ABB ACQ80-04-07kW5-4 AC Drive Manuals

Manuals and User Guides for ABB ACQ80-04-07kW5-4 AC Drive. We have 2 ABB ACQ80-04-07kW5-4 AC Drive manuals available for free PDF download: Hardware Manual

ABB ACQ80-04-07kW5-4 Hardware Manual (170 pages)

Brand: ABB | Category: Controller | Size: 48.5 MB

Table of Contents
5
1 Safety Instructions

11
2 Introduction to the Manual

19
- Contents of this Chapter
  19
- Applicability
  19
- Target Audience
  19
- Purpose of the Manual
  19
- Categorization by Frame (Size)
  19
- Quick Installation and Commissioning Flowchart
  20
- Terms and Abbreviations
  21
- Related Documents
  22
3 Operation Principle and Hardware Description

25
- Contents of this Chapter
  25
- Operation Principle
  25
- Layout
  26
  - Frames R0
    26
  - Frame Size R3
    28
  - Frame R4
    29
- Overview of Power and Control Connections
  29
- Control Panel
  33
- Type Designation Label
  34
  - Locations of the Labels on the Drive
    35
- Type Designation Key
  36
4 Mechanical Installation

39
5 Planning the Electrical Installation

51
6 Electrical Installation

65
- Contents of this Chapter
  65
- Warnings
  65
- Required Tools
  65
- Checking the Insulation of the Assembly
  65
- Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
  66
  - EMC Filter
    66
  - Ground-To-Phase Varistor
    67
  - Frames R0
    67
  - Frames R4
    68
- Connecting the Power Cables
  70
  - Connection Diagram
    70
  - Connection Procedure: Frames R0
    72
    
    Motor Cable
    72
    
    Input Power Cable
    73
    
    Finalization
    74
  - Connection Procedure, Frames R3
    76
    
    Motor Cable
    76
    
    Note
    77
    
    Input Power Cable
    77
    
    Finalization
    78
  - Connection Procedure, Frames R5
    80
    
    Motor Cable
    80
    
    Input Power Cable
    81
- DC Connection
  84
- Connecting the Control Cables
  84
- Default Control Connections of ABB Standard Macro
  85
  - Connection Diagram
    85
    
    Terminal Sizes
    85
    
    Notes
    86
- Switches
  86
- PNP Configuration for Digital Inputs
  86
- NPN Configuration for Digital Inputs
  87
- Connection for Obtaining 0
  87
- Connection Examples of Two-Wire and Three-Wire Sensors
  88
- DI5 as Frequency Input
  89
- AI1 and AI2 as Pt100 Sensor Inputs (X1)
  89
- Safe Torque off (X4)
  89
- Control Cable Connection Procedure R0
  90
  - R0...R2
    91
  - R3...R5
    92
- Option Modules
  93
  - To Install a Front Option
    93
  - R6...R8
    93
    
    Front Option Slot
    94
  - To Remove a Front Option
    95
  - Wiring the Modules
    95
- Reinstalling Covers
  95
- Connecting a PC
  96
7 Installation Checklist of the Drive

99
- Contents of this Chapter
  99
- Checklist
  99
8 Maintenance and Hardware Diagnostics

101
- Contents of this Chapter
  101
- Maintenance Intervals
  101
- Heatsink
  103
- Fans
  103
- Capacitors
  107
  - Reforming the Capacitors
    107
- Control Panel
  107
  - Cleaning the Control Panel
    107
  - Replacing the Battery in the Control Panel
    107
- Leds
  108
  - Drive Leds (R3~R8)
    108
  - Control Panel Leds
    108
9 Technical Data

111
- Contents of this Chapter
  111
- Ratings
  111
  - IEC Ratings
    111
  - Definitions
    112
  - Sizing
    112
- Derating
  113
  - Ambient Temperature Derating, IP20
    113
  - Switching Frequency Derating
    114
  - Altitude Derating
    115
- Fuses (IEC)
  115
  - Ur and Ar Fuse
    115
  - Gg Fuses
    116
  - Gr Fuses
    117
  - DC Fuses
    118
- Circuit Breakers
  119
- Dimensions, Weights and Free Space Requirements
  120
- Standard Frame Size (R0-R8)
  120
- Thermal Losses, Cooling Data and Noise
  121
- Terminal and Lead-Through Data for the Power Cables
  122
- Terminal and Lead-Through Data for the Control Cables
  123
- Electrical Power Network Specification
  124
- Motor Connection Data
  124
  - EMC Compatibility and Motor Cable Length
    125
- Control Connection Data
  126
- Auxiliary Circuit Power Consumption
  130
- Efficiency
  131
- Degree of Protection
  131
- Ambient Conditions
  131
  - For R0
    131
  - For R3
    132
- Materials
  133
- Applicable Standards
  133
- CE Marking
  134
  - Compliance with the European EMC Directive
    134
  - Compliance with the European ROHS II Directive 2011/65/EU
    134
- Compliance with the en 61800-3:2004 + A1:2012
  134
  - Definitions
    134
  - Category C1
    135
  - Category C2
    135
  - Category C3
    135
  - Category C4
    136
10 Dimension Drawings

137
- Contents of this Chapter
  137
- Frame R0, IP20
  138
- Frame R1, IP20
  139
- Frame R3, IP20
  140
- Frame R4, IP20
  141
- Frame R5, IP20
  142
- Frame R6, IP20
  143
- Frame R7, IP20
  144
- Frame R8, IP20
  145
11 The Safe Torque off Function

147
- Contents of this Chapter
  147
- Description
  147
  - Compliance with the European Machinery Directive
    148
- Wiring
  149
  - Connection Principle (R0
    149
    
    Connection with Internal Power Supply
    149
    
    Connection with External Power Supply
    149
  - Wiring Examples (R0
    150
    
    Wiring with Internal Power Supply
    150
    
    Wiring with External Power Supply
    150
  - Connection Principle (R3
    151
    
    Connection with Internal Power Supply
    151
    
    Connection with External Power Supply
    151
  - Wiring Examples (R3
    152
    
    Wiring with Internal Power Supply
    152
    
    Wiring with External Power Supply
    152
  - Activation Switch
    152
  - Cable Types and Lengths
    153
  - Grounding of Protective Shields
    153
- Operation Principle
  154
- Start-Up Including Acceptance Test
  155
  - Competence
    155
  - Acceptance Test Reports
    155
  - Acceptance Test Procedure
    155
- Use
  157
- Maintenance
  158
  - Competence
    158
- Fault Tracing
  159
- Safety Data
  160
  - Abbreviations
    161
12 BIO-01 I/O Extension Module

163
- Contents of this Chapter
  163
- Safety Instructions
  163
- BIO-01 Product Overview
  163
  - Layout
    164
- Mechanical Installation
  164
- Electrical Installation
  165
- Start-Up
  166
- Technical Data
  166
  - Control Connection Data
    166
  - Dimensions
    167
- Further Information
  169

ABB ACQ80-04-07kW5-4 Hardware Manual (130 pages)

DRIVES FOR WATER

Brand: ABB | Category: DC Drives | Size: 5.73 MB

Table of Contents
5
Safety Instructions
11
Contents of this Chapter
11
Use of Warnings and Notes
11
General Safety in Installation, Start-Up and Maintenance
12
Electrical Safety in Installation, Start-Up and Maintenance
14
Electrical Safety Precautions
14
Additional Instructions and Notes
14
Printed Circuit Boards
15
Grounding
15
General Safety in Operation
16
Additional Instructions for Permanent Magnet Motor Drives
16
Safety in Installation, Start-Up, Maintenance
16
Safety in Operation
17
Introduction to the Manual
19
Contents of this Chapter
19
Applicability
19
Target Audience
19
Categorization by Frame Size
19
Quick Installation and Commissioning Flowchart
20
Terms and Abbreviations
21
Related Manuals
21
Operation Principle and Hardware Description
23
Contents of this Chapter
23
Operation Principle
23
Simplified Main Circuit Diagram
24
Product Variants
24
Layout
25
Control Connections
26
Standard Unit (with RIIO-01)
26
Base Unit
27
Option Modules
27
Control Panel Options
28
Drive Labels
28
Type Designation Label
28
Software Information Label
28
Type Designation Key
28
Basic Code
29
Option Codes
29
Mechanical Installation
31
Contents of this Chapter
31
Installation Alternatives
31
Examining the Installation Site
31
Required Tools
32
Unpacking the Delivery
32
Installing the Drive
33
To Install the Drive with Screws
33
To Install the Drive to a DIN Installation Rail
33
Guidelines for Planning the Electrical Installation
35
Contents of this Chapter
35
Limitation of Liability
35
Selecting the Main Supply Disconnecting Device
35
European Union and United Kingdom
35
Other Regions
36
DC Solar PV Power Supply
36
Selecting the Main Contactor
36
Checking the Compatibility of the Motor and Drive
36
Selecting the Power Cables
37
General Guidelines
37
Typical Power Cable Sizes
37
Power Cable Types
37
Preferred Power Cable Types
37
Alternate Power Cable Types
38
Not Allowed Power Cable Types
39
Power Cable Shield
39
Selecting DC Power Cables
40
Grounding Requirements
41
Additional Grounding Requirements - IEC
41
Additional Grounding Requirements - UL (NEC)
42
Selecting the Control Cables
42
Shielding
42
Signals in Separate Cables
42
Signals that Can be Run in the same Cable
42
Relay Cable
42
Control Panel to Drive Cable
43
PC Tool Cable
43
Routing the Cables
43
General Guidelines - IEC
43
Motor Cable
44
Separate Control Cable Ducts
44
Implementing Short-Circuit and Thermal Overload Protection
44
Protecting the Drive and Input Power Cable in Short-Circuits
44
Protecting the Motor and Motor Cable in Short-Circuits
44
Protecting the Drive, and the Input Power and Motor Cables against Thermal Overload
45
Protecting the Motor against Thermal Overload
45
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
45
Implementing a Motor Temperature Sensor Connection
45
Protecting the Drive against Ground Faults
46
Residual Current Device Compatibility
46
Earth Connection (Grounding) Recommendation
46
Implementing the Emergency Stop Function
46
Implementing the Safe Torque off Function
47
Implementing the Control of a Contactor between Drive and Motor
47
Protecting the Contacts of Relay Outputs
47
Electrical Installation - IEC
49
Contents of this Chapter
49
Warnings
49
Required Tools
49
Measuring the Insulation Resistance - IEC
50
Measuring the Insulation Resistance of the Drive
50
Measuring the Insulation Resistance of the Input Power Cable
50
Measuring the Insulation Resistance of the Motor and Motor Cable
50
Grounding System Compatibility Check - IEC
50
EMC Filter
51
Ground-To-Phase Varistor
51
Compatibility of EMC Filter and Ground-To-Phase Varistor with the Grounding System
51
Disconnecting the EMC Filter or Ground-To-Phase Varistor
52
Guidelines for Installing the Drive to a TT System
52
Identifying the Grounding System of the Electrical Power Network
53
Connecting the Power Cables - IEC (Shielded Cables)
54
Connection Diagram
54
Connection Procedure
54
Connecting the Control Cables - IEC
55
Control Cable Connection Procedure
55
Additional Information on the Control Connections
56
Embedded EIA-485 Fieldbus Connection
56
PNP Configuration for Digital Inputs
57
NPN Configuration for Digital Inputs
57
Connection Examples of Two-Wire and Three-Wire Sensors
58
AI and AO (or AI, DI and +10 V) as PTC Motor Temperature Sensor Interface
58
AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 Sensor Inputs
60
Safe Torque off
60
Auxiliary Voltage Connection
61
Installing Options
61
Installing a Front Option
61
Installation Checklist
63
Contents of this Chapter
63
Checklist
63
Maintenance
65
Contents of this Chapter
65
Maintenance Intervals
65
Description of Symbols
65
Recommended Maintenance Intervals after Start-Up
66
Functional Safety Components
66
Cleaning the Heatsink
67
Replacing the Cooling Fans
67
Replacing the Cooling Fan, Frames R1 and R2
67
Replacing the Cooling Fan, Frame R3
69
Capacitors
70
Reforming the Capacitors
70
Technical Data
71
Contents of this Chapter
71
Electrical Ratings
71
IEC Ratings
71
Definitions
72
How to Calculate Required PV Voltage and ISC
72
Sizing
73
Output Derating
73
Surrounding Air Temperature Derating
74
Altitude Derating
74
Switching Frequency Derating
74
Fuses (IEC)
75
AC Fuses
75
Gg Fuses
75
Gr Fuses
75
DC Fuses (Gg)
76
Mov
77
DC EMI Filter
78
Reverse Polarity Diodes
78
Alternate Short-Circuit Protection
78
Dimensions and Weights
79
Free Space Requirements
80
Thermal Losses, Cooling Data and Noise
80
Terminal Data for the Power Cables
80
Terminal Data for the Control Cables
81
Choke and Sine Filter
81
Electrical Power Network Specification
82
Motor Connection Data
82
Motor Cable Length
82
Operational Functionality and Motor Cable Length
82
EMC Compatibility and Motor Cable Length
83
Control Connection Data
84
Energy Efficiency Data (Ecodesign)
84
Protection Classes
85
Ambient Conditions
85
Materials
86
Disposal
86
Applicable Standards
86
Markings
87
EMC Compliance (IEC/EN 61800-3:2004 + A1:2012)
87
Definitions
87
Category C1
88
Category C2
88
Category C4
89
Disclaimers
90
Generic Disclaimer
90
Cybersecurity Disclaimer
90
Dimension Drawings
91
Contents of this Chapter
91
Frame R0
92
Frame R0(Front & Side) - IP20
92
Frame R0(Bottom & Rear) - IP20
93
Frame R1
94
Frame R1(Front & Side) - IP20
94
Frame R1(Bottom & Rear) - IP20
95
Frame R2
96
Frame R2(Front & Side) - IP20
96
Frame R2(Bottom & Rear) - IP20
97
Frame R3
98
Frame R3(Front & Side) - IP20
98
Frame R3(Bottom & Rear) - IP20
99
Recommended Cabinet Design
100
Cabinet Assembly Drawings
100
Module Mounting Plate Detail Drawing
102
Supporting C Clamp Detail Drawing
103
EMI Filter Layout Diagram
104
EMI Filter Layout - Horizontal Position
104
EMI Filter Layout - Vertical Position
105
The Safe Torque off Function
107
Contents of this Chapter
107
Description
107
Chinery (Safety) Regulations
108
Wiring
109
Connection Principle
109
Single ACQ80-04 Drive, Internal Power Supply
109
Single ACQ80-04 Drive, External Power Supply
110
Wiring Examples
110
Single ACQ80-04 Drive, Internal Power Supply
110
Single ACQ80-04 Drive, External Power Supply
111
Multiple ACQ80-04 Drives, Internal Power Supply
112
Multiple ACQ80-04 Drives, External Power Supply
113
Activation Switch
113
Cable Types and Lengths
113
Grounding of Protective Shields
114
Operation Principle
115
Start-Up Including Validation Test
116
Competence
116
Validation Test Reports
116
Validation Test Procedure
116
Use
118
Maintenance
119
Competence
119
Fault Tracing
120
Safety Data
121
Terms and Abbreviations
121
TÜV Certificate
122
Declarations of Conformity
123
BIO-01 I/O Extension Module
125
Contents of this Chapter
125
Safety Instructions
125
Hardware Description
125
Product Overview
125
Layout
126
Mechanical Installation
126
Terminal Configuration
126
Electrical Installation
126
Start-Up
127
Technical Data
127

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ABB ACQ80-04-07kW5-4 AC Drive Manuals

ABB ACQ80-04-07kW5-4 Hardware Manual (170 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Planning the Electrical Installation

6 Electrical Installation

7 Installation Checklist of the Drive

8 Maintenance and Hardware Diagnostics

9 Technical Data

10 Dimension Drawings

11 The Safe Torque off Function

12 BIO-01 I/O Extension Module

ABB ACQ80-04-07kW5-4 Hardware Manual (130 pages)

Table of Contents

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