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Original Instructions (EN)
Groundsmaster
Drive, 4-Wheel Drive, or 4-Wheel
Drive with Cab Multi-Purpose
Machine
Model No. 31200—Serial No. 400000000 and Up
Model No. 31202—Serial No. 400000000 and Up
Model No. 31203—Serial No. 400000000 and Up
Form No. 3409-974 Rev B
®
360 2-Wheel
*3409-974* B
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Table of Contents
Related Manuals for Toro 31200
Summary of Contents for Toro 31200
- Page 1 ® 360 2-Wheel Drive, 4-Wheel Drive, or 4-Wheel Drive with Cab Multi-Purpose Machine Model No. 31200—Serial No. 400000000 and Up Model No. 31202—Serial No. 400000000 and Up Model No. 31203—Serial No. 400000000 and Up *3409-974* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Engine Safety ........... 48 Servicing the Air Cleaner ........48 Servicing the Engine Oil........49 Safety ............... 4 Servicing the Diesel-Oxidation Catalyst General Safety ........... 4 (DOC) and the Soot Filter ......50 Safety and Instructional Decals ......4 Fuel System Maintenance ........ -
Page 4: Safety
Safety • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. This machine has been designed in accordance with • Keep children out of the operating area. Never EN ISO 5395:2013 and ANSI B71.4-2012. allow children to operate the machine. - Page 5 decal117-4766 117-4766 1. Cutting/dismemberment hazard; fan—stay away from moving parts; keep all guards and shields in place. decal117-3270 117-3270 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, hand; entanglement hazard, belt—stay away from moving parts; keep all guards decal98-4387 98-4387 and shields in place.
- Page 6 decal117-2718 117-2718 decal107-2908 107-2908 1. Thrown object hazard—keep bystanders a safe distance away from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed; keep the deflector in place. 3. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.
- Page 7 decal117-3273 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance away from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—engage the parking brake, shut off the engine, and remove the key from the key switch before leaving the machine.
- Page 8 decal121-8378 121-8378 Model with Cab Only 1. Fan—off 5. External air 6. Internal air 2. Fan—on full 3. Cold air 7. Air conditioner—off 4. Hot air 8. Air conditioner—on decal125-9248 125–9248 Model with Cab Only 1. Raise/Lower decks 5. Fast 2.
- Page 9 decal132-3600 132-3600 Model with Cab Only 1. Read the Operator's 5. Working light (20 A) Manual for more information on fuses. 2. Headlight (25 A) 6. Auxiliary power (15 A) 3. Condenser fan and A/C 7. Cab light (15 A) clutch (30 A) 4.
- Page 10 decal120-0250 120-0250 decal132-6553 132-6553 1. Slow-moving vehicle Model with Cab Only 1. Height of cut decal131-1946 131–1946 1. Read the Operator’s Manual for more information on servicing the machine.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. PTO driveshaft Bolt (5/16 x 1-3/4 inches) Install the PTO driveshaft to a optional deck or QAS. Locknut (5/16 inch) Roll pin (3/16 x 1-1/2 inches) Retainer pin Use the hardware to install the optional Grease fitting... -
Page 12: Using The Optional Mower-Deck-Mounting Hardware
D. Torque the locknuts to 20 to 25 N-m (175 to 225 in-lb). 7. Lubricate the grease fittings on the PTO driveshaft. 8. After you connect the other end of the driveshaft to the attachment gearbox shaft, connect the wire-harness connector to the PTO solenoid-valve-coil connector (Figure G018339... -
Page 13: Checking The Tire Pressure
Do not wear the seat belt when the roll bar is 3. Check the cooling system before starting the folded down. engine; refer to Checking the Cooling System (page 55). g014166 Figure 5 1. Roll bar 3. Hairpin cotter 2. Pin Checking the Tire Pressure No Parts Required Procedure... -
Page 14: Product Overview
Tilt-Steering Pedal Product Overview To tilt the steering wheel toward you, press the foot pedal down and pull the steering tower toward you to Controls the most comfortable position and then release the pedal (Figure Become familiar with all the controls before you start the engine and operate the machine. -
Page 15: Cab Controls
Power Point Cab Controls Model with Cab Only The power point provides a 12 V power supply for electronic devices (Figure Important: If the mower deck shuts down and the InfoCenter temperature-warning icon is on, push the PTO knob down; drive to a safe, flat area;... - Page 16 Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 11). There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen at any time by pressing any of the InfoCenter buttons and then selecting the appropriate directional...
- Page 17 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed InfoCenter Engine rpm/status—indicates the engine rpm Bad or failed Hour meter Bulb Info icon Output of TEC controller or control Fast wire in harness Switch Slow Operator must release switch...
- Page 18 Indicates the state of other Note: The factory default PIN code for you machine machine inputs such as is either 0000 or 1234. accessories and A/C clutch If you changed the PIN code and forgot the code, contact your Authorized Toro Distributor for assistance.
- Page 19 1. From the M , use the center button to “PIN” displays in the upper right corner of the scroll down to the S and press the screen. ETTINGS right button (Figure 12). Note: Rotate the key switch to the O position and then to the O position locks the protected menu.
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Page 20: Specifications
Specifications Note: Specifications and design are subject to change without notice. g198083 Figure 14 Description Figure 14 Dimension or Weight Reference Height with roll bar up 202 cm (80 inches) Height with roll bar down 140 cm (55 inches) Height with cab 225 cm (88-1/2 inches) Overall length 276 cm (108-1/2 inches) -
Page 21: Attachments/Accessories
Check that operator-presence controls, safety Authorized Service Dealer or Distributor or go to switches, and shields are attached and functioning www.Toro.com for a list of all approved attachments properly. Do not operate the machine unless they and accessories. are functioning properly. -
Page 22: Adding Fuel
• Never keep fuel in containers with zinc plating on after converting to biodiesel blends. the inside. • Contact your Authorized Toro Distributor if you • Do not use fuel additives. wish for more information on biodiesel. Petroleum Diesel Fuel Tank Capacity Cetane rating: 45 or higher 51 L (13.5 US gallons) -
Page 23: Checking The Engine-Oil Level
Think Safety First 4. Add fuel to the fuel tank until the level is even with the bottom of the filler neck. Do not overfill Please read all safety instructions and symbols in the the fuel tank. safety section. Knowing this information could help 5. -
Page 24: Positioning The Standard Seat
Positioning the Standard position with the parking brake engaged. If EUTRAL you rise from the seat when the PTO is engaged, there Seat is a 1-second delay and then the engine shuts off. Testing the Safety-Interlock Changing the Seat Position System The seat can move forward and backward. -
Page 25: Raising And Lowering The Seat
g004489 Figure 18 1. Seat-suspension knob 2. Operator-weight setting g014174 Figure 19 Changing the Back Position 1. Seat latch You can adjust the back of the seat to provide a comfortable ride. Position the back of the seat where 2. To lower the seat, pull up the seat-latch-release it is most comfortable. -
Page 26: During Operation
• Look behind and down before backing up to be • A cab installed by Toro is a roll bar. sure of a clear path. • Always wear your seat belt. • Use care when approaching blind corners, shrubs,... -
Page 27: Using The Rollover-Protection System (Rops)-2-Wheel Drive With Rops And 4-Wheel Drive With Rops Models Only
use common sense and good judgment when WARNING performing this survey. To avoid injury or death from rollover, keep • Slopes are a major factor related to loss-of-control the roll bar in the raised locked position and and tip-over accidents, which can result in severe use the seat belt. -
Page 28: Starting And Shutting Off The Engine
Important: 3. Install the 2 pins and secure them with the Use starting cycles of no hairpin cotters (Figure 21). more than 15 seconds per minute to avoid overheating the starter motor. Important: Ensure that the seat is secured with the seat latch. Note: Additional starting cycles may be required when starting the engine for the first... -
Page 29: Stopping The Machine
Stopping the Machine switch light is continuously off, the machine is in the 4-wheel-steering mode. To stop the machine, release the traction pedal to the Note: If you turn the steering wheel too briskly, position. EUTRAL steering misalignment may occur. Engage the parking brake whenever you leave the Note: If the steering system is misaligned after... -
Page 30: Adjusting The Height Of Cut
g026087 g026087 Figure 25 1. PTO switch Disengaging the PTO g014263 Figure 26 To disengage the PTO, push the switch to the position. 1. Height-of-cut pin Adjusting the Height of Cut 4. Adjust the anti-scalp rollers and skids as required. You can adjust the height of cut from 2.5 to 15.8 cm (1 to 6 inches) in 6 mm (1/4 inch) increments by Cutting Grass with the... -
Page 31: Diesel Particulate Filter Regeneration
Diesel Particulate Filter Important: Minimize the amount of time that you idle the engine or operate the engine at low-engine Regeneration speed to help reduce the accumulation of soot in the soot filter. The diesel particulate filter (DPF) is part of the exhaust system. - Page 32 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
- Page 33 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
- Page 34 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
- Page 35 Reset Regeneration Parked Regeneration g214713 g214711 Figure 35 Figure 34 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 35). InfoCenter (Figure 34). • If a parked regeneration is needed, the InfoCenter •...
- Page 36 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 18). 1. Access the protected menu and unlock the protected settings submenu (Figure 37);...
- Page 37 g211986 g212405 Figure 41 Figure 43 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 42). (Figure 44). g212372 g212406 Figure 42 Figure 44 7. The following messages display as the parked C.
- Page 38 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 47).
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Page 39: Operating Tips
Sharpen the blades as necessary. If a blade on the blades decreases. is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Servicing Alternating Mowing Direction the Cutting Blades in the mower-deck manual. Alternate mowing direction to avoid making ruts in the turf over time. -
Page 40: After Operation
After Operation 5. Disengage the parking brake before pushing the machine. After Operation Safety Changing to Machine Operation • Clean grass and debris from the cutting units, 1. Rotate each bypass valve clockwise 1 turn and mufflers, and engine compartment to help prevent hand tighten them (Figure 49). -
Page 41: Locating The Tie-Down Points
Locating the Tie-Down Points There are tie downs located at the front and rear sides of the machine (Figure 50). Note: Use properly-rated DOT-approved straps in 4 corners to tie down the machine. • 2 on the front of the operator's platform •... -
Page 42: Maintenance
Important: Refer to your engine owner's manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 43: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. -
Page 44: Pre-Maintenance Procedures
Notation for Areas of Concern Inspection performed by: Item Date Information CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the key switch before you do any maintenance. decal131-1946 Figure 51 Service Interval Chart... -
Page 45: Preparing The Machine For Maintenance
Preparing the Machine for Maintenance 1. Ensure that the PTO is disengaged. 2. Park the machine on a level surface. 3. Engage the parking brake. 4. Lower the mower deck(s) if necessary. 5. Shut off the engine and wait for all moving parts to stop. -
Page 46: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours Grease the bearing and bushing grease fittings more frequently in extremely dusty and dirty conditions. The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Lubricate the grease fittings immediately after every washing, regardless of interval specified. - Page 47 Note: To access the grease fittings for the rear-steering linkage, remove the storage compartment. Note: Raise the machine off the floor to allow better grease migration through both the upper and lower king-pin bushings. You should see grease purging out of both the top and the bottom of the axle casting/bushing assembly areas of all 4 kingpin assemblies (Figure 54).
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Page 48: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air-cleaner indicator. -
Page 49: Servicing The Engine Oil
• Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) g033183 Figure 58 Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 1. Dipstick 2. Oil-fill cap 10W-30 viscosity grades. See the parts catalog for part numbers. -
Page 50: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter
Figure 59 the soot filter of the DPF. 2. Refer to your Authorized Toro Distributor for diesel-oxidation catalyst and the soot filter 4. Add oil to the crankcase; refer to Checking the replacement parts or service. -
Page 51: Fuel System Maintenance
Fuel System Maintenance Note: Refer to Fuel Specification (page 22) for the proper fuel recommendations. DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. •... -
Page 52: Servicing The Engine Fuel Filter
Servicing the Engine Fuel Electrical System Filter Maintenance Service Interval: Every 400 hours Important: Whenever working with the electrical system, always disconnect the battery cables, 1. Clean the area around the filter head (Figure 63). negative (-) cable first, to prevent possible wiring damage from short-outs. -
Page 53: Servicing The Battery
Servicing the Battery Service Interval: Every 50 hours Keep the top of the battery clean. If you store the machine in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool. -
Page 54: Drive System Maintenance
Drive System deterioration of the charge in the battery. To prevent the battery from freezing, make sure that it is fully Maintenance charged. The specific gravity of a fully charged battery is 1.265 to 1.299. Checking the Tire Pressure Service Interval: Every 50 hours Maintain the air pressure in the front and rear tires. -
Page 55: Cooling System Maintenance
Cooling System synchronization of wheel alignment should occur. Maintenance Important: Doing this procedure on turf can result in turf directly under each of the turning tires. Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. -
Page 56: Cleaning The Radiator
3. Install the expansion-tank cap. compressed air (do not use water). Repeat this step from the front of the radiator, again from the fan side. 4. After you have thoroughly cleaned the radiator, remove any debris from the channel at the radiator base and around the frame. -
Page 57: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Adjusting the Service If the parking brake fails to engage, an adjustment to the brake pawl is required. Brakes 1. Loosen the 2 screws securing the parking-brake Adjust the service brakes when there is more than 25 pawl to the frame (Figure 72). -
Page 58: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Traction Drive for Neutral Service Interval: After the first 10 hours Every 100 hours Note: If the machine has recently had the hydraulic fluid changed or the traction motors or hoses replaced, Check the condition and tension of the belt (Figure work out any air trapped in the system prior to... -
Page 59: Adjusting The Maximum Ground Speed
Adjusting the Maximum Ground Speed 1. Park the machine on a level surface, disengage the PTO, release the traction pedal to the position, and engage the parking EUTRAL brake. 2. Move the throttle lever to the S position, shut off the engine, remove the key from the key switch, and wait for all moving parts to stop before leaving the operating position. -
Page 60: Hydraulic System Maintenance
Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 19 L (5 gallon) pails or 208 L (55 gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers). Alternate fluids: If the Toro fluid is not available, Mobil®... -
Page 61: Changing The Hydraulic Fluid And Filter
3. Raise the deck to extend the lift cylinders, shut off the engine, and remove the key from the key switch. 4. Remove the hydraulic-filler cap (Figure 76) from the filler neck. 5. Remove the dipstick and wipe it with a clean rag (Figure 76). -
Page 62: Cab Maintenance
Cab Maintenance Filling the Washer-Fluid Bottle 1. Perform the pre-maintenance procedure; refer Preparing the Machine for Maintenance (page 45). 2. Open the hood and locate the washer-fluid bottle (Figure 78). g028378 g028378 Figure 79 1. Filter 3. Screw 2. Grate g028438 Figure 78 Washer-Fluid Bottle with Washer-Fluid Symbol... -
Page 63: Cleaning The Air-Conditioning Coil
Cleaning the 5. Clean the screen, air-conditioning duct, fans, and fan panel using low-pressure air no greater Air-Conditioning Coil than 276 kPa (40 psi). Important: Do not use water to clean Service Interval: Every 50 hours Clean the the condenser because moisture on the air-conditioning coil more components attracts dirt and dust, which frequently in extremely dusty... -
Page 64: Cleaning
Cleaning Storage Preparing the Engine Cleaning the Cab 1. Drain the engine oil from the oil pan and install Important: Use care around the cab seals and the drain plug. lights (Figure 83). If you are using a pressure 2. Change the engine oil and filter; refer to washer, keep the washer wand at least 0.6 m (2 ft) Changing the Engine Oil and Filter (page 49). - Page 65 C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly charge the battery for 24 hours every 60 days to prevent lead sulfation of the...
- Page 66 Notes:...
- Page 67 Notes:...
- Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.