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Sanyo PLC-WL2500A Service Manual
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Sanyo PLC-WL2500A Service Manual

Sanyo PLC-WL2500A Service Manual

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SERVICE MANUAL

PLC-WL2500A
* M odel PLC-WL2503A has an interactive module on the cabinet front.
The illustrations in this manual are used for the model PLC-WL2500A.
Chassis No. KJ8-WL2500A00
PrOduCt COde
PLC-WL2500A
1 122 509 60
1 122 509 80
(KJ8AG)
1 122 510 60
1 122 510 80
(LJ8AG)
1 122 510 62
(LJ8CG)
1 122 510 63
1 122 510 83
(LJ8DG)
1 122 509 64
1 122 509 84
(KJ8EG)
Multimedia Projector
KJ8-WL2503A00
PLC-WL2503A
(KJ8AH)
(LJ8AH)
1 122 510 82
(LJ8CH)
(LJ8DH)
(KJ8EH)
FILE NO.
Model No. PLC-WL2500A
Original Version
PLC-WL2503A
Match the Chassis No. on the rating label on the projector
with the Chassis No. in the Service Manual.
I f the Original Version Service Manual Chassis No. does
not match the projector's, additional Service Literature is
required. You must refer to "Notices" to the Original Ser-
vice Manual prior to servicing.
REFERENCE NO.
PLC-WL2503A
U .S.A, Canada, Europe,
U.K, Asia, Brazil
SM
5111348-00

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Summary of Contents for Sanyo PLC-WL2500A

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-WL2500A PLC-WL2503A U .S.A, Canada, Europe, U.K, Asia, Brazil Original Version PLC-WL2500A PLC-WL2503A * M odel PLC-WL2503A has an interactive module on the cabinet front. The illustrations in this manual are used for the model PLC-WL2500A. Match the Chassis No. on the rating label on the projector with the Chassis No. in the Service Manual. Chassis No. KJ8-WL2500A00 I f the Original Version Service Manual Chassis No. does KJ8-WL2503A00 not match the projector’s, additional Service Literature is required. You must refer to “Notices” to the Original Ser-...

  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 Troubleshooting ............52 Contents ................ 2 Indicators and rojector condition ....... 52 Safety Instructions ............3 No power ..............53 Safety Precautions ............3 No picture ..............54 Product Safety Notice ..........3 No sound ..............55 Service Personnel Warning ........3 Control Port Functions ..........56 Specifications ..............4 Scaler I/O port functions (PW190) ......56 Circuit Protections ............5 IC Block Diagrams ............57 Thermal switch ............

  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram. For continued product safety and protection of per- sonnel injury, servicing should be made with qualified personnel. The following precautions must be observed. 1: An isolation transformer should be connected in the power line between the projector and the AC DO NOT OPERATE THIS PROJECTOR WITHOUT line before any service is performed on the projec- THE PROTECTIVE SHIELD IN POSITION AND PR...

  • Page 4: Specifications

    Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 13.78 x 5.10" x 15.03" ( 350.0mm x 129.4mm x 381.9mm ) (Not including protrusions) Net Weight PLC-WL2500A:10.1 lbs (4.6kg) , PLC-WL2503A:10.3lbs (4.7Kg) Feet Adjustment 0˚ to 10˚ Panel resolution LCD Panel System 0.59" TFT Active Matrix type, 3 panels Panel Resolution 1,280 x 800 dots Number of Pixels 3,072,000 (1,280 x 800 x 3 panels) Signal Compatibility Color System PAL, SECAM, NTSC, NTSC4.43, PAL-M, and PAL-N SD/HDTV Signal 480i, 480p, 575i, 575p, 720p, 1035i, and 1080i Input Scanning Frequency H-sync. 15 kHz-100 kHz, V-sync. 50-100 Hz Optical Information Projection Image Size (Diagonal) Adjustable from 60” to 110” Throw Distance 2.09’ - 3.94' (0.64 m - 1.20 m) Projection Lens F 1.8 lens with f 6.68 mm with manual focus Projection Lamp 230W Interface Video Input Jack RCA Type x 1 S-Video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x 2...

  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch Lamp cover switch There is the thermal switch (SW902) inside of the projec- The lamp cover switch (SW901) cuts off the drive signal tor to detect the internal temperature rising abnormally. to the lamp circuit when the lamp cover is removed or When the internal temperature reaches near 85˚C, the not closed completely. After opening the lamp cover for thermal switch opens to cut off the power to the power replacing the lamp ass’y, place the lamp cover correctly circuit. otherwise the projector can not turn on. The thermal switch can be reset itself automatically when the internal temperature becomes normal. When the internal temperature reaches near 55˚C, the thermal switch returns automatically. Fuse A fuse is located inside of the projector. When the POW- Fuse Part No.: 323 021 7804 ER indicator is not lighting, the fuse may be opened. tYPe t6.3AH 250V FuSe Check the fuse as following steps.

  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. Led indicator WARNING emit a red light the projector is shut down and the WArNING indicator is blinking red. When the temperature inside the projector reaches a certain level, the projector will be automatically shut down to protect the inside of the projector and the WARNING and POWER indicators start blinking. When the projector has cooled down enough (to its normal operating temperature), the POWER indicator stops blinking and lights red, The projector can be turned on again by pressing the ON/STAND-BY button. Note: The WARNING indicator continues to blink even after the temperature inside the projector returns to normal. When the projector is turned on again, the WARNING indicator stops blinking. Check items - Remove dust around the air filter. - Ventilation slots of the projector are blocked. In such an event, reposition the projector so that ventilation slots are not obstructed. - Check if projector is used at higher temperature place (Normal operating temperature is 5 to 35 ˚C or 41 to 95˚F) the projector is shut down and the WArNING indicator lights red. When the projector detects an abnormal condition, it is automatically shut down to protect the inside of the projector and the WARNING indicator lights red. In this case, unplug the AC power cord and reconnect it, and then turn the projector on once again to verify operation.

  • Page 7: Maintenance

    Maintenance Replacing the filters Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, replace the filter cartridge immediately by following the steps below. Turn off the projector, and unplug the AC power cord from the AC outlet. First, clean up the dust on the projector and around the air vents. Press and hold any part of the red circle, and press 7 leftwards on the filter cover to release the latch and open the filter cover.

  • Page 8: Lamp Replacement

    Maintenance Lamp replacement When the projection lamp of the projector reaches its end top Panel of life, the Lamp replacement icon appears on the screen This indicator turns yellow and LAMP REPLACE indicator lights yellow. Replace the when the projection lamp lamp with a new one promptly. The timing when the LAMP reaches the end of its life.

  • Page 9: Resetting The Lamp Counter

    Maintenance Resetting the lamp counter Be sure to reset the lamp counter after the lamp is replaced. When the lamp counter is reset, the LAMP REPLACE indicator stops lighting and the lamp replacement icon disappears. Lamp counter reset Press the MENU button to display the On-Screen Menu. Use the Point ed buttons to select Setting and then press the Point 8 or the SeLeCt button. Use the Point ed buttons to select Lamp counter and then press the SeLeCt button. Use the Point ed buttons to select Lamp counter reset and then press SeLeCt button. Lamp replacement counter reset? appears. Select Yes to continue.

  • Page 10: Attaching The Lens Cover

    Maintenance Attaching the lens cover When moving the projector or while it is not in use, replace the lens cover. Thread the string through the hole on the lens cover and then tie a knot in the string to secure it in place. To pass the other end of the string into the hole on the top of the projector and pull at it. Cleaning the projector Cleaning the projection lens Unplug the AC power cord before cleaning. Gently wipe the projection lens with a cleaning cloth that contains a small amount of non-abrasive camera lens cleaner, or use a lens cleaning paper or commercially avail- able air blower to clean the lens. Avoid using an excessive amount of cleaner. Abrasive cleaners, solvents, or other harsh chemicals might scratch the surface of the lens.

  • Page 11: Security Function Notice

    Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started. In this case, you must reset those function first according to the resetting procedure described below and then check up on the projector. Function description Locks operation of the side control or the remote control. If the Key lock is enabled with side control lock, the pro- Key lock jector can no longer be started. Initial setting: Key lock function is disabled Prevents the projector from being operated by an unau- thorized person. PIN code lock Initial code: “1234” Prevents an unauthorized person for changing the start- up logo on the screen. Logo PIN code lock Initial code: “4321” Resetting procedure Disconnect the AC power cord from the AC outlet.

  • Page 12: Standby Mode Notice

    Standby Mode Notice This projector provides 2 types of standby mode, Eco standby and Network standby. According to the standby mode "Eco" or "Network", several functions are restricted as shown in the table below. To change the standby mode, use the projector's menu "Setting". Network .... S upply the power to the network function even after turning off the projector. You can turn on /off the projector via network, modify network environment, and receive an e-mail about projector status while the projector is powered off. Eco .... S elect "Eco" when you do not use the projector via network. The projector's network function will stop when turning off the projector. When "Eco" is selected, several functions will be restricted. Function in the standby mode Function Network Serial command control Network function Monitor out Audio out direct on...

  • Page 13: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical S crews expression order. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the origi- nal otherwise it may cause loss of performance and product safety. z Filter cartridge removal 1. P ress and hold the part indicated with the arrow, and press 7 leftwards on the filter cover to release the latch and open the filter cover. 2. Pull out the filter cartridge. Filter cartridge Filter cover Fig.1 Note: Do not disassemble the filter cartridge to clean up or replace the parts inside of the filter cartridge. When replacing the filter cartridge, replace whole the filter cartridge with new one to maintain the projector's performance. -13-...
  • Page 14 Mechanical Disassembly x AV panel and cabinet top removal 1. Remove 5 screws A(M3x8) to remove the AV panel. 2. R emove 3 screws B(T3x8), 1 screw C(T3x8), 2 screws D(M3x8) and 1 screw E(T3x8) and 1 screw F(T3x8) to remove the cabinet top assy. 3. Loosen 1 screw G and remove the lamp cover in the arrow direction. 4. Remove 2 screws H(T3x8) to remove the shield plate. Cabinet top Lamp cover Shield plate AV panel (Located on the center of the cabinet bottom.) Fig.2 -14-...
  • Page 15 Mechanical Disassembly c Main, filter boards and lamp removal 1. R emove 2 screws A(M4x6), 2 screws B(T3x8), 2 screws C(M2.5x8) and remove the main board upward. 2. R emove 2 screws D(M4x6) and 2 screws E(T3x8) and remove the filter shield top. 3. R emove 1 screw F(M3x6) and 2 screws G(T3x8) and remove the filter board upward off. 4. Loosen 3 screws H and pull the lamp upward off. Main board Lamp Filter shield top Isolation sheet Filter board Fig.3 -15-...
  • Page 16 Mechanical Disassembly v Power, ballast boards and fans (FN906, FN907) removal 1. Remove 3 screws A(T3x8) to remove the fans (FN906, FN907) assy. 2. R emove 1 screw B(T3x8) to remove the lamp socket. Remove 3 screws C(T3x8) to re- move the lamp cover bottom. Unhook the ballast cable from the cabinet bottom. 3. R emove 2 screws D(M4x6) and 3 screws E(T3x8). Disconnect the connectors "CN1" on the ballast board and "K6C" on the power board. Remove the power box top upward off. 4. Remove 3 screws F(T3x8) to remove the power board. Power box top FN906 Power board Lamp socket Isolation sheet FN907 Lamp cover bottom Fig.4 Isolation sheet Ballast board -16-...
  • Page 17 Mechanical Disassembly b Optical unit and duct assembly removal 1. Remove 2 screws A(T3x8) to remove the main board holder. 2. R emove 2 screws B(T3x12) and 5 screws C(T3x8) and remove the optical unit upward off. 3. Remove 9 screws D(T3x8) and remove the duct assembly upward off. Main board holder Optical unit Duct assy T3x8 SW901 Lamp cover Temp sensor A switch Fig.5 board T3x12 Panel duct bottom FN904 FN902 FN901 FN903 T3x30 T3x12 T3x30 T3x30 T3x12 T3x30 -17-...
  • Page 18 Mechanical Disassembly n Fan (FN905), SW902, temp sensor C, R/C front board removal 1. R emove 2 screws A(T3x8) to remove the duct assy. Remove fan (FN905) and temp sensor C board. 2. R emove 1 screw B(T3x8) to remove the thermal switch holder and thermal switch (SW902). 3. R emove 2 screws C(T3x8) to remove the lens holder. Pull the R/C front board upward off. T3x8 T3x12 Temp sensor T3x12 Speaker box...

  • Page 19: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove AV panel, cabinet top and main board following to the “Mechanical disassem- bly”. Disassembly requires a 2.0mm hex wrench and a screwdriver. (T3x8)x2 z Projection lens removal Main board holder Note: T he main board holder should be removed from the cabinet bottom before removing the projection lens. (M3x8)x4 Projection lens Fig.1 x Integrator lens (OUT) & PBS removal (M2.5x6)x1 PBS (M3x14)x2 marker Lens holder top Lens assy Light mask PBS Integrator(OUT) Light mask Int...
  • Page 20 Optical Parts Disassembly c Condenser lens (OUT) removal (M2.5x6)x2 (M2.5x6) Condenser Lens(OUT) Fig.3 v Polarized glasses removal (M2.5x6)x3 Polarized glass(IN/G) Polarized glass(IN/R) Polarized glass(IN/B) * P olarized glass is not re- moved from the mounting base. Fig.4 -20-...
  • Page 21 Optical Parts Disassembly b LCD panel/prism assy removal Loosen 1 screw A and then pull the panel/prism assy upward off. LCD panel/prism assy Fig.5-1 *Note on handling the LCd panel/prism assy LCD panel, polarized glasses are very sensitive parts. Never touch or wipe the surface. When removing the dust on the surface, use a commercial (inert gas) air spray to remove them. -21-...

  • Page 22: Panel Type Check

    Optical Parts Disassembly Panel type check There are 2 types of LCD panel/prism assy for this model. Either L-type or R-type LCD panel/prism assy is used on the projector. Check which type of LCD panel/prism assy is used with the figure below. When replacing the LCD panel/prism assy, you need to take "Panel type check and setting" on the electrical adjust- ment for the replaced LCD panel/prism assy. The gamma-characteristics is different between L-type and R-type LCD panel/prism assy. How to check the type of LCd panel/prism assy Check the printed number on the flat cable of the G-LCD panel. L-type LCd panel/prism assy r-type LCd panel/prism assy -85G10 -86G10 L3D05X-85G10 L3D05X-86G10 a01J6336L9 a01J6336L9 G-LCD panel Fig.5-2 IMPOrtANt NOtICe on LCd panel/prism assy replacement L CD panels used for this model can not be replaced separately. Do not disassemble the LCD panel/prism assy.

  • Page 23: Optical Unit Top Removal

    Optical Parts Disassembly n Optical unit top removal Unhook 6 hooks to remove the optical unit top. Optical unit top Fig.6 m Relay lens(OUT) assy removal (M2.5x5) Relay lens(OUT) Fig.7 -23-...

  • Page 24: M Locations And Directions

    Optical Parts Disassembly m Locations and directions Parts Name When mounting or assembling the optical parts in the optical Dichroic mirror (B) unit, the parts must be mounted in the specified location and Dichroic mirror (G) direction as shown in figure below. Condenser lens (G) Relay lens (IN) Mirror (R) Condenser lens (R) Condenser lens (B) Mirror (B) Marker Marker comes this side up Marker comes this side up Fig.8 -24-...

  • Page 25: Adjustments

    Adjustments Adjustments after parts replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced parts Polarized glass LCd/ Condenser relay Power Main board Prism assy lens (Out) lens (Out) board Contrast adjustment ● ● ● Condenser lens (OUT) adjustment ❍ ● Relay lens (OUT) adjustment ❍...

  • Page 26: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the AV panel and cabinet top following to the “Mechanical disas- sembly”. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver. WArNING : uSe uV rAdIAtION eYe ANd SKIN PrOteC- tION durING SerVICING CAutION: to prevent suffer of uV radiation, those adjust- ment must be completed within 25 minutes. Contrast adjustment [Before adjustment] - Input a 100% of black raster signal. (Fig.1) L oosen a screw on the polarized glass mounting base which you intend to adjust.

  • Page 27: Condenser Lens (Out) Adjustment

    Optical Adjustments Condenser lens (OUT) adjustment T urn the projector on by a state of without FPC cables. Project all of lights on the screen. A djust the adjustment base of condenser lens (OUT) assy to make color uniformity in white. White 1) I f the shading appears on the left or right of the screen as shown Fig.2-1 , loosen 1 screw , and adjust the slot to make color uniformity in white by using a slot screwdriver. 2) I f the shading appears on the top or bottom of the screen as shown Fig.2-2 , loosen 2 screws , and adjust the slots to make color uniformity in white by using a slot screwdriver. Tighten screws and to fix the condenser lens (OUT) assy. Note: The relay lens adjustment must be carried out after completing this ad- justment. Fig.2-1 Moving of slot d White Fig.2-2 Moving of slot F...

  • Page 28: Relay Lens (Out) Adjustment

    Optical Adjustments Relay lens (OUT) adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. A djust the adjustment base of relay lens (OUT) assy to make color unifor- mity in white. Fig.3 I f the shading appears on the left or right of the screen as shown in loosen 1 screw by using a hex screwdriver, and adjust the slot to make color uniformity in white by using a slot screwdriver. Tighten the screw to fix the relay lens (OUT) assy. White Fig.3 Moving of slot H -28-...

  • Page 29: Electrical Adjustments

    Electrical Adjustments Service adjustment menu operation to enter the service mode MeNu button To enter the “Service mode”, press and hold the on the remote control for more than 20 seconds. The service menu appears on the Service Mode screen as follows. Input Computer 1 Group Data to adjust service data MeNu button +179 Select the adjustment group no. by pressing the (increase) SeLeCt button...

  • Page 30: Fan Voltage Adjustment

    Electrical Adjustments z Fan voltage adjustment c PC auto calibration Equipment Digital voltmeter Input mode Computer 1 (RGB) Input signal XGA computer signal 1. Enter the service mode. Input pattern 16-step gray scale 2. A djust the voltage on each test point by changing the data values of the Group - No. 1. Enter the service mode. 2. S elect Group "260", No. "0" and set data value "0" to Group No. Test Point Adjustment value "1". T he projector begins auto-calibration and then "OK" 250 - 0 4.5 ±0.1Vdc TPFANA will appear on the screen.
  • Page 31 Electrical Adjustments PC, video, component manual adjustment [2] Manual adjustment (Component) When the PC, video or component auto calibration fails, take the following manual adjustment instead of auto Input mode Computer 1 (Component) calibration. Input signal 4 80i component signal Input pattern 1 6-step gray scale [1] Manual adjustment (PC) - Pedestal adjustment Input mode Computer 1 (RGB) 1. Enter the service mode. Input signal XGA computer signal 2. A djust the black level to be mimimum by changing the...
  • Page 32 Electrical Adjustments n Common voltage adjustment White balance adjustment [PC] Input mode Computer 1 (RGB) Input mode Computer 1 (RGB) Input signal X GA computer signal Input signal X GA computer signal Input pattern 5 0%-RGB whole signals or 16-step Input pattern 1 6-step gray scale or 50% white pat- gray scale tern 1. Enter the service mode. 1. Enter the service mode. 2. S elect Group "100", No. "92" and then change data 2. C hange data value to obtain the proper white balance.

  • Page 33: Test Points And Locations

    Electrical Adjustments Test points and locations MAIN BOArd TPFANA TPFANC TP35G TP35R TP35B TPFANB -33-...

  • Page 34: Service Adjustment Data

    Electrical Adjustments Service adjustment data These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value. Group/ Item Name Function Initial Range Note Item Group 0 AD Converter (PW190) 0 ADC G-OFFSET PC / Component / SCART 128/120/128 0 - 255 * G-Pedestal Adjustment 1 ADC R-OFFSET PC / Component / SCART 128/140/128 0 - 255...
  • Page 35 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 162 PreCoast YCbCr 1080i 60Hz 0 - 63 163 PostCoast YCbCr 1080i 60Hz 0 - 63 164 PreCoast YCbCr 1080i 50Hz 0 - 63 165 PostCoast YCbCr 1080i 50Hz 0 - 63 166 PreCoast YCbCr 1035i 0 - 63 167 PostCoast YCbCr 1035i...
  • Page 36 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 1 Noise Region 0 <NSREGIONY0> / <NSREGIONUV0> 0 - 1023 2 Noise Region 1 <NSREGIONY1> / <NSREGIONUV1> 0 - 1023 3 Noise Region 2 <NSREGIONY2> / <NSREGIONUV2> 0 - 1023 4 Noise Gain Level <NSFILTERY**>...
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 27 R-BasePos 0 - 15 28 G-BasePos 0 - 15 29 B-BasePos 0 - 15 30 RGB-Adjust 0 - 7 31 RGB-AdjLv 0 - 4095 Max <-> Min Cyclick operation 32 LineR0 0 - 1023 Max <->...
  • Page 38 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 96 FrontCTalkR-End 0 - 255 97 FrontCTalkG-Cent 2046 0 - 2047 98 FrontCTalkG-Start 0 - 255 99 FrontCTalkG-End 0 - 255 100 FrontCTalkB-Cent 2046 0 - 2047 101 FrontCTalkB-Start 0 - 255 102 FrontCTalkB-End 0 - 255 103 R-DCOffset-NGain...
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 165 G-DCOffset-P10 0 - 2047 166 G-DCOffset-P11 0 - 2047 167 G-DCOffset-P12 0 - 2047 168 B-DCOffset-PGain 0 - 2047 169 B-DCOffset-P1 0 - 2047 170 B-DCOffset-P2 0 - 2047 171 B-DCOffset-P3 0 - 2047 172 B-DCOffset-P4...
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 234 CROSSTALK_COEF_B 1023 0 - 1023 235 LCOM_ENABLE 0 - 1 236 ENBY_L1 0 - 255 237 ENBY_H1 0 - 1023 238 ENBY_L2 0 - 255 239 ENBY_H2 0 - 1023 Group 101 Panel Service (6200) 0 R-LCOM 0 - 255...
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 0: FrameLockOFF at PC signal 0 FrameLock Option 0 - 1 1: FrameLockON at PC signal and 47Hz (Vfreq) ~ Panel frequency of input signal Reverse Processing of FLDINVSetting Value 0: Disable - Used FLDINV Setting Value 2 Field Sense Invert Enable 0 - 1...
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 30 cSatMin 0 - 255 31 cSatMax 0 - 255 32 wCoeMin 0 - 1000 33 wCoeMax 1000 0 - 1000 Group 230 VBI Slice Level 0 Generic Initial Slice Level 0 - 255 1 Generic High Level Threshold 0 - 255...
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 17 Normal Fan3 Max. 0 - 255 18 Not used 9999 19 Not used 9999 20 Eco Fan Control Min. Temp Fan Voltage at Eco (x0.1V) 20 - 100 21 Eco Fan Control Max. Temp 20 - 100 22 Eco Fan1 Min.
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 5 CR - OFFSET AREA V START CR - Offset Acquiring Area V-Start Position 0 - 1000 If not used: use Y's value 6 Y - GAIN AREA H START 0 - 1000 7 Y - GAIN AREA V START 0 - 1000...
  • Page 45 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 1 Disp Dots 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095 Group 521 YCbCr (575i) 0 Total Dots 0 ~ 4095 1 Disp Dots...
  • Page 46 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 0 Total Dots 0 ~ 4095 1 Disp Dots 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095 5 Clamp 0 ~ 255 6 Clamp Width...
  • Page 47 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 565 HDCP (1080i-50) 7 Over Scan 0 - 255 8 VSBEG 0 - 15 Group 566 HDCP (1035i-60) 7 Over Scan 0 - 255 8 VSBEG 0 - 15 Group 981 Color Shading Correction Ofset Value L/R 0 R-Max 0 / 0...

  • Page 48: Chassis Block Diagrams

    Chassis Block Diagrams Chassis over view TXD_PW/RXD_PW 124,368 R/C_PW IC001 AUDIO OUTPIT <TPA3111> IC5001 AUDIO CONTROL <NJW1156> AUDIO -48-...

  • Page 49: System Control

    Chassis Block Diagrams System control IC301 SCALER -49-...

  • Page 50: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC621 P.F.CONTROL <FA5550> LAMP_SCI FAN_ERR IC9885 PIC MICOM CHO_TXD IC301 SCALER -50-...

  • Page 51: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANC FN905 IC7841 FANC D3626 TPFANA Q7842 D3644 FN901 FANA IC7811 1,14 S16V <TPS54286> D3629 FN902 D3613 Q7813 Q7864 Q7814 D3621 FN903 Power-On:H Q7801 D3622 FAN_SW1 FN904 TPFANB D3623 FN906 FAN_CON_C FANB D3628 FAN_CON_A FN907 D3614 FAN_CON_B...

  • Page 52: Troubleshooting

    Troubleshooting Indicators and rojector condition Check the indicators for projector condition. Indicators Projector condition LAMP RE- POWER WARNING PLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector. The projector is operating normally. The projector is preparing for stand-by or the projection lamp is being cooled down. The projector cannot be turned on until cooling is com- pleted and the POWER indicator stops blinking. The projector is in the power management mode. The temperature inside the projector is abnormally high. The projec- tor cannot be turned on. When the projector is cooled down enough and the temperature returns to normal, the POWER indicator stops blinking and the projector can be turned on. (The WARNING indicator keeps blinking.) The projector has been cooled down enough and the temperature returns to normal. When turning on the projector, the WARNING indi- cator stops blinking. The projector detects an abnormal condition and cannot be turned on. Unplug the AC power cord and plug it again to turn on the projec- tor. If the projector is turned off again, the projector has an internal...

  • Page 53: No Power

    Troubleshooting No power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the power button once and then check the LED indication. - When all of Led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly. Check the power primary circuit and parts as follow; AC cord, F601 (Fuse), Power board, SW902 (Thermal switch) ..short in normal S W902 opens when the surrounding temperature of the switch exceeds 85°C. - W hen the WArNING (red) and POWer (red) indicators are blinking, the symptom indicates that the projector detected an abnormal temperature risen inside the projector. Check the air filters and remove the object near the intake and exhaust fan openings, and wait until the POWER indicator stops blinking, and then try to turn on the projector. T he internal temperature is monitored by sensor ICs, IC8821 on the main board and IC8811 on the temp sensor A board, IC8831 on the temp sensor C board. - When the WArNING indicator lights red , the symptom indicates that the projector detected an abnormality in the cooling fan operation or in the power supply secondary circuits. Check fan operation and power supply lines, and the driving signal status.

  • Page 54: No Picture

    Troubleshooting No picture Check following steps. No picture with all of in- put sources Check signal processing stage and LCD driving stage; C heck RGB S&H signals at test points TP35B, TP35G, TP35R. C heck power supply circuit 15.5V_PNL and peripheral circuit. C heck ICs IC501, IC531, IC561, IC401, IC301 and peripheral cir- cuits. No picture with PC1 [An- C heck IC4001 <Amplifier/Switch> and peripheral circuit. alog] input source only No picture with PC2 [Analog] input source Check IC301<Scaler> and peripheral circuit.

  • Page 55: No Sound

    Troubleshooting No sound Check following steps. Check if the audio signal Check IC5001 and peripheral circuit. is observed at pins 7 and Check the 12V power supply. 15 of IC5001. Check IC001 and peripheral circuit. Check if the audio signal Check the Mute signal at pin 1 of IC001. The Mute signal is output from is observed at pins 20 pin 267 of IC 301<Scaler>.

  • Page 56: Control Port Functions

    Control Port Functions Scaler I/O port functions (PW190) PIN NO. PORT NO. FUNCTION SIGNAL NAME DESCRIPTION PW_UPDATE RXD_MCI Network RXD DDC_SW TXD_PW Serial Control TXD READY_LED LAMP_PWM Lamp Control SDATA_PW 3-Wired Serial Control Data DCLK Clock Output V Sync Output 2-Wire Serial Data 2 SDA2 IIC Bus Switch IC DAC, SoundIC[5V_SW]...

  • Page 57: Ic Block Diagrams

    IC Block Diagrams ● FA5550NG <P.F. Control, IC621> ● L3E06200 <D/A, S/H-LCD Driver, IC501, IC531, IC561> -57-...
  • Page 58 IC Block Diagrams ● L3E07111 <Digital Gamma and Driver, IC401> ● LC87F2G08A<PIC Micom, IC9885> -58-...
  • Page 59 IC Block Diagrams ● MR4010 <Power OSC, IC631> ● NJW1156<Audio Selector,IC5001> -59-...
  • Page 60 IC Block Diagrams ● PW190 <Scaler, IC301> A(23:1),D(15:0) BHEN,RD,WR PORTA(7:0) RXD0/1 ROMWE, PORTB(7:0) TXD0/1 PWM(3:0) 2WIRE(2:0) IRRCVR(2:0) CS(1:0) ROMOE DAC(3:0)ADC(7:0) EXTINT(2:0) PORTC(7:0) Turbo 80186 PORTD(7:0) Microprocesser with Instruction Interrupt 2-Wire UART JTAG GPIO Cache Decoder Controller Interface Serial Microprocessor Bus YPbPr Watchdog IN0RGB(2:0)

  • Page 61: Parts Location Diagrams

    KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams Cabinet top assembly C01-1 A2000 *C12 KEY SW BOARD O nly model PLC-WL2503A has this parts. Cabinet bottom-1 assembly A901 BALLAST BOARD A601 FN906 POWER BOARD FN907 LP900 A602 FILTER BOARD A100 MAIN BOARD -61-...
  • Page 62 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams Filter duct assembly SW901 A604 TEMP. SENSOR A BOARD FN904 FN901 FN903 FN902 Cabinet bottom-2 assembly SP901 A605 TEMP.SENSOR C BOARD A603 R/C BOARD SW902 FN905 C04-1 C04-2 -62-...
  • Page 63 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams Projection Lens PBS and Integrator lens assembly -63-...
  • Page 64 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams Condenser lens (OUT) assembly Polarized Glass (IN) assembly L02-G L02-R Green L02-B Blue -64-...
  • Page 65 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams LCD Panel/Prism Assembly Relay lens (OUT) assembly -65-...
  • Page 66 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams ● In the optical unit CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical parts disassembly” for further instructions. -66-...
  • Page 67 KJ8-WL2500A00 / KJ8-WL2503A00 Parts Location Diagrams ● Accessories (see accessories parts list) REMOTE CONTROL MANUALs CD-ROMs HDMI ASPECT VGA CABLE AC CORD STRAP -67-...

  • Page 68: Mechanical Parts List

    Key No. Part No. description description Key No. Part No. Key No. Part No. description description 652 002 9552 CABLE,INTERFACE VGA 610 356 4760 CD-ROM(ED INTERACTIVE CD) PACKING MATERIALS 645 104 2521 IR LIGHT PEN 645 104 2538 IR POINTER For PLC-WL2500A 645 104 3719 CABLE,USB(CL-2) 610 355 8325 CARTON CASE-KJ8AG For PLC-WL2503A 610 355 8356 CARTON CASE-KJ8AH CABINET PARTS Common 610 356 9383 POLY BAG(A)-LK6AC C01 610 357 3656 CABINET TOP SERVICE-KJ8AG 610 349 8638...
  • Page 69 KJ8-WL2500A00 / KJ8-WL2503A00 Mechanical Parts List Key No. Part No. Key No. Part No. description description Key No. Part No. Key No. Part No. description description L01 610 356 3503 ASSY,PNL/PSM-KJ8YF L02-R 610 346 5562 ASSY,POL R IN-KG5AC L02-B 610 346 5548 ASSY,POL B IN-KD5AC L02-G 610 351 7827 ASSY,POL G IN-KJ8YC L02-G 610 355 7571 ASSY, POLG IN-KJ8YC L03 645 096 4657...

  • Page 70: Electrical Parts List

    KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have special significance to product safety. It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark. ● read description in the parts list Read description in the Capacitor and Resistor as follows: CAPACItOr CERAMIC 100P K 50V Rated Voltage Tolerance Symbols: Less than 10pF A : Not specified B : ±0.1pF C : ±0.25pF D : ±0.5pF E : +0 -1pF F : ±1PF G : ±2pF H : +0.1 -0pF L : +0 -0.1pF R : ±0.25 -0pF S : +0-0.25pF More than 10pF A : Not specified B : ±0.1% C : ±0.25% D : ±0.5% F : ±1% G : ±2% H : ±3%...
  • Page 71 Key No. Part No. description Q1005 406 021 7804 TR 2SC4617 Q1006 305 217 7815 TR HN1B04FE-Y TE85L ASSEMBLED BOARDS Q1007 406 021 7804 TR 2SC4617 Q1008 406 021 7804 TR 2SC4617 For PLC-WL2500A Q1012 406 021 7804 TR 2SC4617 A 100 655 004 7311 ASSY,PWB,MAIN KJ8AG Q2011 406 021 7804 TR 2SC4617 A 601 655 004 6963 ASSY,PWB,POWER KJ8YF Q2021 406 021 7804 TR 2SC4617 A 602...
  • Page 72 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8917 CERAMIC 0.1U K IC7811 410 706 4705 IC TPS54286PWPR IC7841 309 461 7822 IC PQ20WZ11 C1049 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K IC8001 409 698 5510 IC SII9127ACTU IC801 410 729 4508 IC M29W640FT70N6E-KJ8YF 303 453 8917 CERAMIC 0.1U K C1061 404 128 4702...
  • Page 73 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 9211 CERAMIC 470P K C306 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8719 CERAMIC 470P K 303 453 8917 CERAMIC 0.1U K C330 403 457 2512 CERAMIC 0.47U K C307 303 282 5118 CERAMIC 470P K 303 376 6311 CERAMIC 0.47U K...
  • Page 74 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description C3534 303 396 9613 CERAMIC 1U K 403 478 5714 CERAMIC 10U K C3509 303 396 9613 CERAMIC 1U K 303 397 7618 CERAMIC 1U K 403 478 5912 CERAMIC 1U K 303 397 7618 CERAMIC 1U K 403 478 5912 CERAMIC 1U K C3536 404 128 4801 ELECT 100U M...
  • Page 75 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description C3598 303 441 5515 CERAMIC 4.7U K C3562 303 396 9613 CERAMIC 1U K 303 397 7618 CERAMIC 1U K 303 394 5815 CERAMIC 4.7U K 403 478 5912 CERAMIC 1U K C3599 403 455 1012 CERAMIC 1U K C3563 303 396 9613 CERAMIC 1U K 303 433 1112 CERAMIC...
  • Page 76 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description C436 303 409 3426 CERAMIC 0.1U K 303 453 9211 CERAMIC 470P K 303 453 8719 CERAMIC 470P K 303 453 8610 CERAMIC 0.1U K C384 303 282 5118 CERAMIC 470P K 303 453 8917 CERAMIC 0.1U K 303 453 9211 CERAMIC 470P K C438 303 454 0613 CERAMIC 10000P K...
  • Page 77 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description C543 403 467 0911 CERAMIC 0.1U K 403 478 5813 CERAMIC 10U K C5062 303 407 3517 ELECT 470U M C544 403 467 0911 CERAMIC 0.1U K C546 403 467 0911 CERAMIC 0.1U K 404 128 5006 ELECT 470U M 303 381 9918 ELECT 470U M C547 403 467 0911...
  • Page 78 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 382 7814 CERAMIC 2.2U K C5823 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C6846 303 394 5211 CERAMIC 22U K 303 453 8917 CERAMIC 0.1U K 303 382 7814 CERAMIC 2.2U K C5824 403 455 1616 CERAMIC 10U K C6847 303 394 5211 CERAMIC...
  • Page 79 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description C8037 303 409 3426 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V 303 358 3215 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K C8009 303 370 0018 CERAMIC 10U K 6.3V 303 453 8917 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V...
  • Page 80 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8917 CERAMIC 0.1U K 303 453 8917 CERAMIC 0.1U K C8816 303 409 3426 CERAMIC 0.1U K C9885 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8917 CERAMIC 0.1U K 303 453 8917 CERAMIC 0.1U K C8817...
  • Page 81 R388 301 225 1210 MT-GLAZE 4.7K JA 1/16W R307 301 224 9712 MT-GLAZE 22 JA 1/16W R308 301 224 9712 MT-GLAZE 22 JA 1/16W R309 301 224 9316 MT-GLAZE 1K JA 1/16W For PLC-WL2500A R311 301 224 9316 MT-GLAZE 1K JA 1/16W R389 301 225 0817 MT-GLAZE 68K JA 1/16W R315 301 225 1814 MT-GLAZE 47 JA 1/16W R317 301 225 1814 MT-GLAZE...
  • Page 82 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description R5839 301 225 1210 MT-GLAZE 4.7K JA 1/16W R5002 301 225 8110 MT-GLAZE 10 JA 1/16W R5003 301 225 8110 MT-GLAZE 10 JA 1/16W R5840 301 224 9019 MT-GLAZE 10K JA 1/16W R5004 301 224 8913 MT-GLAZE 100K JA 1/16W R5841 301 224 9316 MT-GLAZE...
  • Page 83 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description R8824 301 225 1210 MT-GLAZE 4.7K JA 1/16W R7863 301 224 9316 MT-GLAZE 1K JA 1/16W R7871 301 301 8010 MT-GLAZE 1.5K F A 1/16W R8825 301 225 1210 MT-GLAZE 4.7K JA 1/16W R7872 301 294 2910 MT-GLAZE 560 FA 1/16W R8832 301 224 9316...
  • Page 84 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB434 945 037 0831 R-NETWORK 47X4 1/16W L2882 652 002 8524 INDUCTOR 220OHM, P RB436 945 037 0831 R-NETWORK 47X4 1/16W L2883 652 002 8524 INDUCTOR 220OHM, P RB437 945 037 0831 R-NETWORK 47X4 1/16W L2884 652 002 8524 INDUCTOR 220OHM, P RB501 945 037 0817 R-NETWORK 0X4 1/16W L2891 652 002 8524 INDUCTOR 220OHM, P 945 036 3529 R-NETWORK 0X4 1/32W L2892...
  • Page 85 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description L7081 652 002 8500 INDUCTOR 330OHM, P 307 210 1923 DIODE 1SS400 TE-61 L7811 652 003 1890 INDUCTOR,15U, M D3631 307 235 0816 DIODE 1SS387 TPL3 L7861 652 003 1890 INDUCTOR,15U, M 307 210 1923 DIODE 1SS400 TE-61 L8001 945 086 6600 IMPEDANCE,220 OHM P D3644 307 235 0816 DIODE 1SS387 TPL3 L8002 945 086 6600 IMPEDANCE,220 OHM P 307 210 1923 DIODE 1SS400 TE-61...
  • Page 86 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description D8092 307 235 0816 DIODE 1SS387 TPL3 Q643 406 022 4901 TR 2SK4085LS-CB11 307 210 1923 DIODE 1SS400 TE-61 Q651 305 147 2218 TR 2SA1037AK-S-T146 D8093 307 235 0816 DIODE 1SS387 TPL3 405 220 3016 TR ISA1235AC1F 307 210 1923 DIODE 1SS400 TE-61 305 134 5928 TR 2SA1037AK-T146-R D8094 307 235 0816 DIODE 1SS387 TPL3 405 220 3115 TR ISA1235AC1E 307 210 1923 DIODE 1SS400 TE-61...
  • Page 87 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description R627 301 150 5918 MT-GLAZE 10K JA 1/10W 407 269 8509 DIODE FMW-2106 R628 301 150 5918 MT-GLAZE 10K JA 1/10W D663 307 190 4119 DIODE SFPL-52V R629 301 255 7312 MT-GLAZE 510K JA 1/10W 307 247 8827 DIODE RF101L2S R631 301 255 7718 MT-GLAZE 11K JA 1/10W D664...
  • Page 88 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description RESISTOR R2901 301 256 5614 MT-GLAZE 47 JA 1/10W R2903 301 255 6513 MT-GLAZE 100 JA 1/10W MISCELLANEOUS A2901 652 002 3352 UNIT,REMOCON,RECEIVER 652 003 3603 UNIT,REMOCON,RECEIVER A604 655 004 7014 ASSY,PWB,TEMP. SENSOR A KJ8YF CAPACITOR C8833 303 396 9613 CERAMIC 1U K 303 397 7618 CERAMIC...
  • Page 89 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description -89-...
  • Page 90 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description -90-...
  • Page 91 KJ8-WL2500A00 / KJ8-WL2503A00 Electrical Parts List Key No. Part No. description Key No. Part No. description -91-...
  • Page 92 SANYO electric Co., Ltd. (KJ8AG) Aug / 2011 DC 50 Printed in Japan...

  • Page 93: Diagrams & Drawings

    KJ8-WL2503A00 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KJ8-WL2500A00 / KJ8-WL2503A00 models PLC-WL2500A / PLC-WL2503A. File with the service manual No. SM5111348-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 94: Parts Description And Reading In Schematic Diagram

    KJ8-WL2500A00 / KJ8-WL2503A00 Parts description and reading in schematic diagram 1. T he parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1 /2 D J 10K B the parts description by the following code table. 2. S ome of transistors and diodes are indicated in mark Characteristic for the substitution of parts name. Please check the Example 6 W K 8.2 Z (Carbon fuse) parts name by the following code table.
  • Page 95 KJ8-WL2500A00 / KJ8-WL2503A00 Pin description of diode, transistor and IC ● diode Diode K: Cathode A: Anode ● transistor/Fet Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● IC (GND) RESET (IN) (OUT)
  • Page 96 Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions. when carrying out repair work, and never use solder Metal content Tin (Sn) Silver (Ag) Copper (Cu)

  • Page 97: Schematic Diagrams

    Schematic Diagrams PROJECTION LENS C611 1000KK L611 1000NH F35B1630N POWER POWER FACTOR CORRECTION :F35B0410N SW902 (TERMOSTAT_SW) DB611H1 LAMP DB611 85°C D10XB60 K6C_1B K6C_1A BALLAST K6C_2B K6C_2A DB611H4 C614 L612 D611 L26B5370N C612 450GK1BS DDFML-S16S--N L613 J10EM024N 1000KK :L26B1570N D611H2 380V LP900 1000NH D611H1...
  • Page 98 C1004 TO IC301 P3 K10A 16KK0.1MN BJ11B0380N :16KK0.1AYH L1002 R1035 Q1001 :16KK0.1AXH K10A_6 1/16GJ10A F34DH407G TXXLBB013P K10A_1 SOG1 SC1001 D4EDY1210002 R1001 R1040 C1008 1/16GJ1KA 16KK0.1MN K10A_2 1/3GJ75 R1101 :16KK0.1AYH 1/16GJ100A :16KK0.1AXH L1012 R1036 K10A_3 Q1002 F34DH407G 1/16GJ10A RGB/ TXXLBB013P K10A_13 SC1011 K10A_9 R1111...
  • Page 99 OIPTION RESISTORS S3.3VD_PW S3.3VD_PW See the parts list R395 1/16GJ10KA A[17] MODEL_OPTION R396 A[16] S3.3VD_PW A[15] R801 1/16GJ10KA A[14] A[1] A[13] D[15] DQ15/A-1 A[12] D[7] D[0] D[8] S3.3VD_PW A[11] D[14] D[1] D[9] DQ14 A[10] D[6] D[2] D[10] See the parts list R389 A[9] D[13]...
  • Page 100 EXHAUST EXHAUST SIDE SIDE FN901 FN902 FN903 FN904 LAMP IN POWER LAMP FN905 FN906 FN907 R-PNL G-PNL G-PNL B-PNL J10ES036G J10ES036G J10ES036G J10ES036G J10EG036G J10EG035G J10EG035G K6J_3 K6G_3 K6F_3 K6E_3 K6F_1 K6K_3 K6P_3 K6Q_3 K6T_3 K6K_1 L3627 L3623 L3622 L3BE221PG L3BE221PG L3BE221PG L3630...
  • Page 101 TO IC501 (S&H) C8848 16KK0.1MN ;16KK0.1AYH ;16KK0.1AXH 3.3V_CPU IC501 C8847 K8801 25KK11D L18B0720M R8846 1/16GJ330A L8835 LINK/DB_DO 1AV4L3CC121PG TXOP L8836 1AV4L3CC121PG TXON 3.3VGAM RXIP R424 RXIN R8841 1/16GJ R404 1/16GF49.9A 4.7KA RB437 C8801 RESET_DG R1JA4704G 16KK0.1MN ;16KK0.1AYH ;16KK0.1AXH R472 GND1 C8802 1/16GZ0A 16KK0.1MN...
  • Page 102 IC401 <FROM:IC301> (PW190) (BLUE) C3509 25KK11D :25KK1GQ 15.5V_PNL L26B3470G L3501 C3508 25KK10BB C507 SN500 K5B1 6.3KK10MB 15.5V_PNL 25KK11D 3.3V C3501 K5B2 C5875 C511 C508 25KK11D L501 C509 25KK2.2BA 25EM471X C3502 L26B3470G B_DIRY K5B3 ;25EM471Z 25KK11D C3511 TP_SHCKB 6.3KK2.2GQ B_DY K5B4 C3512 SHCLKB CJ33CM...

  • Page 103: Printed Wiring Board Diagrams

    Printed Wiring Board Diagrams ! CAutION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing POWer (SIde:A) FILter (SIde:A) 1. D o not touch the part on hot side (primary circuit) or both parts on hot and cold FILTER sides (secondary circuit) at the same time. POWER SW902 SW902 "K6B" 2. Do not shorten the circuit between hot and cold sides. "K6C" 3. T he grounding lead must be connected to the ground of the same circuit when measuring of voltages and waveforms.
  • Page 104 MAIN (SIde:A) MAIN (SIde:B) KeY SW (SIde:A) FN902 FN901 KEY SW FN903 FN904 "K6H" R9886 R8825 R9885 R6843 R8824 R9908 K8802 R6842 R9907 R8850 R8848 R8823 C8817 R9899 RB8804 K8803 R9904 R9898 K8804 C8816 R9897 R9903 R9896 R9902 R8846 R9901 R9906 D3621 SC11 C9888...

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