Honeywell SmartPAC 2 Manuals

Manuals and User Guides for Honeywell SmartPAC 2. We have 1 Honeywell SmartPAC 2 manual available for free PDF download: User Manual

Honeywell SmartPAC 2 User Manual (522 pages)

Press Automation Control with Wintriss WPC Clutch/Brake Control

Brand: Honeywell | Category: Control Unit | Size: 14.98 MB

Table of Contents
5
Chapter 1 - Introduction to Smartpac 2 with WPC

23
Chapter 2 - Installing WPC and Smartpac 2

45
Chapter 3 - Smartpac 2 Keyboard, Displays and Operating Modes

193
- Comparing Smartpac 2 with Original Smartpac
  195
- Smartpac 2 Keyboard
  196
  - Figure 3 - 4. Stroke Select Key Switch
    197
  - Number Keys
    198
  - Clear Key
    199
  - Help Key
    200
  - Cursor Keys
    201
  - ENTER and RESET Keys
    203
  - Figure 3 - 12. RESET Key
    204
  - Program/Run Key Switch
    205
  - Function Keys
    206
  - Hot Keys
    207
- Smartpac 2 Display
  208
  - Selecting an Item on a Display
    209
- The Three Operating Modes of Smartpac 2
  210
- Table 3 - 1. Initialization, Program and Run Modes
  211
- Initialization Mode
  212
- Figure 3 - 19. Navigation Example: Initialization Mode
  213
- Program Mode
  214
- Figure 3 - 21. Navigation Example: Program Mode
  215
- Run Mode
  216
- Using Cursor Keys to Set Timing
  217
- Figure 3 - 24. Setting Cam Timing
  218
- Figure 3 - 26. Setting on Angle
  219
- Figure 3 - 27. Setting off Angle
  220
- Screen Capture
  221
Chapter 4 - Smartpac 2 with WPC Initialization Mode

223
- Smartpac 2 and Original Smartpac
  224
- How to Enter and Exit Initialization Mode
  225
- Initialize Press Parameters
  226
- Resolver Zero
  226
- Position Sensor
  227
- Installed Options
  231
- Press Name
  232
- SELECT CAM NAMES (Optional)
  233
- Figure 4 - 8. Custom Name Entry Box
  234
- AUTO ADVANCE and Slow RPM
  235
  - Setting Auto Advance Constant and Slow RPM
    236
- SET GLOBAL CAMS (Optional)
  238
- Figure 4 - 11. Global Cams, Select Cam Channel
  239
- CUSTOM SENSOR NAMES (Optional)
  240
- SENSOR ENABLE MODE (Optional)
  241
  - Enabling Sensors
    241
- Enabling or Disabling Setup Mode
  242
- TOOL INFORMATION (Optional)
  243
- Figure 4 - 18. Tool Information Names
  244
- Figure 4 - 20. Units Selection Menu
  245
- Figure 4 - 21. Completed Tool Number Information Screen
  246
- Press Control
  247
- Using Auto Carry-Up
  257
  - Setting Auto Carry-Up Angle
    258
- Setting Micro-Inch Time and Angle (Optional)
  258
- Figure 4 - 31. "Micro-Inch" Display
  259
- Setting Clutch and Counterbalance Air Pressure Limits
  260
- Security Access
  273
  - Figure 4 - 34. "Enter Your Password" Screen
    274
  - Table 4 - 13. Security Access Settings
    275
  - Selecting Security Access Options
    276
  - Changing Passwords
    277
  - Reset Mode
    277
  - Figure 4 - 36. Set Passwords Menu
    278
- Additional Security
  279
- Pacnet
  280
- Setup Network
  281
  - E-Mail Function
    281
  - Smartview Function
    282
  - Setup E-Mail
    282
  - Change Network Settings
    284
  - Press Type
    285
- Diagnostics
  285
  - Communications
    286
  - Figure 4 - 44. Communications Data Combined (Left), Split (Right)
    287
  - Set Clock
    288
  - Update Firmware
    288
  - Save to Usb Disk
    289
- Using Smartpac 2 with a Link-Motion Press
  290
  - Setting Link Motion
    290
  - Using a Servofeed Interface with Link Motion
    291
- Using a Computer Keyboard to Enter Names
  292
- Figure 4 - 46. Alphabetic Entry Window
  293
Chapter 5 - Smartpac 2 with WPC Program Mode

295
- Smartpac 2 and Original Smartpac
  296
- Entering and Exiting Program Mode
  297
- Tool Manager
  298
  - Figure 5 - 4. Tool Manager
    299
  - Load an Existing Tool
    300
  - Delete a Tool
    301
  - Tool Template
    302
  - Create a New Tool
    303
  - Change Settings for an Existing Tool
    304
  - Copy an Existing Tool
    304
  - Figure 5 - 10. Load Tool Warning Box
    306
- Tool Program Menu
  307
  - TOOL NAME or TOOL ID
    308
  - Counters
    308
  - Setting or Clearing the Counter Presets
    309
  - Setting or Clearing the Counter Values
    310
  - Clearing the Total Hits Preset Message
    310
  - Setting Counter Mode
    310
  - Figure 5 - 14. Counter Setup Mode Menu
    311
  - Setting Parts/Stroke or Strokes/Part
    312
  - Figure 5 - 15. Advanced Counter Mode
    313
- Die Protection
  314
- Cam Switch
  324
  - Figure 5 - 27. Cam Program Menu
    325
  - View Global Cams
    326
  - Make an ON/OFF Setting for a Channel
    327
  - View Cam Summary
    327
  - Figure 5 - 30. Select Type of Cam Timing
    328
  - Multiple On/Offs for Cam Channels
    329
  - Figure 5 - 32. One ON/OFF Arc
    330
  - Selecting a Channel and Making a Timed Output Setting
    331
  - Figure 5 - 35. a Timed Output Channel
    332
  - Selecting a Channel and Making an Auto Advance Setting
    333
  - Setting DSV on Channel Timing
    334
  - Delete Channel Settings
    335
  - Set Other Channels for the Tool
    335
- Press Control
  336
- Tool Information
  337
- Figure 5 - 40. Text Entry Box
  338
- Sensor Enable/Disable & Status
  339
- RECALCULATE SETPOINTS (Optional)
  341
Chapter 6 - Smartpac 2 with WPC Run Mode

343
- About Run Mode
  344
  - What You Can and Cannot Do in Run Mode
    344
  - Why some Tasks Are Duplicated in each Mode
    344
  - Locking Run Mode
    344
  - Interrupted Stroke
    344
  - Hot Keys
    345
- Smartpac 2 and Original Smartpac
  346
- Part 1 - Using Smartpac 2 in Run Mode
  347
- How to Enter and Exit Run Mode
  347
- Load a Tool Number before Switching to Run Mode
  347
- Settings Locked in Run Mode, or Password Required
  348
- How to Use Hot Keys
  349
  - Toggle Hot Keys
    349
  - How to Program a Hot Key
    350
  - How to Delete a Hot Key
    350
- Main Run Menu
  351
- DISABLE (ENABLE) SENSORS (Optional)
  352
  - Setup Mode Message
    353
- Counters
  354
- DIE PROTECTION (Optional)
  355
  - Adjusting the Ready Signal for Green Sensors
    356
  - Figure 6 - 11. Adjust Ready Signal
    357
  - View Sensor Summary
    359
  - Show Sensor Status
    360
- CAM SWITCH (Optional)
  362
  - View Cam Timing
    363
  - Figure 6 - 15. Viewing Cam Timing
    364
  - View Global Cam Summary
    365
  - View Cam Summary
    366
- Brake Monitor
  367
  - Setting Stop Time, Stop Angle, and Start Time
    367
  - Start Time
    367
  - Stopping Angle
    368
  - Brake Warning
    368
  - Performing the 90° Stop-Time Test
    368
  - Figure 6 - 18. Using "Brake Monitor" Display for 90° Test
    369
  - Calculating the Safety Distance
    370
- Press Control
  375
- TOOL INFORMATION (Optional)
  377
- Error Log
  378
- Load New Tool
  379
- Messaging
  383
  - Send E-Mail to Wintriss Tech Support
    384
- Toggle Hot Keys
  385
- Part 2 - Operating the Press
  386
- Interrupted Stroke
  386
- Mode Select Menu
  387
- Operating the Press in INCH Mode
  388
  - Three Ways You Can Operate the Press in INCH Mode
    388
- Operating the Press in Single Stroke Mode
  390
- Operating the Press in Automatic Single Stroke Mode
  395
  - Setting Prior Act Timing for Automatic Single Stroke
    396
  - Automatic Single Stroke Operating Instructions
    396
- Operating the Press in Continuous Mode
  397
  - Two-Hand Operation, Continuous Mode
    397
  - Foot Operation, Continuous Mode
    398
- Operating the Press in Continuous on Demand Mode
  399
- Using One-Hand Control
  400
  - Light Curtain Break" Mode
    400
  - Operating the Press Using One-Hand Control
    401
- Operating the Press in BAR Mode
  402
- Multiple Operator Stations
  402
Chapter 7 - Smartpac 2 with WPC Fault Messages and Troubleshooting383

405
- Smartpac 2 and Original Smartpac
  406
  - What Happens When You Get a Fault Message
    407
  - How to Clear the Fault Message from the Display
    407
- Status Code #10
  408
- Interrupted Stroke
  408
- Lockout
  409
- Brake Monitor Brake Warning
  410
- Brake Monitor - Stop Time Exceeded
  410
- Customized Status Codes
  412
- Description of Status Codes and How to Correct
  412
- Messages Displayed Due to Press Control Problems
  413
  - Resolver Faults
    414
  - Operational Faults
    415
  - Inter-Processor Failures
    419
  - Input Buffer Test Failures
    419
  - Air Pressure Limits Exceeded
    420
  - Component Failures
    421
  - Customized Status Codes
    422
  - Table 7 - 1. User Inputs (Interlocks), Smartpac with WPC
    423
  - Light Curtain Faults
    424
  - Emergency Stop Circuit Driver Failure
    426
  - Top Stop Circuit Driver Failure
    426
  - DSV Interface and Lockout Relay Failures
    427
  - Loss of Rotation
    428
  - Internal Timing Input Failures
    428
  - Top Stop and Overrun Setting Faults
    429
  - Overrun Limit Switch Fault
    429
  - Overrun Limit Switch Test Angle Fault
    430
  - Overrun Limit Switch Setting Fault
    430
  - Internal Memory Failures
    431
  - Messages Displayed for Equipment or Brake Monitor Problems
    431
  - Messages Displayed for Programming Problems
    434
  - Messages Displayed When a Sensor Signals a Fault
    436
  - Miscellaneous Fault Messages
    438
- Error Log
  440
  - E-Mail Error Log and Other Information to Wintriss Tech Support
    441
- Using the WPC Input Status Display
  442
- Figure 7 - 11. Display WPC Input Status Menu
  443
- Figure 7 - 13. Display of Estops/Top Stops Input Status
  444
- Install Revised Firmware into WPC
  445
Appendix A - OSHA Regulations and ANSI Standards

449
- Section 1 OSHA Regulation 1910.217
  449
- Section 2 ANSI Standards for Presence-Sensing Devices
  453
Appendix B - Smartpac Preventive Maintenance (PM) Monitor (Optional)437

459
Appendix C - Update Smartpac 2 Firmware

475
Appendix D - Smartview Remote Viewing and E-Mail Setup

477
Appendix E - Upgrade from Original Smartpac to Smartpac 2

479
Appendix F - Replacing Smartpac 2 PC Board

481
- Glossary of Terms
  483
- Index
  493
  - Procampac Cam Switch Setup Sheet Channels
    501
  - Procampac Cam Switch Setup Sheet Channels
    502

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Honeywell SmartPAC 2 Manuals

Honeywell SmartPAC 2 User Manual (522 pages)

Table of Contents

Chapter 1 - Introduction to Smartpac 2 with WPC

Chapter 2 - Installing WPC and Smartpac 2

Chapter 3 - Smartpac 2 Keyboard, Displays and Operating Modes

Chapter 4 - Smartpac 2 with WPC Initialization Mode

Chapter 5 - Smartpac 2 with WPC Program Mode

Chapter 6 - Smartpac 2 with WPC Run Mode

Chapter 7 - Smartpac 2 with WPC Fault Messages and Troubleshooting383

Appendix A - OSHA Regulations and ANSI Standards

Appendix B - Smartpac Preventive Maintenance (PM) Monitor (Optional)437

Appendix C - Update Smartpac 2 Firmware

Appendix D - Smartview Remote Viewing and E-Mail Setup

Appendix E - Upgrade from Original Smartpac to Smartpac 2

Appendix F - Replacing Smartpac 2 PC Board

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