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MaintTech CX300 User Manual

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Summary of Contents for MaintTech CX300

  • Page 3: Cx300 Module – User Manual Doc

    CX300 MODULE – User manual Doc.2016002 E-mail: mainttech@live.se www.mainttech.se CX300 MODULE User manual Document revision: REV. D DOC. 2016002 June 2017...
  • Page 4 Doc.2016002 CX300 MODULE – User manual...
  • Page 5 CX300 MODULE – User manual Doc.2016002 Read the user manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice. Explanation of symbols used in the manual: This symbol denotes especially important guidelines concerning the installation and operation of the device.
  • Page 6 Doc.2016002 CX300 MODULE – User manual...

  • Page 7: Table Of Contents

    8.3. TEMPERATURE MEASUREMENTS ................... 22 8.4. SPEED MEASUREMENT ....................23 NORMAL STARTING SEQUENCE ..................... 24 10. CX300 LED INDICATOR ......................24 11. TROUBLESHOOTING ....................... 25 12. MAINTENANCE ........................25 Assigning Private Network IP Addresses to the CX300 Modules ......26...
  • Page 8 Doc.2016002 CX300 MODULE – User manual...

  • Page 9: Basic Requirements And User Safety

    It is strongly recommended to use a special stylus made of plastic or another soft material with round ends. The display of the CX300 should also be protected against aggressive substances and extremely high and low...

  • Page 10: General Characteristics

    CX300 MODULE – User manual 2. GENERAL CHARACTERISTICS The CX300 is a complete vibration & temperature monitoring and protection system in a single enclosure. The CX300 is a sophisticated multichannel unit, which allows simultaneous measurement, visualization, and control of numerous channels. This device can operate autonomously or with cooperation with external PC software.

  • Page 11: Technical Data

    CX300 MODULE – User manual Doc.2016002 3. TECHNICAL DATA Table 1 Power supply voltage 18V to +36V DC (Typically +24 V ±10%) 6 VA typical; 10 VA max. Power consumption External Fuse (required) T -type, max. 2 A Vibration inputs...
  • Page 12 Doc.2016002 CX300 MODULE – User manual Isolation strength between relays 1 min. @ 630V AC Communication interface For measurements 1 x Ethernet 100 MB (RJ-45) For configuration 1 x USB Device (for configuration and firmware upgrade) Protection IP 65 (with transparent door) Working temperature -10°C to +50°C...

  • Page 13: Order Code

    CX300 MODULE – User manual Doc.2016002 4. ORDER CODE CX300 – Module with touchscreen display CX200 – Module without display with 4×RTD, 4×4÷20 mA outputs and 4 relays with 4×RTD, 4×4÷20 mA outputs and 4 relays 5. TYPICAL APPLICATION 5.1. STAND-ALONE SIMPLE APPLICATION A single unit can be used independently for a single machine.

  • Page 14: Network Application

     CX-MON300  CX-MON300Client CX-MON300 Software is able to manage the measurements from up to 10 CX300 units. The software is similar with a SCADA system and can be configured by the user. Scheduled, On Alarm or On demand the measurements (including spectra) can be transferred to ©...

  • Page 15: Device Installation

    CX300 MODULE – User manual Doc.2016002 This software is almost identically with the server application, but cannot visualize spectra and time signals. For more details, see CX-MON300Client User Manual. Figure 3 - Showing the measurements in CX-MON300 software 6. DEVICE INSTALLATION The unit has been designed and manufactured in a way assuring a high level of user safety and resistance to interference occurring in a typical industrial environment.

  • Page 16: Unpacking

    6.1. UNPACKING After removing the unit from the protective packaging, check for transportation damage. Figure 4 - CX300 enclosure dimensions (in mm) Any transportation damage must be immediately reported to the carrier. Also, write down the unit serial number located on the housing and report the damage to the manufacturer.

  • Page 17: Assembly

    CX300 MODULE – User manual Doc.2016002 6.2. ASSEMBLY The unit is designed for mounting inside housings (control panel, switchboard) insuring appropriate protection against surges and interference. Metal housings must be connected to ground in a way that complies with the governing regulations.

  • Page 18: Connection Terminals

    Each terminal is labeled with a number. The actual meaning of each terminal is labeled inside on the terminals cover. Figure 5 - Connection terminals The table below shows the standard terminal assignment of the CX300 unit. Table 2 - Terminal assignment Terminal label...
  • Page 19 CX300 MODULE – User manual Doc.2016002 VIB CH3 - IN VIB CH3 - COM VIB CH3 - SCREEN - See Note 3 VIB CH4 - IN VIB CH4 - COM VIB CH4 - SCREEN - See Note 3 RTD CH1 - A...
  • Page 20 Doc.2016002 CX300 MODULE – User manual Do not apply any external voltage on these inputs! A free relay contact or push-button must be used to activate the digital input. NOTE 2: External speed sensor can be supplied at 12 or 24 V dc (max 100mA). The unit cover must be removed, to have access to a jumper.

  • Page 21: Hardware Configuration

    CX300 MODULE – User manual Doc.2016002 7. HARDWARE CONFIGURATION Before to use the unit, this must be hardware configured, to meet the requirements of your application. Two hardware configurations are available:  Power to accelerometer (Enable/Disable)  Set the voltage for the speed sensor supply.

  • Page 22: Software Configuration

    Description Module Type [READ-ONLY] Module type can be CX200 or CX300 Module code CX300 has a local LCD display, placed onto the front panel. Module coded CX200 doesn’t have a display. Module Name Module name can be any text with max.17 letters.

  • Page 23: Temperature Measurements

    CX300 MODULE – User manual Doc.2016002 Spectrum LPF Spectrum frequency range (in Hz) Selected from a list: 200 Hz to 6400 Hz Value cannot be more than Max. Freq. Range (See Table 4) Use measured Enabled or disabled. If this is enabled, the speed value will be transferred in ©...

  • Page 24: Speed Measurement

    Doc.2016002 CX300 MODULE – User manual 8.4. SPEED MEASUREMENT Table 7 Configuration Description Show Unit Speed show unit. Can be: RPM or Hz Scale Scale value, from selection: 200 to 20000 (in Show Unit) Alarm speed Enable/Disable alarm. Trigger measurement alarm condition.

  • Page 25: Normal Starting Sequence

    50% OFF, for a period of 1 second) 3. If CX300 Module didn’t succeed to connect itself to the Ethernet Network, the Yellow LED will blink symmetrically slow (50% ON and 50% OFF, for a period of ~ 2 seconds). Check the network integrity and RESET the module.

  • Page 26: Troubleshooting

    Table 10 – Troubleshooting solution Symptom Possible cause Solution  Wrong IP Address  Check the IP Address for both CX300 module A CX300 module  Module IP Address is cannot be connected and software.  Check module status in the communication list.

  • Page 27: Assigning Private Network Ip Addresses To The Cx300 Modules

    ADDENDUM A Assigning Private Network IP Addresses to the CX300 Modules Since not all CX300 modules have official Internet assigned addressees, there must be a specific and accepted way to allocate addresses to those modules, without conflicting with anyone else's Internet address.

  • Page 28: Technical Support

    MaintTech Sweden uses feedback for continuous improvement of our documentation and for future MaintTech products. We request comments be specific and include the product name and version. We cannot provide personal responses to every message received, but please be assured that all feedback will be given careful consideration for future improvements to the MaintTech documentation or software.

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