Page 1 — ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION LS4000, LS4060 Diode laser analyzers Version for measuring O General purpose and explosion-proof variants Highest precision under harshest conditions Measurement made easy...
Page 3: Table Of Contents
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Contents Preface ..........................7 Safety instructions ......................8 Description ........................10 General Purpose variant: Description ......................12 Specifications ........................ 12 Labels ..........................14 Scope of delivery ......................17 ...
Page 4 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the purging flanges ..................67 Roughly pre-aligning the purging flanges ............... 68 Connecting the purging lines ..................72 Option: Installing the validation cell ..............73 Providing an overview ....................73 ...
Page 5 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads ................. 115 Ensuring safety ......................115 Establishing a protective grounding ............... 115 Connecting the transmitter unit to the junction box .......... 116 Connecting the receiver unit to the junction box ..........117 ...
Page 6 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A System time menu ..................... 161 Fine alignment of the purging flanges ..............162 Alignment menu......................164 Installation procedure ....................165 Installation – Process parameters menu ............... 166 ...
Page 7: Preface
 Data sheets  Technical information  Certificates Internet You will find information on ABB Analytical products and services online at http://www.abb.com/analytical. Service contact If the information in this operating instruction does not cover a particular situation, ABB Service will be pleased to supply additional information as required.
Page 8: Safety Instructions
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Safety instructions The analyzer is designed to measure gas concentrations in a gas mixture. Intended use Improper use The analyzer is not designed or suitable for other purposes. Any use for any other purpose is concerned an improper use.
Page 9 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Warning symbols on Risk of electric shock! the junction box Applied safety Classification Standard Degree of protection standards Safety EN 61010 Protection class I Safety of laser devices EN 60825-1 Laser class 1...
Page 10: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Description Analyzer variants Variant Type Certificate Power supply in the junction box General Purpose LS4000 Always installed ATEX Zone 1 and Zone 2 LS4060 BVS 13 ATEX E 008 X Fitted or...
Page 11  Depending on design: External power supply unit (see Analyzer variants on page 10) A PC can be temporarily connected to the junction box for service purposes. The LS4000 uses the optical measurement method of tunable diode laser Analyzer measuring principle absorption spectroscopy (TDLAS), which is based on the fact that gases ab- sorb light of specific wavelengths.
Page 12: General Purpose Variant: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A General Purpose variant: Description Topic Page Specifications ......................12 Labels ........................14 Scope of delivery ....................17 Specifications Transmitter unit and Specifications receiver unit Dimensions (W x H x D) 118 x 163 x 237 mm Weight 4.1 kg each...
Page 13 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Power supply (in the Specifications junction box) Operating voltage AC 100–240 V ± 10 %; 50 to 60 Hz Power consumption 30 VA Protection class Overvoltage category Degree of pollution Safe isolation...
Page 14: Labels
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate. receiver unit:...
Page 15 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Permissible ambient temperature for operation Supply voltage and power consumption CE mark CSA marking EFUP marking (EFUP = environment friendly use period): 50 years...
Page 16 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name F-no. = Manufacturing number, A-no. = Order no. Supply voltage and power consumption Symbol: Consult operating instruction CSA marking EFUP marking (EFUP = environment friendly use period): 50 years...
Page 17: Scope Of Delivery
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Scope of delivery Unpack all parts included in the scope of delivery. Unpacking devices and accessories Identifying devices Ensure that all delivered parts match your order. and accessories Qty. Description Transmitter unit with connection cable and protective cap for the lens...
Page 18: Atex Variant: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A ATEX variant: Description Topic Page Specifications ......................18 Safety rating ......................20 Laser classification ....................21 Labels for zone 1 ....................22 Labels for zone 2 ....................25 Scope of delivery ....................28...
Page 19 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Power supply (in the Specifications junction box) Operating voltage AC 100–240 V ± 10 %; 50 to 60 Hz Power consumption 30 VA Protection class Overvoltage category Degree of pollution Safe isolation...
Page 20: Safety Rating
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Safety rating Preliminary remarks The specified explosion protection is only guaranteed when used for its intended purpose. Transmitter unit and The transmitter unit and receiver unit are certified for use in explosive atmos-...
Page 21: Laser Classification
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laser classification The laser beam comes into contact with the gas being analyzed. Laser classification The gas analyzer may be used for analysis of one of the following media: Medium Zone...
Page 22: Labels For Zone 1
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels for zone 1 Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate.
Page 23 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Number of EC type examination certificate Permissible ambient temperature for operation Supply voltage and power consumption Labeling in accordance with EC type examination certificate...
Page 24 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Transmitter unit and The transmitter unit and receiver unit are each fitted with a laser warning. receiver unit: Deciphering the laser warning Meaning: Class I infrared laser beam invisible to the human eye.
Page 25: Labels For Zone 2
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels for zone 2 Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate.
Page 26 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Number of EC type examination certificate Permissible ambient temperature for operation Supply voltage and power consumption Labeling in accordance with EC type examination certificate...
Page 27 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Transmitter unit and The transmitter unit and receiver unit are each fitted with a laser warning. receiver unit: Deciphering the laser warning Meaning: Class I infrared laser beam invisible to the human eye.
Page 28: Scope Of Delivery
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Scope of delivery Unpack all parts included in the scope of delivery. Unpacking devices and accessories Identifying devices Ensure that all delivered parts match your order. and accessories Qty. Description Transmitter unit with connection cable and protective cap for the lens...
Page 29 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Final check Finally, check that all parts are complete and in perfect condition. If … then … all parts are in perfect condition the installation process can be started. one or more parts are missing the laser analyzer must not be installed.
Page 30: Iecex Variant: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A IECEx variant: Description Topic Page Specifications ......................30 Safety rating ......................32 Laser classification ....................33 Labels ........................34 Scope of delivery ....................37 Specifications Transmitter unit and Specifications receiver unit...
Page 31 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Power supply (in the Specifications junction box) Operating voltage AC 100–240 V ± 10 %; 50 to 60 Hz Power consumption 30 VA Protection class Overvoltage category Degree of pollution Safe isolation...
Page 32: Safety Rating
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Safety rating Preliminary remarks The specified explosion protection is only guaranteed when used for its intended purpose. Transmitter unit and The transmitter unit and receiver unit are certified for use in explosive atmos-...
Page 33: Laser Classification
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laser classification The laser beam comes into contact with the gas being analyzed. Laser classification The gas analyzer may be used for analysis of one of the following media: Medium Zone...
Page 34: Labels
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate. receiver unit:...
Page 35 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Number of the IECEx certificate Permissible ambient temperature for operation Supply voltage and power consumption Labeling in accordance with IECEx certificate...
Page 36 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Transmitter unit and The transmitter unit and receiver unit are each fitted with a laser warning. receiver unit: Deciphering the laser warning Meaning: Class I infrared laser beam invisible to the human eye.
Page 37: Scope Of Delivery
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Scope of delivery Unpack all parts included in the scope of delivery. Unpacking devices and accessories Identifying devices Ensure that all delivered parts match your order. and accessories Qty. Description Transmitter unit with connection cable and protective cap for the lens...
Page 38: Kcs Variant: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A KCs variant: Description Topic Page Specifications ......................38 Safety rating ......................40 Laser classification ....................41 Labels ........................42 Scope of delivery ....................45 Specifications Transmitter unit and Specifications receiver unit...
Page 39 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Power supply (in the Specifications junction box) Operating voltage AC 100–240 V ± 10 %; 50 to 60 Hz Power consumption 30 VA Protection class Overvoltage category Degree of pollution Safe isolation...
Page 40: Safety Rating
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Safety rating Preliminary remarks The specified explosion protection is only guaranteed when used for its intended purpose. Transmitter unit and The transmitter unit and receiver unit are certified for use in explosive atmos-...
Page 41: Laser Classification
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laser classification The laser beam comes into contact with the gas being analyzed. Laser classification The gas analyzer may be used for analysis of one of the following media: Medium Zone...
Page 42: Labels
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate. receiver unit:...
Page 43 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Number of the KCs certificate Permissible ambient temperature for operation Supply voltage and power consumption Labeling in accordance with KCs certificate...
Page 44 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Transmitter unit and The transmitter unit and receiver unit are each fitted with a laser warning. receiver unit: Deciphering the laser warning Meaning: Class I infrared laser beam invisible to the human eye.
Page 45: Scope Of Delivery
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Scope of delivery Unpack all parts included in the scope of delivery. Unpacking devices and accessories Identifying devices Ensure that all delivered parts match your order. and accessories Qty. Description Transmitter unit with connection cable and protective cap for the lens...
Page 46: Csa Variant: Description
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A CSA variant: Description Topic Page Specifications ......................46 Safety rating ......................48 Labels ........................49 Scope of delivery ....................52 Specifications Transmitter unit and Specifications receiver unit Dimensions (W x H x D)
Page 47 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Inputs and outputs Specifications (in the junction box) Analog outputs Three 4–20 mA outputs (one per measur- ing component and for transmission), load max. 500 Ω, not insulated Analog inputs Two 4–20 mA inputs for dynamic process temperature and pressure correction, load max.
Page 48: Safety Rating
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Safety rating Preliminary remarks The specified explosion protection is only guaranteed when used for its intended purpose. Transmitter unit and The transmitter unit and receiver unit are certified for use in explosive atmos-...
Page 49: Labels
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Labels Transmitter unit and receiver unit: Position of labels Meaning Name plate Laser warning Transmitter unit and The transmitter unit and receiver unit are each fitted with a name plate. receiver unit:...
Page 50 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Meaning Details of the manufacturer Model name Transmitter unit, receiver unit Permissible ambient temperature for operation Supply voltage and power consumption Labeling in accordance with CSA certificate CE marking with year of manufacture...
Page 51 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Junction box: Deciphering the name plate Meaning Details of the manufacturer Item number Description of the junction box Country of manufacture...
Page 52: Scope Of Delivery
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Scope of delivery Unpack all parts included in the scope of delivery. Unpacking devices and accessories Identifying devices Ensure that all delivered parts match your order. and accessories Qty. Description Transmitter unit with connection cable and protective cap for the lens...
Page 53: Preparing For Installation
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Preparing for installation Topic Page Explosion protection ................... 53 Preparing the system ..................54 Preparing the installation site ................55 Process purging ....................57 Laying out tools, installation materials and support materials ....58 Determining cable runs and line runs ...............
Page 54: Preparing The System
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Preparing the system Perform the following steps in accordance with the system documentation: Shutting down and securing the system Step Procedure Shut down the system in which the laser analyzer is to be fitted.
Page 55: Preparing The Installation Site
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Preparing the installation site Installation flanges must be fitted to the process line opposite one another at Fitting the installation flanges the laser analyzer installation site. at the installation The installation flanges at the installation site can be designed as follows: site ...
Page 56 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Parallel installation Ensure that the installation flanges are as parallel to one another as possible. flanges Meaning Tolerance Installation flange symmetry axes 90° to the axle of the installation flange for the Max.
Page 57: Process Purging
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Process purging Process purging is a continuous purging process used to protect the optical Ensuring purging surfaces (lenses) against the build-up of dirt. This process also cools the transmitter and receiver units.
Page 58: Laying Out Tools, Installation Materials And Support Materials
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laying out tools, installation materials and support materials Lay out the following tools: Laying out tools Qty. Tool Size Spanner 13 mm Spanner 16 mm Spanner 24 mm Slot screwdriver 3 mm or 4 mm Phillips screwdriver Phillips No.
Page 59: Determining Cable Runs And Line Runs
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Determining cable runs and line runs The cable runs must meet the following requirements: Determining cable runs and line runs  No crossing of walkways  No risk of mechanical stress ...
Page 60: Installing Components
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing components Topic Page Option: Installing the insertion tubes .............. 60 Option: Installing the isolation flange .............. 62 Installing the purging flanges ................66 Option: Installing the validation cell ..............73 Installing the transmitter unit and receiver unit ..........
Page 61: Installing Insertion Tubes
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing insertion tubes No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 62: Option: Installing The Isolation Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Installing the isolation flanges Topic Page Providing an overview ..................62 Follow the safety information ................63 Installing the isolation flanges ................64 Providing an overview When must isolation If …...
Page 63: Follow The Safety Information
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Follow the safety information Safety instructions The isolation flange is tested for use as an accessory together for handling an with certified pressure equipment. It is not certified in accord- isolation flange ance with the European Directive 97/23/EC (Pressure Equipment Directive).
Page 64: Installing The Isolation Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the isolation flanges No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 65 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Install the isolation flange as follows: Step Procedure Before installing: Adjust the position of the threaded rods 6 screwed into the isolation flange to the thickness of the installa- tion flange and of the purging flange. If necessary, loosen the lock- ing screws that have been loosely screwed in 5.
Page 66: Installing The Purging Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the purging flanges Topic Page Providing an overview ..................66 Installing the purging flanges ................67 Roughly pre-aligning the purging flanges ............68 Connecting the purging lines ................72 Providing an overview...
Page 67: Installing The Purging Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the purging flanges No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 68: Roughly Pre-Aligning The Purging Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Roughly pre-aligning the purging flanges The laser alignment tool must be used for the rough coaxial Using the alignment alignment of the opposite purging flange. The laser alignment tool tool consists of a laser pointer and a focusing screen.
Page 69 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Install the laser pointer as follows: Step Procedure Place the purging flange flat gasket 2 into the groove of the purg- ing flange 4. Place the laser pointer 1 on the purging flange 4.
Page 70 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Principle of rough During pre-alignment, the purging flanges installed opposite to one another pre-alignment are aligned coaxially to one another using the laser alignment tool. Meaning Laser pointer on/off switch Laser beam...
Page 71 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Align the purging flanges as follows: Step Procedure Unscrew the 4 stud screws 1 until the ends of the screws no longer protrude from the holes. Switch on the laser pointer.
Page 72: Connecting The Purging Lines
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the purging lines Connect the purging lines as follows: Step Procedure For the purge gas supply to both purging flanges, connect a pipe with an 8 mm outside diameter to each purge gas connection...
Page 73: Option: Installing The Validation Cell
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Installing the validation cell Topic Page Providing an overview ..................73 Installing the validation cell ................74 Providing an overview Under what If … then … circumstances is a the process must be validated a validation cell must be installed.
Page 74: Installing The Validation Cell
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the validation cell No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 75: Installing The Transmitter Unit And Receiver Unit
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the transmitter unit and receiver unit Topic Page Providing an overview ..................75 Installing the transmitter unit and receiver unit ..........76 Providing an overview Providing an overview Meaning Receiver unit...
Page 76: Installing The Transmitter Unit And Receiver Unit
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the transmitter unit and receiver unit No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 77 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Install the transmitter unit and receiver unit as follows: Step Procedure If necessary, replace the self-locking nuts for the clamps with new self-locking nuts. Insert the purging flange flat gasket 1 into the groove of the purg- ing flange.
Page 78: General Purpose Variant: Electrical Connections
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A General Purpose variant: Electrical connections Topic Page Providing an overview ..................78 Observing cable specifications ................. 79 Protecting the line voltage supply ..............80 Installing the junction box .................. 80 Fitting the cable clips and line brackets ............80 Selecting a suitable cable gland .................81...
Page 79: Observing Cable Specifications
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Observing cable specifications The connection cables are components of the transmitter unit and receiver Connection cables for the transmitter unit. They are preinstalled at the factory. unit and receiver unit Note: The connection cables must only be replaced with genuine replacement cables.
Page 80: Protecting The Line Voltage Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Protecting the line voltage supply To protect the line voltage supply, proceed as follows: Requirements for protecting the line  The feeder must be protected using an external overcurrent protection voltage supply device.
Page 81: Selecting A Suitable Cable Gland
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Selecting a suitable cable gland Select a suitable cable gland for each cable. Selecting a suitable cable gland The following always applies:  Shielded cables must only be routed through metal cable glands.
Page 82: Leading Cables Through Cable Glands
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Leading cables through cable glands Metal cable glands Meaning Union nut Connection socket Braided shield Springs Proceed as follows: Step Procedure Feed the cable through the union nut and through the connection socket into the junction box until the springs come into contact with the bare or exposed braided shield.
Page 83: Connecting The Electrical Leads
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads Topic Page Establishing a protective grounding ..............83 Connecting the transmitter unit to the junction box ........84 Connecting the receiver unit to the junction box .......... 85 Option: Connecting the T/P probes to the junction box......
Page 84: Connecting The Transmitter Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the transmitter unit to the junction box Connect the transmitter unit to the junction box. Connecting the transmitter unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 85: Connecting The Receiver Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the receiver unit to the junction box Connect the receiver unit to the junction box. Connecting the receiver unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 86: Option: Connecting The T/P Probes To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Connecting the T/P probes to the junction box The T/P probes for dynamic temperature and pressure correction Connecting T/P probes are not included in the delivery scope. The T/P probes require a separate power supply and must provide a 4–20 mA output signal.
Page 87: Connecting The Analog And Digital Outputs To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the analog and digital outputs to the junction box Connect the analog and digital outputs to the junction box. Connecting analog and digital outputs Connections to the terminal strip are made as follows:...
Page 88: Connecting The Potential Equalization Terminal
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the potential equalization terminal In order to select the correct cable, please note the cable specifications Connecting the potential Connect the following devices via a ground cable to the local potential equali-...
Page 89: Connecting The Power Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the power supply This section only describes how to wire the power supply. The device immediately starts up when the supply voltage is ap- plied, but it is not possible to recognize when this has happened.
Page 90 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laying lines safely Within the junction box, as shown in the figure, the primary lines and the secondary lines must be laid at a distance and secured with cable ties in such...
Page 91: Atex Variant: Electrical Connections
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A ATEX variant: Electrical connections Topic Page Providing an overview ..................91 Observing cable specifications ................. 92 Protecting the line voltage supply ..............93 Installing the junction box .................. 94 Fitting the cable clips and line brackets ............96 Selecting a suitable cable gland ................
Page 92: Observing Cable Specifications
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Observing cable specifications The connection cables are components of the transmitter unit and receiver Connection cables for the transmitter unit. They are preinstalled at the factory. unit and receiver unit Please note: ...
Page 93: Protecting The Line Voltage Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Protecting the line voltage supply To protect the line voltage supply, proceed as follows: Requirements for protecting the line  The feeder must be protected using an external overcurrent protection voltage supply device.
Page 94: Installing The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the junction box The junction box must be installed with the cable glands facing Junction box without power supply downward. Proceed as follows: Step Procedure Install the junction box with 4 appropriate fittings.
Page 95 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing a junction box with a built-in power supply Meaning Junction box Power supply housing Proceed as follows: Step Procedure Install the junction box and the PSU housing with 8 appropriate fittings.
Page 96: Fitting The Cable Clips And Line Brackets
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Fitting the cable clips and line brackets The cable clips and line brackets must meet the following conditions: Requirements for cable clips and line  They must allow the cables and lines to be laid securely.
Page 97: Selecting A Suitable Cable Gland
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Selecting a suitable cable gland Select a suitable cable gland for each cable. Selecting a suitable cable gland The following always applies:  Shielded cables must only be routed through metal cable glands.
Page 98: Leading Cables Through Cable Glands
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Leading cables through cable glands Metal cable glands Meaning Braided shield Union nut Terminal insert Gland base Proceed as follows: Step Procedure Expose 10 mm of the braided shield. Feed the cable through the union nut and the terminal insert.
Page 99: Connecting The Electrical Leads
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads Topic Page Ensuring safety ..................... 99 Establishing a protective grounding ..............99 Connecting the transmitter unit to the junction box ........100 Connecting the receiver unit to the junction box ......... 101 Option: Connecting the T/P probes to the junction box......
Page 100: Connecting The Transmitter Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the transmitter unit to the junction box Connect the transmitter unit to the junction box. Connecting the transmitter unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 101: Connecting The Receiver Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the receiver unit to the junction box Connect the receiver unit to the junction box. Connecting the receiver unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 102: Option: Connecting The T/P Probes To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Connecting the T/P probes to the junction box The T/P probes for dynamic temperature and pressure correction Connecting T/P probes are not included in the delivery scope. The T/P probes require a separate power supply and must provide a 4–20 mA output signal.
Page 103: Connecting The Analog And Digital Outputs To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the analog and digital outputs to the junction box Connect the analog and digital outputs to the junction box. Connecting analog and digital outputs Connections to the terminal strip are made as follows:...
Page 104: Connecting The Potential Equalization Terminal
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the potential equalization terminal In order to select the correct cable, please note the cable specifications Connecting the potential Connect the following devices via a ground cable to the local potential equali-...
Page 105: Connecting The Power Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the power supply This section only describes how to wire the power supply. The device immediately starts up when the supply voltage is ap- plied, but it is not possible to recognize when this has happened.
Page 106 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laying lines safely Within the junction box, as shown in the figure, the primary lines and the secondary lines must be laid at a distance and secured with cable ties in such a way that contact between them is excluded.
Page 107: Iecex Variant: Electrical Connections
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A IECEx variant: Electrical connections Topic Page Providing an overview ..................107 Observing cable specifications ............... 108 Protecting the line voltage supply ..............109 Installing the junction box ................. 110 Fitting the cable clips and line brackets ............112 Selecting a suitable cable gland ...............
Page 108: Observing Cable Specifications
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Observing cable specifications The connection cables are components of the transmitter unit and receiver Connection cables for the transmitter unit. They are preinstalled at the factory. unit and receiver unit Please note: ...
Page 109: Protecting The Line Voltage Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Protecting the line voltage supply To protect the line voltage supply, proceed as follows: Requirements for protecting the line  The feeder must be protected using an external overcurrent protection voltage supply device.
Page 110: Installing The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the junction box The junction box must be installed with the cable glands facing Junction box without power supply downward. Proceed as follows: Step Procedure Install the junction box with 4 appropriate fittings.
Page 111 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing a junction box with a built-in power supply Meaning Junction box Power supply housing Proceed as follows: Step Procedure Install the junction box and the PSU housing with 8 appropriate fittings.
Page 112: Fitting The Cable Clips And Line Brackets
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Fitting the cable clips and line brackets The cable clips and line brackets must meet the following conditions: Requirements for cable clips and line  They must allow the cables and lines to be laid securely.
Page 113: Selecting A Suitable Cable Gland
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Selecting a suitable cable gland Select a suitable cable gland for each cable. Selecting a suitable cable gland The following always applies:  Shielded cables must only be routed through metal cable glands.
Page 114: Leading Cables Through Cable Glands
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Leading cables through cable glands Metal cable glands Meaning Braided shield Union nut Terminal insert Gland base Proceed as follows: Step Procedure Expose 10 mm of the braided shield. Feed the cable through the union nut and the terminal insert.
Page 115: Connecting The Electrical Leads
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads Topic Page Ensuring safety ....................115 Establishing a protective grounding ............... 115 Connecting the transmitter unit to the junction box ........116 Connecting the receiver unit to the junction box ......... 117 Connecting the T/P probes to the junction box ...........
Page 116: Connecting The Transmitter Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the transmitter unit to the junction box Connect the transmitter unit to the junction box. Connecting the transmitter unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 117: Connecting The Receiver Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the receiver unit to the junction box Connect the receiver unit to the junction box. Connecting the receiver unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 118: Option: Connecting The T/P Probes To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Connecting the T/P probes to the junction box The T/P probes for dynamic temperature and pressure correction Connecting T/P probes are not included in the delivery scope. The T/P probes require a separate power supply and must provide a 4–20 mA output signal.
Page 119: Connecting The Analog And Digital Outputs To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the analog and digital outputs to the junction box Connect the analog and digital outputs to the junction box. Connecting analog and digital outputs Connections to the terminal strip are made as follows:...
Page 120: Connecting The Potential Equalization Terminal
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the potential equalization terminal In order to select the correct cable, please note the cable specifications Connecting the potential Connect the following devices via a ground cable to the local potential equali-...
Page 121: Connecting The Power Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the power supply This section only describes how to wire the power supply. The device immediately starts up when the supply voltage is ap- plied, but it is not possible to recognize when this has happened.
Page 122 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laying lines safely Within the junction box, as shown in the figure, the primary lines and the secondary lines must be laid at a distance and secured with cable ties in such a way that contact between them is excluded.
Page 123: Kcs Variant: Electrical Connections
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A KCs variant: Electrical connections Topic Page Providing an overview ..................123 Observing cable specifications ............... 124 Protecting the line voltage supply ..............125 Installing the junction box ................126 Fitting the cable clips and line brackets ............127 Selecting a suitable cable gland ..............
Page 124: Observing Cable Specifications
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Observing cable specifications The connection cables are components of the transmitter unit and receiver Connection cables for the transmitter unit. They are preinstalled at the factory. unit and receiver unit Please note: ...
Page 125: Protecting The Line Voltage Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Protecting the line voltage supply To protect the line voltage supply, proceed as follows: Requirements for protecting the line  The feeder must be protected using an external overcurrent protection voltage supply device.
Page 126: Installing The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the junction box The junction box must be installed with the cable glands facing Junction box without power supply downward. Proceed as follows: Step Procedure Install the junction box with 4 appropriate fittings.
Page 127: Fitting The Cable Clips And Line Brackets
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Fitting the cable clips and line brackets The cable clips and line brackets must meet the following conditions: Requirements for cable clips and line  They must allow the cables and lines to be laid securely.
Page 128: Selecting A Suitable Cable Gland
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Selecting a suitable cable gland Select a suitable cable gland for each cable. Selecting a suitable cable gland The following always applies:  Shielded cables must only be routed through metal cable glands.
Page 129: Leading Cables Through Cable Glands
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Leading cables through cable glands Metal cable glands Meaning Braided shield Union nut Terminal insert Gland base Proceed as follows: Step Procedure Expose 10 mm of the braided shield. Feed the cable through the union nut and the terminal insert.
Page 130: Connecting The Electrical Leads
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads Topic Page Ensuring safety ....................130 Establishing a protective grounding .............. 130 Connecting the transmitter unit to the junction box ........131 Connecting the receiver unit to the junction box ......... 132 Option: Connecting the T/P probes to the junction box......
Page 131: Connecting The Transmitter Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the transmitter unit to the junction box Connect the transmitter unit to the junction box. Connecting the transmitter unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 132: Connecting The Receiver Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the receiver unit to the junction box Connect the receiver unit to the junction box. Connecting the receiver unit The wires in the connection cable are color coded to facilitate the assignment to the terminals.
Page 133: Option: Connecting The T/P Probes To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Connecting the T/P probes to the junction box The T/P probes for dynamic temperature and pressure correction Connecting T/P probes are not included in the delivery scope. The T/P probes require a separate power supply and must provide a 4–20 mA output signal.
Page 134: Connecting The Analog And Digital Outputs To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the analog and digital outputs to the junction box Connect the analog and digital outputs to the junction box. Connecting analog and digital outputs Connections to the terminal strip are made as follows:...
Page 135: Connecting The Potential Equalization Terminal
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the potential equalization terminal In order to select the correct cable, please note the cable specifications Connecting the potential Connect the following devices via a ground cable to the local potential equali-...
Page 136: Connecting The Power Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the power supply This section only describes how to wire the power supply. The device immediately starts up when the supply voltage is ap- plied, but it is not possible to recognize when this has happened.
Page 137: Csa Variant: Electrical Connections
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A CSA variant: Electrical connections Topic Page Providing an overview ..................137 Observing cable specifications ............... 138 Protecting the line voltage supply ..............139 Installing the junction box ................140 Fitting the cable clips and line brackets ............141 Selecting a suitable cable gland ..............
Page 138: Observing Cable Specifications
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Observing cable specifications The connection cables are components of the transmitter unit and receiver Connection cables for the transmitter unit. They are preinstalled at the factory. unit and receiver unit Note: The connection cables must only be replaced with genuine replacement cables.
Page 139: Protecting The Line Voltage Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Protecting the line voltage supply To protect the line voltage supply, proceed as follows: Requirements for protecting the line  The feeder must be protected using an external overcurrent protection voltage supply device.
Page 140: Installing The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installing the junction box Installing the When installing the junction box, make sure that the contact junction box surface between the housing and the cover of the junction box is not damaged, for example, by scratches caused by a tool.
Page 141: Fitting The Cable Clips And Line Brackets
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Fitting the cable clips and line brackets The cable clips and line brackets must meet the following conditions: Requirements for cable clips and line  They must allow the cables and lines to be laid securely.
Page 142: Selecting A Suitable Cable Gland
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Selecting a suitable cable gland The junction box with a built-in power supply has its own certifica- Select a suitable cable gland tion from the supplier. Select a suitable cable gland for each cable.
Page 143: Leading Cables Through Cable Glands
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Leading cables through cable glands The cable glands to connect the connection cable for the trans- Connection cable for the transmitter unit mitter unit and the receiver unit to the junction box are included with the gas analyzer.
Page 144 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Read the installation manual from the manufacturer of the cable glands be- fore beginning installation. Proceed as follows: Step Procedure Disassemble the cable gland. Remove the insulation and the sheath from the connection cable.
Page 145: Connecting The Electrical Leads
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the electrical leads Topic Page Ensuring safety ....................145 Establishing a protective grounding .............. 145 Connecting the transmitter unit to the junction box ........146 Connecting the receiver unit to the junction box ........147 Option: Connecting the T/P probes to the junction box......
Page 146: Connecting The Transmitter Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the transmitter unit to the junction box Connect the transmitter unit to the junction box. Connecting the transmitter unit It is recommended that you number the wires of the connection cable, in order to facilitate the assignment to the terminals (see page 143).
Page 147: Connecting The Receiver Unit To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the receiver unit to the junction box Connect the receiver unit to the junction box. Connecting the receiver unit It is recommended that you number the wires of the connection cable, in order to facilitate the assignment to the terminals (see page 143).
Page 148: Option: Connecting The T/P Probes To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Option: Connecting the T/P probes to the junction box The T/P probes for dynamic temperature and pressure correction Connecting T/P probes are not included in the delivery scope. The T/P probes require a separate power supply and must provide a 4–20 mA output signal.
Page 149: Connecting The Analog And Digital Outputs To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the analog and digital outputs to the junction box Connect the analog and digital outputs to the junction box. Connecting analog and digital outputs Connections to the terminal strip are made as follows:...
Page 150: Connecting The Potential Equalization Terminal
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the potential equalization terminal In order to select the correct cable, please note the cable specifications Connecting the potential Connect the following devices via a ground cable to the local potential equali-...
Page 151: Connecting The Power Supply
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the power supply This section only describes how to wire the power supply. The device immediately starts up when the supply voltage is ap- plied, but it is not possible to recognize when this has happened.
Page 152 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Laying lines safely Within the junction box, as shown in the figure, the primary lines and the secondary lines must be laid at a distance and secured with cable ties in such...
Page 153: Gas Analyzer Start-Up
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Gas analyzer start-up Topic Page Checking and approving for use ..............153 Connecting the supply voltage ................ 156 Recognizing the operating status ..............156 Connecting the PC to the junction box ............157 Connecting to the instrument software ............
Page 154 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Test object Requirement Transmitter unit, The transmitter unit and receiver unit are in the following receiver unit condition:  The housings are not damaged  The housing covers are closed and bolted ...
Page 155 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Approving the If … then … analyzer for startup all the checks have been com- the analyzer may be put into use. pleted with positive results at least one check gave a nega- the analyzer may not be put into use.
Page 156: Connecting The Supply Voltage
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the supply voltage Connect the supply voltage. Connecting the supply voltage Recognizing the operating status Operating status: This operating status applies as soon as the analyzer is switched on. "Starting-up"...
Page 157: Connecting The Pc To The Junction Box
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting the PC to the junction box No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 158: Connecting To The Instrument Software
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting to the instrument software The instrument software is an integral component of the transmitter unit and Instrument software in the web browser receiver unit. It is accessed via a web browser.
Page 159: Menu Structure Of The Instrument Software
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Menu structure of the instrument software Main menu System information Instrument status System time Installation Process parameters Installation flanges Ambient conditions External inputs Channels Analog and digital outputs Network settings Save settings...
Page 160: Main Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Main menu Intended use Enter password and log in as an operator. Open menus Description Name Meaning/function Password entry Enter the password and login Log in The operator password is "xs2ls".
Page 161: System Time Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A System time menu Intended use Set system time Description Name Meaning/function Log out Log out and return to the main menu View the current system time Current time Year Enter the year of the current date...
Page 162: Fine Alignment Of The Purging Flanges
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Fine alignment of the purging flanges No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work.
Page 163 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Proceed as follows: Step Procedure Unscrew the 4 stud screws until the ends of the screws no longer stick out of the holes. While observing the value "Absolute transmission" in the "Align- ment"...
Page 164: Alignment Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Alignment menu Intended use Perform fine alignment of the transmitter and receiver unit purging flanges Description Name Meaning/function Log out Log out and return to the main menu View the operating status of the analyzer...
Page 165: Installation Procedure
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation procedure Call up the configuration assistant Intended use Start the 8-step configuration routine Description Name Meaning/function Log out and return to the main menu Log out Cancel Exit menu Call up the configuration assistant...
Page 166: Installation - Process Parameters Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Process parameters menu Enter physical properties for the process Intended use Description Name Meaning/function Log out and return to the main menu Log out Process path length Enter the length of the measuring section through the...
Page 167 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Name Meaning/function Offset pressure Enter the difference between the measured and actu- al pressure in the process environment Offset temperature Enter the difference between the measured and actu- al temperature in the environment...
Page 168: Installation - Installation Flanges Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Installation flanges menu Intended use Enter physical properties of the flanges Description Name Meaning/function Log out Log out and return to the main menu Total flange path length Enter the length of the measuring section through the...
Page 169 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Name Meaning/function Offset pressure Enter an offset value for the process gas pressure in the flanges Offset temperature Enter an offset value for the purging gas temperature in the flanges Back to previous menu...
Page 170: Installation - Ambient Conditions Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Ambient conditions menu Intended use Enter physical properties of the measuring environment Description Name Meaning/function Log out and return to the main menu Log out Pressure input CALCULATED: Use the value calculated from the en-...
Page 171: Installation - External Inputs Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – External inputs menu Intended use Configure the measuring inputs Description Name Meaning/function Log out and return to the main menu Log out Pressure input Pressure corresponding to Enter the pressure value that corresponds to a current...
Page 172: Installation - Channels Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Channels menu Intended use Configure the measuring channels Description Name Meaning/function Log out and return to the main menu Log out Measuring channel 1 Channel 1 O2 (Avg) description of measuring channel 1...
Page 173: Installation - Analog And Digital Outputs Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Analog and digital outputs menu Intended use Configure analog and digital outputs Description Name Meaning/function Log out and return to the main menu Log out Analog output 1 Analog output 1...
Page 174 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Name Meaning/function Value at 4 mA Enter the measured value that corresponds to a cur- rent of 4 mA Value at 20 mA Enter the measured value that corresponds to a cur-...
Page 175: Installation - Network Settings Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Network settings menu Intended use Configure the network Description Name Meaning/function Log out and return to the main menu Log out Automatic IP address 0: Enable entry of a fixed IP address...
Page 176: Installation - Save Settings Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Save settings menu Intended use Check entries Save or discard entries End configuration routine Description Name Meaning/function Log out Log out and return to the main menu List all entries and settings made in the configuration Please review …...
Page 177: Maintaining And Servicing The Gas Analyzer
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Maintaining and servicing the gas analyzer Topic Page Time schedule ...................... 177 Connecting to the instrument software ............181 System information menu ................182 Instrument status menu ................... 183 Verification of I/O modules menu ..............184 Diagnostics menu ....................
Page 178: As Required
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A As required Optical components are all the components through which the laser beam Checking the optical components passes. Depending on the design of the analyzer, this may include:  The transmission unit lens ...
Page 179 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Proceed as follows: Step Procedure Remove dust, sand and other loose dirt when dry. Thoroughly spray the optical component with cleaning agent. Wait until the dirt has dissolved and drips off with the cleaning agent.
Page 180: Annual
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Annual Proceed as follows: Testing the analyzer Step Procedure Perform a full check of the analyzer as described in section Check- ing and approving for use on page 153. Proceed as follows:...
Page 181: Connecting To The Instrument Software
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Connecting to the instrument software The instrument software is an integral component of the transmitter unit and Instrument software in the web browser receiver unit. It is accessed via a web browser.
Page 182: System Information Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A System information menu Intended use View system information Description Name Meaning/function Log out Log out and return to the main menu Software version View the software version of the instrument software...
Page 183: Instrument Status Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Instrument status menu Intended use View operating status View measurements Description Name Meaning/function Log out Log out and return to the main menu Measurements Measurement Instrument mode View operating status (Initialize, Measure, Fault, Service)
Page 184: Verification Of I/O Modules Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Verification of I/O modules menu Intended use Verify function of the inputs and outputs Configure test run Start test run View test result View measured values from the T/P probes Description...
Page 185: Diagnostics Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Diagnostics menu Intended use Download and save diagnostic results, configuration data and user settings from the analyzer Upload saved configuration data to the analyzer Description Name Meaning/function Log out Log out and return to the main menu...
Page 186: Service Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Service menu Intended use Call up the service menus Description Name Meaning/function Log out and return to the main menu Log out Spectrum Call up Spectrum menu (see page 187) Calibration...
Page 187: Spectrum Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Spectrum menu View the spectrum Intended use Description Name Meaning/function Log out and return to the main menu Log out Pause/Start View the spectrum Pause: As a still image Start: In real time...
Page 188: Logging Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Logging menu Intended use Activate or deactivate the measurements log Define structure and content of the log file Description Name Meaning/function Log out Log out and return to the main menu...
Page 189 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Name Meaning/function Enable file header Header 1: Activate or 2: Disable Define the date and time format Time format string Define the measured value format Format string CSV separator Define the separator for data fields...
Page 190: Validating And Calibrating The Gas Analyzer
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Validating and calibrating the gas analyzer Topic Page Validating the gas analyzer ................190 Calibrating the gas analyzer ................193 Validating the gas analyzer Topic Page Preparing for validation ..................190 Validation ......................
Page 191 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Proceed as follows: Step Procedure Connect a test gas to the test gas input. Connect a discharge line to the test gas output. Test gas for The validation is used to check the functional capability of the analyzer.
Page 192: Validation
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Validation Proceed as follows: Validation Step Procedure Allow the test gas to flow through the validation cell (flow rate approx. 1 l/min). Observe the display of the measured value. If …...
Page 193: Calibrating The Gas Analyzer
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Calibrating the gas analyzer Topic Page Installing the calibration set ................193 Adjusting the configuration ................196 Calibration ......................199 Calibration options menu ................. 201 Calibration settings menu ................202 Calibration menu ....................203 Continuing measuring mode ................
Page 194 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Preparing the Class I infrared laser beam invisible to the human eye. calibration set Danger of eye injuries when looking into the laser beam. Disconnect the transmitter unit from the supply voltage.
Page 195 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Establishing the Proceed as follows: connections Step Procedure Connect the supply voltage to the analyzer. Connect a discharge line to the calibration gas output. Connect the calibration gas to the calibration gas input.
Page 196: Adjusting The Configuration
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Adjusting the configuration The calibration is performed using the instrument software. Preliminary remarks Open the instrument Proceed as follows: software Step Procedure Start up the PC. Open a web browser. Enter the IP address of the analyzer.
Page 197 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Make the following settings: Process Parameters menu Process path length 0.7 m Pressure input FIXED Temperature input FIXED Fixed pressure level Enter value of the ambient pres- sure Fixed temperature level...
Page 198 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Installation – Step Procedure Analog and Digital Leave all values unchanged. outputs menu Click on "Next". The "Installation – Network settings" menu is displayed. Installation – Step Procedure Network settings Leave all values unchanged.
Page 199: Calibration
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Calibration Proceed as follows: Opening the calibration menu Step Procedure Click on "Service". The "Service" menu is displayed. Click on "Calibration". The "Calibration options" menu is displayed (see page 201). Click on "Start user calibration".
Page 200 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Step Procedure Observe the progress bar that displays the progress of the cali- bration process. When the progress bar shows 100 %, the calibration process is complete. Click on "Done". The "Main menu" is displayed.
Page 201: Calibration Options Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Calibration options menu Intended use Start calibration Reset calibration to factory settings Description Name Meaning/function Log out and return to the main menu Log out Reset user calibration Reset calibration to factory settings...
Page 202: Calibration Settings Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Calibration settings menu Intended use Enter parameters for the calibration process Description Name Meaning/function Log out and return to the main menu Log out View measured component Gas to calibrate Concentration in gas cell...
Page 203: Calibration Menu
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Calibration menu View operating status Intended use Start calibration process Description Name Meaning/function Log out and return to the main menu Log out Instrument status View operating status Instrument mode Process mode...
Page 204: Continuing Measuring Mode
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Continuing measuring mode Disassembling the Class I infrared laser beam invisible to the human eye. calibration set Danger of eye injuries when looking into the laser beam. Disconnect the transmitter unit from the supply voltage.
Page 205: Recognizing And Resolving Errors
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Recognizing and resolving errors Topic Page Error messages in "Measuring" mode ............205 Error messages in "Malfunction" status ............206 Error messages in "Measuring" mode Measurement status Meaning and cause How to resolve the error...
Page 206: Error Messages In "Malfunction" Status
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Error messages in "Malfunction" status The analyzer goes into “malfunction” status if an error has been detected "Malfunction" status during the initialization of the analyzer. It can take up to five minutes until the analyzer changes to “malfunction”...
Page 207 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Error code Meaning and cause How to resolve the error LINE TRACKING FAILURE  Disconnect the analyzer from the supply voltage. Apply test gas (in The analyzer has detected a spec- the process or in a validation cell).
Page 208 LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Error code Meaning and cause How to resolve the error LASER TEMP TOO HIGH  Cool the unit using one of the following methods: The temperature in the transmitter unit or in the receiver unit has ex- ...
Page 209: Shutting Down The Gas Analyzer
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Shutting down the gas analyzer Topic Page Stopping use and shutting down the gas analyzer ........209 Disassembly......................210 Stopping use and shutting down the gas analyzer Ensuring safety No explosion protection is present when performing this work! Risk of explosion.
Page 210: Disassembly
LS4000, LS4060 DIODE LASER ANALYZERS | OI/LS4000/O2-EN REV. A Disassembly No explosion protection is present when performing this work! Ensuring safety Risk of explosion. Make sure that no explosive gases or dusts are present when performing this work. Disassembling the...
Page 212 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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Ls4060

ABB LS4000 Operating Instructions Manual

General Purpose Variant: Description

ATEX Variant: Description

Iecex Variant: Description

Kcs Variant: Description

CSA Variant: Description

Topic

Preparing for Installation

Installing Components

Option: Installing the Insertion Tubes

Option: Installing the Isolation Flanges

Installing the Purging Flanges

Option: Installing the Validation Cell

Installing the Transmitter Unit and Receiver Unit

Topic

General Purpose Variant: Electrical Connections

Topic

Connecting the Electrical Leads

ATEX Variant: Electrical Connections

Topic

Connecting the Electrical Leads

Iecex Variant: Electrical Connections

Topic

Connecting the Electrical Leads

Kcs Variant: Electrical Connections

Topic

Connecting the Electrical Leads

CSA Variant: Electrical Connections

Topic

Connecting the Electrical Leads

Topic

Gas Analyzer Start-Up

Topic

Topic

Maintaining and Servicing the Gas Analyzer

Time Schedule

Validating and Calibrating the Gas Analyzer

Validating the Gas Analyzer

Calibrating the Gas Analyzer

Recognizing and Resolving Errors

Shutting down the Gas Analyzer

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Summary of Contents for ABB LS4000