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Set for Communication Networking automation systems via Industrial Ethernet Micro Automation Set 14...
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Principle of Operation .................. 13 Acquisition and sending of process values with time stamp ......13 Receiving and archiving the data records in S7-200 ........14 Receiving and archiving the data records in S7-300, S7-400 and WinAC..15 PC-based visualization of the archive data............. 16 Live Demo......................
Fields of Application and Benefit Micro Automation Set 14 Entry ID 21062588 Fields of Application and Benefit For good comprehensibility, the features of the Micro Automation Set are explained on the basis of an automation task. Automation task As a quality assurance measure, the weight of a delivered quantity of goods is to be recorded together with a time stamp.
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The automation solution uses an S7-200 controller¹ with clock cartridge for acquisition of the process data and for generating a time stamp. The data records are sent cyclically from the S7-200 controller to a control center² connected via Ethernet and archived in this control center.
An expandable communication system with open protocol is to exist. Benefit • Fast access via Ethernet for archiving or further processing of S7-200 process data • Virtually unlimited expansion and usage of the standardized Ethernet infrastructure, the usage of existing infrastructure is possible •...
Layout diagram of Micro Automation Set 14 – overview Facility Production Further management management areas (SIMATIC IT) Company network S7-200 “Basis” Configuration WinCC flexible “HMI” SCALANCE X108 CPU 222 CP 243-1 Standard Windows PC Standard Windows PC Automation network S7-300 “Backup”...
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S7-200 “Basis ” 230V~ S7-200 “Backup” consists of an S7-200 CPU 222 (2) with 256 KB memory cartridge and an Ethernet CP 243-1 (3) communications module. The Ethernet CP 243-1 is connected to SCALANCE X108 (4) of the S7-200 “Basis” station via an Industrial Ethernet FC standard cable with RJ45 plugs.
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S7-300 “Backup” consists of an S7-300 CPU 315-2 PN/DP (1) with 64 KB micro memory card. The integrated Ethernet interface is connected to SCALANCE X108 (3) of S7-200 “Basis” via an Industrial Ethernet FC standard cable with RJ45 plugs. A PS 307 2A (1) provides the 24V power supply.
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WinAC “Backup” consists of a SIMATIC MicroBox PC 420 (2). The integrated Ethernet interface is connected to SCALANCE X108 (3) of S7-200 “Basis” via an Industrial Ethernet FC standard cable with RJ45 plugs. LOGO!Power 4A (1) provides the 24V power supply.
Principle of Operation Micro Automation Set 14 Entry ID 21062588 Receiving and archiving the data records in S7-200 Table 4-2 Function Comment The central processing unit of S7-200 Input buffer “Backup” receives data of S7-200 “Basis” in an input buffer.
Table 4-3 Function Comment The central processing units of S7-300, Input buffer S7-400 and WinAC station receive data from S7-200 “Basis” in a receive buffer. 78 98 Data field1 Archive The archive data block has room for 90 Hour;Byte Datafield1;UDT1 data records consisting of 20 data fields.
To avoid that a multiple of variables and Active Address in connection controller input/output boxes has to be created due 500 ms S7-200 to the selection of different “Backup” IO box Variable X S7-300 DB1.DB1 stations in one WinCC flexible project, S7-400 DB1.DB1...
Download of the startup code In Micro Automation Set 14, the startup code is designed in such a way that one “Basis” station communicates with one “Backup” station. S7-200, S7-300, S7-400 or WinAC station can be selected as “Backup” station.
Subnet mask: 255.255.255.0 Configuring S7-200 “Basis” with MicroWin project Table 5-3 Function Comment Connect the S7-200 CPU to a DC 24V power supply. Connect the configuration PC and S7-200 Configuration PC “Basis” with a USB/PPI cable via the USB interface of the PC.
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• Select the USB port in the properties of the selected access point Load the program to the S7-200 CPU and restart the S7-200 CPU. Select the respective relevant program for the selected configuration of Set 14. Available as code for the “Basis” station: •...
Entry ID 21062588 Configuring S7-200 “Backup” station with MicroWin project Table 5-4 Function Comment Connect the S7-200 CPU to a DC 24V power supply. Connect the configuration PC and S7-200 Configuration PC “Backup” with a USB/PPI cable via the USB interface of the PC.
Live Demo Micro Automation Set 14 Entry ID 21062588 Connect S7-200 “Backup” to S7-200 SCALANCE X108 “Basis” via SCALANCE X108. “ S7-200 Basis” IE cable S7-200 “ Backup” IE cable Restart S7-200 “Basis”. The USB/PPI cable can now be removed.
S7-300 CPU for the first time, it is required to select the connection partner using the MAC address. IE cable CPU 315 PN/DP IE cable Connect S7-300 “Backup” to S7-200 “ S7-300 Backup” “Basis” via SCALANCE X108. SCALANCE X108 IE cable S7-200 “...
S7-400 CPU. When configuring the S7-400 CPU for the first time, it is required to select the connection partner using the MAC address. Connect S7-400 “Backup” to S7-200 “Basis” via SCALANCE X108. Restart S7-200 “Basis”. Configuring WinAC “Backup” station with STEP 7 project...
Live Demo Micro Automation Set 14 Entry ID 21062588 Remove the write protection of the MicroBox PC 420. Open the MS DOS prompt and enter the following command to • deactivate: ewfmgr c: -commitanddisable • activate: ewfmgr c: -enable the write mode. The following network settings have to be applied on the used network card of the MicroBox PC 420:...
Configuration PC connected to WinAC “Backup” via SCALANCE X108. Load the program to the WinAC station. IE cable WinAC “ Backup” IE cable Connect WinAC “Backup” to S7-200 SCALANCE X108 “Basis” via SCALANCE X108. “ S7-200 Basis” IE cable “ WinAC Backup”...
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Live Demo Micro Automation Set 14 Entry ID 21062588 Connect WinCC flexible “HMI” to S7-200 SCALANCE X108 “Basis” and the respective “Backup” S7-200 “ Basis” station via SCALANCE X108. “ WinCC flexible HMI” IE cable IE cable “ Backup” station...
20 data records. Archiving in the “Backup” stations S7-300, S7-400 and WinAC As soon as S7-200 “Basis” and an S7-300, S7-400 or a WinAC “Backup” station are configured and the connection via Ethernet exists, data records are sent to the “Backup” station every 20 seconds. The “Archive_131” data V2.0...
Dataset2 PC-based controlling and monitoring with the WinCC flexible “HMI” station As soon as S7-200 “Basis” and an S7-200, S7-300, S7-400 or a WinAC “Backup” station are configured and the connection via Ethernet exists, data records are sent to the “Backup” station every 20 seconds. Using the WinCC flexible “HMI”...
The following features are available: 1. Clicking the “Connection” button activates the above display. 2. The connection partner of S7-200 “Basis” can be selected by clicking these buttons. 3. The connecting line between S7-200 “Basis” and the selected “Backup”...
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Live Demo Micro Automation Set 14 Entry ID 21062588 WinCC flexible “HMI” station – archive The “visualize archive” display emulates a complete data record in the selected “Backup” station. The simplified time stamp is divided into three values. The current data record can be deleted manually. The following features are available: 1.
Technical Data Micro Automation Set 14 Entry ID 21062588 Technical Data S7-200 “Basis” and “Backup” Technical data and information on the S7-200 stations “Basis” und “Backup”. LOGO! Power 24V/1.3A Table 6-1 Criterion Technical data Additional note Supply voltage AC 85 to 264 V...
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Technical Data Micro Automation Set 14 Entry ID 21062588 • Interfaces Connection to Industrial Ethernet – 1x RJ45 8 S7 connections + 1 PG Connections connection SCALANCE X108 network component Table 6-4 Criterion Technical data Additional note Nominal input voltage 24 V DC Transfer rate 10/100 Mbit/s (auto-sensing)
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Technical Data Micro Automation Set 14 Entry ID 21062588 Transfer rate 10/100 Mbit/s (auto-sensing) Dimensions (W x H x D) in 80 x 125 x 130 S7-400 “Backup” Technical data and information on the S7-400 “Backup” station. PS 407 4A Table 6-7 Criterion Technical data...
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Technical Data Micro Automation Set 14 Entry ID 21062588 Ethernet CP 443-1 expansion module Table 6-9 Criterion Technical data Additional note Supply voltage DC 24V Current consumption 220 mA • Interfaces Connection to Industrial Ethernet – 1x RJ45 – 1x AUI Transfer rate 10/100 Mbit/s (auto-sensing) Dimensions (W x H x D)
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Technical Data Micro Automation Set 14 Entry ID 21062588 WinCC flexible “HMI” station Technical data and information on the WinCC flexible “HMI” station. A standard Windows PC with Ethernet network card is required. WinCC flexible 2005 Advanced ES Table 6-12 Criterion Technical data Additional note...