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Summary of Contents for ABB ACF-NT
- Page 1 ACF-NT, ACF-NT V0309 Multicomponent Analyzer Systems for Emission and Process Monitoring Installation Instructions 42/23 571 EN Rev. 5...
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Page 2: Table Of Contents
Installing the Instrument Air and Test Gas Supply Connecting the Electrical Leads Appendix Analyzer System Components Layout Plan: Exterior View Layout Plan: Interior View Piping Plan Connection Plan: Power Supply Connection Plan: Signal Leads Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 3: Foreword
ABB Automation GmbH, Analytical, Marketing Communication, Telefax: +49-(0)69-7930-4566, E-mail: analytical-mkt.deapr@de.abb.com Additional Information Additional information on ABB Analytical products and services is available on the on the Internet Internet at “http://www.abb.com/analytical”. Symbols and Type indicates safety information to be heeded during analyzer system Format in this Manual operation in order to avoid risks to the user. -
Page 4: Important Safety Information
Additional If the information in this manual does not cover a particular situation, ABB Service Information is prepared to supply additional information as needed. -
Page 5: Safety Tips For Handling Electronic Measurement Devices
The possibility of safe operation is excluded: If the analyzer system is visibly damaged If the analyzer system no longer operates after prolonged storage under adverse conditions after severe transport stresses 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 6: Safety Tips For Handling The Ftir Spectrometer
However, since the instrument contains a laser and uses high voltages (accessible only when the spectrometer enclosure is open), observe the following warnings. WARNING! The enclosure of the spectrometer is to be opened only by authorized ABB Service Personnel. Opening the enclosure may result in exposure to laser radiation and high voltages. -
Page 7: Safety Tips For Handling The Voc Analyzer
The analyzer system must be operated with the following software versions: and Software FTIR Controller: Windows XP Professional operating system Versions FTSW 100: Software version 2.61 AO2000 System Controller: Software version 3.0.6 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 8: Installation Site Requirements
(15 hPa for a new, dust-free probe) and the heated line must be consid- ered. Higher altitudes would result in no gas flow through the system. Lowering the pressure set points of the ACF-NT is not allowed as this directly reduces the sensitivity of the FTIR spectrometer. Thus, the measurement accuracy according to QAL1 and QAL2 for components with low concentrations cannot be warranted. -
Page 9: Gas Supply Requirements
6) For information regarding sample components and measuring ranges refer to ACF-NT operator’s manual, “Operating Specifications” section in the Appendix Definition – p with p... -
Page 10: Power Supply Requirements
16 A system controller, PC FTIR, power supply 24 V / 5 A –F09 Sample probe cleaning –F11 Temperature controller T 2 A –F12 –F13 CAUTION! High leakage current: 6 mA! Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 11: Analyzer System Features Relevant For Installation
Compressed air station 15 kg FTIR purge gas generator 12 kg PC (FTIR controller) 12 kg Sound Level Fan 50 / 60 Hz 52 / 57 dB Air condition 64 dB 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 12: Items Delivered
1 set System documentation Additional Items Description Delivered Per Order Gas sampling probe Type 40 (unheated) or Type 42 (heated) Heated filter unit Type PFE2 Heated sample gas line Type TBL01 Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 13: Materials Needed For Installation (Not Supplied)
When selecting conductor materials, follow all applicable national safety regulations for the installation and operation of electrical devices. Screws and nuts to secure the analyzer cabinet to the floor (recommendation). Mounting 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 14: Installing The Analyzer System
Analyzer System Installation Installing the Analyzer System We recommend having the analyzer system installed by ABB. When installing the analyzer system, in addition to this manual, comply with the information contained in the system documentation, as well as the operator’s manuals, technical bulletins and specification sheets for the individual devices and components. -
Page 15: Installing The Analyzer Cabinet
Follow the “Layout Plan” in the system documentation. Ground by means of the central grounding screw, route the grounding cable ( 10 mm ) through the M16 cable gland provided in the left wall of the cabinet. 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 16: Installing The Gas Sampling Probe And Filter Unit
Connect the electrical leads of the gas sampling probe and the filter unit follow- ing the “Wiring Plan” and “Terminal Plan” in the system documentation. Continued on next page Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... - Page 17 Special Steel Material No. 1.4571 (max. 500 °C) Probe Tube Type 40 L1 = Length of the G3/4 probe tube (dimensions in mm) Figure 3 1000/1500/2000 mm Probe Tube Type 42 (dimensions in mm) 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309...
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Page 18: Installing The Sample Gas Line
Do not yet connect the sample gas line to the sample conditioning block! This will be done by the ABB personnel during commissioning. However, connect at first a sufficiently long PTFE pipe (approx. 0.5 m) to the sample conditioning block in order to guarantee that after switching on the FTIR spectrometer ambient air is sucked in from outside of the analyzer cabinet. -
Page 19: Installing The Instrument Air And Test Gas Supply
(1.2 ± 0.1 bar) and purge the combustion gas line. Check seal integrity of the combustion gas line with a leak detector (measuring principle: thermal conduc- tivity). Close combustion gas cylinder. Continued on next page 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... - Page 20 A seal integrity check of the analyzer system has to be performed at regular intervals. The diluted exhaust gas must be drained out of the installation room of the analyzer cabinet. Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5...
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Page 21: Connecting The Electrical Leads
IR Source IR source must be powered on. Connect a power supply cable to the receptacle of the FTIR spectro- meter. Switch on the FTIR spectrometer. Switch on the IR source. 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 22: Analyzer System Components
Control of air injector and oxygen and VOC analyzers Interfaces Measured values and status signals (analog and digital outputs or Modbus) Remote control and diagnostics (Modem and / or Ethernet) Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 23: Layout Plan: Exterior View
Layout Plan: Exterior View 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 24: Layout Plan: Interior View
Layout Plan: Interior View Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 25: Piping Plan
Piping Plan 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... -
Page 26: Connection Plan: Power Supply
-X02 Cable 3x0,75 mm2 or 3xAWG16 Cable Gland M20 (Cable Dia. Range 5-10mm) -X120 Air Purifier (-E05) via delivered Plug Power Supply (-G05) -E02 230V AC or 120V AC, 48...62Hz, max.5A Installation Instructions ACF-NT, ACF-NT V0309 42/23-571 EN Rev. 5... -
Page 27: Connection Plan: Signal Leads
Twisted DP-Field RxD/TxD-P Meas. Range Feedback SO2 Bus Cable SHIELD Common Pole 3 Meas. Range Feedback VOC -D06 Spare ETHERNET Spare via CAT. 5 Cable RJ 45 Spare Common Pole 4 42/23-571 EN Rev. 5 Installation Instructions ACF-NT, ACF-NT V0309... - Page 28 ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in the Fed. Rep. of Germany (03.10) ...