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ACQ810-04-053A-4
User Manuals: ABB ACQ810-04-053A-4 DC Drive Module
Manuals and User Guides for ABB ACQ810-04-053A-4 DC Drive Module. We have
1
ABB ACQ810-04-053A-4 DC Drive Module manual available for free PDF download: Hardware Manual
ABB ACQ810-04-053A-4 Hardware Manual (122 pages)
Drive modules
Brand:
ABB
| Category:
DC Drives
| Size: 6.46 MB
Table of Contents
List of Related Manuals
2
1 Safety Instructions
5
Use of Warnings and Notes
5
What this Chapter Contains
5
Installation and Maintenance Work
6
Start-Up and Operation
7
Table of Contents
9
2 About this Manual
15
What this Chapter Contains
15
Compatibility
15
Intended Audience
15
Categorization According to the Frame Size
15
Categorization According to the + Code
16
Contents
16
Installation and Commissioning Flowchart
17
Terms and Abbreviations
19
3 Operation Principle and Hardware Description
21
What this Chapter Contains
21
The ACQ810-04
21
Layout
22
Operation Principle
23
Main Circuit
23
Motor Control
23
Power Connections and Control Interfaces
24
Type Designation
25
4 Planning the Cabinet Assembly
27
What this Chapter Contains
27
Cabinet Construction
27
Disposition of the Devices
27
Grounding of Mounting Structures
28
Planning the Fastening of the Cabinet
28
Main Dimensions and Free Space Requirements
29
Cooling and Degrees of Protection
30
Preventing the Recirculation of Hot Air
32
Cabinet Heaters
32
5 Mechanical Installation
33
Contents of the Package
33
Delivery Check and Drive Module Identification
35
Before Installation
35
Installation Procedure
36
Direct Wall Mounting
36
DIN Rail Mounting (Frames a and B Only)
36
Mains Choke Installation
36
EMC Filter Installation
36
6 Planning the Electrical Installation
37
What this Chapter Contains
37
Motor Selection
37
Supply Connection
37
Supply Disconnecting Device
38
Europe
38
Other Regions
38
Thermal Overload and Short Circuit Protection
38
Thermal Overload Protection
38
Protection against Short-Circuit in Motor Cable
38
Protection against Short-Circuit in the Supply Cable or the Drive
38
Motor Thermal Protection
39
Ground Fault Protection
39
Emergency Stop Devices
39
Safe Torque off
40
Selecting the Power Cables
41
General Rules
41
Alternative Power Cable Types
42
Motor Cable Shield
42
Implementing a Bypass Connection
43
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
44
Considering the PELV Requirements at Sites above 2000 M (6562 Ft)
44
Selecting the Control Cables
45
Relay Cable
45
Control Panel Cable
45
Connection of a Motor Temperature Sensor to the Drive I/O
45
Routing the Cables
46
Control Cable Ducts
47
7 Electrical Installation
49
What this Chapter Contains
49
Removing the Cover Assembly
49
Checking the Insulation of the Assembly
51
Drive
51
Supply Cable
51
Motor and Motor Cable
51
Power Cable Connection
52
Power Cable Connection Diagram
52
Procedure
53
DC Connection
59
Connecting a PC
60
Installation of Optional Modules
61
Mechanical Installation
61
Electrical Installation
61
Connecting the Control Cables
62
Control Connections to the JCU Control Unit
62
Jumpers
64
Grounding and Routing the Control Cables
67
8 Installation Checklist
69
Checklist
69
9 Maintenance
71
What this Chapter Contains
71
Safety
71
Maintenance Intervals
72
Heatsink
72
Cooling Fan
73
Fan Replacement (Frames a and B)
73
Fan Replacement (Frames C and D)
74
Reforming the Capacitors
75
Other Maintenance Actions
75
Transferring the Memory Unit to a New Drive Module
75
10 Technical Data
77
What this Chapter Contains
77
Ratings
77
Derating
78
Dimensions
80
Cooling Characteristics, Noise Levels, Weights
80
Supply Cable Fuses
81
Low Harmonic Filters
82
400 V / 50 Hz
82
460 V / 60 Hz
83
AC Input (Supply) Connection
84
DC Connection
84
Motor Connection
84
JCU Control Unit
85
Efficiency
87
Cooling
87
Degrees of Protection
87
Ambient Conditions
88
Materials
88
Applicable Standards
89
CE Marking
90
Compliance with the European Low Voltage Directive
90
Compliance with the European EMC Directive
90
Compliance with the Machinery Directive
92
C-Tick Marking
92
UL Marking
92
UL Checklist
92
11 Mains Chokes
95
What this Chapter Contains
95
When Is a Mains Choke Required
95
Selection Table
96
Installation Guidelines
97
Connection Diagram
97
12 EMC Filters
99
What this Chapter Contains
99
When Is an EMC Filter Required
99
Selection Table
100
JFI-A1/JFI-B1 (Frame A/B, Category C3) Installation
101
Installation Guidelines
101
Connection Diagram
101
Mounting Procedures
102
JFI-0X (Frames a
104
Installation Guidelines
104
Connection Diagram
104
13 Du/Dt and Common Mode Filtering
105
What this Chapter Contains
105
When Is Du/Dt or Common Mode Filtering Required
105
Filter Types
107
Du/Dt Filters
107
Common Mode Filters
107
Technical Data
108
Du/Dt Filters
108
Common Mode Filters
108
Installation
108
14 Dimension Drawings
109
What this Chapter Contains
109
Frame Size a
110
Frame Size B
112
Frame Size C
114
Frame Size D
115
Mains Chokes (Type CHK-0X)
116
EMC Filters (Type JFI-X1)
117
Jfi-A1
117
Jfi-B1
118
EMC Filters (Type JFI-0X)
119
Further Information
121
Product and Service Inquiries
121
Product Training
121
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