Canon imageRUNNERC1022 Service Manual

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SERVICE

MANUAL

Color

imageRUNNER

C1030/C1022

Series

October 29, 2010

Rev. 0

CANON Color imageRUNNER C1030/C1022 Series REV. 0 PRINTED IN U.S.A.

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Canon imageRUNNERC1022

Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration of Pickup/Delivery Options ....................1- 1 1.1.2 System Configuration of Print/Send Options ......................1- 2 1.1.3 System Configuration of Print/Send Options ......................1- 2 1.1.4 Functions of Print/Send Options..........................1- 3 1.1.5 Functions of Print/Send Options..........................
Page 8 Contents 1.2.6.6 FAX Specifications................................. 1- 67 1.2.7 Function List................................1- 68 1.2.7.1 Print Speed .................................... 1- 68 1.2.7.2 Print Speed .................................... 1- 69 1.2.7.3 Paper Type .................................... 1- 70 Chapter 2 Installation 2.1 Making Pre-Checks ............................ 2- 1 2.1.1 Checking Installation Environment...........................2- 1 2.1.2 Points to Note Before Installation..........................2- 1 2.1.3 Checking Contents..............................2- 2 2.2 Unpacking and Installation .........................
Page 9 Contents 3.2.2 Power-On Sequence ............................... 3- 4 Chapter 4 Main Controller 4.1 Overview/Configuration ..........................4- 1 4.1.1 Overview.................................. 4- 1 4.1.2 Configurations/functions ............................4- 2 4.2 Set-Up Sequence ............................4- 4 4.2.1 Overview.................................. 4- 4 4.2.2 Startup Sequence..............................4- 5 4.3 Image Processing ............................4- 6 4.3.1 Overview of the Image Flow ............................
Page 10 Contents Chapter 6 Original Feeding System 6.1 Basic Construction ............................. 6- 1 6.1.1 Overview ..................................6- 1 6.2 Basic Operation ............................6- 3 6.2.1 Operation Mode ...............................6- 3 6.2.2 Document Size Detection ............................6- 5 6.3 Detection Jams............................6- 6 6.3.1 Overview ..................................6- 6 6.4 ADF/DADF ..............................
Page 11 Contents 8.1.6 Fixing Block ................................8- 6 8.1.7 Cleaning Block................................. 8- 6 8.2 Image Stabilization Control.........................8- 7 8.2.1 Overview.................................. 8- 7 8.2.2 Environmental Change Corrective Control ......................8- 8 8.2.3 D-half Control ................................8- 9 8.2.4 Color Displacement Corrective Control ......................... 8- 11 8.2.5 Auto Gradation Correction Control ........................
Page 12 Contents 9.2.7 Feeding Speed Control ............................9- 10 9.2.8 Warp Control................................9- 10 9.2.9 Delivery ..................................9- 12 9.3 Detection Jams............................9- 14 9.3.1 Jam Detection Outline............................9- 14 9.3.1.1 Overview ....................................9- 14 9.3.2 Delay Jams ................................9- 14 9.3.2.1 Pickup Delay JAM.................................. 9- 14 9.3.2.2 Delivery Delay JAM................................
Page 13 Contents Chapter 10 Fixing System 10.1 Overview/Configuration ..........................10- 1 10.1.1 Overview................................10- 1 10.2 Various Control Mechanisms ........................10- 2 10.2.1 Controlling the Temperature of the Fixing Unit ....................10- 2 10.2.1.1 Fixing Temperature Control ..............................10- 2 10.2.1.2 Throughput Down Control ..............................10- 3 10.2.2 Fixing Pressurizing/Release Control........................
Page 14 Contents 11.5.2.2 Removing Front Upper Cover 1 ............................11- 11 11.5.3 Rear Cover.................................11- 12 11.5.3.1 Removing the Rear Cover Unit ............................11- 12 11.5.4 Right Cover ................................11- 12 11.5.4.1 Before Removing the Right Cover ............................. 11- 12 11.5.4.2 Removing the Right Cover ..............................11- 12 11.5.5 Left Cover................................11- 14 11.5.5.1 Before Removing the Left Cover............................
Page 15 Contents 12.1.2 Setting Procedure ..............................12- 1 12.1.3 Troubleshooting guide ............................12- 10 12.1.4 Service cautions ..............................12- 12 12.1.5 Overview................................12- 13 12.1.6 Service cautions ..............................12- 14 12.1.7 Setting Procedure .............................. 12- 15 12.1.8 FAQ ................................... 12- 28 12.1.9 Troubleshooting ..............................
Page 16 Contents Chapter 16 Error Code 16.1 Error Code Table ............................ 16- 1 16.1.1 Error Code Table..............................16- 1 16.2 Error Code Details ..........................16- 2 16.2.1 Error Code Details..............................16- 2 16.3 Jam Code ............................... 16- 8 16.3.1 Jam Code (main body)............................16- 8 16.3.2 Jam Code (ADF) ..............................16- 8 16.4 Alarm Code.............................
Page 17 Contents 18.2.5 OPTION ................................18- 33 18.2.5.1 OPTION List..................................18- 33 18.2.5.2 OPTION List..................................18- 43 18.2.6 COUNTER ................................. 18- 53 18.2.6.1 COUNTER List................................... 18- 53 18.2.6.2 COUNTER List................................... 18- 54 18.3 FEEDER ...............................18- 56 18.3.1 ADJUST................................18- 56 18.3.1.1 ADJUST List..................................18- 56 18.3.1.2 ADJUST List..................................
Page 18 Contents 20.1.2 Standard Tools..............................20- 1 20.1.3 Special Tools................................20- 2 20.1.4 Standard Tools..............................20- 2 20.1.5 Solvent/Oil List ..............................20- 3 20.1.6 Solvent/Oil List ..............................20- 3...
Page 19: Chapter 1 Introduction
Chapter 1 Introduction...
Page 21 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration of Pickup/Delivery Options ........................1-1 1.1.2 System Configuration of Print/Send Options ..........................1-2 1.1.3 System Configuration of Print/Send Options ..........................1-2 1.1.4 Functions of Print/Send Options ..............................1-3 1.1.5 Functions of Print/Send Options ..............................1-5 1.2 Product Specifications..............................1-6 1.2.1 Names of Parts .....................................
Page 22 Contents 1.2.7 Function List ....................................1-68 1.2.7.1 Print Speed ........................................1-68 1.2.7.2 Print Speed ........................................1-69 1.2.7.3 Paper Type ........................................1-70...
Page 23: System Construction
Chapter 1 1.1 System Construction 1.1.1 System Configuration of Pickup/Delivery Options 0019-4882 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF F-1-1 Cassette Feeding Unit-AB1...
Page 24: System Configuration Of Print/Send Options
Chapter 1 1.1.2 System Configuration of Print/Send Options 0019-5668 imageRUNNER C1022 / imageRUNNER C1022i [5]-[7] F-1-2 Super G3 Fax Board-AB1 HANDSET-J1 *1 Card Reader-E1 System Upgrade RAM-A1 *2 Card Reader Attachment Kit-F1 Color Send Kit-W1 *2 PCL Printer Kit-Y1 *3 Barcode Printing Kit-C1 *4 Serial Interface Kit-J1 *5 For all excluding Europe, KR...
Page 25: Functions Of Print/Send Options
Chapter 1 [4]-[6] F-1-3 Super G3 Fax Board-AB1 *1 HANDSET-J1 *2 Card Reader-E1 PCL Printer Kit-AK1 *3 Card Reader Attachment Kit-F1 PS Printer Kit-AK1 *4 Barcode Printing Kit-C1 Serial Interface Kit-J2 *5 iR C1028(CHN,SPL:Option) iR C1028(CHN,SPL,HK,South America:Option) iR C1028i(EUR:Option) iR C1028iF(AUS:Option) iR C1028iF(EUR,KOR:Standard) iR C1030(North America,South America:Option) iR C1030(North America,South America:Option)
Page 26 Chapter 1 Simultaneous Installation Machine Function Optional Equipment Needed Required Limitations Department ID Management Card Reader-E1 Card Reader Attachment Kit-F1 Barcode Printing Barcode Printing Kit-C1 PCL Printer Kit-Y1 512MB expansion DIMM System Upgrade RAM-A1 PCL Print PCL Printer Kit-Y1...
Page 27: Functions Of Print/Send Options
Chapter 1 1.1.5 Functions of Print/Send Options 0025-9006 Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-1-2 Simultaneous Installation Machine Function Optional Equipment Needed Required Limitations Fax Function Super G3 Fax Board-AB1 HANDSET-J1 Super G3 Fax Board-AB1 Department ID Management Card Reader-E1 Card Reader Attachment Kit-F1 Barcode Printing Barcode Printing Kit-C1...
Page 28: Product Specifications
Chapter 1 1.2 Product Specifications 1.2.1 Names of Parts 1.2.1.1 External View 0019-4884 imageRUNNER C1022 / imageRUNNER C1022i <Front> [10] [11] [12] [13] [14] [15] [16] [17] [18] F-1-4 Feeder ADF Tray Control Panel Cassette 1 Manual feed tray Front Cover Delivery tray Reader Unit Scanning Area...
Page 29: External View
Chapter 1 1.2.1.2 External View 0025-8711 Color imageRUNNER C1030 / Color imageRUNNER C1030iF <Front> [10] [11] [12] [13] [14] [15] [16] [17] [18] F-1-6 Feeder ADF Tray Control Panel Cassette 1 Manual feed tray Front Cover Delivery tray Reader Unit Scanning Area [10] Platen Glass...
Page 30: Cross Section
Chapter 1 1.2.1.3 Cross Section 0019-4885 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF <ADF / Reader> F-1-8 ADF unit ADF pickup roller ADF delivery roller Reader unit Platen glass CCD unit <Main Body> [14] [13] [12] [11]...
Page 31: Using The Machine
Chapter 1 1.2.2 Using the Machine 1.2.2.1 Turning on the Power Switch 0019-4889 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine is equipped with the "main power switch" and "control panel power switch". - Main power switch: Used to turns OFF/ON the machine.
Page 32: Control Panel
Chapter 1 1.2.2.2 Control Panel 0020-6125 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF [1] [2] [3] [25] [24] [23] [22] [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] F-1-11 Custom key 2 Custom key 1 Main Menu key Display...
Page 33: User Mode Items
Chapter 1 1.2.3 User Mode Items 1.2.3.1 Overview 0020-0865 imageRUNNER C1022 / imageRUNNER C1022i The following are the user mode setting items. MEMO: - Drawer 2 is an option cassette. - Some setting items are displayed by pressing the left/right Any key. Perform operations by referring to the functions of the left/right Any key displayed at the bottom of the screen.
Page 34: Volume Settings
Chapter 1 1.2.3.5 Volume Settings 0019-4897 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *3: Only when the Super G3 FAX Board is attached. T-1-5 Volume Settings Item Settings Monitor Volume Settings *3 Volume Key Setting Priority *, Screen Settings Priority Send Tone ON*/OFF Volume...
Page 35: Volume Settings
Chapter 1 1.2.3.6 Volume Settings 0025-8488 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. T-1-6 Volume Settings Item Settings Monitor Volume Settings *1 Volume Key Setting Priority *, Screen Settings Priority Audible Tones Incoming Ring *1...
Page 36: Common Settings
Chapter 1 1.2.3.7 Common Settings 0019-4898 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *1: Only when the Cassette Feeding Unit-AB1 is attached. *4: Only when the appropriate optional equipment is attached. T-1-7 Common Settings Item Settings Initial Function Settings Select Initial Function Main Menu *, Copy, Scan to Send, Scan to Store, Direct Print Set System Monitor to Def.
Page 37: Common Settings
Chapter 1 1.2.3.8 Common Settings 0025-8728 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. *2: Only for the Color imageRUNNER C1030 with the optional Super G3 FAX Board not attached. T-1-8 Common Settings Item...
Page 38: Communications Settings *3
Chapter 1 1.2.3.9 Communications Settings *3 0019-4899 imageRUNNER C1022 / imageRUNNER C1022i Common Settings *: default settings **: China only *3: Only when the Super G3 FAX Board is attached. *4: Only when the appropriate optional equipment is attached. T-1-9 Communications Settings*3 >...
Page 39 Chapter 1 Fax Settings *: default settings *3: Only when the Super G3 FAX Board is attached. *4: only for Japan, China, KR *5: except AUS *6: except Singapore *7: only U.S.A. *8: only for AUS *9: The maximum differs depending on the destination. T-1-10 Communications Settings *3 >...
Page 40: Communications Settings
Chapter 1 1.2.3.10 Communications Settings 0025-8732 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Common Settings *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. T-1-11 Communications Settings > Common Settings Item Settings TX Settings...
Page 41 Chapter 1 Fax Settings*1 *: default settings T-1-12 Communications Settings > Fax Settings*1 Item Settings User Settings Register Unit Telephone # Max. 20 characters Tel. Line Type Selection Manual Pulse / Tone* Offhook Alarm OFF/ON* (This function is not available for the external telephone.) TX Settings ECM TX OFF/ON*...
Page 42: Address Book Settings
Chapter 1 1.2.3.11 Address Book Settings 0019-4900 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *4: Only when the appropriate optional equipment is attached. T-1-13 Address Book Settings Item Settings Register Address *4 Register New Register Name Max 16 characters Destination Registration Max.
Page 43: Address Book Settings
Chapter 1 T-1-14 Address Book Settings Item Settings Register One-touch *4 (Select the number of available one-touch dial.) Register Name Max. 16 characters Register One-Touch Name Max. 12 characters Destination Registration Max. 120 characters ECM TX OFF/ON* Sending Speed 33600bps *, 14400bps, 9600bps, 4800bps Long Distance Domestic *, Long Distance (1), Long Distance (2), Long Distance (3) E-Mail...
Page 44 Chapter 1 1.2.3.12 Address Book Settings 0025-8733 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. T-1-15 Address Book Settings Item Settings Register Address Fax*1 Register Name...
Page 45 Chapter 1 T-1-16 Address Book Settings Item Settings Register One-touch Fax*1 Register Name Max. 16 characters Register One-Touch Name Max. 12 characters Destination Registration Max. 40 characters ECM TX OFF/ON* Sending Speed 33600bps *, 14400bps, 9600bps, 4800bps Long Distance Domestic *, Long Distance (1), Long Distance (2), Long Distance (3) E-Mail Register Name Max.
Page 46: Printer Settings
Chapter 1 1.2.3.13 Printer Settings 0020-9811 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *2: Only when the PCL Printer Kit is attached. *3: Only when the Barcode Printing Kit is attached. T-1-17 Printer Settings Item Settings Number of Copies 1 to 999 Copies 1* 2-Sided 1-Sided *, 2-Sided...
Page 47 Chapter 1 T-1-18 Printer Settings Item Settings PCL Settings*2 Paper Save OFF* / ON Orientation Portrait *, Landscape Font Number (0 to 91) 0* 4.00 to 999.75 point Width 0.25 point (12*) Character Size point (4.00 to 999.75) 12.00* Width 0.25point No.
Page 48: Printer Settings
Chapter 1 1.2.3.14 Printer Settings 0025-8736 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional PCL Printer Kit or PS Printer Kit attached. *2: Only for the machine with both PCL and PS printing functions activated. *3:Only for the Color imageRUNNER C1030iF or C1030 with the optional PCL Printer Kit attached.
Page 49 Chapter 1 T-1-19 Printer Settings Item Settings Number of Copies 1 to 999 Copies 1* 2-Sided 1-Sided *, 2-Sided Paper Feed LTR, LGL, STMT, EXEC, FLSC, OFI, B-OFI, M-OFI, G-LTR, G-LGL, COM10, Monarch, DL, ISO-C5, ISO- Default Paper Size B5, A4, A5, B5 Default Paper Type Plain 1, Plain 2*, Recycled Paper, Color, Bond, Heavy 1, Heavy 2, Transparencies, Labels, Envelope Paper Size Override...
Page 50 Chapter 1 Printer Settings Item Settings Paper Save OFF* / ON Orientation Portrait *, Landscape Font Number (0 to 104) 0* Point Size 4.00 to 999.75 point (12*) Pitch 0.44 to 99.99 cpi (10*) Form Lines 5 to 128 Lines (60*) ARABIC8, DESKTOP, GREEK8, HEBREW7, HEBREW8, ISO4, ISO6, ISO11, ISO15, ISO17, ISO21, ISO60, ISO69, ISOCYR, ISOGRK, ISOHEB, ISOL1, ISOL2, ISOL5, ISOL6, LEGAL,...
Page 51 0 to 3600 seconds (300) Print PS Errors OFF* / ON RGB Source Profile sRGB/Gamma 1.5/Gamma 1.8/Gamma 2.4 CMYK Simulation Profile US Web Ctd(Canon)/Euro Standard Use Grayscale Profile OFF* / ON Output Profile Normal/ Photo/ TR Normal/ TR Photo Matching Method...
Page 52: Timer Settings
Chapter 1 1.2.3.15 Timer Settings 0019-4902 imageRUNNER C1022 / imageRUNNER C1022i ***: For all excluding Japan, Asia The following are the items for timer settings. 1. Month 2. Week (1st/2nd/3rd/4th/End) 3. Day of week 4. Time(00 - 23): No setting by minutes Default: No setting T-1-21 Timer Settings...
Page 53: Timer Settings
Chapter 1 1.2.3.16 Timer Settings 0025-8483 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *1: We recommend that you use this option in the default setting. T-1-22 Timer Settings Item Settings Date/Time Settings Current Time Settings MM / DD / YYYY Time Zone Settings GMT-12:00 to GMT+12:00 (GMT-5:00) Daylight Saving Time Set.
Page 54: Adjustment/Cleaning
Chapter 1 1.2.3.17 Adjustment/Cleaning 0019-4903 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *1: default: not displayed(IR C1022i / IR C1021I / iRC 1021i / IRC 1022 / iRC 1021 for North America, Europe, and Australia), displayed(Others) T-1-23 Adjustment/Cleaning Item Settings Full Correction (Test Print 1->Start reading x 3 times) Auto Gradation Correction...
Page 55 Chapter 1 T-1-26 Report Settings > Print List Item Settings Address Book List *4 Address Book Do you want to print the address book list? No/Yes One-touch Do you want to print the address book list? No/Yes User’s Data List Is it OK to print the user's data list? No/Yes 1-33...
Page 56: Report Settings
Chapter 1 1.2.3.20 Report Settings 0025-8480 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. Settings T-1-27 Report Settings > Settings Item Settings TX Report OFF/ON/Only When Error Occurs *...
Page 57: System Management Set
Chapter 1 1.2.3.21 System Management Set. 0019-4905 imageRUNNER C1022 / imageRUNNER C1022i *: default settings *4: Only when the appropriate optional equipment is attached. System Manager Info. Set. T-1-29 System Management Set. > System Manager Info. Set. Item Settings System Mgmt. Dept. ID Max 7 digits System Mgmt.
Page 58 Chapter 1 User ID Management T-1-32 System Management Set. > User ID Management Item Settings (User ID Management) OFF*/ON Card ID Management T-1-33 System Management Set. > Card ID Management Item Settings Register ID/Password Dept. ID Max. 8 characters Password Max.
Page 59 Primary DNS Server IP Address (0.0.0.0*) Secondary DN Server IP Address (0.0.0.0*) DNS Host/Domain Name Host Name Max. 47 characters (*: Canon****** (“******”represents the last six digits of a MAC address)) Domain Name Max. 47 characters DNS Dynamic Update Settings OFF*/ON 1-37...
Page 60 DNS Host/Domain Name Use Same Host Name/Domain Name as OFF*/ON IPv4 Host Name Max. 47 characters (*: Canon****** (“******”represents the last six digits of a MAC address)) Domain Name Max. 47 characters DNS Dynamic Update Set. Use DNS Dynamic Update OFF*/ON Manual Address Regist.
Page 61 Chapter 1 T-1-36 System Management Set. > Network Settings Item Settings TCP/IP Settings WINS Configuration *4 WINS Resolution OFF*/ON WINS Server Address IP Address (Only when WINS resolution is implemented) (0.0.0.0) * LPD Print Settings OFF/ON* RAW Print Settings OFF/ON* Use Bidirectional OFF*/ON WSD Print Settings...
Page 62 Enter IP address in the case that a DNS server is not provided. In the case that an IP address for the DNS server is registered, enter a name that the DNS server can understand. Ex.: mail_server.ccm.canon.co.jp Account for sending E mail, I-Fax...
Page 63 Chapter 1 Forwarding Settings *4 T-1-39 System Management Set. > Forwarding Settings *4 Item Settings Forwarding Condition Setting All, Fax, I-Fax *4 Switch Forwarding On / Off OFF*/ON Register Fowarding Cond. Name Max. 50 characters Forwarding Condition Setting Fax *, I-Fax Forwarding Condition Destination: Pull-down (disregard *, Does Not Exist, equals, differs from, begins with, ends with, contains, does not...
Page 64 Chapter 1 Auto Online/Offline T-1-43 System Management Set. > Auto Online/Offline Item Settings Auto Online OFF*/ON Auto Offline OFF*/ON Job Log Display T-1-44 System Management Set. > Job Log Display Item Settings (Job Log Display) OFF/ON* Memory Media Store Log T-1-45 System Management Set.
Page 65: System Management Settings
Chapter 1 1.2.3.22 System Management Settings 0025-8739 Color imageRUNNER C1030 / Color imageRUNNER C1030iF *: default settings *1: Only for the Color imageRUNNER C1030iF or C1030 with the optional Super G3 FAX Board attached. *2: Only when Authentication at Send is activated. System Manager Info.
Page 66 Chapter 1 User ID Management T-1-55 System Management Set. > User ID Management Item Settings (User ID Management) OFF*/ON 1-44...
Page 67 Primary DNS Server IP Address (0.0.0.0*) Secondary DN Server IP Address (0.0.0.0*) DNS Host/Domain Name Host Name Max. 47 characters (*: Canon****** ("******"represents the last six digits of a MAC address)) Domain Name Max. 47 characters DNS Dynamic Update Set OFF*/ON 1-45...
Page 68 Secondary DNS Server IP Address DNS Host/Domain Name Use Same Host /Domain as IPv4 OFF*/ON Max. 47 characters (*: Canon****** ("******"represents the last six digits of a MAC address)) Host Name Domain Name Max. 47 characters DNS Dynamic Update Set.
Page 69 Chapter 1 T-1-58 System Management Set. > Network Settings Item Settings TCP/IP Settings WINS Configuration OFF*/ON WINS Server Address IP Address (0.0.0.0) * LPD Print Settings OFF/ON* RAW Print Settings OFF/ON* OFF/ON* Use Bidirectional WSD Print Settings Use WSD Print OFF*/ON Use WSD Browsing OFF*/ON...
Page 70 Chapter 1 System Management Set. > Network Settings Item Settings Community Name 1 Max. 15 characters (Public*) Community Name 2 Max. 15 characters Writable SNMP 1 OFF/ON* Writable SNMP 2 OFF*/ON Printer Mgt. Info from Host OFF/ON* Dedicated Port Settings OFF/ON* Startup Time Settings 0 to 300 Seconds 0*...
Page 71 Chapter 1 T-1-59 System Management Set. > Network Settings Item Settings E-mail/I-Fax SMTP Receive OFF */ON OFF */ON SMTP Sever Max. 47 characters E-mail Address Max 64 characters POP Server Max. 47 characters POP Address Max 32 characters POP Password Max 32 characters POP Interval 0 to 99 Minutes *0...
Page 72 Chapter 1 Forwarding Settings T-1-61 System Management Set. > Forwarding Settings Item Settings Register Fowarding Cond. Name Max. 50 characters Forwarding Condition Setting Fax *, I-Fax Forwarding Condition disregard, Do Not Exist*, equals, differs from, begins with, ends with, contains, does not contain * Only when <Fax>...
Page 73 Chapter 1 Auto Online/Offline T-1-65 System Management Set. > Auto Online/Offline Item Settings Auto Online OFF*/ON Auto Offline OFF*/ON Register LDAP Server T-1-66 System Management Set. > Auto Online/Offline Item Settings Register Server Name Max. 24 characters Server Address Max. 47 characters Loc.
Page 74 Chapter 1 T-1-68 System Management Set. > Memory Media Store Log Item Settings (Memory Media Store Log) Do Not Retain *, Retain Register License T-1-69 System Management Set. > Register License Item Settings Enter a license key (Register License) USB Device T-1-70 System Management Set.
Page 75: Maintenance By The User
Chapter 1 1.2.4 Maintenance by the User 1.2.4.1 Cleaning 0019-5678 imageRUNNER C1022 / imageRUNNER C1022i If the original is not copied clearly, clean the machine. For high-quality printouts, we recommend cleaning the machine once or twice a month. - Do not use alcohol, benzene, paint thinner, or other solvents for cleaning. Doing so may result in damage to the plastic parts. - Do not use tissue paper, paper towels, or similar materials for cleaning;...
Page 76 Chapter 1 F-1-15 The display returns to the Adjustment/Cleaning screen. MEMO: - Discard the cleaning sheet after use. - The cleaning process cannot be canceled. Please wait until it is completed. 6) Press (Main Menu) to return to the Main Menu screen. Scanning Area Keep the scanning area clean to avoid dirty copies or faxes to be sent.
Page 77 Chapter 1 1) Press (Main Menu). 2) Press the right Any key to select <Additional Func>. F-1-19 3) Use [ ], [ ], or (Scroll Wheel) to select <Adjustment/Cleaning>, then press [OK]. F-1-20 4) Use [ ], [ ], or (Scroll Wheel) to select <Feeder Cleaning>, then press [OK]. F-1-21 5) Place 10 sheets of blank paper into the feeder.
Page 78: Cleaning
Chapter 1 1.2.4.2 Cleaning 0025-8495 Color imageRUNNER C1030 / Color imageRUNNER C1030iF If the original is not copied clearly, clean the machine. For high-quality printouts, we recommend cleaning the machine once or twice a month. - Do not use alcohol, benzene, paint thinner, or other solvents for cleaning. Doing so may result in damage to the plastic parts. - Do not use tissue paper, paper towels, or similar materials for cleaning;...
Page 79 Chapter 1 F-1-27 The display returns to the Adjustment/Cleaning screen. MEMO: - Discard the cleaning sheet after use. - The cleaning process cannot be canceled. Please wait until it is completed. 6) Press (Main Menu) to return to the Main Menu screen. Scanning Area Keep the scanning area clean to avoid dirty copies or faxes to be sent.
Page 80 Chapter 1 1) Press (Main Menu). 2) Press the right Any key to select <Additional Func>. F-1-31 3) Use [ ], [ ], or (Scroll Wheel) to select <Adjustment/Cleaning>, then press [OK]. F-1-32 4) Use [ ], [ ], or (Scroll Wheel) to select <Feeder Cleaning>, then press [OK]. F-1-33 5) Place 10 sheets of blank paper into the feeder.
Page 81: Safety
Chapter 1 1.2.5 Safety 1.2.5.1 Points to note at disassembly/assembly 0019-4906 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Make sure to follow the instruction below at disassembly/assembly. 1. At disassembly/assembly, be sure to unplug the power plug for safety reason. 2.
Page 82: Safety Of Toner
Chapter 1 1.2.5.5 Safety of Toner 0018-9079 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF About Toner The machine’s toner is a non-toxic material made of plastic, iron, and small amounts of dye. Do not throw toner into fire. It may cause explosion. Toner on Clothing or Skin 1.
Page 83: Product Specifications
Chapter 1 1.2.6 Product Specifications 1.2.6.1 Main Body Specifications 0019-4951 imageRUNNER C1022 / imageRUNNER C1022i Copyboard Fixed copyboard Body Desktop Light source type Cold-cathode tube Lens type Fixed focal length lens Photosensitive medium OPC drum (24 mm dia) Image reading method Exposure method 2-polygon 4-laser (2-beam/laser) Charging method...
Page 84: Main Body Specifications
Chapter 1 Cassette paper size LTR, LGL, EXEC, FLSC, OFI, B-OFI, M-OFI, A4, A5, B5 Multifeeder paper size LTR, LGL, STMT, EXEC, FLSC, OFI, B-OFI, M-OFI, G-LTR, G-LGL, A4, A5, B5, Custom Size, COM10, Monarch, DL, ISO-C5, ISO-B5 Cassette paper type Plain, Recycled Paper, Color, Bond, Heavy, Rough Multifeeder tray paper type Plain, Recycled Paper, Color, Bond, Heavy, Rough, Transparencies,...
Page 85 Chapter 1 Transfer cleaning method Electrostatic cleaning Fixing method On-demand fixing Delivery method Face down Toner level detection function Provided Toner type Nonmagnetic 1-component toner Toner supply type All-in-one cartridge Toner save mode Provided Original type Sheet, book, 3-D object (Up to 2kg) Maximum original size A4/ LGL Original size detection function...
Page 86: Adf Specifications
Chapter 1 Noise At standby: - Less than 43dB (Sound power level) At copying: - B&W: 68.8dB - Color: 67.3dB Power supply rating Rated input voltage: 110 to 127V (120V model)/220 to 240V (200V model) Rated input frequency: 50/60Hz Power consumption (maximum) Less than 1300W (Main unit only) Less than 1350W (When Cassette Unit AB1 (optional) is installed) Power consumption At standby: Less than 32W...
Page 87: Adf Specifications
Chapter 1 1.2.6.4 ADF Specifications 0025-8457 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Paper size AB type: A4R, B5R, A5R, A5, B6 (B6: Horizontal feeding only) Inch type: LGL, LTRR, STMTR, STMT (Length: 128 mm to 355.6 mm, Width: 139.7 mm to 215.9 mm) Duplex paper size A4R/ LTRR/ LGL Original type...
Page 88: Fax Specifications
Chapter 1 1.2.6.5 FAX Specifications 0020-0877 imageRUNNER C1022 / imageRUNNER C1022i Applicable lines Public Switched Telephone Network (PSTN) * PSTN currently supports the modem speed of up to 28.8Kbps. It, however, differs depending on the telephone line condition. Number of lines connected: 1 Transmission method Modulation method Image modulation: V.34/V.17/V.29/V.27ter...
Page 89: Fax Specifications
Chapter 1 1.2.6.6 FAX Specifications 0025-8460 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Applicable lines Public Switched Telephone Network (PSTN) * PSTN currently supports the modem speed of up to 28.8Kbps. It, however, differs depending on the telephone line condition. Number of lines connected: 1 Transmission method Modulation method...
Page 90: Function List
Chapter 1 1.2.7 Function List 1.2.7.1 Print Speed 0019-4886 imageRUNNER C1022 / imageRUNNER C1022i First copy time The following standard is defined with "35 seconds" after printing 90 sheets of A4-size plain paper in the mode of "1 vs. multiple copies" *1 at copyboard reading. (Unit: second) T-1-72 Mode/Pickup position...
Page 91: Print Speed
Chapter 1 1.2.7.2 Print Speed 0025-8463 Color imageRUNNER C1030 / Color imageRUNNER C1030iF First copy time T-1-74 Mode/Delivery /Pickup Fixed reading Stream reading Size Face-down delivery Face-down delivery Cassette feeding Cassette feeding less than 12.5 sec. less than 18.5 sec. less than 12.0 sec.
Page 92: Paper Type
Chapter 1 1.2.7.3 Paper Type 0020-5103 imageRUNNER C1022 / imageRUNNER C1022i Paper Type Supported paper types are shown below: A: available -: not available T-1-76 Type Weight Cassette/ Manual feed tray Optional cassette Plain From 19 to 24 lb (70 to 90 g/m2) Plain H From 20 to 28 lb (75 to 105 g/m2) Color...
Page 93 Chapter 2 Installation...
Page 95 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Checking Installation Environment ............................. 2-1 2.1.2 Points to Note Before Installation..............................2-1 2.1.3 Checking Contents ..................................2-2 2.2 Unpacking and Installation ............................2-3 2.2.1 Unpacking ....................................2-3 2.2.2 Installation....................................2-4 2.2.3 Installing Others................................... 2-5 2.2.4 Securing Product ..................................2-5 2.2.5 Cassette Settings ..................................
Page 97: Making Pre-Checks
Chapter 2 2.1 Making Pre-Checks 2.1.1 Checking Installation Environment 0019-0625 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The followings are the condition for installation environment. It is better to see the planned location of installation before carrying the machine in the user site. 1) Installation environment must be with in the following range.
Page 98: Checking Contents
Chapter 2 2.1.3 Checking Contents 0020-1445 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF NOTE: Make sure that the toner cartridges (Bk, Y, C, M) are installed in the host machine. Make sure to remove the contents inside the cassette. Power code 1 pc.
Page 99: Unpacking And Installation
Chapter 2 Refer to the following for Guides / CDs. T-2-1 iR C1022 iR C1022i Color Color imageRUNN imageRUN ER C1030 C1030iF Starter Guide Basic Guide User Software CD Manual CD Warranty Note CRG Warranty Nofte Registration Card PCL Driver CD notice for Win7 Yes: Included, - : Not included F-2-3...
Page 100: Installation
Chapter 2 2.2.2 Installation 0019-0635 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Open the front cover [1]. F-2-4 2) Place 2 sheets of A4 paper [1] on ETB side-by-side. CAUTION: Points to note when installing/removing the toner cartridge - To protect ETB, make sure to place the paper on ETB when handing it.
Page 101: Installing Others
Chapter 2 F-2-9 7) Hold the grip [A] of the Bk toner cartridge [1] and install it in the direction of the arrow. F-2-12 <Copy Inhibit Label> 1) Open the feeder, and attach the copy inhibit label [1] in the language matching to the location over the label attached at shipment.
Page 102: Cassette Settings
Chapter 2 F-2-16 3) Pick the paper guide unlock lever [1] and adjust the paper guide [2] to the required paper size. F-2-14 2.2.5 Cassette Settings 0019-0668 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF CAUTION: Points to note when setting the paper Make sure to remove the cassette when setting the paper.
Page 103: Checking The Connection To The Network
Chapter 2 Correction] > [Full Correction] 6) When 'Test Print1' is displayed, press [OK]. Test Print 1 is output. (It takes approx, 3min.) 7) Follow the instruction on a control panel and set the test print 1 on the copyboard glass. 8) Close the feeder.
Page 104: Checking With Loopback Address
Chapter 2 b. TCP/IP setting of the machine is faulty C1030 / Color imageRUNNER C1030iF c. There is a fault in the main controller PCB, or in the installation of the PCB d. User network is faulty < Card Reader-E1 > 2.3.5 Checking with Loopback Address 0019-0685 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER...
Page 105: Turning Off The Power Of The Host Machine
Chapter 2 F-2-20 Card reader cable F-2-22 Screw (TP; M4X8) 3) Install the card reader [1]. - 2 embosses [2] Case connector - 1 screw (TP; M4X8) [3] 2.5.3 Turning OFF the Power of the Host Machine 0019-8704 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Turn OFF the main power.
Page 106: Card Id Registration
Chapter 2 7) Install the 2 case connectors [1]. CAUTION: When installing the case connectors, be sure to place the tie-wraps [2] inside of the case connectors [1]. F-2-25 6) Install the panel mount cover [1] removed in step 4. - 1 claw [2] - 1 screw [3] (The screw removed in step 4 is used.) CAUTION:...
Page 107 Chapter 2 3)-4. Press [ID] key when [System Mgmt. Password] is displayed. - When the registration is complete, the display automatically returns to the main screen. 4) Turn off and then on the main power switch. 5) Check to see that 'Set the control card' is displayed. 2-11...
Page 108: Installation Procedure In The Imageware Accounting Manager (Hereinafter Referred To Iwam) Environment
Chapter 2 2.5.6 Installation Procedure in the imageWARE Accounting Manager (hereinafter referred to iWAM) Environment 0020-3780 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Select "ON" in [Additional Func.] > [System Management Set.] > [Dept. ID Management] and press [Set] key.
Page 109: Installing The Memory
Chapter 2 F-2-30 3) Install the handset rest [1]. F-2-33 - 2 plasti rivets [2] 6) Connect the terminal [1] of the cord to the modular terminal " "[2]of the host machine. F-2-31 4) Put the handset [1] on the handset rest. F-2-34 7) Turn on the main power switch.
Page 110: Checking Before Memory Expansion
Chapter 2 3) In the case that the LED [1] at the main controller PCB is turned on, press the SW3 [2] to turn off the LED [1]. F-2-35 Expansion memory 1pc. 2.7.2 Checking Before Memory Expansion 0020-1946 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Enter service mode and output the spec report.
Page 111 Chapter 3 Basic Operation...
Page 113 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Configuration ................................3-1 3.1.2 Connecting the Main PCBs................................3-2 3.2 Basic Sequence ................................3-3 3.2.1 Basic Sequence of Operation ............................... 3-3 3.2.2 Power-On Sequence..................................3-4...
Page 115: Construction
Chapter 3 3.1 Construction 3.1.1 Functional Configuration 0019-5071 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This machine's functions are divided into 8 blocks. Original feed system Main controller Original exposure system Laser exposure system Image formation system External/auxiliary control system...
Page 116: Connecting The Main Pcbs
Chapter 3 3.1.2 Connecting the Main PCBs 0019-9009 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF PCB8 J3004 J3012 J3013 J3016 J1004 J1006 J8125 J8129 J801 J201 J209 J1022 PCB9 J801 J202 PCB2 J8120 J406 J1024 PCB14 J6028...
Page 117: Basic Sequence
Chapter 3 3.2 Basic Sequence 3.2.1 Basic Sequence of Operation 0019-5072 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The operational sequence of a printer is controlled by the microcomputer (CPU) on the DC controller. The purposes of each period, from power-ON until the inverter motor stops after the completion of printing, are listed below.
Page 118: Power-On Sequence
Chapter 3 3.2.2 Power-On Sequence 0019-5073 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Power-on sequence is to reset the machine's status and to check that there is no JAM or failure. The sequences from power-ON until the stand-by status are as below. Power-ON Initialize CPU Initialize ASIC...
Page 119 Chapter 4 Main Controller...
Page 121 Contents Contents 4.1 Overview/Configuration ..............................4-1 4.1.1 Overview...................................... 4-1 4.1.2 Configurations/functions................................4-2 4.2 Set-Up Sequence ................................4-4 4.2.1 Overview...................................... 4-4 4.2.2 Startup Sequence..................................4-5 4.3 Image Processing ................................4-6 4.3.1 Overview of the Image Flow ............................... 4-6 4.3.2 Construction of the Image Processing Module ..........................4-6 4.3.3 Reader Unit Input Image Processing ............................
Page 123: Overview/Configuration
Chapter 4 4.1 Overview/Configuration 4.1.1 Overview 0020-0204 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine's main controller mainly consists of the following parts. T-4-1 PCB Name Function Main controller PCB System control, memory control, image processing control, interface control Extended RAM DIMM Memory for image storage Memory for work (image processing and data analysis, etc.)
Page 124: Configurations/Functions
Chapter 4 4.1.2 Configurations/functions 0019-8989 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF J8131 J8120 J8121 J8125 J8140 J8113 J8129 J8117 J8103 J8114 J8133 J8109 IC13 J8118 J8119 J8112 J8110 J8132 IC28 J8104 IC27 IC24 J8111 IC30 IC31...
Page 125 Chapter 4 T-4-3 Jack No. Function Connect to J8101 Serial interface for debug J8102 Not implemented J8103 USB on a control panel, Connect to a media card reader Control panel relay PCB J8104 USB device connector USB device J8106 RAM DIMM connector RAM DIMM for expansion J8109 SRAM connector for debug...
Page 126: Set-Up Sequence
Chapter 4 4.2 Set-Up Sequence 4.2.1 Overview 0020-8294 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The system software controlling the machine is stored in the main program ROM in the main controller PCB. At the time of startup, the CPU reads the system software from the main program ROM into the main memory (DDR-SDRAM) according to the boot program in the BOOT ROM.
Page 127: Startup Sequence
Chapter 4 4.2.2 Startup Sequence 0020-8295 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1. Boot Program Executed by the CPU in the main controller PCB when the main power switch is turned on. Check the status of the image memory (DDR-SDRAM). Load the control program from the main program ROM to the memory if the status is normal.
Page 128: Image Processing
Chapter 4 4.3 Image Processing 4.3.1 Overview of the Image Flow 0020-0950 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Other iR machine Original Copy Scan -SEND -FAX -PullScan -E-Mail Image data -PDL Print Print output F-4-5 4.3.2 Construction of the Image Processing Module 0020-0951...
Page 129: Reader Unit Input Image Processing
Chapter 4 4.3.3 Reader Unit Input Image Processing 0020-0952 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The main controller PCB performs image processing to the image data read by the CCD. Reader unit Main controller PCB Enlargement/reduction Edge emphasis To compression/expansion/editing block...
Page 130: Printer Unit Output Image Processing
Chapter 4 4.3.5 Printer unit Output Image Processing 0020-0954 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The main controller PCB performs image processing to perform printing to the image data received from the reader unit. Main controller PCB Compression/expansion/editing block -intensify-to-density conversion...
Page 131: Image Data Flow
Chapter 4 4.4 Image Data Flow 4.4.1 Flow of Image Data According to Copy Functions 0020-0955 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Reader unit Main controller PCB Image processing block for reader unit Data rotation Data compression Data expansion...
Page 132: Flow Of Image Data For The Send Function
Chapter 4 4.4.2 Flow of Image Data for the SEND Function 0020-0956 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Reader unit Main controller PCB Image processing block for reader unit Data expansion USB1.1 Data rotation Resolution conversion Ethernet port (compression data)
Page 133: Flow Of Image Data For The Fax Reception Function
Chapter 4 4.4.4 Flow of Image Data for the Fax Reception Function 0020-0958 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Modem board Main controller PCB Image processing block for fax Data rotation Data compression Data expansion Image processing block for printer unit DC controller PCB...
Page 134: Parts Replacement Procedure
Chapter 4 3) Remove the Main controller PCB [1]. - 2 connectors [2] 4.5 Parts Replacement Procedure - 10 screws [3] 4.5.1 Main Controller PCB 4.5.1.1 Before Removing the Main Controller PCB 0020-3324 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear...
Page 135 Chapter 5 Original Exposure System...
Page 137 Contents Contents 5.1 Basic Construction .................................5-1 5.1.1 Overview...................................... 5-1 5.1.2 Major Components..................................5-1 5.2 Basic Sequence ................................5-3 5.2.1 Basic Sequence of Operation at Power-on........................... 5-3 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key (book) ................5-4 5.2.3 Basic Sequence of Operation in Response to a Press on the Start Key (book) ................
Page 139: Basic Construction
Chapter 5 5.1 Basic Construction 5.1.1 Overview 0019-8961 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-5-1 Item Function/Method Lamp Cold-cathode tube Document scan Book mode: Scanning by movement of the CCD unit ADF: Scanning in stream reading mode with CCD unit fixed Reading resolution 600 dpi x 600 dpi Gradation...
Page 140 Chapter 5 Constitution of the CCD unit The light illuminated from the 2 document lamps (LAMP1, 2) is reflected to the original and reaches to the CCD via the 4 mirrors and the lenses. F-5-2 CCD PCB (PCB11) Inverter PCB (PCB12) Document lamps (LAMP1, 2) CCD unit Mirrors...
Page 141: Basic Sequence
Chapter 5 5.2 Basic Sequence 5.2.1 Basic Sequence of Operation at Power-on 0019-8965 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF HP shift HP shift Pre-scan operation *1 WAIT Reader motor (M12) Document lamp (LAMP1,2) Reader HP sensor (SR717) End position of pre-scan...
Page 142: Basic Sequence Of Operation In Response To A Press On The Start Key (Book)
Chapter 5 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key (book) 0019-8966 imageRUNNER C1022 / imageRUNNER C1022i Move shading correction *2 HP shift Book Position shift Gain correction *1 Scan movement HP shift Start key ON STBY SREADY Reader motor...
Page 143: Basic Sequence Of Operation In Response To A Press On The Start Key (Book)
Chapter 5 5.2.3 Basic Sequence of Operation in Response to a Press on the Start Key (book) 0025-8938 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Move shading correction *2 HP shift Book Position shift Gain correction *1 Scan movement HP shift Start key ON STBY SREADY...
Page 144: Various Control
Chapter 5 5.3 Various Control 5.3.1 Lamp Control 5.3.1.1 Overview 0020-0963 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Advance lamp activation control It takes 9 to 25 sec (which varies depending on the surrounding temperature) from when the cold-cathode tube lamp, which is used as a document lamp, is activated to when the light intensity reaches the target intensity.
Page 145: Enlargement/Reduction
Chapter 5 5.3.2 Enlargement/Reduction 5.3.2.1 Overview 0019-8967 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine does not perform optical magnification change. It always reads a document at 100 % (original size). However, the main controller has a function to perform digital magnification change at 50 to 200 %, and the magnification can be set in increments/decrements of 1 %.
Page 146: Dirt Sensor Control
Chapter 5 5.3.4 Dirt Sensor Control 5.3.4.1 Overview 0019-8969 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine performs dust detection control when stream reading is performed on the ADF. When dust is adhered to the scanning glass surface, the correction is made to remove the dust from the scanned image. Dust detection control is executed for all documents for which stream reading is performed regardless of the mode.
Page 147: Parts Replacement Procedure
Chapter 5 5.4 Parts Replacement Procedure 5.4.1 ADF Unit + Reader Unit 5.4.1.1 Before Removing the ADF Unit + Reader Unit 0020-0717 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear Cover Unit] 5.4.1.2 Removing the ADF Unit + Reader Unit 0019-5945...
Page 148 Chapter 5 nect the flat cable [3]. F-5-16 6) Close the ADF upper cover [1]. F-5-19 9) Open the ADF unit + reader unit [1]. F-5-17 7) Remove the ADF unit communication cable [1]. - 1 screw [2] F-5-20 - 1 connector [3] - 1 wire saddle [4] Points to note at work Be sure not to close the ADF unit + reader unit hastily.
Page 149: Procedure After Replacing The Adf Unit
Chapter 5 After replacing the ADF unit, execute automatic detection of the CCD read- ing position at ADF stream reading in the following service mode. COPIER> FUNCTION> INSTALL> STRD-POS [Operation] Adjust the reading position by moving the scanner in increments of 0.1 [Time] When the lamp is turned on: Adjustment time;...
Page 150: Procedure After Replacing The Reader Unit
Chapter 5 F-5-25 MEMO: The CCD unit in the reader unit cannot be replaced in the field. If the CCD unit is broken, replace the reader unit. 5.4.2.3 Procedure after Replacing the Reader Unit 0021-0345 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF After replacing the reader unit, execute automatic detection of the CCD read- ing position at ADF stream reading in the following service mode.
Page 151 Chapter 6 Original Feeding System...
Page 153 Contents Contents 6.1 Basic Construction .................................6-1 6.1.1 Overview...................................... 6-1 6.2 Basic Operation................................6-3 6.2.1 Operation Mode ................................... 6-3 6.2.2 Document Size Detection ................................6-5 6.3 Detection Jams ................................6-6 6.3.1 Overview...................................... 6-6 6.4 ADF/DADF..................................6-7 6.4.1 ADF/DADF....................................6-7 6.4.1.1 Removing the ADF unit ....................................6-7 6.4.1.2 Procedure after Replacing the ADF Unit ................................6-8 6.4.2 Pickup Feed Unit..................................
Page 155: Basic Construction
Chapter 6 6.1 Basic Construction 6.1.1 Overview 0019-8971 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF [10] [11] [12] F-6-1 ADF tray Slide guide ADF delivery roller ADF pickup roller ADF separation roller ADF pickup motor (M13) CCD unit ADF feed roller Reading glass surface...
Page 156 Chapter 6 All the ADF rollers are driven by the ADF pickup motor. Main controller PCB ADF relay PCB SR718 SL5016 SR719 F-6-3...
Page 157: Basic Operation
Chapter 6 6.2 Basic Operation 6.2.1 Operation Mode 0019-8972 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Single-sided continuous pickup The following shows the operation sequence when two sheets of single-sided documents are set on the document tray. 1) The ADF paper sensor (SR718) detects the document loaded on the document tray, and sends a signal indicating "paper exists"...
Page 158 Chapter 6 5) When the trailing edge of the second page passes through the ADF paper trailing edge sensor (SR719), the ADF paper sensor detects presence/absence of the paper. When no document is detected, the document is considered to be the last page. SR718 SR719 F-6-7...
Page 159: Document Size Detection
Chapter 6 3) The ADF pickup motor rotates in reverse. The document is fed through the reverse path. When the ADF paper trailing edge sensor detects the lead edge of the document, the ADF pickup motor stops. As soon as receiving a drive signal from the main controller, the ADF pickup motor rotates forward. In this condition, the ADF delivery rollers are disengaged by driving the ADF pickup solenoid (SL5016) so that the document is not pulled.
Page 160: Detection Jams
Chapter 6 6.3 Detection Jams 6.3.1 Overview 0019-8974 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Jam detection T-6-1 Single-sided Double-sided Jam Code Jam Type Jam Condition Reading Reading The leading edge of paper does not reach the ADF paper trailing edge sensor within 1.8 sec after the trailing edge of precedent page passes through the ADF paper trailing edge sensor in 1-sided multiple jobs.
Page 161: Adf/Dadf
Chapter 6 6.4 ADF/DADF 6.4.1 ADF/DADF 6.4.1.1 Removing the ADF unit 0018-9058 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Open the ADF upper cover [1]. F-6-13 2) While pushing the claw [1], remove the ADF upper front cover [2]. F-6-15 4) Open the ADF tray [1] to the position indicated in the figure below to re- move it upward.
Page 162: Procedure After Replacing The Adf Unit
Chapter 6 F-6-17 6) Close the ADF upper cover [1]. F-6-20 9) Remove the ADF unit [1]. F-6-18 7) Remove the ADF unit communication cable [1]. - 1 screw [2] - 1 connector [3] - 1 wire saddle [4] F-6-21 6.4.1.2 Procedure after Replacing the ADF Unit 0021-0352 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER...
Page 163 Chapter 6 1) Open the ADF upper cover [1]. F-6-22 2) While pushing the claw [1], remove the ADF upper front cover [2]. F-6-24 4) Open the ADF tray [1] to the position indicated in the figure below to re- move it upward.
Page 164: Pick-Up Roller
Chapter 6 - 4 screws [2] F-6-26 6) Close the ADF upper cover [1]. F-6-29 6.4.3 Pick-up Roller 6.4.3.1 Removing the ADF Pickup Roller 0018-9174 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Open the ADF upper cover [1]. F-6-27 7) Remove the ADF unit communication cable [1].
Page 165: Separation Roller
Chapter 6 F-6-31 3) Remove the ADF pickup roller [2] from the ADF pickup roller shaft [1]. F-6-34 3) Release the claw [1] to remove the gear [2]. F-6-32 6.4.4 Separation Roller 6.4.4.1 Removing the ADF Separation Roller 0019-5919 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Open the ADF upper cover [1].
Page 166: Pick-Up Motor
Chapter 6 7) Fit the groove [1] of the ADF separation roller cover with the projection [2] of the ADF separation roller shaft to remove the ADF separation roller shaft [3]. F-6-36 5) Move the ADF separation roller unit [1] in the direction of the arrow [A] to remove it from the ADF upper cover in the direction of the arrow [B].
Page 167: Pick-Up Solenoid
Chapter 6 F-6-41 F-6-44 2) Remove the claw [1] to remove the harness guide [2]. 6) Remove the fixing plate [2] from the ADF pickup motor [1]. - 2 screws [3] F-6-45 6.4.6 Pick-up Solenoid 6.4.6.1 Before Removing the ADF Pickup Solenoid 0018-9066 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF...
Page 168: Separation Pad
Chapter 6 F-6-47 3) Remove the ADF pickup solenoid [2] from the ADF pickup solenoid unit [1]. -2 screws [3] F-6-50 3) Remove the 2 screws [1]. 4) Push the 2 claws [2] in the direction of the arrow [A] to remove the ADF separation claw cover [3].
Page 169 Chapter 6 F-6-56 F-6-53 7) Open the inner guide [1]. F-6-54 8) Remove the ADF separation pad unit [1]. F-6-55 9) Remove the separation pad fixing pin [1] and the sheet [2], and then re- move the ADF separation pad [3]. 6-15...
Page 171 Chapter 7 Laser Exposure...
Page 173 Contents Contents 7.1 Overview/Configuration ..............................7-1 7.1.1 Overview...................................... 7-1 7.1.2 Overview...................................... 7-3 7.2 Controlling the Laser ..............................7-5 7.2.1 Overview...................................... 7-5 7.2.2 Overview...................................... 7-6 7.2.3 Laser Light Emission Control ..............................7-7 7.2.4 Laser Light Intensity Control............................... 7-7 7.2.5 Laser Light Intensity Control............................... 7-7 7.2.6 Image Masking Control ................................
Page 175: Overview/Configuration
Chapter 7 7.1 Overview/Configuration 7.1.1 Overview 0019-5006 imageRUNNER C1022 / imageRUNNER C1022i The laser exposure system forms latent images on the photosensitive drum according to the video signals with the control by the DC controller. The laser exposure system consists of the laser scanner unit. The 2 laser driver PCBs, the 2 scanner motors, and the 2 polygon mirrors are installed on the laser scanner unit.
Page 176 Chapter 7 The following is the operational sequence at printing. 1) Upon reception of a print command from the main controller, the DC controller rotates the 2 scanner motors. The 2 polygon mirrors rotate in conjunction with the scanner motors. 2) The DC controller allows the laser diode on the laser driver PCB to emit light.
Page 177: Overview
Chapter 7 7.1.2 Overview 0025-8929 Color imageRUNNER C1030 / Color imageRUNNER C1030iF The laser exposure system forms latent images on the photosensitive drum according to the video signals with the control by the DC controller. The laser exposure system consists of the laser scanner unit. The 2 laser driver PCBs, the 2 scanner motors, and the 2 polygon mirrors are installed on the laser scanner unit.
Page 178 Chapter 7 The following is the operational sequence at printing. 1) Upon reception of a print command from the main controller, the DC controller rotates the 2 scanner motors. The 2 polygon mirrors rotate in conjunction with the scanner motors. 2) The DC controller allows the laser diode on the laser driver PCB to emit light.
Page 179: Controlling The Laser
Chapter 7 7.2 Controlling the Laser 7.2.1 Overview 0019-5007 imageRUNNER C1022 / imageRUNNER C1022i The laser control is to allow the laser driver to turn the laser diode ON/OFF according to the laser control signals sent from the DC controller. There are two laser driver PCBs: one is for M/C and the other is for Y/Bk.
Page 180: Overview
Chapter 7 7.2.2 Overview 0025-8724 Color imageRUNNER C1030 / Color imageRUNNER C1030iF The laser control is to allow the laser driver to turn the laser diode ON/OFF according to the laser control signals sent from the DC controller. There are two laser driver PCBs: one is for M/C and the other is for Y/Bk. The configurations of both PCBs are identical. In the case of the laser driver for M/C DC controller PCB Laser driver PCB...
Page 181: Laser Light Intensity Control
Chapter 7 7.2.3 Laser Light Emission Control 0020-0857 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In this machine, the laser diode ON/OFF is controlled according to the laser light emission mode. The laser light emission mode is determined based on the combination of the laser control signals (LD_CTL 0 to 2) that is output by the DC controller. The laser driver IC receives the laser control signals from the DC controller and emits the laser diode according to the laser light emission mode.
Page 182: Controlling The Laser Scanner Motor
Chapter 7 7.3 Controlling the Laser Scanner Motor 7.3.1 Overview 0019-5010 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In the DC controller, the scanner motor control is performed to emit the laser beam at the correct position on the photosensitive drum. The scanner motor control is to rotate the scanner motor at its specified speed and phase.
Page 183: Parts Replacement Procedure
Chapter 7 7.4 Parts Replacement Procedure - Do not disassemble the laser scanner unit in the field. Disassembling it may cause a functional fault. 7.4.1 Laser/Scanner Unit - When holding the laser scanner unit, be careful not to touch the laser PCB [1] and the lens [2].
Page 185 Chapter 8 Image Formation...
Page 187 Contents Contents 8.1 Overview/Configuration ..............................8-1 8.1.1 Overview...................................... 8-1 8.1.2 Print Process....................................8-2 8.1.3 Electrostatic Latent Image Formation Block ..........................8-3 8.1.4 Development Block ..................................8-4 8.1.5 Transfer Block ..................................... 8-4 8.1.6 Fixing Block....................................8-6 8.1.7 Cleaning Block..................................... 8-6 8.2 Image Stabilization Control ............................8-7 8.2.1 Overview......................................
Page 189: Overview/Configuration
Chapter 8 8.1 Overview/Configuration 8.1.1 Overview 0019-5012 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The image formation system forms a toner image on paper, which is controlled by the DC controller. It consists of four toner cartridges and the ETB unit, etc. The DC controller controls the laser scanner unit, and forms an electrostatic latent image on the photosensitive drum based on the video signal received from the main controller.
Page 190: Print Process
Chapter 8 8.1.2 Print Process 0019-5013 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The print process is performed in 10 steps with five blocks. A toner image is formed on paper when the steps in each block are executed in sequence. 1.
Page 191: Electrostatic Latent Image Formation Block
Chapter 8 8.1.3 Electrostatic Latent Image Formation Block 0019-5014 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In this block, an electrostatic latent image is formed on the photosensitive drum by following three steps. When a laser beam scans the photosensitive drum charged with a negative potential, an image with negative charge is formed on the photosensitive drum. This image is called "an electrostatic latent image"...
Page 192: Development Block
Chapter 8 8.1.4 Development Block 0019-5015 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In this block, toner is adhered to the electrostatic latent image on the photosensitive drum to make it visible by the contact development method. In the contact development method, the developing cylinder is closely engaged with the photosensitive drum.
Page 193 Chapter 8 Step 6: Transfer The toner on the photosensitive drum is transferred to paper. The transfer roller is located at the opposite side of the photosensitive drum across the ETB. A positive DC bias is applied to the transfer roller. Since the ETB is charged positive by the transfer roller, the negative-charged toner on the photosensitive drum is transferred to the paper.
Page 194: Fixing Block
Chapter 8 8.1.6 Fixing Block 0019-5017 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In this block, a toner image is fixed on paper. The toner image transferred to the paper can be smeared easily by hands since it is only attracted to the paper by a static electricity. When pressure and heat are applied to the paper and toner image, the toner image melts with mixed colors and becomes a permanent printed image (on-demand fixing).
Page 195: Image Stabilization Control
Chapter 8 8.2 Image Stabilization Control 8.2.1 Overview 0019-5019 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The quality of a printed image is affected by changes in environmental condition where the machine is installed or changes in the characteristics of the photosensitive drum and toner.
Page 196: Environmental Change Corrective Control
Chapter 8 8.2.2 Environmental Change Corrective Control 0019-5020 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This control corrects values of primary charging biases and developing biases to obtain an optimum image under the detected environmental condition. Explanation of operation The environment sensor sends detected temperature and humidity to the DC controller as a temperature signal and a humidity signal.
Page 197: D-Half Control
Chapter 8 8.2.3 D-half Control 0019-5021 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This control corrects the gradation data based on the halftone density in order to obtain ideal image gradation. The DC controller executes this control following the command sent from the main controller. Explanation of operation 1) When receiving a command of executing density measurement from the main controller, the DC controller forms a pattern image for image gradation correction for each color on the ETB.
Page 198 Chapter 8 A pattern image for image gradation correction Image gradation correction pattern is formed on the position away from ETB center to right and left in the following order. ETB 1st round 1) Pattern image for adjustment of LED light intensity Y, C, M pattern is printed on the left side only.
Page 199: Color Displacement Corrective Control
Chapter 8 8.2.4 Color Displacement Corrective Control 0019-5022 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This control corrects color displacement which occurs due to individual difference of the laser scanner unit and toner cartridge. Since this machine uses a different toner cartridge for each color, a difference may occur in the position or the size of an image depending on the color.
Page 200 Chapter 8 Error Codes: E020 Warning: color displacement/density sensor abnormality When light could not be received by the light receiver, the machine sets an initial value for the color displacement corrective value, and displays the error code on the control panel. Pattern image for color displacement correction The pattern images are formed on both sides of the ETB certain distance away from the center in the following order.
Page 201: Auto Gradation Correction Control
Chapter 8 8.2.5 Auto Gradation Correction Control 0020-9652 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Overview Auto gradation correction control is to stabilize the gradation density features of image. To execute, select [Adjustment/Cleaning > Auto Gradation Correction] in additional function mode. It has the following 3 correction controls.
Page 202: Toner Cartridge
Chapter 8 8.3 Toner Cartridge 8.3.1 Overview 0019-5023 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The toner cartridge enables to form a toner image on the photosensitive drum. It consists of the photosensitive drum, primary charging roller, and developing cylinder, etc. There are four kinds of print cartridges: Magenta, Cyan, Yellow, and Black, having nearly identical structure.
Page 203: Toner Level Detection
Chapter 8 8.3.2 Toner Level Detection 0020-8176 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine uses a transparent toner level detection method. With this method, light goes through the toner cartridge while the toner is stirred driven by the drum motor. The DC controller detects the toner level by monitoring how long it takes for the light to go through the cartridge.
Page 204: New Toner Cartridge Detection
Chapter 8 8.3.5 New Toner Cartridge Detection 0020-0794 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF It is detected whether the protection material has been removed from the new cartridge. At the time of shipment, a toner cartridge with a protection material (sealing tape) has been inserted into the machine. This protection material needs to be removed when the machine is installed.
Page 205: Developing Cylinder Engagement/Disengagement Control
Chapter 8 8.3.6 Developing Cylinder Engagement/disengagement Control 0019-5026 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In the machine, the developing cylinder is engaged with or disengaged from the photosensitive drum as necessary for the following purposes. - To reduce the color photosensitive drum consumption at the time of monochrome printing - To prevent lines of the photosensitive drum due to engagement with the developing cylinder - To prevent toner transfer when printing is not performed...
Page 206: Transfer Unit
Chapter 8 8.4 Transfer Unit 8.4.1 ETB Unit 0019-8976 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The ETB unit transfers toner into paper while feeding the paper. The ETB unit consists of the ETB, ETB tension roller, ETB feed roller, ETB slave roller, attraction roller, and transfer roller. The ETB motor (M5) rotates the ETB feed roller, and this drive rotates the ETB.
Page 207: Automatic Bias Control
Chapter 8 8.4.2 Automatic Bias Control 0019-8977 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Depending on the individual difference or deterioration condition of the transfer roller, attraction roller, and ETB, differences and changes occur in the resistance value of each unit.
Page 208: Etb Cleaning
Chapter 8 8.4.3 ETB Cleaning 0019-8978 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The ETB is used not only to transfer the toner on the photosensitive drum to the paper but also to write a pattern image for correction for image stabilization control. If the toner which is not transferred to the paper remains on the ETB, it causes stain on the back of paper.
Page 209: Transfer Roller Engagement/Disengagement Control
Chapter 8 8.4.4 Transfer Roller Engagement/disengagement Control 0019-8979 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Overview In the machine, the transfer roller is engaged with or disengaged from the photosensitive drum via the ETB to reduce the color photosensitive drum consumption at monochrome printing.
Page 210 Chapter 8 Explanation of operation When the DC controller turns ON the ETB disengagement solenoid (SL5011), the drive of the ETB motor (M5) is sent to the transfer roller disengagement slider via the transfer roller disengagement cam. The transfer roller is engaged with/disengaged from the ETB by working with the transfer roller disengagement slider. DC controller PCB Transfer roller Bk toner cartridge...
Page 211 Chapter 8 (a) Standard position (All colors' transfer rollers are engaged) When the transfer roller disengagement slider is placed at the standard position, all the transfer roller holders are placed at the lowest position of the slope, so the all colors' transfer rollers are engaged with the ETB. At the time of color printing or monochrome printing of the specified thick paper, all the transfer rollers are engaged with the ETB, so the transfer roller disengagement slider is considered to be at the standard position.
Page 212 Chapter 8 (c) Upward position (All colors' transfer rollers are disengaged) When the transfer roller disengagement slider is placed at the upward position, the transfer roller holder moves to the highest position along the slope 2, so the all colors' transfer rollers are disengaged from the ETB. Transfer roller Slope2 Transfer roller holder...
Page 213: Parts Replacement Procedure
Chapter 8 8.5 Parts Replacement Procedure 8.5.1 Drum Motor 8.5.1.1 Before Removing the Drum Motor 0020-5298 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit. (page 8-30)Reference[Removing the ETB Unit] 2) Remove the rear cover unit. (page 11-12)Reference[Removing the Rear Cover Unit] 3) Remove the right cover.
Page 214 Chapter 8 F-8-39 7) Free the cable from the cable guide [1]. F-8-35 3) Free the harness [2] from the wire saddle [1]. F-8-40 8) Remove the cable guide [1]. - 1 claw [2] F-8-36 4) Remove the screw [1], remove the hook [2] in the direction of the arrow [A], and remove the interlock switch unit [3] in the direction of the arrow [B].
Page 215: Point To Note When Installing The Main Drive Unit
Chapter 8 F-8-44 F-8-48 12) Remove the cable guide [1]. Following shows the procedure: - 1 screw [2] 1) Align the gear [5]'s elongate hole [2] with the triangle [1]. - 2 claws [3] 2) Interlock the teeth of the gears [5] and [6] so that the holes [3] of the gears will lie right next to each other.
Page 216 Chapter 8 main drive unit must be aligned before installing to the host machine. 1) Shift the 4 levers [1] of the main drive unit [2] upward. F-8-55 F-8-51 2) Turn the gear [1] and align the holes [2] and the circles [3] each in 2 locations.
Page 217: Developing Estrangement Solenoid
Chapter 8 Move the drawer connector [1] at the right side to check that the couplings [2] and the lock [3] of the toner cartridge for the four colors; BK, Y, C, and M work with each other. F-8-60 3) Disconnect the 2 connectors [1] and free the harness [4] from the harness guide [2] and the wire saddle [3].
Page 218: Points To Note When Installing The Developing Disengage Solenoid
Chapter 8 [1]. Make sure that the small-toothed gear is aligned with the elongate hole [2] (home position). Also, as shown in the figure [4], make sure that the triangle and the elongate hole of the gear lie right next to each other. F-8-64 8.5.3.3 Points to Note When Installing the Developing Disengage Solenoid...
Page 219: Etb Motor
Chapter 8 When closing the front cover with the ETB unit removed and then and opening it, the drawer connector [1] faces upward. The drawer connector facing upward may cause the following symptoms; and therefore, be sure to put down the 2 drawer connectors [1] if necessary. - When the toner cartridge is not removed The shutter of the toner cartridge is opened, resulting in deteriorated sensitivity of the photosensitive drum.
Page 220: Etb Estrangement Solenoid
Chapter 8 F-8-73 F-8-77 2) Remove the ETB right cover [1]. - 3 screws [2] - 5 claws [3] F-8-74 F-8-78 F-8-75 3) Remove the ETB motor [1]. - 1 connector [2] F-8-79 F-8-76 8.5.6 ETB Estrangement Solenoid 8.5.6.1 Before Removing the ETB Disengage Solenoid 0019-5800 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF...
Page 221: Color Displacement/Image Density Sensor
Chapter 8 F-8-81 8.5.7 Color Displacement/Image Density Sensor 8.5.7.1 Before Removing the Color Displacement/Density Sensor 0019-5788 imageRUNNER C1022 / imageRUNNER C1022i 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 8.5.7.2 Removing the Color Displacement/Density Sensor 0019-5790 imageRUNNER C1022 / imageRUNNER C1022i 1) Remove the duplex delivery assembly [1].
Page 223 Chapter 9 Pickup and Feed System...
Page 225 Contents Contents 9.1 Overview/Configuration ..............................9-1 9.1.1 Overview...................................... 9-1 9.1.2 Interval Speed Increase Control..............................9-3 9.1.3 Interval Speed Increase Control..............................9-4 9.2 Other Control .................................9-5 9.2.1 Cassette Pickup Mechanism ................................ 9-5 9.2.2 Manual Feed Pickup Mechanism..............................9-6 9.2.3 Skew Correction................................... 9-7 9.2.4 Throughput-down Control ................................
Page 226 Contents 9.5.7 Manual Pickup Solenoid ................................9-26 9.5.7.1 Before Removing the Manual Feed Pickup Solenoid........................... 9-26 9.5.7.2 Removing the Manual Feed Pickup Solenoid............................... 9-26 9.5.8 Manual Separation Roller ................................9-28 9.5.8.1 Before Removing the Manual Feed Separation Pad ............................. 9-28 9.5.8.2 Removing the Manual Feed Separation Pad..............................
Page 227: Overview/Configuration
Chapter 9 9.1 Overview/Configuration 9.1.1 Overview 0019-5027 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The pickup/feed system picks up and feeds paper. The machine has two pickup inlets; a cassette and a manual feed tray, and the paper is delivered to the delivery tray. The pickup/feed system consists of the motor, solenoid, and feed roller, etc.
Page 228 Chapter 9 The cassette detection switch (SW2) detects the presence/absence of the cassette. The manual feed paper sensor (SR707) and the cassette paper sensor (SR709) detect the presence/absence of the paper in the manual feed tray and the cassette. The reverse sensor (SR706), pre-registration sensor (SR708), registration sensor (SR710), paper loop sensor (SR6001), and fixing delivery sensor (SR6005) detect the arrival and passage of the paper on the feed path.
Page 229: Interval Speed Increase Control
Chapter 9 9.1.2 Interval Speed Increase Control 0020-8556 imageRUNNER C1022 / imageRUNNER C1022i To increase printing speed, the machine increases the speed in an interval which does not affect image formation. The DC controller increases the process speed four times faster when the paper is fed to the reverse assembly. It also increases the process speed of duplex printing four times faster at the duplex feed assembly.
Page 230: Interval Speed Increase Control
Chapter 9 9.1.3 Interval Speed Increase Control 0025-8950 Color imageRUNNER C1030 / Color imageRUNNER C1030iF When paper is fed to the Reverse Assembly, DC Controller accelerates process speed approx. 4 times faster for color and 3 times faster for B&W.In addition, process speed is accelerated approx.
Page 231: Other Control
Chapter 9 9.2 Other Control 9.2.1 Cassette Pickup Mechanism 0019-5028 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The cassette pickup is a mechanism to pick up and feed the paper loaded in the cassette into the machine one by one. The pickup condition is detected by the following sensors or switch.
Page 232: Manual Feed Pickup Mechanism
Chapter 9 9.2.2 Manual Feed Pickup Mechanism 0019-5029 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The manual feed pickup is a mechanism to pick up and feed the paper loaded on the manual feed tray into the machine one by one. The pickup condition is detected by the following sensors or switch.
Page 233: Skew Correction
Chapter 9 9.2.3 Skew Correction 0019-5030 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Before the paper fed from the cassette or manual feed tray is transported to the ETB unit, a skew is corrected. 1) The fed paper comes into contact with the registration shutter at the registration roller assembly.
Page 234: Throughput-Down Control
Chapter 9 9.2.4 Throughput-down Control 0020-0387 imageRUNNER C1022 / imageRUNNER C1022i The machine prevents an abnormal temperature increase at the edge of the fixing sleeve by increasing an interval between sheets while keeping the paper feeding speed as needed. Control of the fixing assembly is performed to keep the temperature of the fixing heater higher than the target temperature while the paper is transported so that the target fixing temperature is maintained (print temperature control).
Page 235: Throughput-Down Control
Chapter 9 Print speed when the throughput down control is executed When the throughput down control is ON, print speed is switched step by step depending on the paper type or the temperature on the edge of the fixing sleeve etc. Following shows the print speed list in case of the minimum throughput.
Page 236: Feeding Speed Control
Chapter 9 T-9-5 The paper is displaced The paper width is The paper is not The paper is displaced Paper displacement to the left side smaller *1 displaced to the right side Paper displacement detection No paper detection is performed Paper detection is performed sensor (SR714) Lower than the...
Page 237: Warp Control
Chapter 9 9.2.8 Warp Control 0019-5032 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF To prevent an image failure, it is necessary to keep the paper warped at an appropriate level between the fixing assembly and the ETB. When the paper transport speed of the pressure roller is slower than that of the ETB, the paper warp increases, and an image defect or paper crease occurs.
Page 238: Delivery
Chapter 9 9.2.9 Delivery 0020-0766 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Delivery is a mechanism to deliver the paper transported from the fixing assembly to the delivery tray. The following sensors detect the paper condition. - Fixing delivery sensor (SR6005): Detect the paper delivered from the fixing unit.
Page 239 Chapter 9 5) The paper is transported to the delivery tray by the delivery roller. Since the duplexing/delivery flapper is turned down at this point, the feed path toward the duplexing feed assembly is closed. Whether or not the paper has been delivered to the delivery tray is detected by the delivery sensor (SR715). When the paper in the delivery tray reaches the full level, the delivery paper full-level flag comes into contact with the paper, and the full level is detected by the delivery paper full-level sensor (SR713).
Page 240: Detection Jams
Chapter 9 9.3 Detection Jams 9.3.1 Jam Detection Outline 9.3.1.1 Overview 0019-5034 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine is provided with several paper sensors at specified positions on the feed path to detect whether the paper exists or whether the paper is transported normally or not.
Page 241: Stationary Jams
Chapter 9 9.3.3 Stationary Jams 9.3.3.1 Pickup Stationary JAM 0019-5039 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine determines that the pickup stationary jam has occurred when the registration sensor (SR710) cannot detect the trailing edge of the paper even when approximately 3.2 seconds elapsed after it detected the lead edge of the paper.
Page 242: Duplex Feeding
Chapter 9 9.4 Duplex Feeding 9.4.1 Overview 0019-8980 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The paper fed from the fixing assembly to the reverse unit is sent to the reverse assembly. When delivery is performed, the paper is transported to the delivery tray. When duplexing printing is performed, the paper is sent to the duplexing feed assembly where transfer and fixing are performed for the second side.
Page 243: Duplexing Feed Control
Chapter 9 9.4.2 Duplexing Feed Control 0019-8981 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF In duplexing printing, the machine reverses the paper printed on the first side and again transports it to the pickup position to print the second side. Paper reverse is driven by the reverse motor (M11) and duplexing solenoid (SL5017).
Page 244 Chapter 9 Duplexing feed sequence 1) The feed roller driven by the fixing motor (M1) delivers the paper in which fixing was performed on the first side from the fixing unit. 2) When a specified period of time elapses after the fixing delivery sensor (SR6005) detects the lead edge of the paper, the duplexing feed motor (M10) and the reverse motor (M11) rotate forward.
Page 245 Chapter 9 5) When a specified period of time elapses after the reverse motor rotates in reverse, the duplexing solenoid (SL5017) is turned ON. When the duplexing/delivery flapper moves up, the feed path toward the duplexing feed assembly is secured. The paper is transported through the duplexing feed assembly.
Page 246: Duplexing Pickup Operation
Chapter 9 9.4.3 Duplexing Pickup Operation 0019-8982 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine performs three types of duplexing printing operation depending on the paper size and printing mode. - Single sheet mode: Duplexing print operation of a sheet at one by one - Dual sheet mode: Duplexing print operation of two sheets at once - Alternating complex mode: Duplexing print operation in the condition where three sheets remain in the machine T-9-11...
Page 247: Parts Replacement Procedure
Chapter 9 9.5 Parts Replacement Procedure 9.5.1 Pickup Feed Unit 9.5.1.1 Before Removing the Pickup Feed Unit 0019-5825 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear Cover Unit] 3) Remove the left cover.(page 11-14)Reference [Removing the Left Cov-...
Page 248: Cassette Pickup Roller
Chapter 9 F-9-25 6) Disconnect the connector [1] and free the harness [2] from the harness guide [3]. F-9-27 9.5.2 Cassette Pickup Roller 9.5.2.1 Before Removing the Cassette Pickup Roller 0020-1875 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 9.5.2.2 Removing the Cassette Pickup Roller 0018-9207...
Page 249: Pickup Motor
Chapter 9 F-9-29 F-9-32 4) Free the cable from the cable guide [1]. 9.5.3 Pickup Motor 9.5.3.1 Before Removing the Pickup Motor 0019-5826 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear Cover Unit] 3) Remove the right cover.(page 11-12)Reference [Removing the Right...
Page 250: Cassette Pickup Solenoid
Chapter 9 8) Fit the rod [1] with the cutoff of the shaft [2] to remove the rod. F-9-37 9) Remove the pickup motor [1]. - 2 screws [2] F-9-38 9.5.4 Cassette Pickup Solenoid 9.5.4.1 Before Removing the Cassette Pickup Solenoid 0018-9293 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER F-9-39...
Page 251 Chapter 9 9) Fit the rod [1] with the cutoff of the shaft [2] to remove the rod. F-9-42 F-9-47 5) Free the cable from the cable guide [1]. 10) Remove the holder [1]. - 2 screws [2] F-9-43 6) Disconnect the 3 connectors [1]. F-9-48 11) Remove the plate [1].
Page 252: Cassette Separation Pad
Chapter 9 9.5.6.2 Removing the Manual Feed Pickup Roller 0018-9209 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the manual feed pickup roller [1]. - 2 claws [2] F-9-51 14) Remove the pickup drive unit [1]. - 2 screws [2] F-9-55 9.5.7 Manual Pickup Solenoid...
Page 253 Chapter 9 F-9-59 5) Free the cable from the cable guide [1]. F-9-60 6) Disconnect the 3 connectors [1]. F-9-56 2) Remove the cassette guide [1]. - 1 claw [2] F-9-61 7) Remove the cable guide [1]. - 1 screw [2] - 2 claws [3] F-9-57 3) Remove the right hinge [1].
Page 254: Manual Separation Roller
Chapter 9 9) Fit the rod [1] with the cutoff of the shaft [2] to remove the rod. F-9-68 F-9-64 14) Remove the pickup drive unit [1]. 10) Remove the holder [1]. - 2 screws [2] - 2 screws [2] F-9-69 F-9-65 15) Remove the plate [1].
Page 255: Duplexing Feed Motor
Chapter 9 9.5.10.2 Removing the Reversal Unit - 1 screw [2] 0019-5953 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the reversal guide [1]. - 1 screw [2] - 2 claws [3] F-9-72 9.5.9 Duplexing Feed Motor 9.5.9.1 Before Removing the Duplex Feed Motor 0019-6132...
Page 256 Chapter 9 F-9-75 3) Remove the reversal unit [1]. - 3 connectors [2] - 2 connectors (binding) [3] - 2 screws [4] F-9-76 Points to Note at Installation - Before installing the reverse unit [1] to the host machine, be sure to align the gear unit [2] with the coupling [3] of the reverse unit.
Page 257: Reverse Motor
Chapter 9 F-9-77 2) Remove the reversal motor [1]. - 2 screws [2] F-9-78 9.5.12 Reverse Solenoid 9.5.12.1 Before Removing the Reversal Solenoid 0019-5832 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the fixing assembly.(page 10-8)Reference [Removing the Fix- ing Assembly] 3) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear...
Page 258 Chapter 9 F-9-81 F-9-79 2) Disconnect the connector [1] and free the harness [2] from the guide [3]. 3) Remove the reversal solenoid unit [4]. - 1 screw [5] - 1 solenoid pin [6] - 1 solenoid arm [7] F-9-80 4) Remove the reversal solenoid [2] from the fixing plate [1].
Page 259 Chapter 10 Fixing System...
Page 261 Contents Contents 10.1 Overview/Configuration ............................10-1 10.1.1 Overview....................................10-1 10.2 Various Control Mechanisms.............................10-2 10.2.1 Controlling the Temperature of the Fixing Unit ........................10-2 10.2.1.1 Fixing Temperature Control..................................10-2 10.2.1.2 Throughput Down Control..................................10-3 10.2.2 Fixing Pressurizing/Release Control............................10-4 10.2.2.1 Fixing Sleeve Pressuring/releasing Control ..............................10-4 10.2.2.2 Fixing Sleeve Pressuring/releasing Control ..............................10-5 10.3 Protection Function ..............................10-7 10.3.1 Overview....................................
Page 263: Overview/Configuration
Chapter 10 10.1 Overview/Configuration 10.1.1 Overview 0019-5046 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The ceramic heater fixing method is adopted on the fixing assembly of this machine. Temperature control of the fixing assembly is performed by the fixing control circuit and the fixing heater safety circuit according to the commands from CPU (IC1001) on DC controller PCB.
Page 264: Various Control Mechanisms
Chapter 10 10.2 Various Control Mechanisms 10.2.1 Controlling the Temperature of the Fixing Unit 10.2.1.1 Fixing Temperature Control 0019-5047 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The fixing temperature control is to detect the surface temperature of the fixing sleeve and the fixing heater, and to maintain the fixing heater temperature at targeted value according to the detected results.
Page 265: Throughput Down Control
Chapter 10 10.2.1.2 Throughput Down Control 0020-0393 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This control is to prevent an overheating at both ends of the fixing sleeve by keeping the required speed for paper feeding and, in addition, extending the pickup interval.
Page 266: Fixing Pressurizing/Release Control
Chapter 10 10.2.2 Fixing Pressurizing/Release Control 10.2.2.1 Fixing Sleeve Pressuring/releasing Control 0020-0962 imageRUNNER C1022 / imageRUNNER C1022i This machine controls the pressure between the fixing sleeve and the fixing pressure roller as needed to prevent the fixing failure and the breakdown of fixing as- sembly (see MEMO).
Page 267: Fixing Sleeve Pressuring/Releasing Control
Chapter 10 10.2.2.2 Fixing Sleeve Pressuring/releasing Control 0025-8940 Color imageRUNNER C1030 / Color imageRUNNER C1030iF This machine controls the pressure between the fixing sleeve and the fixing pressure roller as needed to prevent the fixing failure and the breakdown of fixing as- sembly (see MEMO).
Page 268 Chapter 10 10-6...
Page 269: Protection Function
Chapter 10 10.3 Protection Function 10.3.1 Overview 0019-5048 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This machine has the 3 types of protective functions for fixing assembly. If an overheating is detected at the fixing assembly, those protective functions stop the power to the fixing heater. Protective function by CPU If the voltage of the fixing main thermistor temperature detection signal (MAINTH) is approx.
Page 270: Parts Replacement Procedure
Chapter 10 10.4 Parts Replacement Procedure 10.4.1 Fixing Unit 10.4.1.1 Removing the Fixing Assembly 0018-9295 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Points to Note At Operation When removing the fixing assembly, perform the operation after the fixing assembly is surely cooled.
Page 271 Chapter 10 F-10-9 3) Remove the claw [1] and the claw [2] in the order, and remove the cover [3]. F-10-10 4) Remove the cover [1]. - 2 screws [2] - 1 claw [3] F-10-7 F-10-11 5) Remove the guide [1]. - 2 claws [2] F-10-12 F-10-8...
Page 272 Chapter 10 When removing the guide, be sure to set a protection sheet [1] around the fixing sleeve to prevent damage/scar. F-10-17 10) Remove the screw [1]. 6) Remove the cover [1]. - 1 claw [2] F-10-18 11) Remove the screw [1]. F-10-14 7) Remove the screw [1].
Page 273 Chapter 10 F-10-22 F-10-27 15) Remove the spring holder [1] to remove the spring [2]. 20) Remove the sensor unit [1]. - 1 screw [2] F-10-23 F-10-28 16) Remove the plate [1]. 21) Remove the fixing sleeve unit [1]. F-10-24 F-10-29 17) Remove the spring holder [1] to remove the spring [2].
Page 274: Fixing Drive Unit
Chapter 10 F-10-31 - Do not disassemble the fixing sleeve unit in the field. Disassembling it may cause a functional fault. 10.4.3 Fixing Drive Unit 10.4.3.1 Before Removing the Fixing Drive Unit 0019-5957 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the fixing assembly.(page 10-8)Reference [Removing the Fix-...
Page 275 Chapter 10 F-10-36 8) Remove the harness guide [1]. - 1 claw [2] 9) Remove the screw [3], move the interlock switch unit [4] in the direction of the arrow and release the hook [5] to remove the interlock switch unit [4].
Page 276: Fixing Motor
Chapter 10 F-10-40 F-10-38 10.4.4 Fixing Motor 12) Disconnect the 2 connectors [1] and free the harness [2] from the harness guide [3] and the wire saddle [4]. 10.4.4.1 Before Removing the Fixing Motor 0018-9647 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF MEMO: 26 parts (e.g.: external cover, unit) need to be removed when removing the...
Page 277: Removing The Fixing Motor
Chapter 10 2) Remove the fixing assembly.(page 10-8)Reference [Removing the Fix- ing Assembly] 3) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear Cover Unit] 4) Remove the ADF Unit + Reader Unit.(page 5-9)Reference [Removing the ADF Unit + Reader Unit] 5) Remove the left cover.(page 11-14)Reference [Removing the Left Cov- 6) Remove the right cover.(page 11-12)Reference [Removing the Right Cover]...
Page 278 Chapter 10 F-10-47 10) Remove the 3 gears [1] F-10-45 8) Remove the plate [1]. F-10-48 - 2 screws [2] 11) Remove the fixing motor [1]. - 1 screw (black) [2] - 1 screw [3] F-10-46 9) Remove the fixing drive unit support plate [1]. F-10-49 - 1 screw (black) [2] 10-16...
Page 279 Chapter 11 External and Controls...
Page 281 Contents Contents 11.1 DC Controller................................11-1 11.1.1 Overview....................................11-1 11.1.2 Operation of Each Block................................11-2 11.1.3 Fan/Motor Control ................................... 11-2 11.1.4 Drum motor failure detection..............................11-3 11.1.5 ETB motor failure detection ..............................11-3 11.1.6 Fixing motor failure detection ..............................11-3 11.1.7 Main Unit Fan Failure Detection ............................. 11-3 11.1.8 Duplex Fan Failure Detection ..............................
Page 282 Contents 11.5.10.2 Removing the Upper Frame Unit................................11-20 11.5.11 Operation Panel Unit................................11-22 11.5.11.1 Removing the Control Panel Unit................................11-22 11.5.11.2 Procedure after Replacing the Control Panel............................11-23 11.5.12 NCU Board ..................................11-23 11.5.12.1 Before Removing the NCU PCB ................................11-23 11.5.12.2 Removing the NCU PCB ..................................
Page 283: Dc Controller
Chapter 11 11.1 DC Controller 11.1.1 Overview 0020-2652 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The CPU in the DC controller PCB controls the operational sequence of the machine. 1) When the power switch of the machine is turned ON, DC power is supplied from the low-voltage power PCB to the DC controller PCB. 2) The CPU in the DC controller PCB starts to control the printer operation.
Page 284: Operation Of Each Block
Chapter 11 11.1.2 Operation of Each Block 0020-2653 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF CPU (IC1001) The CPU is a 16-bit single-chip processor with built-in ROM and RAM. It controls the following printer operation according to the control program stored in the ROM. - Sequence control of the printer engine - Control of the ASIC - Control of the fixing assembly...
Page 285: Drum Motor Failure Detection
Chapter 11 11.1.4 Drum motor failure detection 0020-2655 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The DC controller determines that a failure occurred in the drum motors (M6 to 9) in any of the following cases. The machine stops operation and displays "E012 (Drum motor error)"...
Page 286: Control Panel
Chapter 11 11.2 Control Panel 11.2.1 Overview 0020-9234 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Control panel on the host machine consists of the following PCBs and LCD. Following is the main function of the control panel. - LCD display - Turning ON the control panel LED - Entry with hard keys, wheel and volume...
Page 287: Counter
Chapter 11 11.3 Counter 11.3.1 Overview 0026-0768 imageRUNNER C1022 / imageRUNNER C1022i The machine is equipped with counters that indicate the counts of output according to types of printers. These counters are indicated in response on a press on the Check key on the control panel, and they operate as follows(as set at time of shipment from the factory): T-11-2 Model Counter 1...
Page 288: Overview
Chapter 11 - The counter display type can be switched by executing COPIER>OPTION>USER>CNT-SW in service mode. 0: old sysytem (Type1) Default 1: new sysytem (Type2) 2: new system (Type3) 3: new system (Type4) 11.3.2 Overview 0025-8974 Color imageRUNNER C1030 / Color imageRUNNER C1030iF The machine is equipped with counters that indicate the counts of output according to types of printers.
Page 289: Power Supply
Chapter 11 11.4 Power Supply 11.4.1 Power Supply 11.4.1.1 Low-voltage Power Unit 0020-2570 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The low-voltage power PCB is to convert AC into DC covering the DC loads. Low-voltage power PCB Fixing unit FU3901...
Page 290: Overview
Chapter 11 11.4.2 Protection Function 11.4.2.1 Protective Function 0020-2571 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF The low-voltage power circuit has protective function against overcurrent and overvoltage. Once there flows an excessive current accidentally to the load side for some trouble such as a short-circuit problem, or overvoltage occurs, it automatically cuts off the output voltage to prevent failures in the low-voltage power circuit.
Page 291 Chapter 11 Sleep 2 (1W sleep) Network, Power ON status Alarm, Sleep 2 conditions FAX reception, Power OFF 1W sleep status are met. Hook, Power OFF status Soft switch detection Power OFF Power ON etc. [1] [4] [8] Power Saving 1 [1] [2]* Power Saving 3 Sleep 1...
Page 292: Parts Replacement Procedure
Chapter 11 11.5 Parts Replacement Procedure 3) Remove the relay connector [1] and the harness [2] from the harness guide [3]. 11.5.1 Front Cover 11.5.1.1 Before Removing the Front Cover Unit 0018-9092 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear...
Page 293: Front Upper Cover 1
Chapter 11 11.5.2.2 Removing Front Upper Cover 1 0019-6873 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Pull the delivery tray [1] out. 2) Move the delivery tray [1] in the direction of the arrow, and release the 2 projections [2] from the 2 claws [3] of the delivery tray cover to remove the delivery tray.
Page 294: Rear Cover
Chapter 11 F-11-13 11.5.3 Rear Cover 11.5.3.1 Removing the Rear Cover Unit 0018-9094 F-11-15 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 11.5.4 Right Cover 1) Remove the reader hinge cover [1]. - 4 claws [2] 11.5.4.1 Before Removing the Right Cover 0018-9095 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER...
Page 295 Chapter 11 F-11-17 3) Open the ADF unit + reader unit [1]. F-11-18 F-11-20 6) Bend the right cover [1] and remove the protrusion [2] in the direction of the arrow [A]. Points to note at work Be sure not to close the ADF unit + reader unit hastily. If closing the ADF unit + reader unit hastily, the impact can cause damage.
Page 296: Left Cover
Chapter 11 Points to note at work Be sure not to close the ADF unit + reader unit hastily. If closing the ADF unit + reader unit hastily, the impact can cause damage. Also be careful not to get your hands caught between the ADF unit + reader unit and the host machine.
Page 297: Delivery Tray Cover
Chapter 11 11.5.6.2 Removing the Delivery Tray Cover 0019-5965 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Pull the delivery tray [1] out. 2) Move the delivery tray [1] in the direction of the arrow and release the 2 projections [2] from the 2 claws [3] of the delivery tray cover to remove.
Page 298: Power Station Cover
Chapter 11 C1030 / Color imageRUNNER C1030iF 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] 2) Remove the rear cover unit.(page 11-12)Reference [Removing the Rear Cover Unit] 3) Remove the left cover.(page 11-14)Reference [Removing the Left Cov- 11.5.7.2 Removing the Electrical Components Cover 0019-5926 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF...
Page 299: Laser Scanner Cover
Chapter 11 F-11-35 F-11-34 11.5.9 Laser Scanner Cover 11.5.9.1 Before Removing the Laser Scanner Cover Points to note at installation 0020-3335 Make sure to install the ferrite core [2] attached to the harness [1] imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER between the 2 wire saddles [3].
Page 300 Chapter 11 F-11-38 4) Open the 4 wire saddles [1] and free the 5 harnesses [3] from the 2 harness guide mouths [2]. F-11-39 F-11-36 Points to note at installation 2) Remove the right frame reinforcement plate [1]. Make sure to install the ferrite core [2] attached to the harness [1] - 8 screws [2] between the 2 wire saddles [3].
Page 301 Chapter 11 F-11-41 7) Remove the 8 screws [2] from the laser scanner cover [1]. 5) Remove the harness guide [1]. - 1 screw [2] F-11-42 8) Remove the laser scanner cover [1]. - 2 hooks [2] F-11-40 6) Remove the left frame reinforcement plate [1]. - 6 screws [2] 11-19...
Page 302: Upper Frame Unit
Chapter 11 - 4 screws [2] F-11-43 Point to Note at Installation When installing the laser scanner cover, be sure to put the 4 flat cables [2] and the 3 harnesses [3] through the hole [1] of the laser scanner cover in advance.
Page 303 Chapter 11 F-11-46 4) Remove the harness guide [1]. - 1 screw [2] F-11-47 5) Remove the 6 screws [1] (on the left side of the upper frame unit). F-11-48 6) Remove the 6 screws [1] (on the right side of the upper frame unit). 11-21...
Page 304: Operation Panel Unit
Chapter 11 F-11-53 11.5.11 Operation Panel Unit F-11-49 7) Move the 2 reader fixing arms [1] to the rear side. 11.5.11.1 Removing the Control Panel Unit 0018-9105 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Remove the panel stand left cover [1] and the panel stand right cover [2].
Page 305: Procedure After Replacing The Control Panel
Chapter 11 3) Press the [OK] key. The flicker adjustment pattern (a pattern with horizontal stripes) is dis- played in the LCD. Pressing the right/left arrow keys, search for the area with the minimum flicker. F-11-58 4) Press the [OK] key. 5) Press the [Back] key.
Page 306: Dc Controller Pcb
Chapter 11 F-11-60 2) Remove the DC controller PCB [1]. - 4 screws [2] F-11-61 11.5.13.3 Procedure after Replacing the DC controller F-11-59 0021-0347 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 11.5.13 DC Controller PCB After replacing the DC controller PCB, restore the backup data from the 11.5.13.1 Before Removing the DC Controller PCB main controller PCB.
Page 307: Duplexing Driver Pcb
Chapter 11 C1030 / Color imageRUNNER C1030iF 1) Remove the memory controller PCB [1]. - 4 connectors [2] - 3 screws [3] F-11-62 11.5.15 Duplexing Driver PCB 1100mm 11.5.15.1 Before Removing the Duplex Driver PCB 0019-5742 1) Remove the ETB unit.(page 8-30)Reference [Removing the ETB Unit] imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER 2) Remove the fixing assembly.(page 10-8)Reference [Removing the Fix- C1030 / Color imageRUNNER C1030iF...
Page 308: High-Voltage Power Supply Pcb
Chapter 11 F-11-65 3) Remove the wire saddle [1] and disconnect the 4 connectors [2]. F-11-67 5) Remove the low voltage power supply PCB [1]. F-11-68 11.5.17 High-voltage Power Supply PCB 11.5.17.1 Before Removing the High Voltage Power Supply PCB 0020-3354 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF...
Page 309: Removing The High Voltage Power Supply Pcb
Chapter 11 27)Reference [Removing the Off Hook PCB] 11.5.17.2 Removing the High Voltage Power Supply PCB 0019-5741 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Disconnect the 2 flat cables [1]. F-11-71 11.5.19 Cooling Fan 11.5.19.1 Before Removing the Cooling Fan 0020-3355 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER...
Page 310: Duplex Fan
Chapter 11 F-11-76 F-11-73 3) Remove the grounding spring [1]. F-11-77 2) Remove the duplex fan unit [1]. - 1 connector [2] - 2 screws [3] F-11-74 4) Remove the heat exhaust fan [1]. - 6 claws [2] F-11-78 F-11-75 11.5.20 Duplex Fan 11.5.20.1 Before Removing the Duplex Fan 0019-5778...
Page 311 Chapter 12 e-Maintenance/imageWARE Remote...
Page 313 Contents Contents 12.1 e-Maintenance/imageWARE Remote........................12-1 12.1.1 Overview....................................12-1 12.1.2 Setting Procedure ..................................12-1 12.1.3 Troubleshooting guide ................................12-10 12.1.4 Service cautions ..................................12-12 12.1.5 Overview....................................12-13 12.1.6 Service cautions ..................................12-14 12.1.7 Setting Procedure ................................... 12-15 12.1.8 FAQ......................................12-28 12.1.9 Troubleshooting ..................................12-29 12.1.10 Error code and strings ................................
Page 315: E-Maintenance/Imageware Remote
Chapter 12 12.1 e-Maintenance/imageWARE Remote 12.1.1 Overview 0020-5150 imageRUNNER C1022 / imageRUNNER C1022i The e-Maintenance/imageWARE Remote system allows a customer's device information and status to be monitored via the Internet on a server called UGW (Uni- versal Gateway Server). The following device information/ statuses can be monitored. -tariff counters -service mode counters -parts specific counters...
Page 316 Chapter 12 F-12-2 c. In case of automatic setting, select DHCP, RARP or BOOTP and press OK. F-12-3 d. In case of manual settings, set the IP address first and press OK. F-12-4 e. Set the subnet mask and press OK. F-12-5 12-2...
Page 317 Chapter 12 f. Set the gateway address and press OK. F-12-6 g. Select "Back" and press OK. F-12-7 h. Press OK. i. Press exit. j. Select: Additional function > System management setting > Network setting > TCP/IP setting > IPv4 setting > DNS setting > DNS server setting and press OK. F-12-8 k.
Page 318 Chapter 12 F-12-9 l. Based on the information from "Information 2", make the primary DNS server setting and press OK. F-12-10 m. There is secondary server where in user network, select the secondary DNS server and press OK. F-12-11 n. Based on the information from "Information 2", make the secondary DNS server setting and press OK. F-12-12 12-4...
Page 319 Chapter 12 o. Press exit. p. Select: Additional function > System management setting > Network setting > TCP/IP setting > Proxy setting and press OK. F-12-13 q. Based on the "information 3 from 2 preparation", there is proxy server in user network, make the proxy setting. F-12-14 r.
Page 320 Chapter 12 F-12-16 t. Enter the port number and press OK. F-12-17 u. Select "Use Proxy Authentication" if proxy authentication is required and press OK. F-12-18 v. Select ON and press detail setting. F-12-19 12-6...
Page 321 Chapter 12 w. Select a user name and press OK. F-12-20 x. Enter a user name for authentication and press Set. F-12-21 y. Select "Password" and press OK. F-12-22 z. Enter the password and press "Set". F-12-23 12-7...
Page 322 Chapter 12 aa. Press "Set". F-12-24 bb. Press "Reset" to exit Additional function. cc. Turn OFF/ON the power of the host machine. 4 e-Maintenance/imageWARE Remote system Setting a. Select: Service mode > COPIER > Function > Clear > ERDS-DAT and press OK. F-12-25 b.
Page 323 Chapter 12 F-12-27 12-9...
Page 324: Troubleshooting Guide
Chapter 12 12.1.3 Troubleshooting guide 0020-5151 imageRUNNER C1022 / imageRUNNER C1022i If the communication test with UGW results in FAIL, follow the troubleshooting steps described below. (1) Initial procedures 1) Check connection Is the status indicator LED for the HUB port to which the main unit is connected ON? YES: Proceed to Step 2).
Page 325 Chapter 12 F-12-30 In the log, text strings that start with are communication test (COM-TEST) error logs. (See line 5 in the illustration above.) Pressing on a line that begins with an will display further details, as per the illustration below.) F-12-31 A detailed description of the error appears below 'Information'.
Page 326: Service Cautions
Chapter 12 Error text string Error description Cause Remedy Unknown error Unknown error Some other kind of communication error has Try again after a period of time. If the same occurred. error occurs again, check the UGW status with the UGW administrator. SOAP Fault SOAP communication SOAP communication error has occurred.
Page 327: Overview
Chapter 12 Service mode>COPIER>Function>INSTALL>RGW-PORT Default: 443 Service mode>COPIER>Function>INSTALL>RGW-ADR Default: https://a01.ugwdevice.net/ugw/agentif010 12.1.5 Overview 0025-6389 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Overview Embedded RDS (hereafter, referred to as E-RDS, which stands for EMBEDDED-RDS) is a network module embedded with a customer's device and enables e- Maintenance / imageWARE Remote (Remote Diagnosis System), which can collect and transmit status changes, counter values, error logs, and consumable infor- mation such as the toner low/ out of the device to a remote maintenance server called UGW (Universal Gateway Server) via Internet.
Page 328: Service Cautions
Chapter 12 12.1.6 Service cautions 0025-6398 Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) After performing the following service actions, it is necessary to perform initializing E-RDS settings (ERDS-DAT) and communication test (COM-TEST). - System upgrade - System installation Also, after replacing the main controller board, all settings must be reprogrammed. 2) The following settings in service mode must not be change unless there are specific instructions to do so.
Page 329: Setting Procedure
Chapter 12 12.1.7 Setting Procedure 0025-6391 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Confirmation and preparation in advance To monitor a device with e-Maintenance/ imageWARE Remote, the following settings are required. (1) Advance confirmation Confirm with the UGW administrator that the device to be monitored with e-Maintenance/ imageWARE Remote is registered in the UGW. (2) Advance preparations Interview the user's system administrator in advance to find out the following information about the network.
Page 330 Chapter 12 F-12-34 <In case of manual settings> - Set the IP address first and press [OK] button. F-12-35 - Set the subnet mask and press [OK] button. F-12-36 - Set the gateway address and press [OK] button. 12-16...
Page 331 Chapter 12 F-12-37 c. Press [Back] button. 3) DNS Settings a. Select [DNS Settings] > [DNS Server Settings] and press [OK] button. F-12-38 b. Select [Primary DNS Server] and press [OK] button. F-12-39 c. Based on the result obtained in "(2) Advance preparations - Information item 2", make the primary DNS server setting and press [OK] button. 12-17...
Page 332 Chapter 12 F-12-40 d. There is Secondary DNS Server where in user network, select [Secondary DNS Server] and press [OK] button. F-12-41 e. Based on the result obtained in "(2) Advance preparations - Information item 2", make the Secondary DNS server setting and press [OK] button. F-12-42 f.
Page 333 Chapter 12 F-12-43 b. Based on the result obtained in "(2) Advance preparations - Information item 3", there is proxy server in user network, select [On] and press [OK] button. F-12-44 c. Select [HTTP Proxy Server Address] and press [OK] button. F-12-45 d.
Page 334 Chapter 12 F-12-46 e. Enter the port number and press [OK] button. F-12-47 f. Select [Use Proxy Authentication] if proxy authentication is required and press [OK] button. F-12-48 g. Select [On] and press [Option] button. 12-20...
Page 335 Chapter 12 F-12-49 h. Select [User Name] and press [OK] button. F-12-50 i. Enter a user name for authentication and press [Set] button. F-12-51 j. Select [Password] and press [OK] button. 12-21...
Page 336 Chapter 12 F-12-52 k. Enter the password and press [Set] button. F-12-53 l. Press [Set] button. F-12-54 m. Press [Set] button. n. Press [Reset] button to exit Additional function. o. Turn OFF/ON the power of the host machine. CAUTION: If you have changed the foregoing network settings, restart the device. 12-22...
Page 337 Chapter 12 Steps to E-RDS settings 1. Start [Service Mode]. 1) Press [Main Menu] button on the control panel. 2) Press [2] button on the control panel. 3) Press [8] button on the control panel. 4) Press [Main Menu] button on the control panel. 2.
Page 338 Chapter 12 CAUTION: Do not change the setting values of URL (RGW-ADR) and port number (RGW-PORT) of UGW unless specifically instructed. Changing the values results in an error in communication with UGW. 7. Select [COM-TEST] and then press [OK] button. NOTE: This initiates the communication test between the device and the UGW.
Page 339 Chapter 12 Steps to Service Call button settings If a user presses Service call button when corrupt image, paper jam, or/and other problems has occurred, E-RDS generates an alarm and notifies it to UGW. Moreover, E-RDS also notifies cancellation and the completion of the request <<...
Page 340 Chapter 12 Initializing E-RDS settings It is possible to return E-RDS Settings to factory-shipments value. << Initialization procedure >> 1. Start service mode. For the procedures, see "Steps to E-RDS settings - step 1.". 2. Select [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] and press [OK] button. <<...
Page 341 Chapter 12 COM-LOG Report A report of communication error log information on five affairs can be output. << Report output procedure >> 1. Start service mode. For the procedures, see "Steps to E-RDS settings - step 1.". 2. Select [COPIER] > [Function] > [MISC-P] > [OUT-PUT] > [ERDS-COM], and press [OK] button. Output example: T-12-2 01/17 2009 10:14...
Page 342: Faq
Chapter 12 12.1.8 FAQ 0025-7781 Color imageRUNNER C1030 / Color imageRUNNER C1030iF No.1 Q: In what case does a communication test with UGW fail? A: The following cases can be considered in the becoming "NG!" case. 1. Name resolution was failed due to an incorrect host name or DNS server has been halted. 2.
Page 343: Troubleshooting
Chapter 12 12.1.9 Troubleshooting 0025-6396 Color imageRUNNER C1030 / Color imageRUNNER C1030iF No.1 Symptom: A communication test (COM-TEST) results NG! Cause: Initial settings or network conditions is incomplete. Remedy 1: 1) Check network connections Is the status indicator LED for the HUB port to which the main unit is connected ON? YES: Proceed to Step 2).
Page 344 Chapter 12 Displayed log is only five latest log. F-12-60 3) Select log and press [OK] button. The communication log detailed screen is displayed. (Example: No.001) F-12-61 NOTE: Press [OK] button to return to the communication log list screen. 4) When a message is displayed, take an appropriate action referring to "Error code and strings". No.2 Symptom: A communication test results NG! even if network setting is set properly.
Page 345 Chapter 12 - A service technician performs a complete processing for the service call request that has been made. 12-31...
Page 346: Error Code And Strings
Chapter 12 12.1.10 Error code and strings 0025-7792 Color imageRUNNER C1030 / Color imageRUNNER C1030iF The following error information is output in the communication error log details display screen. (Here, "a server" means UGW.) The error information are displayed in the following form. [*] [Error strings] [Method name] [Error details provided by UGW] NOTE: "*"...
Page 347 Chapter 12 Code Error strings Cause Remedy 8xxx 2000 Unknown error Some other kind of communication error has Try again after a period of time. occurred. If the error persists, check the UGW status with the UGW administrator. 8xxx 2001 URL Scheme error(not https) The header of the URL of the registered Check that the value of URL of UGW (RGW-ADR) is...
Page 348 Chapter 12 Code Error strings Cause Remedy xxxx xxxx Device internal error An internal error, such as memory Turn the device OFF/ ON. unavailable, etc., has occurred during a Or replace the device system software. (Upgrade) device internal error phase. xxxx xxxx SUSPEND: Initialize Failure! Internal error occurred at the initiating E-...
Page 349 Chapter 13 Maintenance and Inspection...
Page 351: Periodically Replaced Parts
Contents Contents 13.1 Periodically Replaced Parts ............................13-1 13.1.1 Periodically Replaced Parts ..............................13-1 13.2 Consumables ................................13-1 13.2.1 Expected Service Life of Consumable Parts..........................13-1 13.3 Periodical Service ..............................13-1 13.3.1 Periodic Service ..................................13-1...
Page 353: Periodically Replaced Parts
Chapter 13 13.1 Periodically Replaced Parts 13.1.1 Periodically Replaced Parts 0019-4954 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF This machine does not have parts that require periodical replacement. 13.2 Consumables 13.2.1 Expected Service Life of Consumable Parts 0019-4956 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Some parts of the machine are likely to require replacement once or more because of wear or damage.
Page 355 Chapter 14 Measurement and Adjustments...
Page 357 Contents Contents 14.1 Scanning System ................................14-1 14.1.1 Procedure after Replacing the Copyboard Glass ........................14-1 14.1.2 Procedure after Replacing the Reader Unit ..........................14-1 14.2 Fixing System ................................14-1 14.2.1 Checking the Nip Width (fixing pressure roller) ........................14-1 14.3 Electrical Components ...............................14-1 14.3.1 Procedure after Replacing the DC controller PCB ........................
Page 359: Scanning System
Chapter 14 14.1 Scanning System Feed direction 14.1.1 Procedure after Replacing the Copyboard Glass 0020-1580 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF After replacing the copyboard glass, enter the correction values (X, Y, Z) of the standard white plate which are indicated on the back of the new copy- board glass in the service mode.
Page 360: Procedure After Replacing The Control Panel
Chapter 14 3) Press the [OK] key. 1. Backup the user data The flicker adjustment pattern (a pattern with horizontal stripes) is dis- Import the user data using the remote UI. played in the LCD. Pressing the right/left arrow keys, search for the area with the minimum flicker.
Page 361 Chapter 15 Correcting Faulty Images...
Page 363 Contents Contents 15.1 Initial Checkup................................15-1 15.1.1 Initial Check..................................... 15-1 15.2 Test Printing ................................15-2 15.2.1 Test Printing..................................... 15-2 15.3 Outline of Electrical Components..........................15-6 15.3.1 Clutch/Solenoid..................................15-6 15.3.1.1 Solenoids ........................................15-6 15.3.2 Motor/Fan ....................................15-7 15.3.2.1 Motors .........................................15-7 15.3.2.2 Fans ..........................................15-8 15.3.3 Sensor....................................... 15-9 15.3.3.1 Sensors ........................................15-9 15.3.4 Switch ....................................
Page 365: Initial Checkup
Chapter 15 15.1 Initial Checkup 15.1.1 Initial Check 0019-5081 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Check the following items before you diagnose malfunction. If any failure is found, a service engineer is to clear the problem and to give the instruction to a user. Installation environment - The power voltage is -/+10 % of the rated voltage.
Page 366: Test Printing
Chapter 15 15.2 Test Printing 15.2.1 Test Printing 0020-3162 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF You can check with test prints if the printer engine works normally. When pressing the test print switch at the DC controller PCB with the machine in standby mode, a test pattern (horizontal lines) is printed. This test print can be executed without the main controller PCB.
Page 367 Chapter 15 2) Remove the rear cover unit [1]. - 2 screws [2] - 9 claws [3] F-15-3 3) Remove the 3 screws [1]. F-15-4 15-3...
Page 368 Chapter 15 4) Move the left cover [2] to the position where the 2 screws [1] of the power unit cover can be removed. F-15-5 5) Remove the power unit cover [1]. - 12 screws [2] - 1 terminal [3] F-15-6 15-4...
Page 369 Chapter 15 6) Remove the off-hook unit [1] without disconnecting the connector. - 3 screws (TP; M3X6) [2] - 1 hook [3] - 1 hook [4] Points to Note When Removing the Off-Hook Unit Be careful not to pull strongly the cable connected with the off-hook unit and break it. It is enough to move the off-hook unit downward so that the test print switch at the rear side can be seen.
Page 370: Outline Of Electrical Components
Chapter 15 15.3 Outline of Electrical Components 15.3.1 Clutch/Solenoid 15.3.1.1 Solenoids 0019-5061 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF SL5016 SL5015 SL5017 SL5014 SL5011 SL5013 SL5012 F-15-9 T-15-1 Notation Name SL5011 ETB disengagement solenoid SL5012 cassette pickup solenoid SL5013...
Page 371: Motor/Fan
Chapter 15 15.3.2 Motor/Fan 15.3.2.1 Motors 0019-5062 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF F-15-10 T-15-2 Notation Name fixing motor scanner motor 1 scanner motor 2 pickup motor ETB motor M drum motor C drum motor Y drum motor Bk drum motor duplexing feed motor...
Page 372: Fans
Chapter 15 15.3.2.2 Fans 0019-5064 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF F-15-11 T-15-3 Notation Name main unit fan duplex fan 15-8...
Page 373: Sensor
Chapter 15 15.3.3 Sensor 15.3.3.1 Sensors 0019-9003 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF SR718 SR719 SR717 SR711 SR704 SR703 SR702 SR701 SR712 SR716 F-15-12 T-15-4 Notation Name M drum HP sensor SR701 C drum HP sensor SR702 Y drum HP sensor SR703...
Page 374 Chapter 15 SR706 SR6001 SR705 SR713 SR715 SR6005 SR720 SR707 SR714 SR709 SR710 SR708 F-15-13 T-15-5 Notation Name SR705 fixing pressure release sensor reverse sensor SR706 manual feed paper sensor SR707 pre-registration sensor SR708 cassette paper sensor SR709 registration sensor SR710 delivery paper full-level sensor SR713...
Page 375: Switch
Chapter 15 15.3.4 Switch 15.3.4.1 Switches, Speaker, and Thermistors 0019-9004 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF F-15-14 T-15-6 Notation Name front cover detection switch cassette detection switch delivery cover detection switch power switch 15-11...
Page 376 Chapter 15 LAMP2 LAMP1 F-15-15 T-15-7 Notation Name fixing heater LAMP1 document lamp LAMP2 document lamp speaker fixing main thermistor fixing sub thermistor fixing thermal switch TP1A 15-12...
Page 377: Pcbs
Chapter 15 15.3.5 PCBs 15.3.5.1 PCBs 0019-5065 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF PCB9 PCB14 PCB15 PCB12 PCB16 PCB11 PCB29 PCB7 PCB5 PCB30 PCB4 PCB6 PCB3 F-15-16 T-15-8 Notation Name Notation Name Notation Name PCB3 pickup relay PCB...
Page 378 Chapter 15 PCB13 PCB8 PCB17 PCB1 PCB26 /27 PCB2 PCB28 PCB18 PCB19 / 20 / 21 PCB24 F-15-17 T-15-9 Notation Name PCB1 DC controller PCB PCB2 driver PCB PCB8 low-voltage power PCB PCB13 CCD relay PCB PCB17 control panel relay PCB PCB18 main controller PCB PCB19...
Page 379: Location Of Convectors
Chapter 15 15.3.6 Location of Convectors 15.3.6.1 Location of Connectors 0020-1529 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF 55,59 54,58 53,57 52,56 F-15-18 15-15...
Page 380 Chapter 15 T-15-10 Notation J No. Electric parts name Relay connector J No. Notation Electric parts name Remarks PCB1 J1001 DC controller PCB J8112 PCB18 main controller PCB PCB1 J1002 DC controller PCB J6007 J6001 PCB6 fixing relay PCB PCB1 J1004 DC controller PCB J5027...
Page 381 Chapter 15 F-15-19 15-17...
Page 382 Chapter 15 T-15-11 Relay Notation J No. Electric parts name J No. Notation Electric parts name Remarks connector PCB2 J203 driver PCB J5023 front cover detection switch PCB2 J203 driver PCB J5023 delivery cover detection switch PCB2 J206 driver PCB J5010 J5002 ETB motor...
Page 383 Chapter 15 34, 37 33, 42 F-15-20 15-19...
Page 384 Chapter 15 T-15-12 Relay Notation J No. Electric parts name J No. Notation Electric parts name Remarks connectro PCB9 J802 reverse driver PCB J5016 J706 SR706 reverse sensor PCB9 J802 reverse driver PCB J5016 J711 SR713 delivery paper full-level sensor PCB9 J802 reverse driver PCB...
Page 385 Chapter 16 Error Code...
Page 387 Contents Contents 16.1 Error Code Table................................16-1 16.1.1 Error Code Table..................................16-1 16.2 Error Code Details ..............................16-2 16.2.1 Error Code Details ................................... 16-2 16.3 Jam Code..................................16-8 16.3.1 Jam Code (main body) ................................16-8 16.3.2 Jam Code (ADF) ..................................16-8 16.4 Alarm Code ................................16-9 16.4.1 Alarm Code (ADF) ..................................
Page 389: Error Code Table
Chapter 16 16.1 Error Code Table 16.1.1 Error Code Table 0020-4434 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF An error code is shown in 7-digit [E000XXX] on the display on the operation panel. However, [000] in 2 to 4 digit is not used. Thus, an error code is described as [EXXX] using 5 to 7 digit in the service manual.
Page 390: Error Code Details
Chapter 16 16.2 Error Code Details 16.2.1 Error Code Details 0020-4452 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-16-2 Code Description Action E000 Error in start-up of fixing assembly 0000 Description - Check of the connector of the low-voltage power supply PCB When 1 sec passed after energization of the heater, the detected temperature of the - Replacement of fixing sleeve unit main thermistor is not 5 deg C or more (0 deg C at power on).
Page 391 Chapter 16 T-16-3 Code Description Action E012 Error in activation of motor 0000 Description - Replacement of ETB motor When 3.5 sec passed after activation of ETB motor, the cycle of ETB motor speed - Replacement of DC controller PCB detection signal does not become its specified value.
Page 392 Chapter 16 Code Description Action 0000 Description - Replacement of ETB unit Cannot receive enough light when detecting image density. - Error in high-voltage joint (Check high-voltage joint for each color, and each joint to high-voltage PCB) Cause - Replacement of DC controller Dirt on density sensor, error in density sensor, error in DC controller PCB, error in - Replacement of toner cartridge toner cartridge.
Page 393 Chapter 16 T-16-4 Code Description Action E024 Toner level sensor failure 0000 Description - Replace toner cartridge Failure output from the toner level sensor (Yellow). - Replace memory controller PCB - Replace DC controller PCB Cause Memory controller PCB assembly fault, DC controller PCB assembly fault, toner cartridge fault.
Page 394 Chapter 16 Code Description Action E198 DC controller memory malfunction 0000 Description - Replace DC controller PCB assembly DC controller memory malfunction. Cause DC controller PCB assembly fault. 16-6...
Page 395 Chapter 16 T-16-5 Code Description Action E202 Reader HP sensor fault 0001 Reader HP outward fault - Replace reader HP sensor. The CCD unit moves backward, but does not move to the home position. - Replace reader motor sensor. - Replace reader unit. 0002 Reader HP homeward fault The CCD unit moves forward, but does not move to the home position.
Page 396: Jam Code
Chapter 16 16.3 Jam Code 16.3.1 Jam Code (main body) 0020-4442 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-16-6 Code Name Sensor No. Description 0104 Delay jam in paper pickup section SR710 The registration sensor cannot detect the leading edge of paper from the moment paper pickup starts to the moment the jam detection time is reached.
Page 397: Alarm Code
Chapter 16 16.4 Alarm Code 16.4.1 Alarm Code (ADF) 0020-9550 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-16-8 Code Name Sensor No. Description 0003H Separation NG alarm SR719 The leading edge of paper does not reach the ADF paper trailing edge sensor (SR719) within 3.2 sec after the ADF pickup motor starts positive rotation.
Page 398 Chapter 16 Tx/Rx Description ##0282 [Tx] at time of transmission, the procedural signal has been transmitted more than specified. ##0283 [Tx] at time of transmission, the procedural signal has been transmitted more than specified. ##0288 [Tx] after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been received. ##0289 [Tx] after transmission of EOM, a signal other than PIN, PIP, MCF, RTP, or RTN has been received.
Page 399 Chapter 16 16-11...
Page 401 Chapter 17 Special Management Mode...
Page 403 Contents Contents 17.1 Overview ..................................17-1 17.1.1 Preface...................................... 17-1 17.1.2 Entering the Special Management Mode ..........................17-1 17.1.3 Menu List ....................................17-2 17.2 Troubleshooting .................................17-3 17.2.1 Pre-Check....................................17-3 17.2.2 User Request .................................... 17-3 17.2.3 Paper Error ....................................17-3 17.2.4 Image error....................................17-3...
Page 405: Overview
Chapter 17 17.1 Overview 17.1.1 Preface 0020-4716 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Special management mode is the mode for users to solve a problem by themselves when an error occurs. However, information about this mode is not disclosed to users. Operators at call center ask users the occurrence situation and if they decide that users can solve this problem, they tell uses to use a measure with this mode to solve the problem by themselves.
Page 406: Menu List
Chapter 17 17.1.3 Menu List 0020-4718 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-17-1 Maintenance Applicable Setting value Special management function Control details code mode (*default) 27767 High-resisting paper mode All modes OFF * Lower the final output value of transfer bias by 250V.
Page 407: Troubleshooting
Chapter 17 17.2 Troubleshooting 17.2.1 Pre-Check 0020-4719 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Firstly, check that the paper is used within the specifications (type, weight, size, direction, pickup position). If it is not within the specifications, tell users the correct usage. 17.2.2 User Request 0020-5010 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF...
Page 408 Chapter 17 The following samples show the expected errors in A4 or letter size medias. T-17-4 Image ghost on the non-image area Measure Execute [Hot offset prevention mode]. <Special management mode> Main menu > Additional function > 3 > 6 > 9 > * > 35607 <Service mode>...
Page 409 Chapter 17 Fine lines in feeding direction Supplement When printing images, vertical thin lines may appear on the image. Measure Execute [Foggy image prevention mode]. <Special management mode> Main menu > Additional function > 3 > 6 > 9 > * > 14682 <Service mode>...
Page 410 Chapter 17 10 When projecting the transparency, image looks dark. Supplement When using the transparency printed with this machine with a projector, image may look dark. Measure Execute [Transparency permeability correction mode]. <Special management mode> Main menu > Additional function > 3 > 6 > 9 > * > 25200 <Service mode>...
Page 411 Chapter 17 17-7...
Page 413 Chapter 18 Service Mode...
Page 415 Contents Contents 18.1 Outline..................................18-1 18.1.1 Service Mode Configuration..............................18-1 18.1.2 Service Mode Configuration..............................18-3 18.1.3 Exiting Service Mode ................................18-5 18.1.4 Exiting Service Mode ................................18-5 18.1.5 Service Mode Backup ................................18-5 18.1.6 Service Mode Backup ................................18-6 18.1.7 Service Mode Screen Operation .............................. 18-7 18.1.8 Service Mode Screen Operation ..............................
Page 416 Contents 18.5.1.2 SYSTEM List ......................................18-66 18.5.2 SCAN..................................... 18-67 18.5.2.1 SCAN List......................................... 18-67 18.5.2.2 SCAN List......................................... 18-67 18.5.3 PRINT ....................................18-68 18.5.3.1 PRINT List........................................ 18-68 18.5.3.2 PRINT List........................................ 18-69 18.5.4 FAX......................................18-69 18.5.4.1 FAX List ........................................18-69 18.5.4.2 FAX List ........................................18-70 18.5.5 PANEL....................................
Page 417: Outline
Chapter 18 18.1 Outline 18.1.1 Service Mode Configuration 0019-9714 imageRUNNER C1022 / imageRUNNER C1022i The service mode screen transition is shown below. User screen 1) Main menu key 2) 2 key Back key 3) 8 key 4) Main menu key Initial screen Back key Main item screen...
Page 418 Chapter 18 The machine's service mode is categorized in to the following modes. Service mode Service mode for a copier machine COPIER DISPLAY Status display mode I/O display mode ADJUST Adjustment mode FUNCTION Operation/Checking mode OPTION Machine settings mode COUNTER Counter mode FEEDER Service mode for ADF...
Page 419: Service Mode Configuration
Chapter 18 18.1.2 Service Mode Configuration 0025-8383 Color imageRUNNER C1030 / Color imageRUNNER C1030iF The service mode screen transition is shown below. User screen 1) Main menu key 2) 2 key Back key 3) 8 key 4) Main menu key Initial screen Back key Main item screen...
Page 420: Scan
Chapter 18 The machine's service mode is categorized in to the following modes. Service mode Service mode for a copier machine COPIER DISPLAY Status display mode I/O display mode ADJUST Adjustment mode FUNCTION Operation/Checking mode OPTION Machine settings mode COUNTER Counter mode FEEDER Service mode for ADF...
Page 421: Exiting Service Mode
Chapter 18 18.1.3 Exiting Service Mode 0019-9716 imageRUNNER C1022 / imageRUNNER C1022i Every time the Return key is pressed in a screen other than the initial screen, the screen goes back to the previous one. When the Return key is pressed in the initial screen, the screen goes back to the main menu screen. When using the service mode (ADJUST, FUNCTION, OPTION), be sure to turn the main power switch OFF/ON after exiting the service mode.
Page 422: Service Mode Backup
Chapter 18 18.1.6 Service Mode Backup 0025-8387 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Since there is no service label in the machine, printing in the service mode setting value is not available either. Hence, adjustment in the market is being performed. Please note that when the value service mode is modified, be sure to record the modified value. MEMO: When PCB is replaced or RAM clearing is performed, the adjusted ADJUST and OPTION value will return to default value.
Page 423: Service Mode Screen Operation
Chapter 18 18.1.7 Service Mode Screen Operation 0019-9720 imageRUNNER C1022 / imageRUNNER C1022i Initial/Main/Intermediate screen To select the item: key or scroll wheel To display the items on the lower layer: OK key C O P I E R To display the items on the upper layer: Back key F E E D E R F A X...
Page 424 Chapter 18 Entry screen of switch setting value To select the setting item: To switch the setting value: Right any key (0 or 1 can be selected) To change the setting: OK key Not change the setting: Back key Small screen 2 To select the item: key or scroll wheel To display the each setting screen:...
Page 425: Service Mode Screen Operation
Chapter 18 18.1.8 Service Mode Screen Operation 0025-8388 Color imageRUNNER C1030 / Color imageRUNNER C1030iF Initial/Main/Intermediate screen To select the item: key or scroll wheel To display the items on the lower layer: OK key C O P I E R To display the items on the upper layer: Back key F E E D E R...
Page 426 Chapter 18 Entry screen of switch setting value To select the setting item: To switch the setting value: Right any key (0 or 1 can be selected) To change the setting: OK key Not change the setting: Back key Small screen 2 To select the item: key or scroll wheel To display the each setting screen:...
Page 427: Copier
Chapter 18 18.2 COPIER 18.2.1 DISPLAY 18.2.1.1 DISPLAY List 0020-2011 imageRUNNER C1022 / imageRUNNER C1022i <VERSION> T-18-1 COPIER > DISPLAY > VERSION Sub item Description MAIN Display of the version/checksum/date of Bootable (product program area) BOOT Display of the version/checksum/date of BootROM (boot program area) OPROM Not used ECONT...
Page 428: R-Con
Chapter 18 F-18-6 <CCD> T-18-4 COPIER > DISPLAY > CCD Sub item Description TARGET-B BLUE color shading target value TARGET-G GREEN color shading target value TARGET-R RED color shading target value GAIN-OB CCD odd-bit BLUE color gain level adjustment value GAIN-OG CCD odd-bit GREEN color gain level adjustment value GAIN-OR...
Page 429 Chapter 18 T-18-8 COPIER > ADJUST > ADJ-XY Sub item Description ADJ-X Adjustment of the optical image leading edge position (image reading start position in the sub-scanning direction) [When used] Incorrect copyboard reading position in the sub scanning direction. [Adjustment method] - When the no-image width is larger than the standard value, decrease the setting value.
Page 430 Chapter 18 COPIER > ADJUST > CCD Sub item Description DFTAR-B Entry of the shading target value when DF is used (BLUE color) (Normal document reading position) Make the following adjustment using this item. [When used] An image failure occurred after execution of ADF white level adjustment (COPIER>FUNCTION>CCD>DF-WLVL1/DF-WLVL2) (caused by a dirt on the chart, etc.).
Page 431 Chapter 18 COPIER > ADJUST > VIFADJ Sub item Description CRG-BS-C Charging bias setting value (C) [When used] Low/high image density or fogging occurs but the problem cannot be solved by changing the density setting and performing special printing process. [Adjustment method] - When fogging occurs, it may be eliminated by increasing the setting value.
Page 432 Chapter 18 COPIER > ADJUST > VIFADJ Sub item Description FRT-TS-C Transfer bias front side setting value (C) [When used] An image failure occurs depending on the type or condition of the paper AND the problem cannot be eliminated by performing special printing process.
Page 433: Adjust List
Chapter 18 COPIER > ADJUST > VIFADJ Sub item Description BCK-ATH Attraction bias backside setting value [When used] An image failure occurs depending on the type or condition of the paper AND the problem cannot be eliminated by performing special printing process.
Page 434 Chapter 18 <CCD> T-18-14 COPIER > ADJUST > CCD Sub item Description W-PLT-X Entry of white level data for standard white plate Enter a correction value (X) for standard white plate on the backside of the copyboard glass using the service mode after replacement of the copyboard glass or after execution of RAM clearing for the reader unit.
Page 435 Chapter 18 COPIER > ADJUST > MISC Sub item Description ACS-EN2 Adjustment of DF ACS-EN ACS- judgment area [When used] The user does not need color adjustment of the upper edge or corners of the document. (At DF stream reading) Setting range: -2 to 2 Increase the setting value to enlarge the judgment area.
Page 436 Chapter 18 COPIER > ADJUST > VIFADJ Sub item Description DEV-BS-K Developing bias setting value (Bk) [When used] Low/high image density or fogging occurs but the problem cannot be eliminated by changing the density setting and performing special printing process. [Adjustment method] - Increase the setting value to increase the image density.
Page 437: Function
Chapter 18 COPIER > ADJUST > VIFADJ Sub item Description BCK-TR-K Transfer bias backside setting value (Bk) [When used] An image failure occurs depending on the type or condition of the paper AND the problem cannot be eliminated by performing special printing process.
Page 438 Chapter 18 COPIER > FUNCTION > INSTALL Sub item Description COM-LOG Display of a communication error log Display the detailed result of communication test with the sales company's server used for E-RDS. When an error occurs in communication with the sales company's server, error information is displayed. <Log contents>...
Page 439 Chapter 18 COPIER > FUNCTION > CLEAR Sub item Description TYPE Initialization of USER DATA and SERVICE DATA for the specified destination setting Japan: JAPAN USA: U.S.A. Europe: EUROPE 1(area) / U.K. / SWEDEN / SWISS / AUSTRIA / DENMARK / NORWAY / HOLLAND / BERUGIUM / FINLAND / ITALY / SPAIN / PORTUGAL / IRELAND / HUNGARY / SAF / GERMANY / FRANCE / CZECH / SLOVENIA / PORLAND / GREECE/ LUXEMBOURG / RUSSIA / EUROPE 2(area) Australia: AUSTRALIA / N.Z.
Page 440: Function
Chapter 18 COPIER > FUNCTION > MISC-P Sub item Description OUTPUT SRVC-DAT Output of the system data list/system dump list SYS-DAT Output of the system data list Mainly output the report of each service software switch and parameter used for FAX function. SYS-DMP Output of the system dump list Output the service data such as the number of communication, number of received sheets, number of sent sheets, number of recording...
Page 441 Chapter 18 COPIER > FUNCTION > PARAM Sub item Description DSP-PPRSE Setting of whether or not to display the paper setting screen when ACS setting is set to ON at the time of copy operation Setting value: 0: Do not display the screen. 1: Display the screen. [Factory setting value/Value after RAM clearing: 0] SET-PPRSZ Setting of the ACS document size when DSP-PPRSEL is set to ON...
Page 442: Function List
Chapter 18 COPIER > FUNCTION > SPLMAN Sub item Description SPL27267 Setting of 4mil OHT Decrease the final output value of transfer bias by 500V. (Only when high-humidity OHT/high-humidity gloss film/high-resistance paper is not specified) Setting value: 0: OFF, 1: ON [Factory setting value/Value after RAM clearing: 0] SPL23866 Setting of calcium carbonate paper...
Page 443 Chapter 18 COPIER > FUNCTION > INSTALL Sub item Description RGW-PORT Setting of the port number of the sales company's server used for E-RDS Refer to the port number in the user mode. Setting range: 1 to 65535 [Factory setting value/Value after RAM clearing: 443] COM-TEST Confirmation of the connection with the sales company's server used for E-RDS Try to connect the sales company's server.
Page 444 Chapter 18 COPIER > FUNCTION > CLEAR Sub item Description TYPE Initialization of USER DATA and SERVICE DATA for the specified destination setting Japan: JAPAN USA: U.S.A. Europe: EUROPE 1(area) / U.K. / SWEDEN / SWISS / AUSTRIA / DENMARK / NORWAY / HOLLAND / BERUGIUM / FINLAND / ITALY / SPAIN / PORTUGAL / IRELAND / HUNGARY / SAF / GERMANY / FRANCE / CZECH / SLOVENIA / PORLAND / GREECE/ LUXEMBOURG / RUSSIA / EUROPE 2(area) Australia: AUSTRALIA / N.Z.
Page 445 Chapter 18 T-18-35 COPIER > FUNCTION > MISC-P Sub item Description MISC-SW Not used MISC-NUM Not used OUTPUT SRVC-DAT Output of the system data list/system dump list SYS-DAT Output of the system data list Mainly output the report of each service software switch and parameter used for FAX function. SYS-DMP Output of the system dump list Output the service data such as the number of communication, number of received sheets, number of sent sheets, number of recording...
Page 446 Chapter 18 COPIER > FUNCTION > PARAM > SYS-NUM Function Available setting range Default 0:contains 1:does not contain 2:equals Switching of the default of LDAP detailed search condition 3:differs from 4:begins with* 5:ends with eLA card touch sound 0:OFF,1:ON(default) PS mode 1 (8bit) 0 - 60(default:0) PS mode 2 (8bit) 0 - 60(default:0)
Page 447 Chapter 18 COPIER > FUNCTION > PARAM Sub item Description SCAN-SW Not used SCAN-NUM Not used APS-LTLG Switching of whether or not to display "Automatic (LTR/LGL)" Setting value: 0: Do not display the item, 1: Display the item [Factory setting value/Value after RAM clearing: 0: iR C1028/ iR C1028i/ iR C1028iF/ iR C1030/ iR C1030iF 1: Other models] DSP-SCWD...
Page 448: Adjustment Of The Acs Identification Level
Chapter 18 COPIER > FUNCTION > SPLMAN Sub item Description SPL47267 Setting of high-humidity OHT Decrease the final output value of transfer bias by 100V. (OHT only) Setting value: 0: OFF, 1: ON [Factory setting value/Value after RAM clearing: 0] SPL47667 Setting of prevention of re-transfer Decrease the transfer bias for the 3rd/4th station depending on the environment.
Page 449: Option List
Chapter 18 Setting range: Color priority <- ->B&W priority (7 levels) Default: 1 scale shifted from the center toward B&W priority F-18-7 18.2.4.4 Adjustment of the ACS identification level 0025-8394 Color imageRUNNER C1030 / Color imageRUNNER C1030iF When using the auto color selection function (ACS mode) with ADF, the machine may misidentify the black/white original and the color original depending on the statuses and types of originals.
Page 450 Chapter 18 T-18-45 COPIER > OPTION > BODY Sub item Description DFDST-L1 Adjustment of the level of dust detection when DF is used (Correction of an interval between sheets) When the value is increased, the dust detection level is increased. (This makes it easier to detect the dust causing low-density lines.) Setting range: 1 to 9999 DFDST-L2 Adjustment of the level of dust detection when DF is used (Detection after a job)
Page 451 Chapter 18 600 to 699: Box, Media/Pic/Mobile phone print 700 to 799: Reception print 800 to 899: Report print 900 to 999: Sending/Box/Remote/Media <Explanation of the symbols in the table> - yes: Valid counter for this machine - Large size: Paper larger than B4-size - Small size: B4-size or smaller paper - Numbers 1, 2 indicated under "Counter Details": Number of counts for large size paper - Total A: Total number of counts for operation other than "local copy + remote copy"...
Page 452 Chapter 18 Compatibility Counter description Total B1 Total B2 Total B (large) Total B (small) Total B (full color 1) Total B (full color 2) Total B (black and white 1) Total B (black and white 2) Total B (mono color /large) Total B (mono color /small) Total B (black and white /large) Total B (black and white /small)
Page 453 Chapter 18 Compatibility Counter description Copies (black and white/large/two-sided) Copies (black and white/small/two-sided) Copies A (full-color 1) Copies A (full-color 2) Copies A (monocolor 1) Copies A (monocolor 2) Copies A (black and white 1) Copies A (black and white 2) Copies A (full-color/large) Copies A (full-color/small) Copies A (monocolor/large)
Page 454 Chapter 18 Compatibility Counter description Remote copies (black and white/large/two-sided) Remote copies (black and white/small/two-sided) Prints (total 1) Prints (total 2) Prints (large) Prints (small) Prints A (total 1) Prints A (total 2) Prints A (large) Prints A (small) Prints (full-color 1) Prints (full-color 2) Prints (monocolor 1) Prints (monocolor 2)
Page 455 Chapter 18 Compatibility Counter description Copies + prints (monocolor/large/two-sided) Copies + prints (monocolor/small/two-sided) Copies + prints (black and white/large/two-sided) Copies + prints (black and white/small/two-sided) Scans (total 1) Scans (total 2) Scans (large) Scans (small) Black and white scans (total 1) Black and white scans (total 2) Black and white scans (large) Black and white scans (small)
Page 456 Chapter 18 Compatibility Counter description Media prints (black and white/large/two-sided) Media prints (black and white/small/two-sided) PictBridge (total 1) PictBridge (total 2) PictBridge (large) PictBridge (small) PictBridge (full-color 1) PictBridge (full-color 2) PictBridge (monocolor 1) PictBridge (monocolor 2) PictBridge (black and white 1) PictBridge (black and white 2) PictBridge (full-color/large) PictBridge (full-color/small)
Page 457 Chapter 18 Compatibility Counter description Report prints (gray scale/large) Report prints (gray scale/small) Report prints (black and white/large) Report prints (black and white/small) Report prints (full-color + gray scale/large) Report prints (full-color + gray scale/small) Report prints (full-color + gray scale 2) Report prints (full-color + gray scale 1) Report prints (full-color/large/two-sided) Report prints (full-color/small/two-sided)
Page 458 Chapter 18 Compatibility Counter description Media scans (color) Media scans (black and white) <CST> T-18-48 COPIER > OPTION > CST Sub item Description CST-U1 Not used CST-U2 Not used CST-U3 Not used <ACC> T-18-49 COPIER > OPTION > ACC Sub item Description COIN ON/OFF setting for the coin vendor display...
Page 459: Option List
Chapter 18 T-18-51 COPIER > OPTION > LCNS-TR Disabling license transfer - ST-xxxx, Display of the installation status Sub item Description ST-SEND Display of the installation status of the Send function when disabling license transfer Setting value: 0: ON, 1: OFF [Factory setting value/Value after RAM clearing: 0] TR-SEND Display of the 24-digit license key...
Page 460 Chapter 18 COPIER > OPTION > USER Sub item Description COUNTER2 Selection of the counter type for Counter 2 Setting range: 0 to 999 [Factory setting value/Value after RAM clearing: (Reference: External and Controls > Counters)] COUNTER3 Selection of the counter type for Counter 3 Setting range: 0 to 999 [Factory setting value/Value after RAM clearing: (Reference: External and Controls >...
Page 461 Chapter 18 Compatibility Counter description Total 2 (two-sided) Large (two-sided) Small (two-sided) Total (monocolor 1) Total (monocolor 2) Total (full-color/large) Total (full-color/small) Total (full-color + monocolor/large) Total (full-color + monocolor/small) Total (full-color + monocolor 2) Total (full-color + monocolor 1) Total A1 Total A2 Total A (large)
Page 462 Chapter 18 Compatibility Counter description Copies (total 2) Copies (large) Copies (small) Copies A (total 1) Copies A (total 2) Copies A (large) Copies A (small) Local copies (total 1) Local copies (total 2) Local copies (large) Local copies (small) Remote copies (total 1) Remote copies (total 2) Remote copies (large)
Page 463 Chapter 18 Compatibility Counter description Local copies (full-color/small) Local copies (monocolor/large) Local copies (monocolor/small) Local copies (black and white/large) Local copies (black and white/small) Local copies (full-color + mono-color/large) Local copies (full-color + mono-color/large) Local copies (full-color + mono-color 2) Local copies (full-color + mono-color 1) Local copies (full-color/large/two-sided) Local copies (full-color/small/two-sided)
Page 464 Chapter 18 Compatibility Counter description Prints (black and white/small/two-sided) PDL prints (total 1) PDL prints (total 2) PDL prints (large) PDL prints (small) PDL prints (full-color 1) PDL prints (full-color 2) PDL prints (black and white 1) PDL prints (black and white 2) PDL prints (full-color/large) PDL prints (full-color/small) PDL prints (black and white/large)
Page 465 Chapter 18 Compatibility Counter description Box prints (black and white/small) Box prints (full-color + monocolor/large) Box prints (full-color + monocolor/small) Box prints (full-color + monocolor 2) Box prints (full-color + monocolor 1) Box prints (full-color/large/two-sided) Box prints (full-color/small/two-sided) Box prints (monocolor/large/two-sided) Box prints (monocolor/small/two-sided) Box prints (black and white/large/two-sided) Box prints (black and white/small/two-sided)
Page 466 Chapter 18 Compatibility Counter description Received prints (small) Received prints (full-color 1) Received prints (full-color 2) Received prints (gray scale 1) Received prints (gray scale 2) Received prints (black and white 1) Received prints (black and white 2) Received prints (full-color/large) Received prints (full-color/small) Received prints (gray scale/large) Received prints (gray scale/small)
Page 467 Chapter 18 Compatibility Counter description Sent scan total 3 (black and white) Sent scan total 4 (color) Sent scan total 4 (black and white) Sent scan total 5 (color) Sent scan total 5 (black and white) Sent scan total 6 (color) Sent scan total 6 (black and white) Sent scan total 7 (color) Sent scan total 7 (black and white)
Page 468 Chapter 18 COPIER > OPTION > ACC Sub item Description CONTROL Control of PDL printer output Setting value: 0: Perform printing without a card. 1: Perform printing when a card is inserted. [Factory setting value/Value after RAM clearing: 0] CC-SPSW Setting of whether or not to support the control card I/F (CC-V) Setting value: 0: Do not support the control card I/F.
Page 469: Counter
Chapter 18 COPIER > OPTION > LCNS-TR Disabling license transfer - ST-xxxx, Display of the installation status Sub item Description ST-SPDF Display of the installation status of the searchable PDF function when disabling transfer Setting value: 0: ON, 1: OFF [Factory setting value/Value after RAM clearing: 0] TR-SPDF Display of the 24-digit license key...
Page 470: Counter List
Chapter 18 T-18-61 COPIER > COUNTER > FEEDER Display/setting/adjustment range: 00000000 to 99999999 When 99999999 is exceeded, the value returns to 00000000. Sub item Description FEED Total counter for documents picked up by ADF DFOP-CNT Not used <JAM> T-18-62 COPIER > COUNTER > JAM Display/setting/adjustment range: 00000000 to 99999999 When 99999999 is exceeded, the value returns to 00000000.
Page 471 Chapter 18 COPIER > COUNTER > TOTAL Display/setting/adjustment range: 00000000 to 99999999 When 99999999 is exceeded, the value returns to 00000000. Sub item Description RPT-PRT Report print counter Count up the counter value when the paper is delivered to outside or stacked in double-sided mode according to the charging counter at the time of report printing.
Page 472: Feeder
Chapter 18 T-18-70 COPIER > COUNTER > DRBL-2 Display/setting/adjustment range: 00000000 to 99999999 When 99999999 is exceeded, the value returns to 00000000. Use this item as a guide to know the timing of replacement of consumable parts. Be sure to clear the value after the replacement of parts. Sub item Description DF-SP-PD...
Page 473: Fax
Chapter 18 18.4 FAX 18.4.1 SSSW 18.4.1.1 SSSW List 0020-2020 imageRUNNER C1022 / imageRUNNER C1022i T-18-75 SSSW No. Bit No. Function (Error, Copy function-related) Error code output for service engineer (Network connecting condition setting-related) Forbid communication control that supports V34 CCRTN OFF IP network Connect as F-network 2-type terminal (Echo-related) TCF EQM check...
Page 474: Sssw List
Chapter 18 SSSW No. Bit No. Function Forbid V8 procedure at calling side Forbid V8 procedure at receiving side Forbid V8 late start at calling side Forbid V8 late start at receiving side Forbid fallback start from V.34 receiving side Forbid fallback start from V.34 sending side New dial tone detection method 0: NCU2004, 1: NCU2002...
Page 475: Menu
Chapter 18 SSSW No. Bit No. Function Accept receiving ND line: Host machine line Detect continuous signal at F/T switching Detect carrier disconnection between DCS and TCF Waiting time for carrier disconnection between DCS and TCF Forbid communication control for IP network Forbid delivering NSX Forbid manual polling operation (Report display function settings-related)
Page 476: Num
Chapter 18 T-18-78 Registration mode of menu switch Number Parameter Description of the selection ON/OFF of NL equalizer 0: OFF, 1: ON Telephone line monitor 0: DIAL, 1: SERVICEMAN1, 2: SERVICEMAN2, 3: OFF Delivery level (ATT) 0-15 Upper limit of V.34 modulating speed 0: 3429BAUD, 1: 3200BAUD, 2: 3000BAUD, 3: 2800BAUD, 4: 2743BAUD, 5: 2400BAUD Upper limit of V.
Page 477: Ncu
Chapter 18 Numeric parameter setting mode Number Parameter Available setting range NCC pause time (before ID code) 1 to 60 s NCC pause time (after ID code) 1 to 60 s T.30 T0 timer Generally 55s T.30 T1 timer (for receiving) 0 to 9999 (France = 3500, Others = 3000) Maximum number of receiving lines 0 to 65535 (lines) Unlimited for 0...
Page 478 Chapter 18 FAX > NCU > DIAL TONE Function Setting range 0: Start from either valid ON signal or OFF signal Judgment of intermittent signal 1: Start from valid ON signal 0: Intermittent Signal formation 1: Continuous 0: Not detect Signal detection 1: Detect (2)Numeric value parameter...
Page 479 Chapter 18 FAX > NCU > BUSY TONE 0 Function Setting range 0: Intermittent Signal formation 1: Continuous 0: Not detect Signal detection 1: Detect (2)Numeric value parameter T-18-88 FAX > NCU > 2nd DIAL TONE Parameter No. Function Setting range T1 timer 0-9999(x10ms) T2 timer...
Page 480 Chapter 18 FAX > NCU > REORDER TONE Function Setting range 0: Intermittent Signal formation 1: Continuous 0: Not detect Signal detection 1: Detect (2)Numeric value parameter T-18-92 FAX > NCU > REORDER TONE Parameter No. Function Setting range T1 timer 0-9999(x10ms) T2 timer 0-9999(x10ms)
Page 481: Testmode
Chapter 18 T-18-97 FAX > NCU > PBX DIAL TONE Function Setting range 0: Tonal counter Frequency detection method 1: Modem 0: Not change Signal frequency 1: Change 0: Start from either valid ON signal or OFF signal Judgment of intermittent signal 1: Start from valid ON signal 0: Intermittent Signal formation...
Page 482: System List
Chapter 18 <DRAM> T-18-101 TESTMODE > SYSTEM > DRAM Check DRAM Sub item Description TEST1 Check writing/reading of data in DRAM area (excluding system work area) TEST2 Check data reading (high speed) <ACC> T-18-102 TESTMODE > SYSTEM > ACC Check ID control card reader Sub item Description NCR-CRD...
Page 483: Scan
Chapter 18 18.5.2 SCAN 18.5.2.1 SCAN List 0020-2025 imageRUNNER C1022 / imageRUNNER C1022i <ADJUST> T-18-107 TESTMODE > SCAN > ADJUST Sub item Description WLVL-ADJ Correct white level in copyboard scanning and stream scanning to determine shading target. SCAN READ Start copyboard scanning operation to read white level of the document (original). FLOW SCAN Start stream scanning operation to read white level at stream scanning.
Page 484: Print
Chapter 18 TESTMODE > SCAN > ADJUST Sub item Description SCAN READ Start copyboard scanning operation to read white level of the document (original). FLOW SCAN Start stream scanning operation to read white level at stream scanning. READ KDT-DF1-R Display DT-DF1-R KDT-DF1-G Display DT-DF1-G KDT-DF1-B...
Page 485: Fax List
Chapter 18 TESTMODE > PRINT Printing PG pattern Sub item Description DENS-K Not used COLOR-M Selection for each color is available The selected color (ON) is to be output. Setting value: 1: ON, 0: OFF COLOR-Y Selection for each color is available The selected color (ON) is to be output.
Page 486: Fax List
Chapter 18 T-18-117 TESTMODE > FAX > MODEM Sub item Description RELAY-1 Test ON/OFF state of NCU's each relay and port SW RELAY-2 Test ON/OFF state of NCU's each relay and port SW DCSEL DCLIN IPSEL1 FREQ 462Hz Close DC circuit to deliver the selected frequency using the modem's tone delivery function. 1100Hz 1300Hz 1500Hz...
Page 487: Panel
Chapter 18 T-18-119 TESTMODE > FAX > MODEM Sub item Description RELAY-1 Test ON/OFF state of NCU's each relay and port SW RELAY-2 Test ON/OFF state of NCU's each relay and port SW DCSEL DCLIN IPSEL1 FREQ 462Hz Close DC circuit to deliver the selected frequency using the modem's tone delivery function. 1100Hz 1300Hz 1500Hz...
Page 488 Chapter 18 T-18-121 TESTMODE > PANEL Key, wheel, LCD, LED, and flicker check Sub item Description KEY CHECK START Key check Check the operation of the key on the control panel. The following table shows information displayed when pressing each key. When pressing the OK key after operation check, OK or NG is displayed in the following condition.
Page 489: Panel List
Chapter 18 TESTMODE > PANEL Key, wheel, LCD, LED, and flicker check Sub item Description FLICKER CHECK START Flicker check Adjust and check the LCD flicker. Adjustment can be made by changing the setting value. Perform operation in the order of "FLICKER ADJUST -> FLICEKR MIN/MAX -> FLICKER CONFIRM". FLICKER ADJUST Adjust the setting value.
Page 490 Chapter 18 Type of Key Character String Displayed Log in/out key Clear key Back key RETURN LEFT RIGHT DOWN Reset key RESET Start key START Stop key STOP OK key (Key check is completed.) T-18-126 TESTMODE > PANEL Key, wheel, LCD, LED, and flicker check Sub item Description WHEEL CHECK START...
Page 491 Chapter 18 TESTMODE > PANEL Key, wheel, LCD, LED, and flicker check Sub item Description FLICKER ADJUST Adjust the setting value. [Adjustment method] 1) Press the OK key. 2) In the setting value entry screen displayed, press the OK key again. 3) Increase or decrease the setting value to minimize flicker in the flicker screen displayed.
Page 493 Chapter 19 Upgrading...
Page 495 Contents Contents 19.1 Outline..................................19-1 19.1.1 Overview of Upgrade................................19-1 19.2 Making Preparations ..............................19-2 19.2.1 Required System Environment ..............................19-2 19.2.2 Before Upgrade ..................................19-2 19.3 Downloading System Software..........................19-3 19.3.1 Downloading the System Software............................19-3 19.3.1.1 Downloading Procedure....................................19-3 19.3.1.2 Downloading Procedure....................................19-7...
Page 497: Outline
Chapter 19 19.1 Outline 19.1.1 Overview of Upgrade 0019-5082 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF To upgrade this machine, download the firmware from PC to the machine with using the user support tool (hereinafter called UST). Firmware USB cable Main body...
Page 498: Making Preparations
Chapter 19 19.2 Making Preparations 19.2.1 Required System Environment 0019-5085 imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF - OS (any of the following) - Microsoft Windows 2000 Server/Professional - Microsoft Windows XP Professional/Home Edition * - Microsoft Windows Server 2003 * - Microsoft Windows Vista * *: 32-bit processor version only...
Page 499: Downloading System Software
Chapter 19 19.3 Downloading System Software 19.3.1 Downloading the System Software 19.3.1.1 Downloading Procedure 0019-5087 imageRUNNER C1022 / imageRUNNER C1022i 1) Open the UST (wlaaXXXX-ust-all.exe). XXXX: firmware version 2) Note the firmware version that the current one will be updated to and click "Next". F-19-3 19-3...
Page 500 Chapter 19 3) Click "Next". F-19-4 4) Select a USB connected device and click "Next". F-19-5 19-4...
Page 501 Chapter 19 5) Click "Start". F-19-6 6) Click "Yes". F-19-7 Download will be started. F-19-8 19-5...
Page 502 Chapter 19 7) When download is complete, click "OK". F-19-9 The machine restarts automatically. 8) Check that the firmware version is the same as the one checked in step 2) in service mode. COPIER> DISPLAY> VERSION 19-6...
Page 503: Downloading Procedure
Chapter 19 19.3.1.2 Downloading Procedure 0025-8979 Color imageRUNNER C1030 / Color imageRUNNER C1030iF 1) Open the UST (wlaaXXXX-ust-all.exe). XXXX: firmware version 2) Note the firmware version that the current one will be updated to and click "Next". F-19-10 3) Click "Next". F-19-11 19-7...
Page 504 Chapter 19 4) Select a USB connected device and click "Next". F-19-12 5) Click "Start". F-19-13 19-8...
Page 505 Chapter 19 6) Click "Yes". F-19-14 Download will be started. F-19-15 7) When download is complete, click "OK". F-19-16 The machine restarts automatically. 8) Check that the firmware version is the same as the one checked in step 2) in service mode. COPIER>...
Page 506 Chapter 19 19-10...
Page 507 Chapter 20 Service Tools...
Page 509 Contents Contents 20.1 Service Tools................................20-1 20.1.1 Special Tools.................................... 20-1 20.1.2 Standard Tools ..................................20-1 20.1.3 Special Tools.................................... 20-2 20.1.4 Standard Tools ..................................20-2 20.1.5 Solvent/Oil List ..................................20-3 20.1.6 Solvent/Oil List ..................................20-3...
Page 511: Service Tools
Chapter 20 20.1 Service Tools 20.1.1 Special Tools 0019-5310 imageRUNNER C1022 / imageRUNNER C1022i In addition to the standard tools set, the following special tools are required when servicing the machine: T-20-1 Tool name Tool No. Ctgr Appearance Remarks Digital multimeter FY9-2002 Use for electrical checks;...
Page 512: Special Tools
Chapter 20 Tool name Tool No. Remark Pliers CK-0203 Retaining ring pliers CK-0205 Applied to the axis ring Crimper CK-0218 Tweezers CK-0302 Ruler CK-0303 Employed to measure 150 mm Mallet, plastic head CK-0314 Brush CK-0315 Penlight CK-0327 Plastic bottle CK-0328 100 cc Lint-free paper CK-0336...
Page 513: Solvent/Oil List
Chapter 20 Tool name Tool No. Remark Phillips screwdriver CK-0104 M3, M4 Length: 155 mm Phillips screwdriver CK-0105 M4, M5 Length: 191 mm Phillips screwdriver CK-0106 M4, M5 Length: 85 mm Flat-blade screwdriver CK-0111 Precision flat-blade screwdriver set CK-0114 6-piece set Allen wrench set CK-0151 5-piece set...
Page 515 Appendix...
Page 517 1 General Timing Chart Sequence of Operations (reader unit) imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF Move shading correction *2 HP shift Book Position shift Scan movement HP shift Start key ON Gain correction *1 STBY SREADY Reader motor...
Page 518 Print command Operation STBY INTR PRNT LSTR STBY Fixing temperature control Fan (FM1) Drum motor (M6/M7/M8/M9) Pickup motor (M4) ETB motor (M5) Fixing motor (M1) Reverse motor (M11) Normal rotation Reverse rotation Duplexing feed motor (M10) Scanner motor (M2/M3) Cassette pickup solenoid (SL5012) Registration sensor (SR710) Fixing delivery sensor (SR6005) Reverse sensor (SR706)
Page 519 Move shading correction *2 HP shift Book Position shift Start key ON Gain correction *1 Scan movement HP shift STBY SREADY Reader motor (M12) Document lamp (LAMP1,2) Reader HP sensor (SR717) Book Position Read end position : Motor forward : Motor reverse : Document lamp ON : Reader HP sensor ON F-1-3...
Page 520 Print command Operation STBY INTR PRNT LSTR STBY Fixing temperature control Fan (FM1) Drum motor (M6/M7/M8/M9) Pickup motor (M4) ETB motor (M5) Fixing motor (M1) Reverse motor (M11) Normal rotation Reverse rotation Duplexing feed motor (M10) Scanner motor (M2/M3) Cassette pickup solenoid (SL5012) Registration sensor (SR710) Fixing delivery sensor (SR6005) Reverse sensor (SR706)
Page 521 2 General Circuit Diagram Signal Names List Of Signals imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF T-2-1 Abbreviation Signal name VDO_K0_P VIDEO signal (Black video 1) SERIAL DATA signal VDO_K0_N VIDEO signal (Black video 1) SERIAL DATA signal VDO_K1_P VIDEO signal (Black video 2)
Page 522 Abbreviation Signal name MAINTH MAIN THERMISTOR TEMPERATURE signal SUBTH SUB THERMISTOR TEMPERATURE signal FSRLPS PAPER LOOP signal POUTS FIXING PAPER signal /PSSWOPEN POWER SWITCH MONITOR signal PSOFF POWER OFF CONTROL signal ZEROX ZERO CROSSING signal FSRD FIXING HEATER DRIVE signal RLD- RELAY DRIVE signal - RLD+...
Page 523 Abbreviation Signal name /VDO42 VIDEO signal (Black video 2) VDO42 VIDEO signal (Black video 2) LD4CTRL2 LASER CONTROL signal LD4CTRL1 LASER CONTROL signal LD4CTRL0 LASER CONTROL signal /VDO41 VIDEO signal (Black video 1) VDO41 VIDEO signal (Black video 1) LDPWRH LASER LIGHT INTENSITY SWITCH signal LD4PDOUT LASER CURRENT OUTPUT signal...
Page 524 Abbreviation Signal name COLOR MISREGISTRATION/IMAGE DENSITY sig- RDSRDR nal (Irregular reflection) COLOR MISREGISTRATION/IMAGE DENSITY DE- RDSRLED TECTION LED DRIVE signal COLOR MISREGISTRATION/IMAGE DENSITY sig- RDSLSR nal (Regular reflection) RDSLGAIN0 PHOTORECEPTION SENSITIVITY SWITCH signal RDSLGAIN1 PHOTORECEPTION SENSITIVITY SWITCH signal CSTPEMPS CASSETTE PAPER signal COLOR MISREGISTRATION/IMAGE DENSITY DE- RDSLLED TECTION LED DRIVE signal...
Page 525 Abbreviation Signal name TGCS3 MEMORY TAG CLOCK signal TGCS2 MEMORY TAG CLOCK signal TGCS1 MEMORY TAG CLOCK signal TGCA MEMORY RESET signal /SCNM1ACC SCANNER MOTOR ACCELERATION signal /SCNM1DEC SCANNER MOTOR DECELERATION signal /SCNM2ACC SCANNER MOTOR ACCELERATION signal /SCNM2DEC SCANNER MOTOR DECELERATION signal /DM2DEC DRUM MOTOR DECELERATION signal (Cyan) DRUM MOTOR REVERSE COMMAND signal (Yel-...
Page 526 Abbreviation Signal name INPOPS OP PAPER FEEDER PAPER signal MULTI-PURPOSE TRAY PICK-UP SOLENOID MPTSL DRIVE signal OP PAPER FEEDER MEDIA SENSOR REGULAR INPOPMSSR REFLECTION signal CSTSL CASSETTE PICK-UP SOLENOID DRIVE signal OP PAPER FEEDER MEDIA SENSOR IRREGULAR INPOPMSDR REFLECTION signal FSRMREV FIXING MOTOR REVERSE COMMAND signal OP PAPER FEEDER PICK-UP SOLENOID DRIVE...
Page 527 J1001 PCB1 DC controller PCB J1006 J1004 J1002 J1014 J8112 J8129 J8125 J5027DH J5027D J5026M J5026F J5027L J5025M To P.5 J5025F 10 9 J3014 J3015 J3013 J3016 J3012 UL1015 AWG18 W PIN3010 J3004 100V Only UL1015 AWG18 BK PCB8 J3020 UL1015 AWG18 Y/G Low-voltage power PCB J6007D...
Page 528 Laser scanner unit PCB4 Scanner Scanner Memory controller PCB motor 1 motor 1 J310 SR716 SR711 SR712 PCB7 PCB7 Bk developing YMC developing disengagement Laser driver PCB Laser driver PCB cartridge sensor disengagement J102 J101 sensor sensor J311 J5001A J5001B J301 J312 PCB28...
Page 529 SL5011 ETB disengagement solenoid ETB motor J5011L SR701 SR702 SR703 SR704 J5002 M drum motor C drum motor Y drum motor Bk drum motor C drum Y drum Bk drum M drum J5011DH HP sensor HP sensor HP sensor HP sensor J5011D J5003 J5004...
Page 530 UL3725#26 LAMP1 Document lamp PCB11 J9103 AWG24 CCD PCB PCB12 J9102 J8502 UL3725#26 Inverter PCB J8501 J9104 LAMP2 Document lamp J6151 PCB13 CCD relay PCB External device J6101 SR720 SD CARD Front cover sensor J6015 J720 J6014 SD CARD RAM DIMM J8106 J8113 J8130...
Page 531 PCB18 Main controller PCB J8127 FFC12 J8131 J8121 J8120 J8124 J8123 J8128 J8134C J8126 J8103 J8114 9 10 11 12 Secondary battery PCB24 NCU PCB J205A J202A SOLD13 SOLD15 PCB17 Control panel relay PCB Speaker J6028 J5014D J5015D J201A 12 11 10 9 J204A PCB14 ADF relay PCB...
Page 533 Oct 29 2010...

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Canon imageRUNNERC1022 Service Manual

Table of Contents

Table of Contents

Service Tools

Chapter 1 Introduction

Table of Contents

Table of Contents

Chapter 2 Installation

Construction/Basic Sequence

Table of Contents

Table of Contents

Table of Contents

Chapter 3 Basic Operation

Table of Contents

Chapter 10 Fixing System

Chapter 11 External and Controls

Table of Contents

Table of Contents

Quick Links

Chapters

Troubleshooting

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Summary of Contents for Canon imageRUNNERC1022