CATALOG Chapter 1: Introduction ........................1 1.1 Brief Introduction of Performance Features ..............1 1.2 System Structure ........................1 1.3 Operating Mode ........................3 1.4 Functions and Characteristics....................5 Chapter 2: Installation Instruction ..................... 7 2.1 Unloading and Unpacking ..................... 7 2.2 Site Selection ..........................
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PREFACE Thank you for using our products. Our company is engaged in developing and manufacturing products of uninterrupted power system which is a kind of power product with high quality and can meet various performance requirements. Note: This manual contains instruction of mounting, application, and operation of UPS. It shall read this manual carefully before mounting the system and it is not allowed to take any operations on UPS before finishing reading all safety instruction and operation instruction. This manual contains significant ...
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Change History Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues. Issue V_02 (2014‐04‐10) Compared with V01 version, the modified contents are as follows: Delete the contents of unpacking module package. Increase the descriptions of 80‐120KVA based on Issue V_01. Increase the way of setting +15 pieces of battery. Increase the function of input dry contact. Change the number of dial switch of module ID, 4 pin to5 pin. Update some pictures based on Issue V_01. Issue V_01 (2012‐11‐30) This is the first release. ...
10-120KVA (3/3) UPS user manual Chapter 1: Introduction 1.1 Brief Introduction of Performance Features 10‐120KVA (3/3) series is a kind of high‐frequency UPS with three‐inlet and three‐outlet designed by full digital control technology. The design of unit breaks conventional design thought of tower‐type machine, replaced by advanced modular design idea which can ensure compactness of layout and improve reliability of the unit. Electrical performance of 10‐120KVA (3/3) series is advantageous and protection of software and hardware of it is perfect. It is applicable for different power grid and can supply safe and reliable power for different loads. 1.2 System Structure Components of the system mainly include: LCD display screen, communication port, power module, charger, battery (optional), input breaker, output breaker, maintenance bypass breaker, ground row, N row, and so on. Its system structure chart is shown in figure 1.1, figure 1.2 and figure 1.3. ...
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10-120KVA (3/3) UPS user manual 1.Communication port 2. LCD display screen 3.Power module 4. Charger SPD breaker(optional) 6. SPD (optional) 7. Input breaker 8.Output breaker Maintenance bypass breaker 10. Bypass breaker Terminal block of input,bypass and output Terminal block of battery Terminal block of ground Terminal block of N Front(without baffle)
10-120KVA (3/3) UPS user manual 1.3 Operating Mode 10‐120KVA (3/3) is a kind of online double‐conversion UPS, its operating modes are as follows: Main power supply mode Battery mode Bypass mode Maintenance mode (manual bypass) Frequency converter mode 1.3.1 Main power mode The working mode that alternating current power of rectifier circuit for UPS is supplied by main power, direct current power for inverter is supplied after corrected by PFC power factor, and continuous ...
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10-120KVA (3/3) UPS user manual Maintenance bypass bypass AC/DC Main powe DC/DC boost DC/AC inverter Out put rectification input Charger BATTERY Figure 1.5 Working Process Chart under Battery Mode 1.3.3 Bypass mode If fault, such as inverter circuit fault and inverter circuit overload, or switching to bypass mode by hand occurs, the UPS will switch the load from side of inverter to side of bypass and power supply for the load is not interrupted. ...
10-120KVA (3/3) UPS user manual Figure 1.7 Working Process Chart under Maintenance Bypass Mode 1.3.5 Frequency converter mode UPS can be set to frequency converter mode which can provide stable output frequency of 50Hz or 60Hz. Input frequency range of main power is 40 Hz ~ 70 Hz. UPS will output the set output frequency and the bypass mode is ineffective under frequency transformer mode. When main power is abnormal, the system will switch to battery mode automatically and still output with the set output frequency. 1.4 Functions and Characteristics DSP full digital control technology; ...
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10-120KVA (3/3) UPS user manual Easily damaged components can be changed in module level, field replacement is fast and convenient and module cost is low; Perfect hardware and software protection function (breaker, Fuse, hardware protection, and software protection), super self diagnosis, and rich historic record enquiry; 5.7 inch LCD touch wide screen display, friendly human‐machine interface; Many communication ports, including RS232, RS485, USB, dry contact card and SNMP smart card trough. - 6 -...
10-120KVA (3/3) UPS user manual Chapter 2: Installation Instruction 2.1 Unloading and Unpacking User shall check the package to confirm it is undamaged after receiving the product; then open the package to check whether the equipment is undamaged, and please contact the carrier at once if it is damaged. 2.1.1 Open of cabinet package 1) Put the packing box vertically; Figure 2.1 Packing Box Placements 2) Open the top plate of packing box and then take out the foam; Figure 2.2 Unseal the Packing Box - 7 -...
10-120KVA (3/3) UPS user manual 3) Unseal side plates of packing box and then take out the foams. Figure 2.3 Unsealed Cabinet Tips: It shall be careful when unsealing to prevent scratch for the machine body. Check whether the qualified certificate, instruction book, CD disk, and keys for front and back doors are complete or not after opening the packing box. 2.2 Site Selection Placed location must be stable; Enough ventilation space must be left between all surfaces of UPS and walls; Be far away from hot source and corrosive materials, avoid the sunshine; Keep normal working temperature and elevation height (working temperature: 0℃ ~ 40℃, it needs to be applied by derating if elevation height exceeds 1500m); Keep clean working environment, avoid environment with moisture, flammable gas, flammable liquid, or corrosive material; ...
10-120KVA (3/3) UPS user manual Figure 2.4 Cabinet Placement Chart 2.4 Cable Selection and Connection 2.4.1 Selection of cable When selecting connecting cable for the system, it is suggested to select the wire diameter of cable according to maximum power configuration of 10‐120KVA system and complying local connection rules and environmental condition (temperature and physical support media). The cable shall be selected ...
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10-120KVA (3/3) UPS user manual 2.4.2 Connection of cable Battery input (long‐term machine), main power input, bypass and output cable shall be connected with UPS according to the paths shown in Figure 2.5 and figure 2.6. Figure 2.5 Inlet and Outlet Wiring Channel of 10‐60K Figure 2.6 Inlet and Outlet Wiring Channel of 80‐120K Connection of cable is: 1) Open the distribution board to expose the copper rows. Figure 2.7 Front View of 10‐30KVA - 10 -...
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10-120KVA (3/3) UPS user manual Figure 2.8 Front View of 40‐60KVA Figure 2.9 Front View of 80‐120KVA - 11 -...
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10-120KVA (3/3) UPS user manual 2) Phases shown in following figure are line terminals of main power input, bypass input, battery input and output cable after passing the inlet and outlet wiring channels. Figure 2.10 Distribution Wiring Diagram of 10‐30KVA series Figure 2.11 Distribution Wiring Diagram of 40‐60KVA series - 12 -...
10-120KVA (3/3) UPS user manual Figure 2.12 Distribution Wiring Diagram of 80‐120KVA series Tip: please tighten the input and output cables and wiring row. 3) Recover the distribution panel 2.5 Battery Connection 2.5.1 Battery connection of long-term machine Battery group for this machine is positive and negative battery group framework, total number of battery ...
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10-120KVA (3/3) UPS user manual As shown in figure 2.13, connect all batteries in series, and lead a N line from middle connection point of battery groups, so it shall be three lines together with positive and negative ends of battery group to connect with battery connecting terminals of UPS. Batteries between positive end of battery group and N line are called positive batteries, and batteries between negative end of battery group and N line are called negative batteries. User can select the capability and number of battery according to its demand. It must add a direct current breaker between battery group and UPS to play ...
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10-120KVA (3/3) UPS user manual Figure 2.15 Right View of Battery Pack 4) Put the battery pack with batteries to corresponding location and lock the set screws. 5) Measure whether the voltage of every battery pack is normal(192~208V), then measure whether the side lead terminal is short‐circuit ,if all of them is normal, connect the battery pack with UPS according to the connecting method shown in following figure 2.15, if the voltage of battery pack is 0V, check whether the battery fuse is disconnect. Figure 2.16 Connecting Diagram of Battery Pack 6) Recover the battery pack panel. Maintenance of battery pack: 1) Switch the UPS to maintenance bypass mode. 2) Remove the battery pack panel to expose the battery pack. 3) Cut off the connecting line of battery pack (as shown in Figure 2.16). 4) Take away the set screw of battery pack and then take away the battery pack. 5) Replace the battery according to the demand. 6) Recover the battery pack. - 15 -...
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10-120KVA (3/3) UPS user manual The following safety notes shall be noted all the time when mounting and maintaining the batteries: 1). Electric shock may occur when mounting the batteries, high short‐circuit current may cause fire; 2). Voltage of battery groups can be 480Vdc which may cause death, so please obey safety attentions for voltage operation; 3). Only qualified personal can mount and maintain the batteries; 4). Wear protective eyewear to prevent accident caused by electric arc; 5). Take off ring, watch, necklace, bracelet, and other aglets; 6). Use tools with insulated hands; 7). It shall break down the breaker of battery when connecting lines between UPS and battery. It must ensure that the sequence and polarity of connection are correct after finished connection; 8). Please contact customer service department of our company if the user needs to change the number of used batteries during normal application. Please do not operate it solely. ...
10-120KVA (3/3) UPS user manual Chapter 3:Operation This chapter describes all enquiries and setting operations of UPS taken by operator, including starting of UPS, power off of UPS, all enquiry operations, and parameter setting, etc. Tips: instruction manual must be read carefully before implementing the following operations to avoid personal injury or equipment damage caused by misoperation. 3.1 Introduction of Operation Interface As ...
10-120KVA (3/3) UPS user manual Output parameter Return to main interface Return to previous menu Page down Page up History Self‐test and mute off Record enquiry TAB Switch of touch/button‐control UP Cursor up DOWN Cursor down Operation buttons ENTER Confirm CANCEL Return to touch‐control from button‐control COLD START Cold start EPO Emergency power off ...
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10-120KVA (3/3) UPS user manual 3.2.1 Start under main power mode 1. Start main power mode directly 1) Connect the main power Close the input and bypass breaker and UPS connect to the main power and bypass. The UPS screen starts to work and then LOGO interface occurs. Figure 3.2 Logo Interface It will be refreshed to main interface after 1s,and the bypass will start automatically. Figure 3.3 Main Interface ...
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10-120KVA (3/3) UPS user manual Figure 3.4 UPS ON password Click icon of “TO INV” and then UPS starts to power on under main power. Figure 3.5 On/Off Interface Process of starting UPS under main power mode will be finished after a time. The charger starts to power on automatically after the power module is started, and the starting of charger module is finished after a time. 3) Close battery and output breakers Close the battery break (long‐term machine) and output breaker after starting of UPS under main power is finished, and then the UPS start normal operation. Energy flow after it is started under main power mode is shown in Figure 3.6: - 20 -...
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10-120KVA (3/3) UPS user manual Figure 3.6 Operations under Main Power 2. Switch from bypass mode to main power mode If the UPS is working under bypass mode, click the On/Off icon in main interface to pop the On/Off interface. Figure 3.7 On/Off Interface Click icon of “TO INV”, the UPS will begin to start the main power mode, and starting under main power mode will be finished after a time. 3.2.2 Starting under battery mode If main power is fault, UPS can be turned on by battery mode directly. 1. Close battery breaker, input breaker and bypass breaker and connect the battery. 2. Press button of “COLD START” in control panel to turn on the LCD screen. LCD screen displays main interface. - 21 -...
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10-120KVA (3/3) UPS user manual 3. Press “ENTER” for 2s to build working power for power module, and then the fan of module starts to rotate. Click the battery icon to check whether the battery set is the same with actual battery configuration (Detailed operation is shown in 3.6.3 and 3.6.4). Figure 3.8 Main Interface 4. Click On/Off icon in main interface to pop the On/Off interface. Click icon of “INV ON”, and the starting under battery mode will be finished after a time. Figure 3.9 On/Off Interface 5. Close output breaker, and then the UPS output is normal and starting by battery is finished. Its energy flow is shown in figure 3.10: - 22 -...
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10-120KVA (3/3) UPS user manual Figure 3.10 Battery Mode 3.2.3 Starting under bypass mode It can switch to bypass mode directly under main power mode or under the case that main power is available but the UPS has not been started yet. 1. Start the bypass mode from standby mode (main power is available but the UPS has not been started yet). The UPS has not been started currently, and display of its main interface is shown in Figure 3.11: Click the battery icon to check whether the battery set is the same with actual battery configuration. ...
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10-120KVA (3/3) UPS user manual 1) Click On/Off icon in main interface to pop the On/Off interface. Figure 3.12 On/Off Interface 2) Click icon of “BYP ON”, UPS will enter the bypass mode, and the bypass mode is started. The charger will start automatically after a time. 3) Close battery breaker (long‐term machine) and output breaker, and the bypass starts to output normally. ...
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10-120KVA (3/3) UPS user manual Figure 3.14 On/Off Interface Click icon of “TO BYP”, and then the system will enter into bypass mode. 3.2.4 Start charger 1. Charger will start automatically to charge the battery when UPS is started under main power mode or bypass mode. 2. If the charger is off and needs to be restarted, when the UPS is in main power mode or bypass mode, it can click the On/Off icon in main interface to pop the On/Off interface, click icon of “CHG ON” below the “CHG ON/OFF”, and then the charger will be started. 3. Click the icon of charger in main interface to check the working state of charger. ...
10-120KVA (3/3) UPS user manual normally when main power fails suddenly. Click icon of self‐test and mute off in main screen, the popped interfaces include “TEST 10S”, “TEST 10M”, “TEST LOW”, “CLR TEST”, and “MUTE”. Click one of the first three options to select the self‐test time. Select different self‐test times according to the time of actual test period. Figure 3.16 Self‐test and Mute off Interface 3.2.6 Starting under ECO mode If the main power is normal and battery is connected, when the bypass voltage qualified the need of ECO mode, click icon of “TO ECO”, after a while, system operating under ECO mode. 3.3 Operation for Power off 3.3.1 Power off under line mode The UPS is working under main power mode currently. Click icon of On/Off in main interface to pop the On/Off interface. Click icon of “SHUT” to shut down the UPS, and the charger will be off automatically at the same time. Figure 3.17 Interface of Power off under Main Power - 26 -...
10-120KVA (3/3) UPS user manual 3.3.2 Power off under battery mode The UPS is working under battery mode currently. Click icon of On/Off in main interface to pop the On/Off interface. Click icon of “SHUT” to shut down the UPS. 3.3.3 Power off under bypass mode The UPS is working under bypass mode currently. Click icon of On/Off in main interface to pop the On/Off interface. Click icon of “BYP OFF” to shut down the UPS, and the charger will be off automatically at the same time. ...
10-120KVA (3/3) UPS user manual 3.5 Operation for Maintenance Bypass 3.5.1 Start of maintenance bypass 1. Select option of On/Off in LCD main interface, select icon of “TO BYP” in On/Off interface, and confirm the UPS is working under bypass mode in LCD screen. Figure 3.19 Bypass Mode 2. Open the cover of maintenance bypass breaker, close the maintenance bypass breaker, cut off the output and battery breakers, and then the UPS enters into maintenance bypass mode. Its energy flow is shown in figure 3.20, and then cut off the input breakers and bypass breaker. Figure 3.20 Maintenance Bypass Mode - 28 -...
10-120KVA (3/3) UPS user manual 3.5.2 Exit of maintenance bypass mode 1. Close the input breaker and bypass breaker, the power module builds working power and switches to bypass mode by hand operation, charger starts automatically. 2. Close the output breaker and battery breaker, cut off maintenance bypass breaker, put back the baffle of maintenance bypass breaker back, and then the warning “Maint CB Cover Open” in LCD screen disappears. 3. Select option of On/Off in LCD main interface, select “TO INV” in On/Off interface, the power module will start the inverter after 30s, and then UPS will be working under main power mode. 3.6 Enquiry Operation Enquiry operation is a parameter to inquiry the working condition and setting of UPS. 3.6.1 Enquiry of input information Click “I/P” in main interface to pop the input parameter interface. The input parameter interface will ...
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10-120KVA (3/3) UPS user manual Figure 3.22 Output Parameter Display 3.6.3 Enquiry of information of charger Click icon of charger in main interface to inquiry information of charger. Information of charger includes: state of charger and parameter of charger (can be switched by button of page up or page down). The interface of charger state will display: working mode of charger, charger temperature, positive/negative charger voltage, and positive/negative charger current. ...
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10-120KVA (3/3) UPS user manual Figure 3.24 Interface of Charger Parameter 3.6.4 Enquiry of battery information Click icon of battery in main interface to enter into interface of battery parameter. It will display: pieces and groups of battery, connection state, battery voltage, battery temperature, battery remain time, battery remain capability and time of next self‐test. Figure 3.25 Display of Interface of Battery parameter 3.6.5 Enquiry of current warn Click icon of “WARN” in main interface to pop current warning information. It can switch the warn interface between UPS and charger by button of page up and page down. - 31 -...
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10-120KVA (3/3) UPS user manual Figure 3.26 Warn Interface 3.6.6 Enquiry of history Click icon of “HISTORY” in main interface to pop the interface of UPS history. It contains: “FAULT”, “WARNING”, “STATUS”, and “OPERATE”. Figure 3.27 Interface of History 1. FAULT: “FAULT” records all faults occurred during operation of UPS. - 32 -...
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10-120KVA (3/3) UPS user manual Figure 3.28 Interface of Fault 2. WARNING “WARNING” records reasons of all warns when warns occurred for UPS. Figure 3.29 Interface of Warning FAULT and WARNING can record 2100 pieces at most and the earliest records will be replaced by new record if number of all records exceeds 2100. All records are listed by inverted order of time. 3. OPERATE “OPERATE” records all operations of UPS taken by user. - 33 -...
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10-120KVA (3/3) UPS user manual Figure 3.30 Display Chart of Interface of Operate 4. STATUS “STATUS” records all working mode of UPS under different periods. Figure 3.31 Display Chart of Interface of Status OPERATE and STATUS can save 768 pieces at most and the earliest records will be replaced by new record if number of all records exceeds 768. All records are listed by inverted order of time. 5. Enquiry record Click icon of enquiry record in four interfaces above to pop the interfaces of record enquiry. Enter the record time, it can inquiry records before and after the entered time. - 34 -...
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10-120KVA (3/3) UPS user manual 3.6.7 Enquiry of current information Click icon of setting in main interface to pop the setting interface. Figure 3.32 Setting Interface Click icon of “SET INFO” to pop the current setting interface of UPS. Information contained in the interface includes: cabinet No., status of converter mode, status of charger, status of auto start, test mode, and contact telephone. Figure 3.33 Display of Current Setting Interface Click the page up or page down to pop the warranty interface which can inquire the warranty period of components such as battery to remind the user to replace. - 35 -...
10-120KVA (3/3) UPS user manual Figure 3.34 Display of Warranty Interface 3.6.8 Enquiry of system information Click icon of setting in main interface to pop the setting interface. Click icon of “SYS INFO” to pop the system information of the machine, including: sequence number, model, software version and telephone. Figure 3.35 Interface of System Information 3.7 Operations for User Configuration Warn: operation for user configuration is used for setting UPS parameters, and non professional personal shall not take any setting operations. Click icon of “USER CONF” in setting interface to pop the password input interface of user set. - 36 -...
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10-120KVA (3/3) UPS user manual Figure 3.36 Password Input Interface Enter correct password (initial password is 666666) to pop the user configuration interface, including: LANGUAGE, TIME, SELFTEST, PROTOCOL, PASSWORD, CALIB, and PHONE. Figure 3.37 User Configuration Interface 3.7.1 Language set LCD display screen can provide the language of English. - 37 -...
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10-120KVA (3/3) UPS user manual Figure 3.38 Language Set Interface 3.7.2 Time set Click icon of “TIME SET” in user set interface to enter into time set interface. It can change the displayed time of UPS by entering current time. Figure 3.39 Time Set Interface 3.7.3 Auto self-test set Click icon of “SELFTEST” in user set interface to pop the self‐test set interface. Its display is shown in figure 3.40, auto self‐test interface includes: on and off of self‐test, run cycle of self‐test, and duration of self‐test for every time. - 38 -...
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10-120KVA (3/3) UPS user manual Figure 3.40 Self‐test Set Select proper self‐test duration and time by demand. 3.7.4 Protocol Set Click icon of “PROTOCOL” in user set interface to pop the protocol set interface. Figure 3.41 Protocol Set Interface There are two optional communication ports, “RS232” and “RS485”. Click icon of “RS232”, and then communication port set interface will be popped. - 39 -...
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10-120KVA (3/3) UPS user manual Figure 3.42 Communication Port Set Interface Port property shall be set by demand. 3.7.5 Password set Click icon of “PASSWORD” in user set interface to pop the password set interface. Figure 3.43 Password Set Interface The password is required when entering user configuration interface. Enter old password and new password according to requirement to change the password of entering User Configuration Interface (initial password is 666666). If you forgot your password, please contact customer service. - 40 -...
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10-120KVA (3/3) UPS user manual 3.7.6 Calibrate If the touch click is not so sensible, it can recover the sensitivity of touch screen through “CALIBRATE”. Click icon of “CALIBRATE” in set interface to pop the calibrate interface of touch screen. Click specified site according to order, and then the sensitivity of touch screen will be recovered. Figure 3.44 Calibrate Interface of Touch Screen Note: object used to click the touch screen shall not be too sharp when calibrating, otherwise it will damage the screen. 3.7.7 Telephone set It can change the contact telephone of agency by “TEL SET”. Figure 3.45 Telephone set interface ...
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10-120KVA (3/3) UPS user manual 3.7.8 Mute off Click icon of battery self‐test and mute off in main interface to pop interface of battery self‐test and mute off. Click “MUT OFF” in self‐test interface to mute the warning sound. Figure 3.46 Interface of Self‐test and Mute off 3.7.9 Advanced setting Note: It is forbidden to enter the advanced setting interface without the allowance of the customer service, otherwise great damage may occur. Click the icon of “ADVANCED” in setting interface to pop the password input interface. Figure 3.47 Password input interface Enter correct password (initial password is 19841219) to pop the advanced setting interface. - 42 -...
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10-120KVA (3/3) UPS user manual Figure 3.48 Advanced setting interface Advanced setting include “MODEL” “CHG CONF” “SYS CONF” “WARRANTY” “OPEN SET” “OTHERSET” “COM DATA” and “OUT COEF”. 1. MODEL Click the icon of “MODEL” to pop the model setting interface. Figure 3.49 Advanced setting interface RUN MODE: to choose the working mode user needed, single or parallel. CAB NUM: if the user want to build a parallel system, the cabinets should be set the number from 1 to 6, if the user just want a single UPS, the number should be set as 1. OUT TYPE: we can set the output type as 3/3( 3 phase input and 3 phase output) or 3/1 (3 phase input and 1 phase output). ...
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10-120KVA (3/3) UPS user manual We can configure the charger parameter and the battery parameter in this interface. Figure 3.50 Charger configure interface CHGSTATE: if this option is set as open, the charger is allowed to start, otherwise the charger can not been started. TEMP CMP: to adjust the charging current by battery temperature. BAT NUM: for standard machine, the number should be set as 16, for long‐backup machine, the number is count to the mount of batteries user offered. BATGROUP: this parameter refer to the number of battery groups. BAT CAPACITY: it should match the battery capacity user offered. CHG RATE: charging speed of the charger. CHG CURR: charger current= charger rate* battery groups* battery capacity. 3. SYS CONF Click the icon of “SYS CONF” to pop the system configure interface. Figure 3.51 System configure - 44 -...
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10-120KVA (3/3) UPS user manual CONVERT: to start the frequency converter mode or not. AUTO START: when it is open, the UPS will start automatically when the main power resupply after the UPS shut down in battery mode. OUT FREQ: to set the output frequency, it can be set as 50Hz or 60Hz. OUT VOLT: to set the output voltage. BYP VOLT: to set the range of bypass voltage, if the bypass power voltage is beyond it, UPS will be forbidden to start bypass mode. BYP FREQ: to set the range of bypass frequency, if the bypass power frequency is beyond it, UPS will be forbidden to start bypass mode. 4. WARRANTY Click the icon of “WARRANTY” to pop the warranty interface. Figure 3.52 Warranty interface Then input the time when the battery is replaced and the life of the battery , the UPS will warn you if the battery is up to the warranty date. When starting the UPS first time, update the install time of the battery and capacitance. 5. OPEN SET Click the icon of “OPEN SET” to pop the open set interface. ...
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10-120KVA (3/3) UPS user manual Figure 3.53 Open set interface OPEN PWD: if it is open, the user need input the password when starting the UPS next time, after the UPS is started, this set will turn to close automatically. LOCK PWD: if it is open, no password is needed to interview any interface. BYP ENA: if it is open, bypass mode cannot be started. 6. OTHERSET Click the icon of “OTHERSET” to pop the other set interface. Figure 3.54 Other set interface 1) DEFAULT: restore the factory setting. 2) FIRMWARE: to update the Software. 3) CLR LOG: clear history records. 7. COM DATA Click the icon of “COM DATA” to pop the com data interface. - 46 -...
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10-120KVA (3/3) UPS user manual Figure 3.55 Com data interface The second row represent the working mode of the UPS, “1” means standby mode,“2” means bypass mode, “3” means main power mode, “4” means battery mode. The forth row is the BUS voltage of the BUS line, when the UPS works normally, the BUS line should be 360V. The fifth row is the inverter voltage of the UPS. The sixth row is the software version of the power module 8. OUT CONF Click the icon of “OUT CONF” to pop the output parameter interface. Figure3. 56 Parameter set interface Click the module needed to be adjusted to pop the parameter interface - 47 -...
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10-120KVA (3/3) UPS user manual Figure3. 57 INV Volt set and OUT Volt set interface INV VOLT SET: to adjust the output voltage. OUT VOLT SET: to adjust the digital which is displayed in the output interface(chapter 3.6.2) of the LCD screen. ...
10-120KVA (3/3) UPS user manual Chapter 4: Installation and Operation of Paralleled Machine The machine supports paralleled machine extended operation with maximum extended number of machines is 6 and maximum extended power is 360KVA. 4.1 Installation of Paralleled System 1. Connect the main power input, bypass input, output and battery of UPS which is ready for parallel according to figure 4.1, and then connect to the main power, bypass, battery and load. Figure 4.1 Connection Chart of Paralleled Machines 2. As shown in figure 4.2, connect the paralleled ports of communication ports for UPS ready for parallel with parallel wire, and it can parallel 6 machines at most. ...
10-120KVA (3/3) UPS user manual 2. It needs to detect whether the wiring is correct or not after parallel of output, bypass, battery and load is finished. 3. Length difference of all the single machine output lines must be less than 10m. 4. The paralleled UPS is set by sales and checked OK before deliver to customer. 4.2 On/Off of Paralleled Machines 4.2.1 Parallel on/off of paralleled machines Close all input breakers, bypass breakers, battery breakers and output breakers of paralleled machines, and its main interface is shown as figure 4.3: Figure 4.3 Main Interface of Paralleled Machines ...
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10-120KVA (3/3) UPS user manual Click “SYSTEM” in On/Off interface to take on/off operation of paralleled machines (same with on/off operation of single machine in Chapter 3). Figure 4.5 On/Off Interface Note: all breakers, other than maintenance bypass breaker, shall be closed when power on or power off the paralleled machines. 4.2.2 Single on/off of paralleled machines Click icon of On/Off to pop the On/Off interface, as shown below: Figure 4.6 On/Off Interface of Paralleled Machines Select “UPS‐n” (n≤6) for on/off operation to enter into the On/Off interface of UPS. Take on/off operation (same with on/off operation of single machine in Chapter 3). - 51 -...
10-120KVA (3/3) UPS user manual 4.3 Enquire Operation of Paralleled System 4.3.1 Information enquire of single machine for paralleled system Click “UPS ‐n” (n≤6) in main interface to enter into the subordinate interface of paralleled system. Figure 4.7 Information Interface of Single Machine This interface can enquire the information on input and output battery and charger of this single machine. 4.3.2 Information enquire of whole unit for paralleled system Click related icon in main interface to take the enquire operation (same with that in Chapter 3). Note:The warning and fault system of paralleled system can only record warning and fault ...
10-120KVA (3/3) UPS user manual Chapter 5: UPS Repairing and Maintenance 5.1 UPS Repairing and Maintenance 5.1.1 Power and features of load shall be considered when using UPS Rated output power of UPS is the key parameter to express how much power load the product can drive, it changes along with alteration of load power factor, for example, and 1 KVA UPS maybe cannot drive 1 KVA load. UPS shall not be under full load condition in order to prolong working life of ...
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10-120KVA (3/3) UPS user manual Discharging requirement of battery: in general, the UPS is equipped with protection measures for discharging of battery, but the battery will recover to certain voltage after it is discharged so that the protection is powered off, and it is not allowed to restart the machine, otherwise, it may cause over‐discharging of battery. The battery shall be used normally after it is recharged. For new bought UPS (or for UPS stored for a long time), it only can be operated after the battery is charged. Otherwise, the standby time will not be ensured. For UPS without power off for a long time, its battery shall be discharged for every 3~6 months and then recharged again. It can prolong the working life of battery by this way. For UPS stored for a long time, it shall be started and charged for every 3~6 months, otherwise, ...
10-120KVA (3/3) UPS user manual 5.2 Troubleshooting Faults of UPS can be known by inquiring history records of UPS, and common problems during operation of UPS can be solved by contrasting table 5.1. Table 5.1 Fault/Warn Removal Problem Type Fault/Warning Solution Battery Overcharged Power off the charger and contact customer service personal. Power ...
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10-120KVA (3/3) UPS user manual T phase Out Short RS phase Out Short ST phase Out Short TR phase Out Short R Reactive Abnormal S Reactive Abnormal Contact the customer service personal T Reactive Abnormal 1. Power off secondary load 2. Reallocate the load so that outputs of three Overload Fail phases are balance. 3. Cut off UPS input breaker for 30s, then start again. Ensure environmental temperature is within Overtemp Fault ...
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10-120KVA (3/3) UPS user manual Input CB Open Check whether the input breaker is closed or not. Check whether the output breaker is closed or Output CB Open not. Output Overvolt Please contact the customer service personal. Unnecessary for treatment under maintenance Maint CB Cover Open bypass mode 1. Unnecessary for treatment under maintenance bypass mode. Maint CB Cover Open 2. Check whether the screw of maintenance cover is fastened or not under other operation mode. 1. Check whether the battery and charger are normal or not. ...
Service commitment of our company is: warranted for three years and maintained for all life. The following cases are not included in warranty range: 1. Artificial fault; 2. Out of warranty period; 3. Product whose production serial number is changed or lost; 4. Damage or loss caused by force majeure and external causes; 5. Dismantle or change the UPS without authority; 6. Breach operation/application stipulations of UPS; 7. The battery is discharged deeply or damaged by manual. 5.4 Technical Specifications Table 5.2 Technical Specifications Model 9010 9015 9020 9030 9040 9060 9080 90100 90120 Nominal 100K 120K 10KVA 15KVA 20KVA...
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10-120KVA (3/3) UPS user manual Output Output power 0.9 factor Rated voltage 380Vac/400Vac/415Vac Stabilized voltage ±1% precision Dynamic voltage ±5% (0‐100% load fluctuation) transient range Total harmonic ≤1 % (resistive load); distortion ≤3% (nonlinear load) (THDV) Output voltage direct current ≤100mv component Output current 3:1 peak factor Output Main power mode: synchronous with bypass; frequency Battery mode: 50Hz/60Hz Frequency ≤1 Hz/s tracking rate Phase lock 1° ...
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10-120KVA (3/3) UPS user manual Maximum paralleled 6 machines Working temperature 0~40℃ range Working elevation <1500 m (Shall be reduced using if exceeding this height) height Storage ‐25 ~55℃ temperature Noise in 1m <60dB from ground Safety EN62040‐1‐1 Electrostatic IEC 61000‐4‐2 Level 3 discharge Sustained electromagneti IEC 61000‐4‐3 Level 3 c sensitivity Voltage flash IEC 61000‐4‐4 Level 3 compatibility ...
10-120KVA (3/3) UPS user manual Appendix 1: Lamp Signal Reference List Mode Fault/Warning Status of LED Status of buzzer Phase sequence is error, and The fault light twinkles Buzz once 2s and last main power bypass is once 2s and lasts for for 1/4s Standby mode abnormal 1/4s The fault light twinkles Buzz once 2s and last Disconnection of battery ...
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10-120KVA (3/3) UPS user manual Some module is under fault Fault light is on all the Buzz all the time mode time Battery light twinkles Buzz once 1s and last Low‐voltage of battery Battery self‐test once 1s for 1/4s Buzz once 2s and last Overload All is off for 1/4s Twinkle in turn for every ...
10-120KVA (3/3) UPS user manual Appendix 2: Port of Communication Interface There are several communication ports for 10‐120KVA system, as shown in Figure 1: Figure 1 Chart of 10‐120KVA Communication Port 1. SNMP Network Card Port (optional fitting) The LAN port communication needs to be set as: Connect the computer and system with network cable. It can use twisted pair network cable to connect the computer directly or use direct network cable to connect the computer through switchboard. 2. RS232 Port Its maximum transmission range is 50m when the baud rate is 9600. RS232 interface definition (others are not connected): Stitch 2 3 5 Definition RXD TXD GND 3. RS485 Port Its maximum transmission range is 500m when the baud rate is 9600. ...
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10-120KVA (3/3) UPS user manual Stitch 1、2 4、5 Definition B Double‐pin port: Stitch 1 2 Definition A B 4. USB Port The USB port is special port for UPSmart2000I monitoring software. 5. Inspection Port of Battery Temperature The charger module can collect battery temperature at any time to provide temperature compensation through inspection port of battery temperature. 6. Passive Input Dry Contact 10‐120KVA (3/3) series UPS is equipped 1 groups of signal input which has three PIN. And from left to right which are Number PIN 1 to Number PIN 3. Number PIN 3 is set for checking the status of the battery breaker. Number PIN 2 is set for remote emergency power off. Number PIN 1 is ground. PIN 2 is normally closed and connected with PIN1. PIN 3 is normally open. PIN3,PIN1shut Mains power for generator Generator PIN3,PIN1open...
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10-120KVA (3/3) UPS user manual User can select to connect the normally open terminal or normally closed terminal according to actual demand. Ntifier Meaning Inverter output LINE LOSS Main power is abnormal OVER LOAD Overload of output BYPASS Bypass output FAULT System fault BAT.LOW Warning of battery low‐voltage ALARM System alarm ...
10-120KVA (3/3) UPS user manual Appendix 3: Dial Switch Set of Module and Charger 1. Dial Set of Address for Module Input Power Connector Depending on the power segment, the DIP switch in the input power connector can be set as follows: Dial switch (0 means OFF and 1 means ON) NO. 1 2 3 4 5 10KVA 1 0 0 0 0 15KVA 1 0 0 0 0 20KVA 1 ...
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10-120KVA (3/3) UPS user manual Figure 2 Dial Set of Address 2. Dial Set of Hardware Protection for Charger Set the set dial switch of battery pieces of communication port interface so that it can be the same with actual battery pieces to protect the battery. Dial switch is protected by a cover, so it shall take away the cover before adjust the battery piece of dial switch. Dial switch sets for all battery pieces are: Dial switch (0 means OFF and 1 means ON) 1 2 3 4 20 pieces of 0 0 0 0 batteries 19 pieces of 1 0 0 0 batteries 18 pieces of 1 1 0 0 ...