensions 6.3.1 Connection Unit Dimensions The width of the connection units are given in Table 6-3 below. Table 6-3. The Width of the Connection Units Width in Connection Unit inch DSTA 001A...

  • Page 62: Functional Units

    DSTX 110 DSTX 170 DSTY 101 6.4 Functional Units The number of functional units of each type are subject to the following limitations: Table 6-4. The functional units limits of Advant Controller 450 Functional unit Max. No. 32000 TEXT 32000...

  • Page 63: Communication

    For communication on RCOM/RCOM+ and MultiVendor Interface there is a special kind of data sets available, MVI data sets. The Advant Controller 450 can accommodate max 1000 MVI data sets. Data sets are cyclically transmitted to their respective destinations, with a cycle time normally selectable in the range 0.5 to 64 s.

  • Page 64: Communication Buses

    Various buses in accordance with Table 6-5 can be connected to the Advant Controller 450. Table 6-5. Number of buses/channels that can be connected to Advant Controller 450 Bus type Max number of buses MasterBus 300 (executed in main CPU)
  • Page 65 Advant Controller 450 Product Guide Section 6.5.3 Communication Buses Table 6-6. Submodules mounted in submodule carriers (Continued) No. of Fits into Max. No. Description Submodule channels per submodule of sub- submodule carrier modules Network CI572 SC510, SC520 ORKS GCOM CI543...

  • Page 66: Time Synchronization

    = scan cycle time of the FCI unit (5 - 100 ms, due to number of modules and types) b = transmission cycle time of Advant Fieldbus 100 (set by the user) c = scan cycle time of the PDC in Advant Controller 450 (set by the user) Advant Controller 55/70/110/160 Time tagging in a controller Advant Controller 55/70/110/160.

  • Page 67: Trend Data Storage

    (at least once per minute). If dial-up phone lines are used the error is also dependent of the elapsed time since the previous call (clock synchronization). 6.8 Trend Data Storage The Trend data storage capacity of Advant Controller 450 is shown in Table 6-8.

  • Page 68: Cpu Load Calculation

    To estimate the CPU load in Advant Controller 450, the following should be considered: • About 4% of the total capacity of Advant Controller 450 should normally be reserved for cyclically executed basic system functions; priority handling, system supervision etc.

  • Page 69: Table 6-10. Examples Of Cpu Load

    Advant Controller 450 Product Guide Section 6.9 CPU Load Calculation Table 6-9. Execution times (Continued) Execution time Type Description (ms) PI loop A simple analog control loop consisting of: 1 DB element AI, 1 DB element AO, 1 PC element PI,...

  • Page 70: Cpu Load From Data Set Communication

    Table 6-13. Full data set peripherals (8 DAT values) are assumed. However, the length of the data sets has little effect on the load in Advant Controller 450. Table 6-13. The CPU load caused by data set peripheral communication (cycle time of scan task = 512 ms) No.

  • Page 71: Read/Write Memory (Ram) Requirements

    Advant Controller 450 Product Guide Section 6.10 Read/Write Memory (RAM) Requirements 6.10 Read/Write Memory (RAM) Requirements Read/write memory (RAM) is required for internal use by the Advant Controller 450 system software and for storage of data and application programs. Use Table 6-14...
  • Page 72 Advant Controller 450 Product Guide Chapter 6 Technical Data and Performance Table 6-14. Calculation of RAM requirement (Continued) Factor Object type Remark Total RAM req. (kbytes) MasterView 320 Basic requirements for QC07-LOS41 x 240 No. of displays No. of MasterView 320 with event lists...

  • Page 73: Program Module Size On Program Card

    Advant Controller 450 Product Guide Section 6.11 Program Module Size on Program Card Table 6-14. Calculation of RAM requirement (Continued) Factor Object type Remark Total RAM req. (kbytes) Basic requirements for QC07-FUZ41 x 40 Basic requirements for QC07-COM41 x 33...

  • Page 74: Controller Subrack

    Advant Controller 450 Product Guide Chapter 6 Technical Data and Performance 6.12 Controller Subrack The subrack, RF533, is divided into three parts, as shown in Figure 6-1. Part B Part A Part C Figure 6-1. The division of the controller subrack...

  • Page 75: Cabinet Rm500

    Advant Controller 450 Product Guide Section 6.13 Cabinet RM500 6.13 Cabinet RM500 Advant Controller 450 with S100 I/O is installed in RM500 cabinets. There are two different cabinet versions, RM500V1 and RM500V2, with different foot prints. Dimensions, Table 6-19. Table 6-19. RM500 cabinets dimensions...
  • Page 76 Advant Controller 450 Product Guide Chapter 6 Technical Data and Performance 6-18 3BSE 015 953R201 Rev B...

  • Page 77: Chapter 7 Environmental Immunities

    7.1 Environmental Considerations General The Advant Controller 450 is designed for a demanding industrial environment. Alternative cabinets is available for different degrees of protective rating (IP21, IP41, IP54). Interference from electrical sources is suppressed by suitable solid design and particular installation rules.
  • Page 78 Advant Controller 450 Product Guide Chapter 7 Environmental Immunities 3BSE 015 953R201 Rev B...

  • Page 79: Chapter 8 Ordering Price List Structure

    6-3. NOTE If more than one price list are required when ordering an Advant Controller 450 with S100 I/O, do not exceed any configuration limitation for the controller, for example maximum number of boards or signals for the categories AI, AO, DI and DO.

  • Page 80: Basic Software Licenses

    I/O signals is 725 the 3 licenses (for 0-208, 209-400, 401-800 I/O signals) are required. License for CPU redundancy This license must be ordered if the Advant Controller 450 shall be provided with redundant CPUs. PROFIBUS-DP licenses If PROFIBUS-DP shall be used in the controller this license must be ordered.

  • Page 81: Loose Part Delivery And Ce-Marking

    8.3 Loose Part Delivery and CE-marking If an Advant Controller 450 is ordered as a loose part delivery and the intention is to mount the equipment in other cabinets than RM500, certain considerations must be taken to make it follow the provisions of the EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC.

  • Page 82: General Requirements

    Advant Controller 450 Product Guide 8.6.1 General Requirements Table 8-1. General and Normative Requirements Description Consists of Article No. CE-marking, Cabinet Mounted - EC Declaration of Conformity 3BSE019968R1 Delivery. - CE mark - Mains Filter CE-marking, Loose Part - Conditional EC Declaration of 3BSE019969R1 Delivery.

  • Page 83: Software Licenses

    Advant Controller 450 Product Guide 8.6.3 Software Licenses Table 8-5. AdvaControl Basic Software Licenses Description Consists of Article No. Basic functions license for up to 3BSE018447R1 208 physical I/O signals Incremental license for 209 - 400 3BSE013125R1 physical I/O signals...

  • Page 84: Special Applications

    Advant Controller 450 Product Guide Table 8-6. Optional Standard Program Modules (Continued) Description Consists of Article No. Program module for support of User QC07-UDP41 3BSE020002R4 defined PC elements, version 4.0 Program module for object support via QC07-COM41 3BSE020004R4 Advant Fieldbus 100, version 4.0 8.6.5 Special Applications...

  • Page 85: System Software Back-Up Card

    Advant Controller 450 Product Guide Table 8-8. Telecontrol and SPA Bus (Continued) Description Consists of Article No. RTU OPTION Appendix IEC870-5-101 Document 3BSE022173R101 to User’s Guide RCS OPTION User’s Guide Document 3BSE022165R101 RCS OPTION System Messages Document 3BSE022166R101 Description SPA SERVER OPTION User’s Guide...

  • Page 86: Hardware Options

    Flash-PROM card for back-up of PCMCIA card 3BSC630036R2 application program 4 Mbyte Flash-PROM card for back-up of PCMCIA card 3BSC630036R3 application program 10 Mbyte (1) MB510 not required for system software in a standard Advant Controller 450. 3BSE 015 953R201 Rev B...

  • Page 87: Communication

    PU535 3BSE003831R1 (language C) (1) The software development environment is not included and can no longer be purchased. Please contact ABB Automation Products AB Dept. LF for information about software development for the module. 8.6.9 Communication Table 8-16. MasterBus 300 and MasterBus 300E...
  • Page 88 Advant Controller 450 Product Guide Table 8-18. Advant Fieldbus 100 for coaxial cable Description Consists of Article No. Bus controller for Advant Field- CI522A 3BSE018448R1 bus 100 for one single bus and TC625 single bus cable TK803 Bus controller for Advant Field-...
  • Page 89 Advant Controller 450 Product Guide Table 8-20. Modems for Advant Fieldbus 100 Description Consists of Article No. Conversion modem from coaxial to twisted TC513V1 3BSE018405R1 pair or from twisted pair to coaxial cable Conversion modem from twisted pair to TC514V2...
  • Page 90 Advant Controller 450 Product Guide Table 8-22. Details for MasterFieldbus Description Consists of Article No. Passive terminator DSTC 406 57520001-DX Coaxial terminator 75 ohm BNC 5217423-14 Over-voltage protector incl. inline DSTC 451 56852000-A BNC connector Mounting plate for overvoltage protector...
  • Page 91 CI534Vxx, CI535 or CI538, and modem TC562, length 3m (10 ft.). (1) The software development environment is not included and can no longer be purchased. Please contact ABB Automation Products AB Dept. LF for information about software development for the module .

  • Page 92: Printers

    Advant Controller 450 Product Guide Table 8-27. Miscellaneous Communication Equipment Description Consists of Article No. Capacitive decoupling device, for grounding TX507 3BSE009892R1 of 4 cables 4 ferrite cores Capacitive decoupling device, for grounding 2 x TX507 3BSE009914R1 of 8 cables...

  • Page 93: Power Supply System

    Advant Controller 450 Product Guide Table 8-28. Printers (Continued) Description Consists of Article No. Ribbon cable with connectors for connecting DSTK156V0.5 26390638-A EP532 or 533 to modem DSTC X008, 0.5 m (20”) Cable assembly RS-232C TK520V150 3BSC950019R2 DE9 socket to DB25 pin For connection of printer to CI531, length 15 m (49 ft.)
  • Page 94 Advant Controller 450 Product Guide Table 8-30. Power Supply in RM500V1 Cabinet, 230V a.c. Mains Description Consists of Article No. Single a.c. mains supply (SA168K01) SA168 3BSE003574R1 for controller subrack and I/O subrack 1 SX554 Input: 230 V a.c., 50/60 Hz SX540 Output: 24 V, 25 A, d.c., unregulated...
  • Page 95 Advant Controller 450 Product Guide Table 8-31. Power Supply in RM500V1 Cabinet, 24/48V d.c. Mains (Continued) Description Consists of Article Red. d.c. mains supply 2xSD150 3BSE003587R1 for controller subrack and I/O subrack 1 2xSX554 Input: 30-60 V d.c. 2xSX550 Output: 24 V, 20 A, d.c., regulated (<1%)
  • Page 96 Advant Controller 450 Product Guide Table 8-33. Power Supply in RM500V2 Cabinet, 120V a.c. Mains (Continued) Description Consists of Article No. a.c. mains supply (SA161K10) SA161 3BSE008781R1 for I/O subrack 2 SX554 Input: 120 V a.c., 50/60 Hz TK402V051 Output: 24 V, 10 A, d.c., unregulated a.c.
  • Page 97 Advant Controller 450 Product Guide Table 8-34. Power Supply in RM500V2 Cabinet, 230V a.c. Mains (Continued) Description Consists of Article No. a.c. mains supply (SA162K11) SA162 3BSE008784R1 for I/O subrack 4 SX554 Input: 230 V a.c., 50/60 Hz TK402V060 Output: 24 V, 10 A, d.c., unregulated a.c.
  • Page 98 Advant Controller 450 Product Guide Table 8-35. Power Supply in RM500V2 Cabinet, 24/48V d.c. Mains (Continued) Description Consists of Article No. d.c. mains supply SD150 3BSE008789R1 for I/O subrack 2 and 3 SX554 Input: 30-60 V d.c. TK582V051 Output: 24 V, 20 A, d.c., regulated (<1%) d.c.
  • Page 99 Advant Controller 450 Product Guide Table 8-37. Extra Power Supply in RM500 Cabinet for Field Equipment (Continued) Description Consists of Article No. Red. a.c power supply 2xSA161 3BSE003596R1 Input: 120 V a.c., 50/60 Hz 2xSX554 Output: 24 V, 10 A, d.c., unregulated...
  • Page 100 Advant Controller 450 Product Guide Table 8-38. Miscellaneous Power Supply Equipment in RM500 Cabinet (Continued) Description Consists of Article No. Power distribution unit SX541 3BSE004254R1 for expansion of SX540 Power distribution unit SX551 3BSE004259R1 for expansion of SX550 Table 8-39. Battery System in RM500 Cabinet...
  • Page 101 Advant Controller 450 Product Guide 8.6.12 S100 I/O System Table 8-41. S100 I/O Subracks for RM500 Cabinets Description Consists of Article No. Subrack with single 5V regulator DSRF 197 3BSE019999R1 DSSR 122 Subrack with redundant 5V regulator DSRF 200 3BSE020178R1...
  • Page 102 Advant Controller 450 Product Guide Table 8-43. Analog Input Sets for S100 I/O Description Consists of Article No. 16 channels, resolution 12 bit, differential DSAI 130 3BSE019910R1 0 to ±10 V or 0 to ±20 mA, shunt 250 Ω DSTA 131 0.1% CMV 100 V, CMRR >...
  • Page 103 Advant Controller 450 Product Guide Table 8-44. Redundant Analog Input Sets for S100 I/O Description Consists of Article No. With redundancy: 32 channels, resolu- 2 x DSAI 133 3BSE019915R1 tion 12 bits, single- ended 0 to +10 V or 2 x DSTA 002A 0 to +20 mA, shunt 250 Ω...
  • Page 104 Advant Controller 450 Product Guide Table 8-47. Redundant Analog Input/Output Sets for S100 I/O Description Consists of Article No. With redundancy: 8 input channels, 2 x DSAX 110 3BSE019920R1 resolution 12 bits, single-ended, 0 to +10 V or DSTA 001A 0 to +20 mA, shunt 250 Ω...
  • Page 105 Advant Controller 450 Product Guide Table 8-49. Digital Input Sets for S100 I/O Description Consists of Article No. 32 channels, 24 V d.c., controlled by scanning or DSDI 110A 3BSE019926R1 interrupt, pulse extension, time-tagging with 1 ms DSTD 190 resolution...
  • Page 106 Advant Controller 450 Product Guide Table 8-49. Digital Input Sets for S100 I/O (Continued) Description Consists of Article No. Terminal unit for distribution of 24V d.c. to DSSX 166 5347049-CR DSTD 108, DSTD 195/197/198 Voting unit to DSTD 108, DSTD 195/196/198 if...
  • Page 107 Advant Controller 450 Product Guide Table 8-51. Connection of Thyristor Converters Description Consists of Article No. Set for connection of one controlled DSDC 111 3BSE019935R1 thyristor converter to AC 400 Series DSTX 110 DSTK 224L3 Table 8-52. S100 I/O boards for HART Protocol Interface...
  • Page 108 Advant Controller 450 Product Guide Table 8-52. S100 I/O boards for HART Protocol Interface (Continued) Description Consists of Article No. 8 input channels, resolution 12 bits, single- DSAX 110 3BSE019940R1 end., 0 to+10V or 0 to+20mA, shunt 250Ω 0.05% DSTA 001A 8 outp.
  • Page 109 Advant Controller 450 Product Guide Table 8-53. S100 I/O for Intrinsic Safety Isolator support (without connection units) (Continued) Description Consists of Article No. 32 channels, resolution 12 bit, single-ended 0 DSAI 133 3BSE019943R1 to +10 V or 0 to +20 mA, shunt 250 Ω 0.05% DSTK 222SL10 Cable length: 10m (32.8 ft.)
  • Page 110 Advant Controller 450 Product Guide Table 8-53. S100 I/O for Intrinsic Safety Isolator support (without connection units) (Continued) Description Consists of Article No. 32 input channels, 24 V d.c., controlled by DSDI 110A 3BSE019953R1 scanning or interrupt, pulse extension, time-tag-...
  • Page 111 Advant Controller 450 Product Guide 8.6.13 Cabinets Table 8-55. RM500V1 Cabinets With=800 mm (31.5”), Depth=512 mm (20.2”) Description Consists of Article No. Single cabinet ventilated IP21, height: 2125 mm RM501 3BSE016045R1 (83.7”) for cabinet no. 1, 4, 6 or 7...
  • Page 112 Advant Controller 450 Product Guide Table 8-57. RM500 Cabinet Accessories Description Consists of Article No. End panel for RM500V1 cabinets 3BSE016253R1 with H = 2125 mm (83.7“) End panel for RM500V2 cabinets 3BSE016254R1 with H = 2225 mm (87.6”) Shield plate for shielding between...
  • Page 113 Access to Advant all manuals listed below in this table. OCS Documentation One year, five user’s license subscription Advant Controller 450 User´s Guide containing a description 3BSE002415R701 of Advant Controller 450 and its func- tions (incl.information about configura- tion, installation, commissioning, fault tracing, maintenance etc.)
  • Page 114 Advant Controller 450 Product Guide Table 8-58. Documentation (Continued) Title Description Article No. Object Support via User’s Guide describing how to use 3BSE014762R0001 Advant Fieldbus 100 the program module QC07-COM41 Data Base Elements Reference Manual describing DB ele- 3BSE014819R401 Advant Controller 400...
  • Page 115 Advant Controller 450 Product Guide Table 8-58. Documentation (Continued) Title Description Article No. Advant Fieldbus 100 User’s Guide for AF 100, containing a 3BSE000506R801 technical description, technical data and instructions for installation, com- missioning and fault tracing PROFIBUS-DP User’s Guide containing a technical...
  • Page 116 Advant Controller 450 Product Guide Table 8-58. Documentation (Continued) Title Description Article No. EXCOM User’s Guide containing a description 3BSE003835R0001 of EXCOM, the necessary hardware and installation instructions. It describes all available services and their parameters. It also covers the subject of declaration of necessary variables, data types, etc.
  • Page 117 Advant Controller 450 Product Guide Table 8-58. Documentation (Continued) Title Description Article No. Functional Unit Part 9 User´s Guide describing the functional 3BSE013947R0001 DRICONE unit DRICONE Functional Unit User´s Guide describing the functional 3BSE018916R101 Part 10 MOTCONI unit MOTCONI FCB Type Circuits User´s Guide describing FCB type cir-...
  • Page 118 DRIS3_A0 for ACS 600 single drive. Advant Switchgear Integration CD-ROM 3BSE020008R1 Contains the type circuits, LNT tool project file and XIF file to support the integration of ABB INSUM in Advant Controller 400 Series. 3BSE 015 953R201 Rev B 8-40...
  • Page 120 3BSE 015 953R201 Rev B March 2001...

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