Mitsubishi Electric AD75P1-S3 Manuals

Manuals and User Guides for Mitsubishi Electric AD75P1-S3. We have 1 Mitsubishi Electric AD75P1-S3 manual available for free PDF download: User Manual

Mitsubishi Electric AD75P1-S3 User Manual (614 pages)

Positioning Module

Brand: Mitsubishi Electric | Category: Control Unit | Size: 9.74 MB

Safety Instructions
3
Revisions
6
Table of Contents
7
About Manuals
14
Conformation to the EMC Directive and Low Voltage Instruction
14
Using this Manual (1
15
Using this Manual (2
16
Using this Manual (3
17
Generic Terms and Abbreviations
18
Enclosed Parts
19
Product Outline
23
Features of AD75
24
Positioning Control
24
Purpose and Applications of Positioning Control
26
Mechanism of Positioning Control
28
Outline Design of Positioning System
30
Communicating Signals between AD75 and each Module
32
Flow of All Processes
34
Flow of System Operation
34
Outline of Starting
36
Outline of Stopping
38
Outline for Restarting
39
System Configuration
41
General Image of System
42
List of Configuration Devices
44
Applicable System
45
Precautions for Configuring System
46
Specifications and Functions
49
General Specifications
50
Performance Specifications
51
AD75 Control Functions
52
List of Functions
52
AD75 Main Functions
54
AD75 Auxiliary Functions and Common Functions
56
Combination of AD75 Main Functions and Auxiliary Functions
58
List of Input/Output Signals with PLC CPU
60
Specifications of Input/Output Signals with PLC CPU
60
Details of Input Signals (AD75 PLC CPU)
61
Details of Output Signals (PLC CPU AD75)
62
Electrical Specifications of Input/Output Signals
63
Specifications of Input/Output Interfaces with External Devices
63
Signal Layout for External Device Connection Connector
65
List of Input/Output Signal Details
66
Input/Output Interface Internal Circuit
68
Installation, Wiring and Maintenance of the Product
71
Installation, Wiring and Maintenance Procedures
72
Outline of Installation, Wiring and Maintenance
72
Names of each Part
73
Handling Precautions
75
Installation
77
Precautions for Installation
77
Precautions for Wiring
78
Wiring
78
Wiring the External Device Connection Connector Pins
83
Connecting the Connector
87
Confirming the Installation and Wiring
88
Items to Confirm When Installation and Wiring Are Completed
88
Single Module Test
89
Disposal Instructions
93
Maintenance
93
Precautions for Maintenance
93
DATA USED for POSITIONING CONTROL (List of Buffer Memory Addresses)
96
Parameters and Data Required for Control
96
Types of Data
96
Setting Items for Positioning Parameters
98
Setting Items for Zero Point Return Parameters
100
Setting Items for Positioning Data
101
Setting Items for Start Block Data
103
Setting Items for Condition Data
104
Types and Roles of Monitor Data
105
Types and Roles of Control Data
108
Basic Parameters 1
112
List of Parameters
112
Basic Parameters 2
118
Detailed Parameters 1
122
Detailed Parameters 2
130
Zero Point Return Basic Parameters
139
Zero Point Return Detailed Parameters
146
List of Positioning Data
150
List of Start Block Data
165
List of Condition Data
169
List of Monitor Data
174
System Monitor Data
174
Axis Monitor Data
184
List of Control Data
198
System Control Data
198
Axis Control Data
204
Sequence Program Used for Positioning Control
217
Precautions for Creating Program
218
List of Devices Used
220
Creating a Program
224
General Configuration of Program
224
Positioning Control Operation Program
225
Positioning Program Examples
228
Initialization Program
237
Program Details
237
Start Details Setting Program
238
Start Program
239
Continuous Operation Interrupt Program
247
Restart Program
249
Stop Program
252
Memory Configuration and Data Process
255
Configuration and Roles of AD75 Memory
256
Buffer Memory Area Configuration
259
Data Transmission Process
260
Zero Point Return Control
271
Outline of Zero Point Return Control
272
Two Types of Zero Point Return Control
272
Machine Zero Point Return
274
Outline of the Machine Zero Point Return Operation
274
Machine Zero Point Return Method
275
Zero Point Return Method (1): Near-Point Dog Method
276
Zero Point Return Method (2): Stopper Stop Method 1)
278
Zero Point Return Method (3): Stopper Stop Method 2)
281
Zero Point Return Method (4): Stopper Stop Method 3)
284
Zero Point Return Method (5): Count Method 1)
286
Zero Point Return Method (6): Count Method 2)
288
High-Speed Zero Point Return
290
Outline of the High-Speed Zero Point Return Operation
290
Positioning to the Zero Point
292
Main Positioning Control
297
Outline of Main Positioning Controls
298
Data Required for Main Positioning Control
299
Operation Patterns of Main Positioning Controls
300
Designating the Positioning Address
310
Confirming the Current Value
311
Control Unit "Degree" Handling
313
Interpolation Control
315
Relation between each Control and Positioning Data
318
Setting the Positioning Data
318
1-Axis Linear Control
319
2-Axis Linear Interpolation Control
321
1-Axis Fixed-Dimension Feed Control
325
2-Axis Fixed-Dimension Feed Control (Interpolation)
327
2-Axis Circular Interpolation Control with Auxiliary Point Designation
329
2-Axis Circular Interpolation Control with Center Point Designation
335
Speed Control
342
Speed/Position Changeover Control
344
Current Value Change
350
JUMP Command
355
Advanced Positioning Control
357
Outline of Advanced Positioning Control
358
Data Required for Advanced Positioning Control
359
Start Block Data" and "Condition Data" Configuration
360
Advanced Positioning Control Execution Procedure
362
Relation between Various Controls and Start Block Data
363
Setting the Start Block Data
363
Block Start (Normal Start)
364
Condition Start
366
Wait Start
367
Simultaneous Start
368
Stop
369
Repeated Start (for Loop)
370
Repeated Start (for Condition)
371
Restrictions When Using the NEXT Start
372
Relation between Various Controls and the Condition Data
373
Setting the Condition Data
373
Condition Data Setting Examples
375
Start Program for Advanced Positioning Control
376
Starting Advanced Positioning Control
376
Example of a Start Program for Advanced Positioning Control
377
Manual Control
381
Outline of Manual Control
382
Two Manual Control Methods
382
JOG Operation
384
Outline of JOG Operation
384
JOG Operation Execution Procedure
387
Setting the Required Parameters for JOG Operation
388
Creating Start Programs for JOG Operation
390
JOG Operation Example
393
Manual Pulse Generator Operation
397
Outline of Manual Pulse Generator Operation
397
Manual Pulse Generator Operation Execution Procedure
401
Setting the Required Parameters for Manual Pulse Generator Operation
402
Creating a Program to Enable/Disable the Manual Pulse Generator Operation
403
Control Auxiliary Functions
407
Outline of Auxiliary Functions
408
Auxiliary Functions Specifically for Machine Zero Point Returns
410
Zero Point Return Retry Function
410
Zero Point Shift Function
414
Backlash Compensation Function
417
Functions for Compensating the Control
417
Electronic Gear Function
419
Near Pass Mode Function
424
Functions to Limit the Control
428
Speed Limit Function
428
Torque Limit Function
430
Software Stroke Limit Function
433
Hardware Stroke Limit Function
439
Functions to Change the Control Details
441
Speed Change Function
441
Override Function
448
Acceleration/Deceleration Time Change Function
451
Torque Change Function
454
Other Functions
456
Step Function
456
Skip Function
461
M Code Output Function
464
Teaching Function
468
Command In-Position Function
478
Stepping Motor Mode Function
481
Acceleration/Deceleration Processing Function
484
Indirectly Specification Function
488
Common Functions
493
Outline of Common Functions
494
Parameter Initialization Function
495
Execution Data Backup Function
497
LED Display Function
499
Clock Data Function
503
Troubleshooting
505
Error and Warning Details
506
List of Errors
510
List of Warnings
534
Start During Error History
540
Appendices
541
Appendix 1 External Dimension Drawing

542
Appendix 2 Format Sheets

544
Appendix 2.1 Positioning Module Operation Chart

544
Appendix 2.2 Parameter Setting Value Entry Table

546
Appendix 2.3 Positioning Data Setting Value Entry Table

552
Appendix 3 Positioning Data (No. 1 to 100) List of Buffer Memory Addresses

553
Appendix 4 Connection Examples with Servo Amplifiers Manufactured by MITSUBISHI Electric Corporation

556
Appendix 4.1 Connection Example of A1SD75/AD75 and MR-H a (Differential Driver (Open Collector))

556
Appendix 4.2 Connection Example of A1SD75/AD75 and MR-J2/J2S- a (Differential Driver (Open Collector))

557
Appendix 4.3 Connection Example of A1SD75/AD75 and MR-C a (Differential Driver (Open Collector))

558
Appendix 5 Connection Examples with Stepping Motors Manufactured by ORIENTALMOTOR Co., Ltd

559
Appendix 5.1 Connection Example of A1SD75/AD75 and VEXTA UPD (Open Collector)

559
Appendix 6 Connection Examples with Servo Amplifiers Manufactured by Matsushita Electric Industrial Co., Ltd

560
Appendix 6.1 Connection Example of A1SD75/AD75 and MINAS-A Series (Differential Driver)

560
Appendix 7 Connection Examples with Servo Amplifiers Manufactured by SANYO DENKI Co., Ltd

561
Appendix 7.1 Connection Example of A1SD75/AD75 and PYO Series (Differential Driver)

561
Appendix 8 Connection Examples with Servo Amplifiers Manufactured by YASKAWA Electric Corporation

562
Appendix 8.1 Connection Example of A1SD75/AD75 and Σ- Series

562
Appendix 9 Comparisons with Conventional Positioning Modules

563
Appendix 9.1 Comparisons with AD71 (S1), AD71S2 (A1SD71S2) Models

563
Appendix 9.2 Comparisons with A1SD75P1/A1SD75P2/A1SD75P3, and AD75P1/ AD75P2/ AD75P3 Models

564
Appendix 9.3 Comparisons with Old Versions of A1SD75P1-S3/A1SD75P2-S3/ A1SD75P3-S3, and AD75P1-S3/AD75P2-S3/AD75P3-S3 Models

565
Appendix 10 MELSEC Explanation of Positioning Terms

566
Appendix 11 Positioning Control Troubleshooting

586
Appendix 12 List of Buffer Memory Addresses

592

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Mitsubishi Electric AD75P1-S3 Manuals

Mitsubishi Electric AD75P1-S3 User Manual (614 pages)

Table of Contents

Appendix 1 External Dimension Drawing

Appendix 2 Format Sheets

Appendix 2.1 Positioning Module Operation Chart

Appendix 2.2 Parameter Setting Value Entry Table

Appendix 2.3 Positioning Data Setting Value Entry Table

Appendix 3 Positioning Data (No. 1 to 100) List of Buffer Memory Addresses

Appendix 4 Connection Examples with Servo Amplifiers Manufactured by MITSUBISHI Electric Corporation

Appendix 4.1 Connection Example of A1SD75/AD75 and MR-H a (Differential Driver (Open Collector))

Appendix 4.2 Connection Example of A1SD75/AD75 and MR-J2/J2S- a (Differential Driver (Open Collector))

Appendix 4.3 Connection Example of A1SD75/AD75 and MR-C a (Differential Driver (Open Collector))

Appendix 5 Connection Examples with Stepping Motors Manufactured by ORIENTALMOTOR Co., Ltd

Appendix 5.1 Connection Example of A1SD75/AD75 and VEXTA UPD (Open Collector)

Appendix 6 Connection Examples with Servo Amplifiers Manufactured by Matsushita Electric Industrial Co., Ltd

Appendix 6.1 Connection Example of A1SD75/AD75 and MINAS-A Series (Differential Driver)

Appendix 7 Connection Examples with Servo Amplifiers Manufactured by SANYO DENKI Co., Ltd

Appendix 7.1 Connection Example of A1SD75/AD75 and PYO Series (Differential Driver)

Appendix 8 Connection Examples with Servo Amplifiers Manufactured by YASKAWA Electric Corporation

Appendix 8.1 Connection Example of A1SD75/AD75 and Σ- Series

Appendix 9 Comparisons with Conventional Positioning Modules

Appendix 9.1 Comparisons with AD71 (S1), AD71S2 (A1SD71S2) Models

Appendix 9.2 Comparisons with A1SD75P1/A1SD75P2/A1SD75P3, and AD75P1/ AD75P2/ AD75P3 Models

Appendix 9.3 Comparisons with Old Versions of A1SD75P1-S3/A1SD75P2-S3/ A1SD75P3-S3, and AD75P1-S3/AD75P2-S3/AD75P3-S3 Models

Appendix 10 MELSEC Explanation of Positioning Terms

Appendix 11 Positioning Control Troubleshooting

Appendix 12 List of Buffer Memory Addresses

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