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Siemens Sinamics G110M Getting Started
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Siemens Sinamics G110M Getting Started

Siemens Sinamics G110M Getting Started

Distributed converter for simogear geared motors
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  • Page 3 Fundamental safety ___________________ Distributed converter for SIMOGEAR instructions geared motors ___________________ Description ___________________ SINAMICS Installation ___________________ Commissioning SINAMICS G110M Distributed converter for ___________________ SIMOGEAR geared motors Troubleshooting Getting Started Edition 01/2016, Firmware V4.7.6 01/2016, FW V4.7.6 A5E36100338B AD...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Residual risks of power drive systems ..................12 Description ............................15 Identifying the components of the system ................15 SINAMICS G110M converter ....................16 General layout SINAMICS G110M system ................18 Installation ............................23 Mechanical Installation......................24 System Installation ........................28 3.2.1...
  • Page 6 Table of contents Using the AS-i Programmer ....................84 Troubleshooting ............................ 87 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 7: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 8 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 9 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx.
  • Page 10 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.

  • Page 11: Safety Instructions For Electromagnetic Fields (Emf)

    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.

  • Page 12: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 13 Fundamental safety instructions 1.5 Residual risks of power drive systems These components may only be handled by qualified and trained technical personnel who are knowledgeable and observe all of the safety instructions on the components and in the associated technical user documentation. When assessing the machine's risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer must take into account the following residual risks emanating from the control and drive components of a drive system:...
  • Page 14 Fundamental safety instructions 1.5 Residual risks of power drive systems Note The components must be protected against conductive contamination (e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12). Assuming that conductive contamination at the installation site can definitely be excluded, a lower degree of cabinet protection may be permitted.

  • Page 15: Description

    Description Identifying the components of the system The SINAMICS G110M is a complete converter system for controlling the speed of a three- phase motor. Each part of the system is shown in the following figure. Image 2-1 Identifying the components of the system Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 16: Sinamics G110M Converter

    Description 2.2 SINAMICS G110M converter SINAMICS G110M converter Overview The SINAMICS G110M system consists of the following components: ● Terminal Housing (including the Control Module) ● Power Module ● Three-phase motor. The Power Modules are designed for a specific power range and the terminal housings are designed to work with specific motors.
  • Page 17 FS100/112 HanQ 4/2 / 7/8" 6SL3544-0QB02-1MA0 Every SINAMICS G110M is delivered with the following accessories: All variants ● PTC connection cable - this is the extension cable used to connect the PTC wires from the motor to the connection on the CPI board.

  • Page 18: General Layout Sinamics G110M System

    Description 2.3 General layout SINAMICS G110M system Option Description Article number Internal braking resistor Continuous braking power 20 W, peak power 200 6SL3501-0BE22-0AA0 (FSB) W (load period t =12s over a period t=240s) re- sistance 175 Ω Glanded connector kit...
  • Page 19 Description 2.3 General layout SINAMICS G110M system Image 2-2 General layout of the system - all variants except CU240M AS-i Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 20 Description 2.3 General layout SINAMICS G110M system Table 2- 4 Description and location of interfaces Item Description Item Description Power Module Blanking plate - to seal the opposite side of the Terminal Housing from which the CPI has been fitted.
  • Page 21 Description 2.3 General layout SINAMICS G110M system Image 2-3 SINAMICS G110M ASi General Layout Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 22 Description 2.3 General layout SINAMICS G110M system Table 2- 5 Description and location of interfaces Description Description Status LEDs AS-i connection and Aux power Optical I/O connection Digital inputs 0 and 1 Potentiometer Mains supply connection Mini USB connection Braking resistor & motor connection terminals Card reader (on underside of Power Communications &...

  • Page 23: Installation

    Use Only 75°C copper cable for all mains cables Due to the high internal temperatures, that may exist within the converter housing of the SINAMICS G110M converter, it is possible that any mains cables that are rated below 75°C could suffer the loss of their insulating properties.

  • Page 24: Mechanical Installation

    Installation 3.1 Mechanical Installation CAUTION Converter must not be used as a step or ledge The converter has not been designed to support a substantial weight and therefore must not be used as a step or a ledge. Should substantial weight be placed on the system it could result in severe damage to the equipment which could adversely affect the application and any persons coming in contact with the system.
  • Page 25 Installation 3.1 Mechanical Installation Terminal housing dimensions and fixing points The terminal housing of the G110M system replaces the existing terminal housing on the connected motor. There are three different types of the terminal housings and they are shown in the following figure. All three terminal housings have the same external dimensions: ●...
  • Page 26 To ensure that the correct motor is selected the following sources of information should be consulted: ● The relevant system catalog, for example the SINAMICS G120 catalog. ● The relevant motor catalog. ● The Siemens "Configurator" online software application for dimensioning motors (Siemens motor configurator (https://eb.automation.siemens.com/goos/catalog/Pages/ProductData.aspx?catalogRegio n=WW&language=en&nodeid=10028832&tree=CatalogTree&regionUrl=%2F&autoopen= false&activetab=product#topAnch&activetab=config&))
  • Page 27 Installation 3.1 Mechanical Installation Image 3-3 Example of the data available from the Sizer program Mounting orientation The G110M system has been designed to operate in any orientation depending on the motor mounting configuration. Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 28: System Installation

    It is also possible that the SINAMICS G110M system is delivered as separate components, which will require the system to be fitted together before installation and commissioning can take place.
  • Page 29 Installation 3.2 System Installation To perform the complete assembly of the system, the procedures in the following sections should be performed. DANGER Risk of electrical shock When the converter and motor are powered-up, high voltages are present in the electrical components of the system, any contact with these components could result in severe personal injury or death.
  • Page 30 3.2 System Installation Note Use only Non-Drive End (NDE) motor configurations The SINAMICS G110M has been designed to be used in conjunction with NDE motors. Do not use standard motor terminal box mountings with the SINAMICS G110M systems. Disassembly procedure When the SINAMICS G110M is delivered as separate components, the terminal housing must be fitted to the motor.
  • Page 31 Installation 3.2 System Installation 4. Remove the internal braking resistor 1. Remove the internal resistor holding clamp. 2. Disconnect the brake resistor wires from the motor terminals (R2 and R1). 3. Slide the internal braking resistor out from the terminal housing.
  • Page 32 Installation 3.2 System Installation Installation procedure Having dismantled the SINAMICS G110M Terminal Housing, the following procedure should be performed to complete the installation of the whole system. 1. Star and Delta Configuration Configure the motor terminals for either star or delta configura- tion depending upon the voltage requirement of the application and the mains input voltage.
  • Page 33 LA/LE motors for mounting on SIMOGEAR gearboxes (http://support.automation.siemens.com/WW/view/en/60666 508). • If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Distributed converter for SIMOGEAR geared motors...
  • Page 34 Installation 3.2 System Installation 4. Connect the motor earth cable to the terminal housing 1. Feed the motor earth cable through the terminal housing. 2. Secure the motor earth cable to the terminal housing earthing post (1.5 Nm). 5. Connect the terminal housing motor terminals to the motor 1.
  • Page 35 2. Tighten the earthing post screw to 1.5 Nm. Note: If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Distributed converter for SIMOGEAR geared motors...
  • Page 36 Installation 3.2 System Installation 9. Connecting the mains cables (HANQ variant) 1. Ensure that the cable clamp has been removed. 2. Connect the HANQ L1, L2 and L3 connections to the L1, L2 and L3 connections on the mains connector. 3.
  • Page 37 Installation 3.2 System Installation 11. Connecting the power-through cables (Glanded variant) In the glanded variant the power-through connections use a different methodology. The terminal housing terminals L1, L2 and L3 require two ca- bles to be fitted to each terminal - this makes the maximum cable cross-section 2.5 mm .
  • Page 38 Installation 3.2 System Installation 13. Fitting the blanking plate 1. Using the four screws, fit the blank plate to the side of the terminal housing. 2. Ensure that no cables or components are trapped between the blanking plate and the terminal housing seal, as this would adversely affect the IP rating of the terminal housing.
  • Page 39 Installation 3.2 System Installation 16. Final connection and adjustments 1. Connect the temperature sensor connector into the connector at the top edge of the CPI. 2. Connect the small communications connector into the connector at the top of the CPI. 3.
  • Page 40 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/en/26986267) After the system installation has been completed, the external electrical connections can be performed.

  • Page 41: Grounding The Terminal Housing

    Installation 3.2 System Installation 3.2.2 Grounding the terminal housing Grounding the terminal housing To ensure that the Inverter is properly grounded and protected, an earthing cable MUST be fitted to the terminal housing of the G110M system. ● Connect the PE terminal on the left-hand side of the inverter to appropriate grounding point of the installation.
  • Page 42 Installation 3.2 System Installation At the base of the 24V PSU housing is a cable gland opening (which is sealed with a blanking plug) which provides and entry point for the cables from an external braking resistor. The optional 24V PSU can be ordered using the following article number: 6SL3555-0PV00-0AA0 A brief description of the layout and the connections of the 24V PSU are given in the following figure.
  • Page 43 ● Since the 24V PSU utilizes the DC link voltage to provide the 24V supply to the Control Module, when the mains supply is disconnected, all power will be lost to the Control Module. ● The 24V PSU is not suitable for use with the SINAMICS G110M AS-i variants of the SINAMICS G110M system. Installation 1.

  • Page 44: Electrical Installation

    Installation 3.3 Electrical Installation Electrical Installation 3.3.1 SINAMICS G110M Electrical data Power Module specifications - 3AC 380 V (-10%) ... 480 V (+10%) Table 3- 2 Rated Output, Input and Fuses Product Frame size Rated output Fuse* Rated output Rated input 3NA3…...
  • Page 45 * The optional 24 V PSU is an orderable item which is designed specifically for use with the SINAMICS G110M converter. The 24 V PSU is fitted to the terminal housing as shown in Installing the 24V power supply (Page 41). The external 24 V supply is sourced by the user and is...

  • Page 46: Connections And Interference Suppression

    CAUTION Thermal stability of the system The SINAMICS G110M system is comprised of a motor and a converter which are designed to work together. The system can generate a significant amount of heat which can affect the performance of your application.

  • Page 47: Basic Emc Rules

    Installation 3.3 Electrical Installation Contactor coils, relays and solenoid valves must have interference suppressors to reduce high-frequency radiation when the contacts are opened (RC elements or varistors for AC current operated coils, and freewheeling diodes for DC current-operated coils). The interference suppressors must be connected directly on each coil.

  • Page 48: Connection And Cables

    Installation 3.3 Electrical Installation 3.3.4 Connection and cables The following block diagrams and tables describe the details and limitations of the connections on the converter. Wiring stripping The following components are delivered with pre-prepared cables and no wire stripping is necessary: ●...
  • Page 49 Installation 3.3 Electrical Installation Communications protocol Transfer rate or cable type Maximum overall length of cable 9.6 - 187.5 kbit/s 1000 m (3.280 ft) 500 kbit/s 400 m (1,312 ft) 1.5 Mbit/s 200 m (656 ft) 3, 6 and 12 Mbit/s 100 m (328 ft) PROFINET CAT5 network cable...
  • Page 50 Installation 3.3 Electrical Installation Outline block diagram Image 3-7 Outline block diagram SINAMICS CU240M and PM240M Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 51 Cable, connectors and tools specifications The detailed specifications for the cables, connectors and tools required to manufacture the necessary cables for the SINAMICS G110M are listed in the following documents and can be accessed using the relevant links: SINAMICS and motors for Single-Axis Drives D31 catalog (https://intranet.automation.siemens.com/mcms/infocenter/content/en/Pages/order_form.asp...
  • Page 52 Installation 3.3 Electrical Installation Siemens supplementary product information (http://support.automation.siemens.com/WW/view/en/65355810) The connections that are detailed in this section relate to the physical connections that exist on the converter. Note NFPA compatibility These devices are intended only for installation on industrial machines in accordance with the "Electrical Standard for Industrial Machinery"...
  • Page 53 Installation 3.3 Electrical Installation USS terminal diagram M12 connector, 5 Pole, male M12 connector, 5 Pole, female PROFIBUS terminal diagram M12 connector, 5 Pole, male M12 connector, 5 Pole, female PROFINET terminal diagram M12 connector, 4 Pole, female M12 connector, 4 Pole, female AS-i terminal diagram M12 connector, 5 Pole, female Distributed converter for SIMOGEAR geared motors...
  • Page 54 Adaption of inputs and outputs Further adaption of the inputs and outputs of the Inverter are possible, please refer to relevant section in the SINAMICS G110M Operating Instructions for further information. Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 55 Installation 3.3 Electrical Installation Terminal housing mains supply connections Type: HAN Q4/2 (Input and Output), 3 AC 380 V (-10%) ... 480 V (+10%) Important: The pinouts refer to the ac- tual connectors on the ter- minal housing. The terminal designation X1/3 is used because the mains input and output can be swapped around depend-...

  • Page 56: Cable Protection

    Installation using power-through daisy chain The SINAMICS G110M system has been designed to allow a converter to utilize power- through to provide the mains power for a number of converters in a daisy chain. The maximum current limits for the daisy chain are given below: ●...
  • Page 57 Installation 3.3 Electrical Installation Image 3-10 Daisy chaining power between Inverters Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 58 Installation 3.3 Electrical Installation Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 59: Commissioning

    Commissioning Commissioning tools Image 4-1 Commissioning tools - PC or IOP Handheld Kit Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 60: Wiring Example For The Factory Settings

    Optional memory card for storing and trans- 6SL3054-4AG00-2AA0 ferring the converter settings Internet: STARTER download (http://support.automation.siemens.com/WW/view/en/26233208) Internet:StartDrive download (http://support.automation.siemens.com/WW/view/en/68034568) Wiring example for the factory settings To ensure that the factory setting can be used, you must wire your drive as shown in the following examples.
  • Page 61 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/en/26986267) Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 62: Inverter Factory Setting

    Commissioning 4.3 Inverter factory setting Inverter factory setting Motor With its factory settings, the inverter is set up for an induction motor suitable for the power rating of the Power Module. Inverter interfaces The inputs and outputs and the fieldbus interface of the inverter have specific functions when set to the factory settings.

  • Page 63: V/F Control Or Speed Control

    Commissioning 4.4 V/f control or speed control When a control command is received at the respective digital input, the motor rotates at ±150 rpm. The same ramp-up and ramp-down times as described above apply. Image 4-6 Jogging the motor with the factory settings V/f control or speed control For induction motors, there are two different open-loop control or closed-loop control techniques:...

  • Page 64: P0015 Macros

    Commissioning 4.5 p0015 Macros It is not permissible to use speed control in the following cases: ● If the motor is too small in comparison to the converter (the rated motor power must not be less than one quarter of the rated converter power) ●...
  • Page 65 Commissioning 4.5 p0015 Macros Image 4-8 Macro 9 - Motorized potentiometer (MOP) Image 4-9 Macro 12 - Two-wire control with method 1 Image 4-10 Macro 17 - Two-wire control with method 2 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 66 Commissioning 4.5 p0015 Macros Image 4-11 Macro 18 - Two-wire control with method 3 Image 4-12 Macro 19 - Three-wire control with method 1 Image 4-13 Macro 20 - Three-wire control with method 2 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 67 Commissioning 4.5 p0015 Macros Image 4-14 Macro 21 - Fieldbus USS Image 4-15 Macro 28 - Conveyor with 2 fixed setpoints Image 4-16 Macro 29 - Conveyer with potentiometer and fixed setpoint (default USS) Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 68 Commissioning 4.5 p0015 Macros Image 4-17 Macro 30 - ASi Single slave with fixed setpoints (default ASi) Image 4-18 Macro 31 - ASi Dual slave with fixed setpoints Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 69 Commissioning 4.5 p0015 Macros Image 4-19 Macro 32 - ASi Single slave with analog setpoint Image 4-20 Macro 33 - 4DI decentral conveyor with fieldbus Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 70 Commissioning 4.5 p0015 Macros Image 4-21 Macro 34 - ASi Dual slave with setpoint Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 71: Basic Commissioning With Dip Switches

    Commissioning 4.6 Basic Commissioning with DIP switches Basic Commissioning with DIP switches Overview The CU240M Control Units have been designed to allow basic commissioning to be performed using a set of three DIP switches. The DIP switches are located on the communications board within the Control Unit housing, as shown in the figure below.
  • Page 72 Commissioning 4.6 Basic Commissioning with DIP switches Accessing the DIP switches DANGER Dangerous voltages and currents are present in the active converter When power is applied to the converter, even when it is not active, dangerous levels of voltage and current are present in the system. Before attempting the removal of any components of the system the following steps should be taken to ensure that the system is completely safe: 1.
  • Page 73 Commissioning 4.6 Basic Commissioning with DIP switches The DIP switches allows specific functions of the converter to be set and are shown in the table below. Table 4- 2 Function of the DIP switches DIP switch Function ① Selects current or voltage input for the analog inputs. Temperature sensor - sets the type of temperature sensor fitted to the motor.
  • Page 74 Commissioning 4.6 Basic Commissioning with DIP switches Image 4-25 Commissioning DIP Switch 1 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 75 Commissioning 4.6 Basic Commissioning with DIP switches Image 4-26 Commissioning DIP Switch 2 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

  • Page 76: Basic Commissioning With Iop

    Commissioning 4.7 Basic commissioning with IOP Basic commissioning with IOP Basic commissioning wizard Select Wizards Select required Commission- Select Factory Reset (yes or ing wizard Select Application Class Select Motor Data Select manual Motor Data entry (yes) or ... Select Motor Code entry (no) Select Technology Application Select Macro Source Summary of settings displayed Setting are saved If a factory reset is selected, the converter will perform a factory reset immediately.

  • Page 77: Basic Commissioning With Starter

    Commissioning 4.8 Basic commissioning with STARTER Basic commissioning with STARTER The screen forms that are shown in this manual show generally valid examples. The number of setting options available in screen forms depends on the particular inverter type. See also Adapting the USB interface (Page 77) Commissioning using STARTER The following interfaces - which are control unit dependent - are available:...
  • Page 78 Commissioning 4.8 Basic commissioning with STARTER 5. Acknowledge this message, and set the "Access point" to "DEVICE (STARTER, Scout)" and the "PG/PC interface" to "S7USB". 6. Then click on "Update". The connected converters are now displayed in "Accessible nodes". 7. Close this screen form without selecting the converter(s) that has/have been found. 8.

  • Page 79: Generating A Starter Project

    Commissioning 4.8 Basic commissioning with STARTER 4.8.2 Generating a STARTER project Creating a STARTER project using project wizards Procedure To create a project with the STARTER project Wizards, proceed as follows: 1. Using "Project / New with wizard" create a new project. 2.

  • Page 80: Go Online And Start The Configuration Wizards - Starter

    Commissioning 4.8 Basic commissioning with STARTER 4.8.3 Go online and start the configuration wizards - STARTER Procedure with STARTER Proceed as follows to start the quick commissioning of the inverter: 1. Select your project and go online: 2. In the following screen form, select the inverter with which you wish to go online.
  • Page 81 Commissioning 4.8 Basic commissioning with STARTER Procedure without application class or for the application class [0]: Expert Select the re- quired function modules for your application. Select the control mode. Select the I/O configuration to preassign the inverter interfaces. Inverter factory setting (Page 62) Wiring example for the factory settings (Page 60) Set the applicable motor standard and the inverter supply voltage.
  • Page 82 Commissioning 4.8 Basic commissioning with STARTER Motor identification: • [1]: Recommended setting. Measure the motor data at standstill and with the motor rotating. The inverter switches off the motor after the motor data identification has been completed. • [2]: Measure the motor data at standstill. The inverter switches off the motor after the motor data identification has been completed.

  • Page 83: Identify Motor Data - Starter

    Commissioning 4.8 Basic commissioning with STARTER 4.8.4 Identify motor data - STARTER Identify motor data WARNING Danger to life from machine movements while motor data identification is in progress The stationary measurement can turn the motor a number of revolutions. The rotating measurement accelerates the motor up to the rated speed.

  • Page 84: Using The As-I Programmer

    Commissioning 4.9 Using the AS-i Programmer 4. Switch on the motor. The inverter starts the motor data identification. This measurement can take several minutes. Depending on the setting, after motor data identification has been completed, the inverter switches off the motor - or it accelerates it to the currently set setpoint. 5.
  • Page 85 Commissioning 4.9 Using the AS-i Programmer Setting the AS-i address of slave 1 Plug the AS-i Programmer into the addressing socket of the Inverter. Turn the dial on the Programmer to the ADDR position. The display will indicate that this mode has been selected. Press the button;...
  • Page 86 Commissioning 4.9 Using the AS-i Programmer Modifying an existing address of a single slave within the Inverter will not affect the address of the other slave. To change an existing address of a slave, the following procedure should be performed: Plug the AS-i Programmer into the addressing socket of the Inverter Turn the dial on the Programmer to the ADDR position.

  • Page 87: Troubleshooting

    Troubleshooting LED status indicators The Power Module has number of dual-colour LEDs which are designed to indicate the operational state of the Inverter. The LEDs are used to indicate the status of the following states: ● General fault conditions ● Communication status The location of the various LEDs on the Power Module and Communications and Power Interface (which is attached to the terminal housing) are shown in the figure below.
  • Page 88 Troubleshooting Table 5- 1 Description of general status LEDS Description of function GREEN - On Ready for operation (no active fault) GREEN - Flashing Commissioning or reset of factory settings slowly RED - On ORANGE - flashing Firmware update in progress slowly RED -Flashing slowly RED - flashing slowly Firmware updated is complete - power ON reset required...
  • Page 89 Troubleshooting Table 5- 5 Description of AS-i communications LED AS-i/FLT Description of function Flashing -RED No communications between processors within the converter Flashing - Slave address 0 RED/YELLOW Flashing - Converter trip GREEN/RED AS-i master not connected GREEN System OK Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 90 Troubleshooting Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...
  • Page 91 Distributed converter for SIMOGEAR geared motors Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD...

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