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Handy Home Products VALUE Series Assembly Manual

8-5/8" 244 x 296 cm
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16789-
ND
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll-free number:
1-800-221-1849
or email:
customerservice@backyardproductsllc.com
Our staff is ready to provide assistance.
April through October M - F 8:00 AM to 7:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST

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Summary of Contents for Handy Home Products VALUE Series

  • Page 1 16789- STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-800-221-1849 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance. April through October M - F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Assembly Manual

    1/21/2013 16789-ND ASSEMBLY MANUAL A Backyard Products Company VALUE SERIES MONTANA 8' x 9' 8-5/8" (244 x 296 cm) ACTUAL FLOOR SIZE IS 96 x 116-5/8" (244 x 296 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE IMPO RTA N T! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
  • Page 4 TOOLS Required Optional ❑ Phillips ❑ Utility Knife ❑ Tool Belt / Screwdriver ❑ Shingle Blades Nail Pouch ❑ Drill / Driver ❑ Caulk Gun ❑ 3/8" Drill Bit ❑ Tin Snips ❑ #2 Philips Drive Bit (for drip edge) ❑...

  • Page 5: Additional Materials

    ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed kit includes a wood floor frame system. It does not include floor panels. • This shed does not include any leveling materials. • See the FLOOR LEVELING section on page 8 for recommended methods and suggested materials to properly level your floor, as this will vary depending on your specific site. REINFORCED WOOD FLOOR FRAME (OPTIONAL) MPORTANT! The included floor 2 x 4 x 8' (5 x 10 has been designed for general x 244 cm) Treated...

  • Page 6: Parts List

    PARTS IDENTIFICATION AND SIZES Part identification is WOOD SIZE CONVERSION CHART Treated lumber is stamped: stamped on some parts. Nominal Board Size Actual Size 2" x 4"....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1" x 4"....3/4" x 3-1/2" (1,9 x 8,9 cm) 2" x 3"....1-1/2" x 2-1/2" (3,8 x 6,3 cm) •...
  • Page 7 PANEL PARTS LIST NOTE: Panel parts are not stamped with part identification. Loft panel is 7/16" (1,1 cm) thick. 7/16 x 48 x 84-3/8" (1,1 x 122 x 214,3 cm) Roof panels are 7/16" (1,1 cm) thick. 7/16 x 35-3/8 x 96" 7/16 x 35-3/8 x 23-7/8" (1,1 x 89,8 x 244 cm) (1,1 x 89,8 x 61 cm) 7/16 x 23-7/8 x 96" 7/16 x 23-7/8 x 23-7/8"...
  • Page 8 WALL PANEL & DOORS PARTS LIST LEFT BACK LEFT FRONT RIGHT FRONT RIGHT BACK NOTE: Panels have a primed side. x2 x4 3/8 x 23-7/8 x 72" 3/8 x 48 x 72" LEFT DOOR RIGHT DOOR (1 x 61 x 183 cm) (1 x 122 x 183 cm) FASTENER/HARDWARE BAG (Shown Actual Size) 2"...
  • Page 9 BUILDING ANATOMY This building has been designed using our patented EZ Frame construction method. EZ Frame is a unique construction method which has been engineered to use fewer framing members. This reduces assembly time and cost by as much as 30% compared to conventional construction methods. EZ Frame patent no. 5,666,766 All of our buildings have been engineered to withstand demanding wind and snow loads. If you live in an area with extreme wind/snow load requirement, contact us and we can assist with engineering to meet your local codes. 1. Sub-assembled doors. 2. 2x3 wall studs have been engineered to support roof load and to meet demanding wind loads. 3. Sidewall top plates tie wall studs together and provide nailing support for top and bottom edge of siding. 4. Rafters line up over wall studs to effectively transfer roof load to the floor and eliminate need for double top plate. Oversized wood gussets at peak provide a strong connection for rafter halves. 5. Treated siding overhangs the wall framing and floor to keep the elements out. 6. Collar ties and storage loft tie sidewalls together to prevent spreading under heavy roof loads. 7. Corner studs & end rafters are positioned to the outside of the siding where they serve the dual purpose of framing and trim. 8. The EZ Frame design transfers the roof load to the side walls allowing for reduced framing at the front and back wall. 9. Includes treated floor frame.
  • Page 10 FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS 4x4 Runners (not included) • 3" Screw angled into 4x4. •...
  • Page 11 CONCRETE FOUNDATION Your kit contains all materials to construct a wooden floor. If you choose to install your kit on a concrete slab refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. 3-1/2" (8,9 cm) 4" (10 cm) Building Size Actual Floor Size 8' x 10' (244 x 305 cm) 8' x 9'-8-5/8" (244 x 296 cm) 96" (244 cm) 109-5/8" (278 cm)
  • Page 12 FLOOR FRAME PARTS REQUIRED: 3" (7,6 cm) TREATED 2 x 4 x 24" (5 x 10 x 61 cm) NOTE: Look for TREATED 2 x 4 x 93" (5 x 10 x 236 cm) Stamp. TREATED 2 x 4 x 92-5/8" (5 x 10 x 235,3 cm) BEGIN Orient parts as shown on flat surface.
  • Page 13 FLOOR FRAME LEVEL AND SQUARE FLOOR FRAME Before attaching floor decking, it is important to level and square the floor frame. A level and square floor frame is required to correctly construct your shed. BEGIN See page 8 for the preferred floor leveling method. Use level and check the frame is level before applying floor panels.
  • Page 14 FLOOR PANELS (Not included) PARTS REQUIRED: 2" (5 cm) Floor panels not included. 5/8 x 48 x 96" See page 3 for panel sizes and quantities. (1,6 x 122 x 244 cm) Ensure your floor frame is square by installing one panel and squaring frame. BEGIN Attach the 48 x 96" panel with the rough side up (painted-grid lines side) with the 48" edge and corner flush to the floor frame (Fig A). Secure panel with two 2"...
  • Page 15 FLOOR PANELS (Not included) PARTS REQUIRED: 2" (5 cm) 5/8 x 48" x 96" 5/8 x 20-5/8 x 96" (1,6 x 122 x 244 cm) (1,6 x 52,4 x 244 cm) Continue installing panels with rough side up (painted grid lines). Use a chalk line or grid lines on panels for 2"...
  • Page 16 IMPORTANT! I M P O R T A N T ! Check the floor frame is level after installing floor panels. Re-level if needed. • The floor should be used as a stable work surface for wall construction. HINT: • Organize your assembly procedure during the build process to avoid over-handling of the walls. BACKWALL SIDEWALL SIDEWALL FRONTWALL...
  • Page 17 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 48" (5 x 7,6 x 144 cm) 2 x 3 x 94-1/2" (5 x 7,6 x 240 cm) BEGIN Orient parts on edge on floor as shown. Measure and mark. Nail using two 3"...
  • Page 18 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 45" (5 x 7,6 x 114,3 cm) Orient parts on edge on floor as shown. Use two 3" screws at middle connection. FINISH You have finished building your back wall frame. 47-1/4"...
  • Page 19 BACK WALL PANELS PARTS REQUIRED: 1-1/4" (3,2 cm) RIGHT LEFT 2 x 3 x 72-5/8" (5 x 7,6 x 184,5 cm) 2 x 3 x 69" (5 x 7,6 x 175,3 cm) TEMPORARY SUPPORT BEGIN Place OB on floor. Place the left back wall panel primed side down onto OB (Fig. A) and flush to panel edges as shown. Secure flush to edges using twelve 1-1/4" (3 cm) screws 6" apart. Repeat Steps 1-2 to assemble the right back wall panel.
  • Page 20 BACK WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/4" GAUGE BLOCK 2 x 3 x 16-1/2" (5 x 7,6 x 42 cm) BEGIN Place LEFT panel on back frame as shown with primed side facing up. Use a 3/4" gauge block at edges of panel. 3/4"...
  • Page 21 BACK WALL PANELS PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 16-1/2" (5 x 7,6 x 42 cm) 2" (5 cm) 2" (5 cm) 96" (244 cm) Z-STRIP - Cut to 70-1/4" (178 cm) length 2 x 3 x 70-1/4" (5 x 7,6 x 178 cm) Place right panel on back frame as shown with primed side facing up.
  • Page 22 GABLE PANELS AND TRIM PARTS REQUIRED: 1-1/4" (3 cm) 2 x 3 x 35-7/16" (5 x 7,6 x 90 cm) LEFT RIGHT BEGIN You will be attaching trim NX from the backside of the gable panels (Fig. A). You will assemble TWO RIGHT and TWO LEFT assemblies. Place trim NX on floor.
  • Page 23 BACK WALL GABLE PANELS PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 16-1/2" (5 x 7,6 x 42 cm) 3/4" GAUGE 2" (5 cm) BLOCK LEFT RIGHT Pre-assembled Pre-assembled (2) Screws 3" (7,6 cm) 1-1/2" (3,8 cm) Flush 35-1/8" 35-1/8" (89,2 cm) (89,2 cm) Fig. A BEGIN...
  • Page 24 BACK WALL GABLE TRIM PARTS REQUIRED: 1-1/4" (3,2 cm) 2 x 3 x 34-1/8" (5 x 7,6 x 86,7 cm) Place NY onto backwall between existing trim, and secure from inside with 1-1/4" screws 6" apart. FINISH You have finished building your backwall. Two points contact each other 6"...
  • Page 25 FRONT WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 12-1/4" (5 x 7,6 x 31 cm) 2 x 3 x 22-7/8" (5 x 7,6 x 58,1 cm) 2 x 3 x 70-1/4" (5 x 7,6 x 178 cm) 2 x 3 x 91"...
  • Page 26 FRONT WALL PANELS PARTS REQUIRED: 1-1/4" (3,2 cm) 2 x 3 x 72-5/8" (5 x 7,6 x 184,5 cm) BEGIN Place OB on floor. Place the right front wall panel primed side down onto OB (Fig. A) and flush to panel edges as shown. Secure flush to edges using twelve 1-1/4" (3 cm) screws 6" apart. Repeat Steps 1-2 to assemble the left front wall panel. FINISH You have finished building your front wall panels.
  • Page 27 FRONT WALL PANELS PARTS REQUIRED: 2" (5 cm) 2" (5 cm) 2 x 3 x 12-1/4" (5 x 7,6 x 31 cm) 96" (244 cm) Z-STRIP - Cut into two 29" (73,7 cm) lengths BEGIN Place right panel on front frame as shown with primed side facing up. Measure and cut Z-Strip into two 29"...
  • Page 28 FRONT WALL PANELS PARTS REQUIRED: 3" (7,6 cm) 2" (5 cm) 2 x 3 x 12-1/4" (5 x 7,6 x 31 cm) 2" (5 cm) 96" (244 cm) Z-STRIP - Cut into two 29" (73,7 cm) lengths Place left panel on front frame flush to right panel as shown with primed side facing up.
  • Page 29 FRONT WALL GABLE PANELS PARTS REQUIRED: 3" (7,6 cm) 3/4" GAUGE 2" (5 cm) BLOCK 2 x 3 x 16-1/2" (5 x 7,6 x 42 cm) LEFT RIGHT Pre-assembled Pre-assembled (2) 3" (7,6 cm) Screws 1-1/2" (3,8 cm) Flush 37-3/8" 37-3/8" (94,9 cm) (94,9 cm) Fig. A BEGIN...
  • Page 30 FRONT WALL GABLE TRIM PARTS REQUIRED: 1-1/4" (3,2 cm) 2 x 3 x 34-1/8" (5 x 7,6 x 86,7 cm) Place NY onto front wall between existing trim, and secure from inside with 1-1/4" screws 6" apart. FINISH You have finished building your front wall. Two points contact each other 6"...
  • Page 31 SIDE WALL FRAMES PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm) 2" (5 cm) 2 x 3 x 69-13/16" (5 x 7,6 x 176,8 cm) 2 x 3 x 70-1/4" (5 x 7,6 x 178 cm) 7/16 x 2-1/2 x 73-1/2"...
  • Page 32 SIDE WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/8 x 48 x 72" 3/4" (1 x 122 x 183 cm) GAUGE BLOCK Ensure your wall frame is square by installing one panel and squaring frame. Place the 48 x 72" panel onto wall frame with primed side up as shown. Measure and mark overhangs and top spacing. Ensure measurements result in correct dimensions for 1"...
  • Page 33 10' x 8' SIDE WALL PANELS PARTS REQUIRED: 2" (5 cm) 3/8 x 23-7/8 x 72" 3/8 x 48 x 72" (1 x 61 x 183 cm) (1 x 122 x 183 cm) Place 48" and 23-7/8" panels on frame as shown with primed sides facing up. Secure panels with two 2"...

  • Page 34: Back Wall Installation

    BACK WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 3" (7,6 cm) 2" (5 cm) 2 x 3 x 69" (5 x 7,6 x 175,3 cm) TEMPORARY SUPPORT BEGIN Center back wall assembly on the 96" (244 cm) floor dimension. Use OO as a temporary brace. Secure with two 3"...
  • Page 35 SIDE WALLS INSTALLATION x12 3" (7,6 cm) 3" (7,6 cm) x70 2" (5 cm) BEGIN Stand right side wall on floor. It is important to secure the side wall in the following order. Center side wall on floor front to back. Nail the lower side wall corner to the back wall trim with one 2"...
  • Page 36 FRONT WALL INSTALLATION 3" (7,6 cm) 3" (7,6 cm) 2" (5 cm) BEGIN Stand front wall on floor. It is important to secure the front wall in the following order. Center front wall on floor side-to-side. Nail the front wall flush to the floor using 2"...
  • Page 37 RAFTERS PARTS REQUIRED: 2" (5 cm) Pre-assembled RAFTER-HALF GUSSET 2 x 3 x 69" (5 x 7,6 x 175,3 cm) TEMPORARY SUPPORT BEGIN You will build FOUR assemblies; Place two rafter-halves in the corner of back and side walls. The RED ENDS identify the ends to be connected at the center. HINT: Use floor and walls to help assemble rafters!
  • Page 38 RAFTERS PARTS REQUIRED: 3" (7,6 cm) Rafter Assemblies BEGIN Measure and mark center of wall studs onto side of top plate. Center four rafters on marks. (Fig. A). The rafters also line up directly over the wall studs. Check you have the measurements shown. Toenail with two 3"...
  • Page 39 LOFT JOISTS PARTS REQUIRED: 3" (7,6 cm) 1 x 4 x 96" (2,5 x 10 x 244 cm) BEGIN Install VW at same height as top plates and level. Install using two 3" nails at each connection, as shown. BACK WALL 1/2" 1/2"...
  • Page 40 LOFT JOISTS PARTS REQUIRED: 3" (7,6 cm) 1 x 4 x 96" (2,5 x 10 x 244 cm) BEGIN Place a loft joist flush on the front side of each of the back two rafters. Attach each joist with one 3" nail toenailed through the joist into the top plate. Nail through loft joist into the rafter with two 3"...
  • Page 41 LOFT PANEL PARTS REQUIRED: 2" (5 cm) 7/16 x 48 x 84" (1,1 x 122 x 213 cm) BEGIN Place loft panel grid side up onto the three loft joists centered from side-to-side and flush with the back wall frame. IMPORTANT! Using only four 2" nails, nail loft panel in place to allow racking of the roof.
  • Page 42 ROOF PANELS PARTS REQUIRED: 2" (5 cm) 3/4" 7/16 x 35-3/8 x 96" GAUGE BLOCK (1,1 x 89,9 x 244 cm) Roof panels may cause serious injury until securely fastened. You must square the roof by attaching one panel fist. You will use the panels’ long edge as a lever to bring your roof into square. Commonly known as “racking”. BEGIN Attach the 35-3/8 x 96”...
  • Page 43 ROOF PANELS PARTS REQUIRED: x170 2" (5 cm) 7/16 x 35-3/8 x 96" 7/16 x 23-7/8 x 35-3/8" 7/16 x 11-1/2 x 96" 7/16 x 11-1/2 x 35-3/8" (1,1 x 89,9 x 244 cm) (1,1 x 61 x 89,9 cm) (1,1 x 29,2 x 244 cm) (1,1 x 29,2 x 89,9 cm) 3/4"...
  • Page 44 LOFT PANEL PARTS REQUIRED: 2" (5 cm) BEGIN Complete installation of loft panel using 2" nails spaced 24" apart. FINISH You have finished your loft panel. 2" (5 cm) Nails Attention: Load not to exceed 400 lbs (181 kg) evenly distributed across Loft.
  • Page 45 COLLAR TIES PARTS REQUIRED: 2" (5 cm) 1 x 4 x 72" (2,5 x 10 x 183 cm) ¸ BEGIN Install collar tie WO on the two rafters closest to the door opening. Use three 2" nails at each side of collar tie. Collar ties should be flush to the roof panels.
  • Page 46 DOORS PARTS REQUIRED: 1-1/4" (3 cm) 2 x 3 x 69" (5 x 7,6 x 175,3 cm) 3" (7,6 cm) 3/4" GAUGE BLOCK HINT: Look for 3/8" SPACER attached to doors. Left Door Right Door BEGIN 3/8" offset is to top. Look for red Orient parts as shown on flat surface. (right) and green (left) on hinge board. Attach temporary support OO with 3" screws. Tighten securely. Attach temporary support GAA at bottom with 1-1/4"...
  • Page 47 DOORS PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 69" (5 x 7,6 x 175,3 cm) Attach temporary support OO as a ledger board flush under wall panels for doors to rest on, using three 3" screws (Fig. A). Flush against wall panels. Fig. A Center doors on right edge of groove as shown (Fig. B).
  • Page 48 DOORS PARTS REQUIRED: x58 2" (5 cm) 3/4" (19 mm) 5/8 x 3 x 72" (1,6 x 7,6 x 183 cm) BEGIN Secure hinge boards from inside using 3/4" screws as shown (Fig. A). Reinforce the door trim using 3/4" screws through door panel into trim (Fig. A). Locate screws as shown in Fig. B.
  • Page 49 DOOR WEATHERSTRIP PARTS REQUIRED: 2" (5 cm) 2 x 3 x 69" (5 x 7,6 x 175 cm) BEGIN With left door closed, center a weatherstrip OO vertically on the left door in the door opening (Fig. A). OO will offset the left door 1" OUT past the door trim 1"...

  • Page 50: Door Hardware

    DOOR HARDWARE PARTS REQUIRED: 3/8" (9 mm) Drill Bit 3/4" (1,9 cm) 3/4" (1,9 cm) BEGIN Mount barrel bolt flush at top of OO on left door using 3/4" screws as shown (Fig A). With door closed mark hole location for bolt to extend into. HINT: Extend bolt to leave a mark in wood.
  • Page 51 DOOR TRIM PARTS REQUIRED: 2" (5 cm) 19/32 x 3 x 72" (15 mm x 7,6 x 183 cm) BEGIN Center a ZJ over the Doors as shown. Secure with eight 2" finish nails 8" apart. FINISH You have finished installing your over door trim. 2 Center 2" (5 cm)
  • Page 52 WINDOW PARTS REQUIRED: 2" (5 cm) 3/4" (15 mm) 12 x 12" 1 x 3 x 17" (2,5 x 7,6 x 43 cm) (30,5 x 30,5 cm) Window 1 x 3 x 12" (2,5 x 7,6 x 30,5 cm) BEGIN Caulk behind window flange and secure window in opening using 3/4" screws as shown.
  • Page 53 BATTENS PARTS REQUIRED: 2" (5 cm) 1-3/4 x 3 x 72" (4,4 cm x 7,6 x 183 cm) BEGIN Secure battens over wall studs and seams using 2" finish nails 12" apart. Repeat on other side. FINISH You have finished installing your battens . 2 24”...
  • Page 54 PAINT & CAULK - NOT INCLUDED - • Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim. • Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: •...
  • Page 55 SHINGLES - NOT INCLUDED - • Follow directions provided by manufacturer and these instructions. Familiarize yourself with a 3-Tab Shingle. Notch Notch SHINGLE NAIL PATTERN 1/2" 1" Sealing Strip 1" (1,3 cm) (2,5 cm) (2,5 cm) Half A Rain Slot Full Rain Slot NAILS NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS. BEGIN Install first starter row upside down and color up with a 1" overhang at back and bottom of roof panel. Use (4) nails per shingle. Starter row must be straight and level all the way across with lower edge of roof deck.
  • Page 56 SHINGLES continued... Install second row of shingles flush at top of first row's rain slots. Ensure 1" overhang or flush to drip edge at front, stagger each row. FRONT OF BACK OF SHED SHED Bend in roof 1" (2,5 cm) Notch Flush with rain slots. Flush with rain slots. 1" (2,5 cm) Continue installing rows of shingles by staggering at front.
  • Page 57 SHINGLES continued... After shingles are installed over bend, nail down overlap using two roofing nails per tab. (2) Nails per tab Continue installing rows of shingles to the peak. At the peak make sure there is a maximum of 5" or less to the rain slot, as shown below.
  • Page 58 SHINGLES - RIDGE CAP • You will finish off the top of the roof with a ridge cap made from shingles. BEGIN Cut shingles into THREE pieces. Hint: Use cut-off pieces first. 2" 2" (5 cm) (5 cm 2" 2" 2"...
  • Page 59 SHINGLES - RIDGE CAP continued... Continue installing ridge cap to back of roof. Make sure there is 4" between the shingle-color and edge of shingles. 4" (10 cm) Trim cap off flush to shingles When you have 4" minimum of shingle color cut one piece to cap your roof. Cut at top of rain slot.
  • Page 60 WARRANTY Backyard Storage Solutions, LLC warrants the following: Limited Conditional Every product is warranted from defects in workmanship and manufacturing for one year. Warranty * All hardware and metal components are warranted for two years. Trim is warranted for 10 years. Waferboard siding and sheathing is warranted for two years.

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