ABB PFEA 113 Manuals

ABB PFEA 113 Manuals

Manuals and User Guides for ABB PFEA 113. We have 1 ABB PFEA 113 manual available for free PDF download: User Manual

ABB PFEA 113 User Manual

ABB PFEA 113 User Manual (260 pages)

MEASUREMENT & ANALYTICS, Web Tension Systems with Tension Electronics

Brand: ABB | Category: Measuring Instruments | Size: 9.8 MB

Table of Contents

Table of Contents
3
Chapter 1 Introduction

11
- About this Manual
  11
- Cyber Security Disclaimer
  11
- WEEE: Waste Electrical and Electronic Equipment
  11
- How to Use this Manual
  12
  - Getting Started
    12
  - Saving Actual Data and Settings at Commissioning
    12
- About this System
  13
- Safety Instructions
  14
  - Personnel Safety
    14
  - Equipment Safety
    14
- The Measuring Technique Based on Pressductor® Technology
  15
Chapter 2 Installation

17
- About this Chapter
  17
- Safety Instructions
  17
- Mounting the Load Cells
  17
- Installing the Electronic Unit
  18
  - Selecting and Routing the Cabling
    18
    
    Recommended Cabling
    18
    
    Interference
    20
    
    Synchronization
    20
  - Mounting the Tension Electronics PFEA113
    21
    
    IP 65-Version (NEMA 4)
    21
    
    IP 20-Version (Unsealed)
    22
  - Earthing
    23
- Installing MNS Select Floor Cabinet
  24
- Installing Junction Box PFXC 141
  26
- Connectors on the PFEA113
  27
- Connecting the Load Cells
  28
- Connecting Analog Outputs (AO1-AO6)
  28
- Connecting Analog Inputs (AI1-AI2)
  29
- Connecting Digital Outputs (DO1-DO4)
  29
- Connecting the Digital Input (DI)
  29
- Connecting Optional Units
  30
  - Insulation Amplifier PXUB 201
    30
  - Power Supply Unit Sd83X
    31
Chapter 3 Commissioning

33
- About this Chapter
  33
- Safety Instructions
  33
- Necessary Equipment and Documentation
  33
- Using the Panel Buttons
  34
  - Navigating and Confirming
    34
  - Changing Numerical Values and Parameters
    34
- Menu Overview
  35
- Step-By-Step Commissioning Guide
  36
- Performing Basic Settings
  37
- Performing a Fast Setup (Only for One or Two Rolls)
  37
  - Performing Fast Setup Using Hanging Weights
    38
  - Performing Fast Setup Using Wrap Gain
    40
- Checking Load Cell Signal Polarity
  42
- Checking Load Cell Function
  43
- Performing a Complete Setup
  44
  - Overview
    44
- Complete Setup Sequence
  46
  - Presentation Menu
    46
    
    Set Language
    46
    
    Set Unit
    46
    
    Set Web Width
    47
    
    Set Decimals
    47
  - System Definition
    48
    
    Wrap Gain Scheduling
    48
  - Setting Object Type
    49
    
    Object Types for One Roll
    49
    
    Setting Object Types for Two Rolls
    50
    
    Setting Object Types for Segmented Roll
    51
  - Nominal Load
    53
  - Zero Set
    54
  - Set Wrap Gain
    55
    
    Wrap Gain Menus for One Roll, Two Rolls and Segmented Roll
    57
  - Setting Analog Outputs (AO1-AO6)
    60
  - Setting Digital Outputs (DO1-DO4)
    63
  - Setting Analog Inputs (AI1 and AI2)
    66
  - Setting the Digital Input
    66
  - Miscellaneous Menu
    67
    
    Profibus
    67
    
    Set Factory Default
    67
  - Service Menu
    68
    
    Maximum Load / Present Offset
    70
    
    Reset Load Cells
    70
    
    Simulation Function
    70
- Profibus DP Communication with PFEA113
  71
- Commissioning of Optional Units
  80
  - Insulation Amplifier PXUB 201
    80
Chapter 4 Operation

83
- About this Chapter
  83
- Safety Instructions
  83
- Operating Devices
  83
- Start-Up and Shut-Down
  84
  - Start-Up
    84
  - Shut-Down
    84
- Normal Run
  84
- Measuring Values on the Display
  85
- Operator Menus
  87
  - Web Tension
    88
    
    Standard Roll (Two Load Cells), One or Two Rolls
    88
    
    Segmented Roll
    89
    
    Single Side Measurement (One Load Cell)
    89
    
    Tension Values Connected to Analog Outputs, AO1 - AO6
    90
  - Error and Warning Messages
    90
Chapter 5 Maintenance

91
- About this Chapter
  91
- Preventive Maintenance
  91
Chapter 6 Fault-Tracing

93
- About this Chapter
  93
- Safety Instructions
  93
- Interchangeability
  93
- Necessary Equipment and Documentation
  93
- Fault-Tracing Procedure
  94
- Error and Warning Messages in PFEA113
  95
  - Error Messages
    95
  - Warning Messages
    95
- Fault Symptoms and Measures
  96
- Warnings and Errors Detected by the Tension Electronics
  98
  - Errors
    98
    
    Flash Memory Error
    98
    
    EEPROM Memory Error
    98
    
    Supply Error
    98
    
    Load Cell Excitation Error
    99
  - Warnings
    99
    
    Profibus Communication Problem
    99
    
    Synchronization Problem
    99
  - Changing to Single Side Measurement if One Load Cell Is Faulty
    100
    
    Menus for Changing from Standard Roll to Single Side Measurement
    101
- Changing Load Cells
  103
Appendix A Technical Data for Tension Electronics PFEA113

105
- About this Appendix
  105
- Definitions Used in the Web Tension Systems
  106
  - Coordinate System
    107
- Segmented Roll Scale Factor (SRSF
  108
  - Simplified Calculation of SRSF
    108
- Technical Data
  111
- Factory Default Settings
  115
- Optional Units
  117
  - Insulation Amplifier PXUB 201
    117
  - Relay Board PXKB 201
    118
  - Power Supply Unit Sd83X
    118
  - Junction Box PFXC 141
    119
- Drawings
  120
  - Dimension Drawing 3BSE017052D64, Rev D
    120
  - Dimension Drawing 3BSE029997D0064, Rev a
    121
- Profibus DP - GSD File for PFEA113
  122
Appendix B PFCL 301E - Designing the Load Cell Installation

125
Appendix C PFTL 301E - Designing the Load Cell Installation

141
Appendix D PFRL 101 - Designing the Load Cell Installation

157
Appendix E PFTL 101 - Designing the Load Cell Installation

183
Appendix F PFCL 201 - Designing the Load Cell Installation

209
Appendix G PFTL 201 - Designing the Load Cell Installation

231
Appendix H Actual Data and Settings at Commissioning

253
- Document the Commissioning in this Form
  255

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