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FORM NO. 3322-204 Rev A
OPERATOR'S
MODEL 02003 -
90001 AND UP
MANUAL
¤
"
GROUNDS PRO
2000-D
To understand this product, and for safety and
optimum performance, read this manual
before starting operation. Pay special attention
to SAFETY INSTRUCTIONS highlighted by
this symbol.
© The TORO Company 1999
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Table of Contents
Related Manuals for Toro 02003
Summary of Contents for Toro 02003
- Page 1 90001 AND UP MANUAL ¤ “ GROUNDS PRO 2000-D To understand this product, and for safety and optimum performance, read this manual before starting operation. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. © The TORO Company 1999...
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Page 2: Table Of Contents
NOTE emphasizes general product information worthy of special attention. Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a complete line of accessories and professional turf care service technicians, the distributor has a complete line of genuine TORO replacement parts to keep your machine operating properly. -
Page 3: Safety Instructions
Safety Instructions Training WARNING—Petrol is highly flammable. • Store fuel in containers specifically designed Read the instructions carefully. Be familiar with the for this purpose. controls and the proper use of the equipment. • Refuel outdoors only and do not smoke while refueling. -
Page 4: Maintenance And Storage
Safety Instructions • stay alert for bumps and hollows and other adjustment can be made from the operator’s hidden hazards; position. • never mow across the face of the slope, unless • before clearing blockages; the lawn mower is designed for this purpose. •... - Page 5 Safety Instructions Sound & Vibration Levels Sound Levels This unit has a continuous A-weighted sound pressure level of 83 dB(A), based on measurements of identical machines per Directive 91/386/EEC and amendments. Vibration Levels This unit has a vibration level of 2.5 m/s at the hands, based on measurements of identical machines per ISO 5349 procedures.
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Page 6: Symbol Glossary
Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh... - Page 7 Safety Instructions Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light system &...
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Page 8: Symbol Glossary
Safety Instructions Symbol Glossary, continued Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction... -
Page 9: Specifications
Specifications Briggs & Stratton Daihatsu, diesel, three- tubular and formed sheet metal sections Engine: cylinder, 4-cycle, overhead valve, water-cooled, 23 hp @ 3600 rpm, 850 cc displacement, governed speed of 3200 Seat: Standard cushion seat and optional deluxe rpm. Mechanical fuel pump. 3.31 l oil capacity. suspension seat with arm rest and weight adjustment. - Page 10 Specifications Remote Hydraulics Kit Model No. 02300 Power Take-off Kit, 1:1 Ratio Model No. 02301 Power Take-off Kit, 1.5:1 Ratio Model No. 02303 Standard Seat Kit Model No. 30769 Deluxe Suspension Seat Kit Model No. 02305 Arm Rest Kit for Model 30769 Model No.
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Page 11: Before Operating
Before Operating CHECK THE ENGINE OIL (Fig. 1) CHECK THE COOLING SYSTEM (Fig. 2) The engine is shipped with 3.3 1 of oil. However, check the oil level before and after you first start the engine. Clean debris from the hood screens, engine and radiator daily—more often if conditions are extremely dusty and Position the machine on a level surface. - Page 12 Before Operating Fill the tank to about one inch below the top of the tank, not the filler neck, with No. 2 diesel fuel. Then install the cap. Figure 4 1. Drain valve NOTE: Because the accumulated water will be mixed with diesel fuel, drain the fuel filter into a suitable Figure 3 1.
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Page 13: Rear
Before Operating onto the filler neck; then remove it and check the oil level. Figure 7 1. Bedknife adjusting knob Figure 6 1. Dipstick filler cap If the level is not within 3 cm from the FULL mark on the dipstick, add SAE 10W-30 engine oil to raise the level to the FULL mark. -
Page 14: Controls
Controls (Fig. 8)—The traction pedal: 1) makes increases engine speed; downward decreases engine Traction Pedal the machine move forward, 2) moves it backward and 3) speed. The throttle also controls the speed of the reel stops the machine. Using the heel and toe of your right blades and, with the traction pedal, controls the foot, depress the top of the pedal to move forward and machine’s ground speed. -
Page 15: Seat Adjustments
Controls Seat Adjustments —Move the lever on the side Fore and Aft Adjustment of the seat outward, slide the seat to the desired position and release the lever to lock the seat into position. Deluxe Seat Adjustments (Fig. 13) —Pull the handle on the left Fore and Aft Adjustment side of the seat assembly outward. - Page 16 Controls Figure 15 1. Fuel valve...
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Page 17: Operation
Operation STARTING/STOPPING THE Turn the steering wheel to the left and right to check steering response. Then shut the engine off ENGINE and check for oil leaks, loose parts and any other noticeable malfunctions. Be sure the parking brake is set and the PTO switch is in the DISENGAGED position. -
Page 18: Check Operation Of Interlock Switches
Operation control to move forward. Backward To go backward, place your foot on the traction pedal. Release the parking brake. Slowly press on the lower pad of the traction pedal to move rearward. Figure 16 1. Fuel injection pump CHECK OPERATION OF 2. -
Page 19: Before Mowing
In an emergency, the traction unit can be pushed or terrain. Use the slope gauge, page 34, to determine slope towed for a very short distance. TORO does not angles of questionable areas. Hills (or slopes) over 15 recommend this as standard procedure. - Page 20 Operation While operating on slopes and uneven terrain, always Do not spray water directly onto a hot engine or Note: reduce speed and use extreme caution before turning to hot bearings. reduce risk of tipping or losing control. Watch carefully and avoid holes in the terrain, sudden drop-offs and other Make sure the cooling fins and the area around the hazards.
- Page 21 Operation bedknife and reel wear will accelerate. Uneven wear can result, adversely affecting quality of cut. As the reel blades run against the bedknife, a Note: slight burr will appear on the front cutting edge surface over the full length of the bedknife. Occasionally running a file across the front edge to remove this burr will improve cutting.
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Page 22: Maintenance
Maintenance Maintenance Schedule Maintenance Procedure Maintenance Interval & Service Check battery fluid/connections Every Every Every Every Every Every Lubricate grease fittings hours hours hours hours hours hours Service the air cleaner Change the engine oil and filter Check the cutting unit’s belt tension Service the air filter cartridge Change engine oil Torque the wheel lug nuts... - Page 23 Maintenance LUBRICATION GREASING BEARINGS AND BUSHINGS The traction unit and cutting unit’s grease fittings must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate bearings and bushings after every 25 hours of operation. Bearings and bushings must be lubricated daily when operating conditions are Figure 21 extremely dusty and dirty.
- Page 24 Maintenance Figure 25 Figure 29 Figure 26 Figure 30 Figure 27 Figure 31 Figure 28...
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Page 25: Servicing The Air Cleaner
Maintenance CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. CHANGING THE ENGINE OIL AND FILTER (Fig. 32–33) Change the oil and filter initially after the first 8 hours of operation;... -
Page 26: Fuel System
Maintenance Fuel Filter/Water Separator Drain water or other contaminants from the fuel filter water separator (Fig. 35) daily. Place a clean container under the fuel filter. Loosen the drain plug on the bottom of the filter canister. Tighten the plug after draining. Figure 35 1. -
Page 27: Checking The Parking Brake
Maintenance the engine. If both conditions are met, no adjustment is required. Move the cable until the speed control lever contacts the idle speed screw. IMPORTANT: With the parking brake released, the drive wheels must turn freely. If brake action and free wheel rotation cannot be achieved, contact your service dealer immediately. - Page 28 Maintenance Park the machine on a level surface, lower the Check the brake operation again; refer to Checking cutting unit and shut off the engine. Disengage the the Brake. PTO switch and engage the parking brake. Check adjustment. Drive wheels should turn freely Jack up the front of the machine until the tires are when the brake lever is in the OFF position.
- Page 29 Maintenance ADJUSTING THE ELECTRIC remove the filter from the filter housing. CLUTCH (Fig. 40) Disconnect the tube and hose assembly from the reservoir and allow the oil to flow into a drain pan. The clutch is adjusted to ensure proper engagement and braking action.
- Page 30 200 hours of 150/220 (SAE EP-90) oil. operation or yearly, whichever comes first. Use a genuine TORO oil filter for replacement. ADJUSTING THE CUTTING UNIT Remove the hydraulic oil filter from the mounting BELTS (Fig. 44) head.
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Page 31: Battery Care
Prevent corrosion of wiring terminals by applying Grafo 11 2X (Skin-over) grease, Toro Part No. 505-47, to the inside of all harness connectors whenever the harness is DANGER replaced. -
Page 32: Model
Note : Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an Authorized TORO Service Dealer, supply the following information: Model and serial numbers of the mower. - Page 33 15° and 20° Slope Chart...