TIPS FOR SAVING ENERGY TIPS FOR SAVING ENERGY Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below: •...
IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE. Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product WARNING It can result in serious injury or death when the directions are ignored.
IMPORTANT SAFETY INSTRUCTIONS • Always intstall a dedicated circuit and breaker. - Improper wiring or installation may cause fire or electric shock. • For re-installation of the installed product, always contact a dealer or an Authorized Service Center. - There is risk of fire, electric shock, explosion, or injury. •...
IMPORTANT SAFETY INSTRUCTIONS • Ventilate before operating air conditioner when gas leaked out. - It may cause explosion, fire, and burn. • Securely install the cover of control box and the panel. - If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire or electric shock may result.
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IMPORTANT SAFETY INSTRUCTIONS CAUTION Installation • Always check for gas (refrigerant) leakage after installation or repair of product. - Low refrigerant levels may cause failure of product. • Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
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IMPORTANT SAFETY INSTRUCTIONS - The appliance shall be disconnected from its power source during service and when replacing parts. Operation • Do not use the air conditioner in special environments. - Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.
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IMPORTANT SAFETY INSTRUCTIONS • Do not touch any of the refrigerant piping during and after operation. - It can cause a burn or frostbite. • Do not operate the air conditioner with the panels or guards removed. - Rotating, hot, or high-voltage parts can cause injuries. •...
TABLE OF CONTENTS TABLE OF CONTENTS Refrigerant piping system TIPS FOR SAVING Refrigerant charging ENERGY Distribution Method Branch pipe Fitting IMPORTANT SAFETY Leak Test and Vacuum drying INSTRUCTIONS Vacuum Mode Heat insulation of refrigerant piping INSTALLATION ELECTRICAL WIRING PROCESS Caution OUTDOOR UNITS Control box and connecting position of INFORMATION...
INSTALLATION PROCESS INSTALLATION PROCESS Indicate clearly who will be responsible for switch setting. Determination of division work Preparation of contract drawings Make connection clearly between outdoor, indoor, remote controller and option. Take account of gradient The foundation must be level even Sleeve and insert work Outdoor unit foundation work of drain piping...
• Ratio of running Indoor Units to the Outdoor: Within 10 ~ 100% • A combination operation over 100% cause to reduce each indoor unit capacity. Power Supply : 3 Ø, 380-415 V 3N~, 50 Hz System(HP) ARUN040LSS0 ARUN050LSS0 ARUN060LSS0 Model...
ALTERNATIVE REFRIGERANT R410A ALTERNATIVE REFRIGERANT R410A The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.
SELECT THE BEST LOCATION SELECT THE BEST LOCATION Select space for installing outdoor unit, which will meet the following conditions: • No direct thermal radiation from other heat sources • No possibility of annoying neighbors by noise from unit • No exposition to strong wind •...
INSTALLATION SPACE INSTALLATION SPACE • The following values are the least space for installation. If any service area is needed for service according to field circumstance, obtain enough service space. • The unit of values is mm. In case of obstacles on the suction side 1.
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INSTALLATION SPACE In case of obstacles on the discharge side 1. Stand alone installation [Unit:mm] 2. Collective installation www.lgcomfortcooling.co.uk ARUN040*SS0, ARUN050*SS0 ARUN100LSS0 ARUN060*SS0, ARUN080*SS0 ARUN120LSS0 500 or more 700 or more...
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INSTALLATION SPACE In case of obstacles on the suction and the discharge side Obstacle height of discharge side is higher than the unit 1. Stand alone installation [Unit:mm] L > H L > H 2. Collective installation L > H L >...
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INSTALLATION SPACE Obstacle height of discharge side is lower than the unit 1. Stand alone installation [Unit:mm] L ≤ H L ≤ H 2. Collective installation L ≤ H L ≤ H www.lgcomfortcooling.co.uk...
INSTALLATION SPACE Collective / Continuous Installation for roof top use Space required for collective installation and continuous installation: When installing several units, leave space between each block as shown below considering passage for air and people. 1. One row of stand alone installation [Unit:mm] 2.
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INSTALLATION SPACE Seasonal wind and cautions in winter • Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well. • Get ready for seasonal wind or snow in winter even in other areas. •...
LIFTING METHOD LIFTING METHOD • When carrying the suspended, unit pass the ropes between legs of base panel under the unit. • Always lift the unit with ropes attached at four points so that impact is not applied to the unit. •...
INSTALLATION INSTALLATION • Install at places where it can endure the weight and vibration/noise of the outdoor unit. • The outdoor unit supports at the bottom shall have width of at least 100mm under the Unit’s legs before being fixed. •...
INSTALLATION Foundation for Installation • Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust. • Use the H-beam support as a base support • Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status.
INSTALLATION Preparation of Piping Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable - Use the accessory piping kit or the pipes Copper Slanted Uneven Rough tube purchased locally.
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INSTALLATION Flare shape and flare nut tightening torque Precautions when connecting pipes - See the following table for flare part machining dimensions. - When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first.
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INSTALLATION Closing shutoff valve Remove the cap and turn the valve clockwise with the hexagon wrench. Securely tighten the valve until the shaft contacts the main body seal. Make sure to tighten the cap securely. - For the tightening torque, refer to the table on the below. Tightening torque Tightening torque N·m(Turn clockwise to close) Shutoff...
INSTALLATION Plumbing materials and storage methods Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture. Refrigerant piping on three principles Drying Cleanliness...
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INSTALLATION Nitrogen substitution method Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping. The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.
REFRIGERANT PIPING INSTALLATION REFRIGERANT PIPING INSTALLATION Precautions on Pipe connection / Valve operation Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit.
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT - Pipe connections can be done on the front side or on the side according to the installation - Be sure to let 0.2kgf/cm Nitrogen flow in the pipe when welding. - If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers.
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Remove leakage prevention cap • Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work. • Proceed the leakage prevention cap removal as follows: - Verify whether the liquid/gas pipes are locked. - Extract remaining refrigerant or air inside using the service port.
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Method of drawing out pipes on the bottom side - Drawing out common pipe through base panel Liquid pipe Gas pipe Remove only liquid/gas pipe Knock out www.lgcomfortcooling.co.uk Method of drawing out pipes on the rear side - Proceed with the pipe work as shown in the below figure for rear side pie drawing out.
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Selection of Refrigerant Piping Outdoor unit Gas pipe Liquid pipe Branching pipe Main pipe Indoor unit Branching pipe Piping parts Name Selection of pipe size Size of main pipe Outdoor unit Liquid pipe Gas pipe www.lgcomfortcooling.co.uk capacity[HP]...
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Refrigerant piping system Y branch method Example : 5 Indoor Units connected Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units L150m l 40m Total pipe length = A+B+C+D+a+b+c+d+e ≤ 300m Longest pipe length Equivalent pipe length(*) A+B+C+D+e ≤...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Refrigerant pipe diameter from outdoor unit to first branch. (A) Outdoor unit Liquid pipe [mm(inch)] Gas pipe [mm(inch)] total capacity (HP) Ø9.52(3/8) Ø15.88(5/8) Ø9.52(3/8) Ø15.88(5/8) Ø9.52(3/8) Ø19.05(3/4) Ø9.52(3/8) Ø19.05(3/4) Ø9.52(3/8) Ø22.2(7/8) Ø12.7(1/2) Ø28.58(11/8) Refrigerant pipe diameter from branch to branch (B,C,D) Downward Indoor Unit Liquid pipe [mm(inch)]...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Header Method Example : 6 Indoor Units connected Ⓐ : Outdoor Unit Ⓑ : Header Ⓒ : Indoor Units Ⓓ : Sealed piping L 150m Total pipe length = A+a+b+c+d+e+f ≤ 300m Longest pipe length Equivalent pipe length(*) A+f ≤...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Combination of Y branch/header method Example : 5 Indoor Units connected Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Header Ⓕ : Sealed piping L 150m Branch pipe can not be used after header Total pipe length = A+B+C+a+b+c+d+e ≤...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Refrigerant pipe diameter from outdoor unit to first branch. (A) Outdoor unit Liquid pipe [mm(inch)] Gas pipe [mm(inch)] total capacity(HP) Ø9.52(3/8) Ø15.88(5/8) Ø9.52(3/8) Ø15.88(5/8) Ø9.52(3/8) Ø19.05(3/4) Ø9.52(3/8) Ø19.05(3/4) Ø9.52(3/8) Ø22.2(7/8) Ø12.7(1/2) Ø28.58(11/8) Refrigerant pipe diameter from branch to branch (B,C) Downward Indoor Unit Liquid pipe [mm(inch)] Gas pipe [mm(inch)]...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Outdoor unit Connection WARNING • In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A. Indoor Unit Connection Indoor Unit connecting pipe from branch (a,b,c,d,e,f) Indoor Unit capacity Liquid pipe [mm(inch)]...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT The amount of Refrigerant The calculation of the additional charge should take into account the length of pipe and CF(correction Factor) value of indoor unit. Additional charge(kg) Total liquid pipe : Ø12.7 mm x 0.118(kg/m) Total liquid pipe : Ø9.52 mm x 0.061(kg/m)
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT WARNING • Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety. Total amount of refrigerant in the system ≤ 0.44 ( kg / m Volume of the room at which Indoor Unit of the least capacity is installed If the above equation can not be satisfied, then follow the following steps.
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Distribution Method Horizontal Distribution 3rd main pipe distribution Main pipe Distribution Main pipe Distribution Vertical Distribution - Ensure that the branch pipes are attached vertically. www.lgcomfortcooling.co.uk The others Header...
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Branch pipe Fitting Y branch Ⓐ To Branch Piping or Indoor Unit Ⓑ To Outdoor Unit • Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.) Horizontal Facing Facing plane downwards...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT • When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches. Pinched pipe •...
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Y branch pipe [unit:mm] Models Gas pipe Liquid pipe I.D12.7 I.D12.7 I.D6.35 I.D15.88 I.D15.88 I.D.6.35 I.D9.52 I.D9.52 I.D15.8 I.D15.88 I.D15.88 I.D15.88 I.D15.88 I.D.6.35 I.D15.88 I.D15.88 I.D15.88 I.D15.88 I.D15.88 I.D15.88 I.D15.88 I.D12.7 I.D.9.52 ARBLN01621 O.D9.52 I.D19.05 O.D15.88...
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Leak Test and Vacuum drying Leak test Leak test should be made by pressurizing nitrogen gas to 3.8 MPa(38.7kgf/cm ). If the pressure does not drop for 24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks.
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PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Vacuum Vacuum drying should be made from the service port provided on the outdoor unit’s service valve to the vacuum pump commonly used for liquid pipe, gas pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas pipe and high/low pressure common pipe with the service valve closed.) * Never perform air purging using refrigerant.
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Vacuum Mode This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement. Vacuum mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’...
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Heat insulation of refrigerant piping Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant polyethylene, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves.
ELECTRICAL WIRING ELECTRICAL WIRING Caution - Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company. WARNING Be sure to have authorized electrical engineers do the electric work using special circuits in accordance with regulations and this installation manual.
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ELECTRICAL WIRING CAUTION • Use the 2-core shield cables for communication cables. Never use them together with power cables. • The conductive shielding layer of cable should be grounded to the metal part of both units. • Never use multi-core cable •...
ELECTRICAL WIRING Control box and connecting position of wiring - Remove all of the screws at side panel and remove the panel by pulling it forward. - Connect communication cables between outdoor unit and indoor units through the terminal block. - When the central control system is connected to the outdoor unit, a dedicated PCB must be connected between them.
ELECTRICAL WIRING Communication and Power Cables Communication cable - Types : shielding cable - Cross section : 1.0~1.5 mm - Maximum allowable temperature: 60 °C - Maximum allowable cable length: under 300 m Remote control cable - Types : 3-core cable Central control cable Product type Cable type...
ELECTRICAL WIRING Wiring of main power supply and equipment capacity - Use a separate power supply for the Outdoor Unit and Indoor Unit. - Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections. - The cable size is the minimum value for metal conduit wiring.
ELECTRICAL WIRING Field Wiring Outdoor Power supply (3-phase 4-wire) [Outdoor Unit] (Main Switch) R S T N Voltage range(V) Switch Frequency Outdoor Indoor Fuse Indoor 50Hz 380~415V 220~240V Power supply (1-phase 2-wire) Power cable (4-wire Cable) Power cable (2-wire Cable) Communication cable (2-wire Cable) Pull Box...
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ELECTRICAL WIRING Example) Connection of transmission wire [BUS type] [STAR type] - Connection of communication cable must be - Abnormal operation can be caused by installed like below figure between indoor communication defect, when connection of unit to outdoor unit. communication cable is installed like below figure(STAR type).
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ELECTRICAL WIRING Example) Connection of power and communication cable 10HP/12HP Right side Front side Main power Insulation sleeves Terminal block attachment Ground wire Power/ Fix firmly not to be displaced Ground cable ODU-IDU Communication cable Hold power cable Hold communication cable Power/ Ground cable...
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ELECTRICAL WIRING Front view Right view Main power Terminal block Insulation sleeves Ground wire attachments Power/ Ground cable ODU-IDU Communication cable Over 50mm gap Power/ Communication Ground cable cable www.lgcomfortcooling.co.uk...
ELECTRICAL WIRING Installation of IO Module(optional) ① Assemble IO Module and bracket. ② Fix the bracket on designated location with two clamp cords(105mm). ③ Connect the connection wires according to the instructions. (Please refer to Setting and Using Method) www.lgcomfortcooling.co.uk - About more information of IO Module, please refer to IO Module manual.
ELECTRICAL WIRING Checking the setting of outdoor units Checking according to dip switch setting - You can check the setting values of the Master outdoor unit from the 7 segment LED. The dip switch setting should be changed when the power is OFF. Checking the initial display The number is sequentially appeared at the 7 segment in 5 seconds after applying the power.
ELECTRICAL WIRING Automatic Addressing The address of indoor units would be set by Automatic Addressing - Wait for 3 minutes after supplying power. (IDU and ODU should be off) - Press RED button of the outdoor units for 5 seconds. (SW01C) - A “88”...
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ELECTRICAL WIRING The Procedure of Automatic Addressing Power On Waiting 3 minutes Press RED Button for 5 s (SW01C) Automatic addressing start 7-segment LED = 88 Don’t press RED Button (SW01C) • Automatic addressing setting end Numbers of indoor unit connection set whose addressing is completed are indicated for 30seconds Waiting about 2~7 minutes on 7-segment LED after completing setting...
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ELECTRICAL WIRING Setting the function Select the mode/function/option/value using ‘▶’, ‘◀’ Button and confirm that using the ‘●’ button after dip switch No.5 is turned on. DIP-SW01 7 - Segment SW04C ( : cancel) SW03C ( : forward) SW02C ( : backward) SW01C ( : confirm) SW01D (reset)
ELECTRICAL WIRING Group Number setting Group Number setting for Indoor Units - Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off. - The communication cables connected to CEN.A and CEN.B terminal should be connected to central control of Outdoor Unit with care for their polarity (A-A, B-B ).
ELECTRICAL WIRING Cool & Heat selector Mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’ Button : “Func” Push the ‘●’ button Select the Function using ‘▶’, ‘◀’ Button : “Fn1” Push the ‘●’ button Select the Option using ‘▶’, ‘◀’...
ELECTRICAL WIRING Static pressure compensation mode This function secures the air flow rate of ODU, in case static pressure has been applied like using duct at fan discharge of ODU. Static pressure compensation mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’...
ELECTRICAL WIRING Night Low Noise Function In cooling mode, this function makes the ODU fan operate at low RPM to reduce the fan noise of ODU at night which has low cooling load. Night low noise function setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’...
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ELECTRICAL WIRING Setting the ODU address Mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’ Button : “Func” Push the ‘●’ button Select the Function using ‘▶’, ‘◀’ Button : “Fn5” Push the ‘●’ button Select the Option using ‘▶’, ‘◀’...
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ELECTRICAL WIRING Snow removal & rapid defrost Mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’ Button : “Func” Push the ‘●’ button Select the Function using ‘▶’, ‘◀’ Button : “Fn6” Push the ‘●’ button Select the Option using ‘▶’, ‘◀’...
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ELECTRICAL WIRING Target pressure adjusting Mode setting method Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’ Button : “Func” Push the ‘●’ button Select the Function using ‘▶’, ‘◀’ Button : Select the Function using ‘▶’, ‘◀’ Button : “Fn8”...
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ELECTRICAL WIRING Self-Diagnosis Function Error Indicator - This function indicates types of failure in self-diagnosis and occurrence of failure for air condition. - Error mark is displayed on display window of indoor units and wired remote controller, and 7- segment LED of outdoor unit control board as shown in the table. - If more than two troubles occur simultaneously, lower number of error code is first displayed.
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ELECTRICAL WIRING Display Title Cause of Error Outdoor Unit Inverter Compressor The First Start Failure by Outdoor Unit Inverter 2 6 1 Start Failure Compressor Abnormality Outdoor Unit Inverter Compressor Outdoor Unit Inverter Compressor Fault OR Drive 2 9 1 Over Current Fault Outdoor Unit Inverter Compressor1...
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ELECTRICAL WIRING Display Title Cause of Error 6 7 1 Outdoor Unit Fan Lock Restriction of Outdoor Unit Converter CT Sensor Error of 7 1 1 Converter CT Sensor open or short of Outdoor Unit Outdoor Unit Outdoor Unit Main PCB EEPROM Communication Fail Between Outdoor Unit Main 8 6 1 Error...
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CAUTION FOR REFRIGERANT LEAK CAUTION FOR REFRIGERANT LEAK The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available. Introduction Though the R410A refrigerant is harmless and incombustible itself , the room to equip the air conditioner should be large to such an extent that the refrigerant gas will not exceed the limiting concentration even if the refrigerant gas leaks in the room.
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CAUTION FOR REFRIGERANT LEAK - With partition and without opening which serve as passage of air to adjoining room Outdoor unit Indoor unit Smallest room Calculate refrigerant concentration Total amount of replenished refrigerant in refrigerant facility (kg) In case the result of calculation exceeds = Refrigerant concentration the limiting concentration, perform the Capacity of smallest room where...
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INSTALLATION GUIDE AT THE SEASIDE INSTALLATION GUIDE AT THE SEASIDE - It should be strong enough like concrete to prevent CAUTION the sea wind from the sea. • Air conditioners should not be installed in areas - The height and width should be more than 150% of where corrosive gases, such as acid or alkaline gas, the outdoor unit.
İTHALATÇI FİRMA Arçelik-LG Klima Sanayi ve Ticaret A.Ş. Merkez Adresi : Gebze Organize Sanayi Bölgesi, İhsan Dede Cad. No: 139, 41480 Gebze Kocaeli Telefonu : (0262) 678 78 78 Telefaksı : (0262) 678 78 79 ÜRETİCİ FİRMA LG Electronics Inc...