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Related Manuals for Siemens SIMOTICS A-1FV5
Summary of Contents for Siemens SIMOTICS A-1FV5
- Page 3 ___________________ SIMOTICS A-1FV5/1PV5 Introduction synchronous/induction motors ___________________ Safety notes ___________________ Description ___________________ Preparing for use ___________________ SIMOTICS A-1FV5/1PV5 Mounting synchronous/induction motors ___________________ Connection Operating Instructions ___________________ Commissioning ___________________ Operation ___________________ Service and maintenance ___________________ Decommissioning and disposal ___________________ Appendix 03/2014...
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Table Of Contents
Transport and storage ........................23 4.2.1 Transport ............................23 4.2.2 Storage ............................26 Mounting ............................... 29 Installation ............................ 29 Fixing ............................30 Attaching the output elements ..................... 31 Vibration load ..........................33 SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 6 Decommissioning and disposal ......................57 10.1 Decommissioning ........................57 10.2 Disposal............................57 Appendix .............................. 61 List of abbreviations ........................61 Siemens Service Center ......................62 Declaration of conformity ......................63 Index ..............................65 SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 7: Introduction
Before you start using the motor, you must read these operating instructions to ensure safe, problem-free operation and to maximize the service life. Siemens strives continually to improve the quality of information provided in these operating instructions. If you find any mistakes or would like to offer suggestions about how this document could be improved, please contact the Siemens Service Center. - Page 8 Introduction SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 9: Safety Notes
If in doubt, you are strongly advised to contact the manufacturer specifying the type designation and serial number (see rating plate) or arrange for any maintenance work to be carried out by the SIEMENS Service Center. Vehicles with converter-fed low-voltage three-phase motors must fulfill the protective requirements of the EMC Directive 2004/108/EC. -
Page 10: Safety And Operating Instructions
● Unqualified persons must not work on or in the vicinity of these motors at any time. Note Siemens Service Center We recommend engaging the support and services of your local Siemens Service Center for all planning, installation, commissioning, and maintenance work. SIMOTICS A-1FV5/1PV5 synchronous/induction motors... -
Page 11: Observing The Five Safety Rules
Temperature-sensitive components (electric cables, electronic components) must not be placed on hot surfaces. If the motors overheat, this can destroy the windings/bearings and the permanent magnet may become demagnetized Only operate the motors in conjunction with effective temperature control. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 12: Information About Electromagnetic Fields
German statutory industrial accident insurance institution. ● Display adequate hazard warning notices. ● Place barriers around hazardous areas. ● Take appropriate measures (e.g. shields) to reduce electromagnetic fields at their source. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 13: Electrostatic Sensitive Devices (Esd)
Electronic modules must be stored, transported, and dispatched in conductive packaging. Electronic modules that are not correctly stored, transported, or dispatched can be damaged. Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or aluminum foil). SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 14 Sitting Standing Standing/sitting ESD protective measures = conductive floor = ESD table = ESD footwear = ESD coat = ESD wrist strap = cubicle ground connection Figure 2-1 ESD protective measures SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 15: Description
Both active parts are equipped with two temperature sensors integrated in the stator winding, where the second can be used as a reserve. An encoder system for sensing the speed and direction of rotation is optionally installed in the NDE bearing shield of the motors. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 16: Rating Plate (Type Plate)
Degree of protection L071 Rated time (1) L250 Type of construction L072 Unit rated time (1) L260 Revision number L080 Rated power P L270 Weight L090 Rated current I L280 Temperature sensor SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 17: Technical Features
Grade A is maintained up to rated speed Sound pressure level according to DIN EN ISO 1680 75 dB (A) + 3 dB (A) tolerance Connection Terminal board in the terminal box for power 12-pin signal connector SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 18: Design
The motor has type construction IM B5. 3.4.3 Degree of protection The motors have degree of protection IP65/IP69K. In order to guarantee the degree of protection, the drive end flange must be suitably implemented. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 19: Ambient Conditions
If a throttle is needed to restrict the flow, it is best to install it downstream of the motor. It is not permissible to install the throttle directly in front of the inlet because the effects of cavitation may damage the motor. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 20 Storing or transporting the motor The cooling circuit must be emptied when storing the motor, for longer periods when the motor is out of service and when the motor is being transported. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 21 DEMITTEL; from PE/EPD, supplied from Telle). Gaskets Pipes, valves and Use of Viton, AFM34, EPDM is recommended. fittings Hose connections Transition Secure with clips conforming to EN14420, available, e.g. from Pipe - hose the Telle company. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 22: Noise Emission
In operation, in the speed range extending from 0 up to rated speed, 1PV5 and 1FV5 motors can reach the following measuring surface sound pressure level Lp(A) according to ISO 1680: ● 75 dB(A) + 3 dB tolerance SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 23: Preparing For Use
The drive systems are assembled on an individual basis. Upon receipt of the delivery, check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date. - Page 24 • Do not remove the plain pressboard washer and do not use warped or damaged ring bolts. • Loads that run transverse to the ring plane are not permitted. Figure 4-1 Lifting and transporting the motor with a cross beam (example) SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 25 3. Empty the motor of any cooling water and purge it carefully with air. 4. Close and seal all openings on the terminal box and housing. 5. Always transport and lift the motor by the lifting eyebolts on the bearing end shields. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 26: Storage
● Include several bags of desiccant in the seal-tight packaging. Check the desiccant and replace as required. ● Place a humidity meter in the seal-tight packaging to indicate the level of air humidity inside it. ● Inspect the motor on a regular basis. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 27 When delivered, the cooling system is not filled with coolant. When you place the motor in storage after use, drain the cooling water ducts and purge them with air so that they are completely empty. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 28 Preparing for use 4.2 Transport and storage SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 29: Mounting
● Ensure that the flange is in even contact with the mounting surface. When tightening the fixing screws avoid any uneven stressing. Observe the tightening torques for the fixing screws of the motor flange (see Fixing (Page 30) Table 5.2). SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 30: Fixing
To counter this, additional support can be provided at the NDE. Ensure that the motor is not subject to excessive tension. Note At the DE, only use screws with washer. When mounting on an unsprung mass, always support at the NDE. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 31: Attaching The Output Elements
The maximum permissible concentricity deviation of the shafts of the motor and the driven machine is 0.05 mm in the diameter. Attaching the output elements Note Do not subject the motor's shaft and bearings to impact. Do not exceed permissible cantilever and radial forces. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 32 Shock-hazard protection for output elements The general shock-hazard protection measures for output elements must be observed. Figure 5-2 Fitting/removing output elements; A = intermediate washer (for maintaining the centering in the shaft extension) SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 33: Vibration Load
ISO 10816 Max. 4.5 mm/s Vibration acceleration a axial 25 m/s peak Vibration acceleration a radial 50 m/s peak 1) The measurement locations should be selected in accordance with ISO 10816-1 Paragraph 3.2. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 34 Continuous operation within the natural frequencies of the mounted system should be avoided. Generally, this results in permissible vibration values being exceeded, resulting in damage to the system. To reduce vibration, flanged-mounted motors can be supported at the NDE. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 35: Connection
2. Rotate the adjusting bracket to the required output direction 3. Manually fix the adjusting bracket 4. Tighten the union nut to 32 Nm using a torque wrench See also Cooling (Page 19) SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 36: Electrical Connection
Safety rules for working on electrical installations in accordance with EN 50110-1: ● Disconnect the system. ● Protect against reconnection. ● Make sure that the equipment is de-energized. ● Ground and short-circuit. ● Cover or enclose adjacent components that are still live. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 37: Cable Entry And Routing
● The cable lugs of the power connections must extend directly to the cable lugs of the motor winding connections. (see the diagram, "Attaching the cable lugs"). ● It is not permissible to mark the cable connections using paint. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 38: Circuit Diagram
If the direction of the cable outlet is not changed correctly, this can damage the connecting cables. The direction of the cable outlet must not be changed as this invalidates warranty claims. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 39: Terminal Box
"Terminal box 1PV51xx/ 1FV51xx". ● Use cable lugs to DIN 46234. ● Screw the cover of the terminal box back on (tightening torque, 5 Nm). ① Ground conductor connection, M8 Figure 6-3 Terminal box, 1PV513x/1FV513x SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 40: Data For Electrical Connection
Integrated in the 3 x PG16 1 x M23 15 mm Phases: 3 x M6 1 x 35 mm motor Grounding: 1 x M8 1) Dependent on the cable gland design SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 41: Signal Connection
• Removal, installation and adjustment of sensors only according to the corresponding instructions. • Only remove the protective cap from the angle connector immediately before inserting the mating connector. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 42: Connecting The Temperature Sensor
To ensure that high-frequency currents are effectively discharged, establish the shield connection through the largest possible area, as 360° contact at the converter and at the motor, e.g. using EMC glands at the cable entry points. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 43: Commissioning
– The belt tension is properly adjusted if a belt drive is used. – Gear tooth flank play and gear tooth tip play as well as radial play are properly adjusted if a gearwheel drive is used. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 44 If liquid cooling is used, the coolant supply must be connected and ready for operation. The coolant circulation (flow rate, temperature) complies with requirements. Note Venting The cooling circuit must be vented before commissioning. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 45: Performing A Trial Run
Touching live components can be result in death or serious injury. Never touch the terminals when measuring or immediately after the measurement. Check the connected supply feeder cables to ensure that the line supply voltage cannot be connected. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 46 If the measured value is close to the critical value, the insulation resistance should be subsequently checked at suitably regular intervals. Values apply for measurement at a winding temperature of 25 °C. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 47: Switching On The Motor
The cooling water system can burst. This can result in death, serious injury or material damage. Do not connect the cooling water supply until the motor has cooled down. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 48 Commissioning 7.5 Liquid cooling SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 49: Operation
The temperature of certain parts of the motor can exceed 65 °C. Physical contact with the machine could cause serious burns. Check the temperature of the parts before touching them and take appropriate protective measures if necessary. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 50: Stoppages
In this regard, observe the relevant chapters in the documentation associated with the components of the complete drive system. Even in test operation, never disable protective functions or devices. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 51 Fan motor does not start up Make sure that the fan motor works properly Insufficient shielding for motor and/or Check the shielding and grounding encoder cable Excessive drive controller gain Adjust the controller SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 52 Locate leaks and seal as necessary, or consult the manufacturer defective If the fault still cannot be resolved after applying the measures specified above, please contact the manufacturer or the Siemens Service Center. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 53: Service And Maintenance
Service and maintenance Safety information If you are unclear about anything, consult the manufacturer, specifying the motor type and serial number, or arrange for the maintenance work to be carried out by one of the Siemens Service Centers. DANGER Risk of electric shock from touching live parts For synchronous motors, hazardous voltages are present at the motor terminals when the rotors are rotating. - Page 54 Operating Instructions, a "qualified person" is someone who is authorized to energize, ground, and tag equipment, systems, and circuits in accordance with established safety procedures. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 55: Maintenance Intervals
Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here. ● Maintenance intervals should, therefore, be scheduled to suit the local conditions, such as pollution/dirt, switching frequency, load, etc. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 56: General Inspection Guidelines
For average load levels, the bearings must be replaced after approx. 20,000 h, however, at the latest after 5 calendar years. The address for service & support is provided in the Appendix under Siemens Service Center. SIMOTICS A-1FV5/1PV5 synchronous/induction motors... -
Page 57: Decommissioning And Disposal
Recommendations for the environmentally friendly disposal of the machine and its components are given below. Be sure to comply with local disposal regulations. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 58 Disposing of permanent magnets Permanent magnets must be demagnetized prior to disposal. This helps avoid potential hazards caused by permanent magnets during and after disposal. Permanent magnets are heated to demagnetize them. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 59 Rotors that are still installed and have not been demagnetized must not be transported. NOTICE Removing the rotor It is only permissible that the manufacturer removes a permanent magnet rotor. Contact the Siemens Service Center (Page 62) if necessary. SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
- Page 60 Decommissioning and disposal 10.2 Disposal SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 61: Appendix
Halfkey balancing International Electrotechnical Commission Type of construction International Protection International Organization for Standardization Temperature sensor Position encoder MLFB Machine-readable product code Non-drive end Normal zero Polyvinyl chloride Rotor position encoder Underwriters Laboratories SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... -
Page 62: Siemens Service Center
Appendix A.2 Siemens Service Center Siemens Service Center If you have any questions relating to repair or spare parts, please contact your local Siemens office. For more information, go to the Internet address: http://www.siemens.com/automation/service&support . There, you can find Siemens contacts worldwide for information about specific technologies. -
Page 63: Declaration Of Conformity
Appendix A.3 Declaration of conformity Declaration of conformity SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40... - Page 64 Appendix A.3 Declaration of conformity SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...
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Page 65: Index
Types of construction, 18 Electrical connection, 36 ESD guidelines, 13 Vibration load, 33 Vibration values, 33 Faults, 50 Flange mounting, 30 Inspection and maintenance, 53 Maintenance intervals, 55 Mounting the motor, 30 Output elements, 32 SIMOTICS A-1FV5/1PV5 synchronous/induction motors Operating Instructions, 03/2014, 610.45002.40...