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Siemens SINAMICS S120 System Manual
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Siemens SINAMICS S120 System Manual

High frequency drive
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System Manual
SINAMICS
S120
High Frequency Drive
Edition
10/2020
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS S120

  • Page 1 System Manual SINAMICS S120 High Frequency Drive Edition 10/2020 www.siemens.com/drives...
  • Page 3 Introduction Fundamental safety instructions System overview SINAMICS High Frequency Modules, line connection S120 High Frequency Drive High Frequency Modules Voltage Protection Module (VPM) System Manual Braking Modules Braking resistors Control Supply Module (CSM) DC link adapter Configuring Cabinet design and EMC Service and maintenance Appendix Valid from:...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    System overview..........................29 Field of application ......................29 Platform Concept and Totally Integrated Automation ............30 Introduction........................32 SINAMICS S120 High Frequency Drive components ............32 System data........................34 High Frequency Modules, line connection ..................37 High Frequency Modules ........................39 Introduction........................
  • Page 6 Table of contents 5.3.4 Dimension drawing......................49 HF Sine Filter Module ......................49 5.4.1 Description ........................49 5.4.2 HF Choke Module interfaces....................51 5.4.2.1 Overview ........................... 51 5.4.2.2 X21 outputs for temperature monitoring................52 5.4.2.3 X22 fan control for commissioning..................52 5.4.2.4 Voltage Protection Module Connection................
  • Page 7 Table of contents Braking Modules ..........................93 Braking Module Booksize ....................93 7.1.1 Description ........................93 7.1.2 Safety instructions for Braking Modules Booksize..............95 7.1.3 Interface description ......................96 7.1.3.1 Overview ........................... 96 7.1.3.2 X1 braking resistor connection ................... 97 7.1.3.3 X21 digital inputs/outputs....................
  • Page 8 Table of contents 9.3.4 X24 24 V terminal adapter ....................136 9.3.5 S1 DIP switch ........................136 Connection examples....................... 137 9.4.1 General information......................137 9.4.2 Single operation ......................138 Meaning of the LEDs ......................140 Dimension drawing......................141 Installation ........................142 Technical data........................
  • Page 9 Table of contents Cabinet design and EMC ........................171 12.1 General information......................171 12.2 Safety instructions for control panel manufacturing............171 12.3 24 V DC supply voltage ....................172 12.3.1 General ........................... 172 12.3.2 24 V power supply and connection of components............173 12.3.3 Typical 24 V current consumption of the components............
  • Page 10 Table of contents High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 11: Introduction

    With the SINAMICS converter family, you can solve any individual drive task in the low-voltage, medium-voltage and DC voltage range. From converters to motors and controllers, all Siemens drive components are perfectly matched to each other and can be easily integrated into your existing automation system.
  • Page 12 Siemens Support while on the move With the "Siemens Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app supports you in the following areas, for example: •...

  • Page 13: Usage Phases And Their Documents/Tools

    This document includes hyperlinks to websites of third-party companies. Siemens is not responsible for and shall not be liable for these websites or their content, as Siemens has not checked the information contained in the websites and is not responsible for the content or information they provide.
  • Page 14 1.3 Usage phases and their documents/tools Usage phase Document/tool Installation/assembly • SINAMICS S120 Equipment Manual for Control Units and Supplementary System Components • SINAMICS S120 Equipment Manual for Booksize Power Units • SINAMICS S120 Equipment Manual for Chassis Power Units •...

  • Page 15: Where Can The Various Topics Be Found

    Of a simple SINAMICS S120 drive with Getting Started STARTER Commissioning With STARTER SINAMICS S120 Commissioning Manual Commissioning Of a simple SINAMICS S120 drive with Start‐ Getting Started with Startdrive drive Commissioning With Startdrive SINAMICS S120 Commissioning Manual with Startdrive Web server...

  • Page 16: Training And Support

    Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 17 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. • Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).

  • Page 18: Additional Information

    This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 19: General Data Protection Regulation

    Connection for function potential bonding General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
  • Page 20 Introduction 1.8 General Data Protection Regulation High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 21: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 22 Fundamental safety instructions 2.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 23 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • As a minimum, connect cable shields and the conductors of power cables that are not used (e.g.
  • Page 24 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 25 Fundamental safety instructions 2.1 General safety instructions WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.

  • Page 26: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. •...

  • Page 27: Warranty And Liability For Application Examples

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 28: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.5 Residual risks of power drive systems Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
  • Page 29 Fundamental safety instructions 2.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example: – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
  • Page 30 Fundamental safety instructions 2.5 Residual risks of power drive systems High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 31: System Overview

    System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: • Simple pump and fan applications in the process industry • Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems •...

  • Page 32: Platform Concept And Totally Integrated Automation

    This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in high-performance multi-axis applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g.
  • Page 33 System overview 3.2 Platform Concept and Totally Integrated Automation Figure 3-2 SINAMICS as part of the Siemens modular automation system High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 34: Introduction

    System overview 3.4 SINAMICS S120 High Frequency Drive components Introduction ① Active Interface Module Booksize ② Control Unit NX15.3 ③ Active Line Module Booksize ④ HF Motor Module ⑤ HF Choke Module ⑥ 〉HF Sine Filter Module = HF Choke Module + HF Damping...
  • Page 35 • Active Line Module that has the function of centrally supplying the power to the DC link. • Braking Module (optional) • Control Supply Module (optional) Note The SINAMICS S120 High Frequency Drive is exclusively intended for installation in a control cabinet. Cooling methods The SINAMICS S120 High Frequency Motor Module is available with liquid cooling.

  • Page 36: System Data

    System overview 3.5 System data System data Unless explicitly specified otherwise, the following technical data are valid for components of the SINAMICS S120 drive system. Table 3-1 Electrical data Line voltage 3-phase 380 … 480 VAC ±10% Line frequency 47 … 63 Hz...
  • Page 37 System overview 3.5 System data Climatic environmental conditions Long-term storage Class 1K4 according to EN 60721-3-1, in product packaging Temperature: -25 … +55 °C Transport Class 2K4 according to EN 0721-3-2, in transport packaging Temperature: -40 … +70 °C Operation Class 3K3 according to EN 60721-3-3 with increased ruggedness with re‐...
  • Page 38 System overview 3.5 System data Table 3-4 Certificates Declarations of Conformity EU declaration of conformity (Low Voltage Directive, EMC, Machinery Di‐ rective, RoHS), China RoHS, RCM, Morocco Certifications cULus, cURus, KC, EAC High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 39: High Frequency Modules, Line Connection

    High Frequency Modules, line connection To connect the SINAMICS S120 High Frequency Drive drive line-up to the line supply these components are used: • Overcurrent protection device (line fuse or circuit breaker) • Line contactor, line disconnector device (optional) • Line filter •...
  • Page 40 High Frequency Modules, line connection Chassis The line connection for a SINAMICS S120 High Frequency Drive with an Active Line Module Chassis takes place using an Active Interface Module and the regionally required protection equipment. Depending on the size of the Active Interface Module, you may need an additional bypass contactor.

  • Page 41: High Frequency Modules

    High Frequency Modules Introduction The SINAMICS S120 High Frequency Drive is an converter with integrated output filter (HF Sine Filter Module) to control motors with high output frequencies (up to 2400 Hz). The High Frequency Drive is operated with a pulse frequency of 16 kHz or 32 kHz, and a current controller clock cycle of 62.5 μs or 31.25 μs.
  • Page 42 High Frequency Modules 5.1 Introduction ① HF Motor Module ② DC link busbar (behind the protective cover) ③ HF Choke Module ④ HF Damping Module ⑤ Busbar connector, HF Damping Module - HF Choke Module ⑥ Motor connection ⑦ Shield connection plate ⑧...
  • Page 43 High Frequency Modules 5.1 Introduction • Voltage Protection Module (optional; see "Decision matrix to use the appropriate HF Drive (Page 157)") • 24 V power supply, for example SITOP Table 5-1 HF module package Liquid Cooled Article No. Dimensions (W x H x D) Technical data Cooling [mm]...

  • Page 44: Safety Instructions For High Frequency Modules

    High Frequency Modules 5.2 Safety instructions for High Frequency Modules Safety instructions for High Frequency Modules WARNING Electric shock due to high leakage currents caused by an interrupted external protective conductor Drive components conduct high discharge currents via the protective conductor. When the protective conductor is interrupted, touching live components can result in electric shock, which can lead to death or serious injuries.

  • Page 45: Hf Motor Module

    Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.

  • Page 46: Interfaces

    High Frequency Modules 5.3 HF Motor Module 5.3.2 Interfaces 5.3.2.1 Overview Figure 5-2 Interface overview of HF Motor Modules Liquid Cooled High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 47: X21 Ep Terminals/Temperature Sensor Motor Module

    SINAMICS S120/S150 List Manual. Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/ dark tests). For comprehensive information, see the SINAMICS S120 Safety Integrated Function Manual, Chapter "Controlling the safety functions".

  • Page 48: X200-X202 Drive-Cliq Interfaces

    High Frequency Modules 5.3 HF Motor Module NOTICE Damage to motor due to incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. • Connect the KTY temperature sensor with the correct polarity. NOTICE Failure of components as a result of unshielded or incorrectly routed cables to temperature sensors...

  • Page 49: Protective Conductor Connection

    High Frequency Modules 5.3 HF Motor Module 5.3.2.4 Protective conductor connection Table 5-5 Protective conductor connection for HF Motor Module Terminals Technical data Protective conductor connection for at‐ Threaded hole: M8 taching the equipotential bonding bar Tightening torque: 13 Nm For ring cable lugs without insulation (Page 178) 5.3.2.5 Busbars...
  • Page 50 Note: Red/orange Both options depend on the LED status when activated. See SINAMICS S120/S150 List Manual for the parameters to activate the recognition of components via LED WARNING Electric shock due to applied DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 51: Dimension Drawing

    High Frequency Modules 5.4 HF Sine Filter Module 5.3.4 Dimension drawing Figure 5-3 Dimension drawing of HF Motor Modules Liquid Cooled in mm and (inches) HF Sine Filter Module 5.4.1 Description The HF Sine Filter Module is the output filter (sine-wave filter) in the High Frequency Drive. It limits the harmonics and switching edges generated by the switching operations of the inverter to values that are permissible for the motor and can be tolerated.
  • Page 52 High Frequency Modules 5.4 HF Sine Filter Module The HF Drive with a pulse frequency of 16 kHz can also be operated with 32 kHz. This increases the damping properties of the system. HF Choke Module The HF Choke Module contains the reactor of the sine-wave filter. It has a terminal block to connect the power cables to the motor and a terminal block to connect the Voltage Protection Module (VPM).

  • Page 53: Hf Choke Module Interfaces

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.2 HF Choke Module interfaces 5.4.2.1 Overview Figure 5-4 Interface overview, HF Choke Module High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 54: X21 Outputs For Temperature Monitoring

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.2.2 X21 outputs for temperature monitoring Table 5-8 X21 outputs for temperature monitoring Terminal Function Technical data + KTY Temperature HF Choke Module analog: KTY84-130 temperature sensor - KTY + Temp switch Temperature monitoring for the HF Choke Module using the inte‐...

  • Page 55: Voltage Protection Module Connection

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.2.4 Voltage Protection Module Connection Table 5-10 Voltage Protection Module Connection Terminals Technical data Threaded bolt M8 / 13 Nm (115 lbf in) Protective conductor con‐ Threaded hole M8 / 13 Nm (115 lbf in) nection For connection photo, see Chapter "Electrical connection (Page 69)"...

  • Page 56: Protective Conductor Connections For The Equipotential Bonding Bar

    High Frequency Modules 5.4 HF Sine Filter Module Terminals Technical data Protective conductor con‐ Threaded hole M8 / 13 Nm (115 lbf in) nection For connection photo, see Chapter "Electrical connection (Page 69)" For ring cable lugs without in‐ sulation (Page 178) Note The total length of the shielded power cables must not exceed 100 m.
  • Page 57 High Frequency Modules 5.4 HF Sine Filter Module Table 5-14 Busbars to the HF Damping Module Technical data Threaded hole: M5 / 3 Nm (26.6 lbf in) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 58: Hf Damping Module Interfaces

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.3 HF Damping Module interfaces 5.4.3.1 Overview Figure 5-5 HF Damping Module interface overview High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 59: X21 Inputs For Temperature Monitoring

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.3.2 X21 inputs for temperature monitoring Table 5-15 X21 inputs for temperature monitoring Terminal Function Technical data + Temp Temperature Choke Module analog: KTY84-130 temperature sensor - Temp + Temp Temperature Choke Module digital: Bimetallic switch - Temp Type: Spring-loaded terminal 1 (Page 177)

  • Page 60: Busbars

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.3.4 Busbars Table 5-17 Busbars to the HF Choke Module Technical data Threaded hole M5 / 3 Nm (26.6 lbf in) 5.4.4 Meaning of the LEDs Meaning of the LEDs on the HF Choke Module Table 5-18 Meaning of the LEDs State...
  • Page 61 Note: Red/orange Both options depend on the LED status when activated. See SINAMICS S120/S150 List Manual for the parameters to activate the recognition of components via LED WARNING Electric shock due to applied DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.

  • Page 62: Dimension Drawings

    High Frequency Modules 5.4 HF Sine Filter Module 5.4.5 Dimension drawings 5.4.5.1 HF Choke Module Figure 5-6 Dimension drawing HF Choke Module, all data in in mm (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 63: Hf Damping Module

    High Frequency Modules 5.5 Installation 5.4.5.2 HF Damping Module Figure 5-7 Dimension drawing HF Damping Module, all data in mm (inches) Installation The High Frequency Drive, depending on the application area, can be operated with either an Active Line Module Chassis or Booksize. The HF drive lineup can be expanded using SINAMICS S120 Booksize components with cold plate cooling.
  • Page 64 HF Motor Module. Mounting position in the control cabinet Always mount the SINAMICS S120 components in the control cabinet in a vertical position. Other permissible mounting positions are listed in the descriptions for the individual components.
  • Page 65 High Frequency Modules 5.5 Installation NOTICE Damage to the mounting aid when lifting without a shackle The HF Choke Module can be damaged if the crane hook is directly attached to the lifting eyes of the mounting aid. • Always use a shackle to lift the HF Choke Module. Mounting plate When installing the High Frequency Drive in a control cabinet, use a mounting plate with the following properties:...
  • Page 66 High Frequency Modules 5.5 Installation Figure 5-9 Drilling pattern for the High Frequency Drive with Active Line Module booksize, all data in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 67 High Frequency Modules 5.5 Installation Figure 5-10 Drilling pattern for the High Frequency Drive without Active Line Module booksize, all data in mm and (inches) Mounting on the mounting plate 1. Individually mount the HF Modules one after the other on the mounting plate. Start with the left-hand component.
  • Page 68 High Frequency Modules 5.5 Installation ① Mounting plate ② Countersunk threaded hole ③ Washer ④ Spring washer ⑤ M6 hexagon screw Figure 5-11 Preparing the mounting plate High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 69 High Frequency Modules 5.5 Installation ① Mounting plate ② M6 hexagon screw ③ Washer ④ Spring washer ⑤ M6 nut, SW10 Tightening torque 10 Nm Figure 5-12 Mounting the High Frequency Drive with a Active Line Module in the booksize format on a mounting plate High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 70 High Frequency Modules 5.5 Installation ① Mounting plate ② M6 hexagon screw ③ Washer ④ Spring washer ⑤ M6 nut, SW10 Tightening torque 10 Nm Figure 5-13 Mounting the High Frequency Drive on a mounting plate High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 71: Electrical Connection

    • Only connect safety extra low voltages (PELV or SELV) to 24 V busbars. Additional information and diagrams can be found in the SINAMICS S120 Manual for "Booksize Power Units" (Chapter: Electrical connection for Line Modules and Motor Modules).
  • Page 72 High Frequency Modules 5.6 Electrical connection ① Busbars (3-part) on the HF Motor Module ② Busbar connections ③ 6 screws (Torx T25, M5 ④ Busbars (3-part) on the HF Choke Module Figure 5-14 Connecting the busbars at the HF Motor Module and the HF Choke Module ①...

  • Page 73: Protective Conductor Connection Of The Hf Module

    High Frequency Modules 5.6 Electrical connection 5.6.3 Protective conductor connection of the HF module Protective conductor connections for Voltage Protection Module and the motor The protective conductor of the power cables to the Voltage Protection Module and motor are connected to the HF Choke Module as shown below. ①...
  • Page 74 High Frequency Modules 5.6 Electrical connection Figure 5-17 Installing the equipotential bonding bar High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 75: Connection Examples

    High Frequency Modules 5.7 Connection examples Connection examples 5.7.1 High Frequency Drive with components in the booksize format Figure 5-18 Example for connecting a High Frequency Drive to the line supply via an Active Line Module in the booksize of format with Active Interface Module High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 76 High Frequency Modules 5.7 Connection examples Figure 5-19 Connection example for a High Frequency Drive with booksize infeed High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 77: High Frequency Drive With Components In The Chassis Format

    High Frequency Modules 5.7 Connection examples 5.7.2 High Frequency Drive with components in the chassis format Figure 5-20 Connection example for a High Frequency Drive with chassis infeed High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 78: Technical Data

    High Frequency Modules 5.8 Technical data Technical data Table 5-21 Technical data of HF modules Liquid Cooled High Frequency Drive Liquid Cooled 6SL3125-1UE32-2AD0 Output current Rated current (I ACrms Base load current (I Intermittent duty current (I ) 40 % ACrms(Is6) Peak current (I ACrms...

  • Page 79: Characteristics

    High Frequency Modules 5.8 Technical data High Frequency Drive Liquid Cooled 6SL3125-1UE32-2AD0 Sound pressure level HF Choke Module dB(A) < 73 HF Damping Module dB(A) < 60 Weight HF Motor Module 30.5 HF Choke Module 48.5 HF Damping Module 14.0 = 1.3 x I Default for 400 V line supplies;...
  • Page 80 High Frequency Modules 5.8 Technical data Figure 5-23 S6 duty cycle with initial load with a duty cycle duration of 600 s Figure 5-24 S6 duty cycle with initial load for a duty cycle duration of 60 s Note The overload factor is a maximum of 1.3 x I Derating characteristics H module Figure 5-25 Output current as a function of the ambient temperature...
  • Page 81 High Frequency Modules 5.8 Technical data Figure 5-26 Output current as a function of the installation altitude Figure 5-27 Output current as a function of the coolant temperature If a 225 A HF drive is operated with a pulse frequency of 32 kHz, then the output current must be derated down to 60 % (135 A).
  • Page 82 High Frequency Modules 5.8 Technical data High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 83: Voltage Protection Module (Vpm)

    Voltage Protection Module (VPM) Description The Voltage Protection Module (VPM) is used to limit the voltage when using synchronous motors. It is directly connected to the HF Choke Module. If the line voltage fails at the maximum motor speed or the pulses at the HF Motor Module are canceled as a result of the power failure, the motor regenerates at a high voltage into the DC link.
  • Page 84 • Please observe the following when using third-party motors: – Carry out a risk analysis. – Ensure that the third-party motors correspond to the electrical properties of the specified Siemens components. – Check the correct functioning of the VPM. WARNING Danger to life through automatic start of the drive An uncontrolled automatic start of the drive can result in fatal accidents.

  • Page 85: Interfaces

    Voltage Protection Module (VPM) 6.3 Interfaces NOTICE Damage to devices as a result of incorrect connecting cables Using incorrect connecting cables for Voltage Protection Modules can damage the connected components. • Use shielded MOTION-CONNECT 800PLUS motor cables, type 6FX8. Interfaces 6.3.1 Overview Figure 6-1...

  • Page 86: X3 Signaling Contact

    Voltage Protection Module (VPM) 6.3 Interfaces Figure 6-2 VPM 200 Dynamik connection points Table 6-2 Short designations Short designation Explanation Cable 1 or 2 from the HF Choke Module Connection bolts at the busbar U Connection bolts at the busbar V Connection bolts at the busbar W , PE , PE...

  • Page 87: Connection Busbars U, V, W, Pe

    Voltage Protection Module (VPM) 6.3 Interfaces Terminal Function Technical specifications Type: WAGO spring-loaded terminal, type 226-111 Max. conductor cross-section: 1.5 mm (AWG 16) Shielded cable Cable gland: Max. 9 mm ∅ Types VPM120, VPM200 and VPM200 Dynamic • Screwed joint: 1 x M16, e.g. from Pflitsch, article designation: UNI DICHT EMV 2165211S05 •...

  • Page 88: Connection Example

    Voltage Protection Module (VPM) 6.4 Connection example VPM 200 Dynamik Cable entry For cables with ∅40 mm max. Gland 4 x M50 e.g. from Pflitsch, article designation: UNI DICHT EMV 250584117 Locknut M50: GM250PA There are 4 connection points for phases U, W and PE - and there are 2 connection points for phase V. The glands must be separately ordered.
  • Page 89 X3 terminal is wired to the respective Control Unit. If an armature short-circuit occurs, the pulses of the axis involved must remain inhibited. To do this, the connected digital input is interconnected to control bit OFF2 (pulse inhibit) (see SINAMICS S120/S150 List Manual). The signaling contact is operated with +24 V.

  • Page 90: Dimension Drawing

    Voltage Protection Module (VPM) 6.5 Dimension drawing Dimension drawing Figure 6-5 Dimension drawing of the Voltage Protection Module VPM 200 Dynamik, all data in mm (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 91: Installation

    Voltage Protection Module (VPM) 6.7 Electrical connection Installation The Voltage Protection Module is installed in the control cabinet close to the HF Choke Module. Figure 6-6 Mounting dimensions for a Voltage Protection Module VPM 200 Dynamik Electrical connection Note Only the enclosure cover may be opened when electrically connecting the Voltage Protection Module.

  • Page 92: Connecting Signaling Contact X3

    Voltage Protection Module (VPM) 6.7 Electrical connection For operation on a High Frequency Drive, also observe the following: • There can be only one spur line to the Voltage Protection Module. • Three ferrite rings are applied to each motor cable (type: EPCOS/TDK B64290L0022X065). •...

  • Page 93: Technical Data

    Voltage Protection Module (VPM) 6.8 Technical data The X3 signaling contact is routed via a bistable relay. The relay may shift to the other switching state if subjected to excessive movement during transportation and installation. This may prevent the system from starting. NOTICE Damage as the short-circuit thyristor is still conducting When a Voltage Protection Module is tripped and the short-circuit thyristor is still conducting...
  • Page 94 Voltage Protection Module (VPM) 6.8 Technical data 6SN1113–1AA00–1KC. Permissible ambient temperature °C 0 ... 55 Cooling method Air-cooled, free convection Ventilation clearances (above/below) Weight approx. 13 Dimensions (W x H x D) 300 x 250 x 260 High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 95: Braking Modules

    Braking Modules Braking Module Booksize 7.1.1 Description The Braking Module Booksize is always used together with an external braking resistor. It has the following tasks: • Controlled stop of the drives in the event of a power failure (e.g. emergency retraction or EMERGENCY OFF Category 1) •...
  • Page 96 Braking Modules 7.1 Braking Module Booksize Rapid discharge Furthermore, the Braking Module Booksize can used with a braking resistor to quickly discharge the DC link capacitors The DC link is discharged in a controlled manner via the braking resistor once the infeed unit has been switched off and the line-up has been disconnected from the line supply (e.g.

  • Page 97: Safety Instructions For Braking Modules Booksize

    Danger to life through the use of non-approved braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors approved by Siemens. High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 98: Interface Description

    Braking Modules 7.1 Braking Module Booksize 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface overview, Braking Module Booksize High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 99: X1 Braking Resistor Connection

    Braking Modules 7.1 Braking Module Booksize 7.1.3.2 X1 braking resistor connection Table 7-1 X1 braking resistor connection Terminal Function Technical specifications Braking resistor connection R1 Continuously short-circuit proof Braking resistor connection R2 Type: Screw terminal 4 (Page 177) Table 7-2 Braking resistors without a thermostatic switch for Braking Modules Braking resistor R in Ω...
  • Page 100 • 80 % of the maximum switch on duration of the braking resistor has been reached (I monitoring). • 80 % of the maximum braking energy of the braking resistor has been reached. • An incorrect braking resistor is connected (only braking resistors approved by Siemens for this component are automatically identified). Terminal X21.4 - fault The fault can have the following causes: •...

  • Page 101: Connection Example

    Braking resistor without a thermostatic switch Figure 7-2 Connection example of a Braking Module Booksize Information on how to parameterize the digital inputs or digital outputs, see the SINAMICS S120/ S150 List Manual. High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 102: Meaning Of The Leds

    In the event of an overtemperature, the error cannot be ac‐ knowledged until after a cooling down time has elapsed. DC LINK Only braking resistors approved by Siemens for this compo‐ – nent are identified automatically. The component is not active.

  • Page 103: Dimension Drawing

    Braking Modules 7.1 Braking Module Booksize 7.1.6 Dimension drawing 81,5 (3.21) (1.97) (0.98) 226 (8.90) 270 (10.63) Figure 7-3 Dimension drawing of Braking Module, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 104: Installation

    Braking Modules 7.1 Braking Module Booksize 7.1.7 Installation ① Delivery condition with spacer - mounting depth for drive line-up in booksize format with internal air cooling ② Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 7-4 Methods of installing Braking Modules with/without spacer elements High Frequency Drive...

  • Page 105: Technical Data

    Braking Modules 7.1 Braking Module Booksize 7.1.8 Technical data 7.1.8.1 Technical data Table 7-5 Technical data 6SL3100-1AE31-0AB. DC link voltage 510 … 720 DC link capacitance µF ON threshold Electronics power supply 24 (20.4 … 28.8) Electronics current consumption (at 24 V DC) Current carrying capacity DC link busbars 24 V busbars...

  • Page 106: Configuration Instructions

    Braking Modules 7.1 Braking Module Booksize Table 7-6 Duty cycles 6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA. Short duty cycle Long duty cycle Short duty cycle Long duty cycle A [s] T [s] 11.5 The following applies when connecting Braking Modules in parallel: = 0.9 x total P of single devices rated total rated...

  • Page 107: Braking Module Booksize Compact

    Braking Modules 7.2 Braking Module Booksize Compact Braking Module Booksize Compact 7.2.1 Description The Braking Module Booksize Compact is always used together with a braking resistor. It has the following tasks: • Controlled stop of the drives in the event of a power failure (e.g.
  • Page 108 The Braking Module Booksize Compact can be operated with the following cooling methods: • Internal air cooling • Cold plate cooling (refer to the SINAMICS S120 Manual "Booksize Power Units" up to and including Edition 06/2019 for a description of using cold plate cooling) The required cooling method is set using the DIP switch The factory setting is "internal air...

  • Page 109: Safety Instructions For Braking Modules Booksize Compact

    Danger to life through the use of non-approved braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors approved by Siemens. High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 110: Interface Description

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.3 Interface description 7.2.3.1 Overview Figure 7-6 Interface overview, Braking Module Booksize Compact High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 111: X1 Braking Resistor Connection

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.3.2 X1 braking resistor connection Table 7-7 X1 braking resistor connection Terminal Function Technical specifications Braking resistor connection R1 Continuously short-circuit proof Not assigned Braking resistor connection R2 Type: Screw terminal 5 (Page 177) Braking resistors without a thermostatic switch The Braking Module Booksize Compact is only designed for operation with the braking resistors listed below.

  • Page 112: X21 Digital Inputs/Outputs

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.3.3 X21 digital inputs/outputs Table 7-10 X21 digital inputs/outputs Terminal Function Technical specifications DI low: Enable Braking Module Voltage: -3 … +30 V DI high: Inhibit/acknowledgement Typical current drain: 10 mA at 24 V DC Edge change, high →...

  • Page 113: X22 Digital Output/Temperature Switch

    Braking Modules 7.2 Braking Module Booksize Compact Terminal X21.4 - fault In the event of an overtemperature fault, l t monitoring, or braking power monitoring, the fault will be acknowledged automatically after a cooling phase. Manual acknowledgment is not necessary! WARNING Electric shock due to hazardous voltage at terminals X21 Hazardous voltages can be present at terminals X21 in the case of a fault.

  • Page 114: Dip Switch

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.3.5 DIP switch The 4-pin DIP switch is located at the top of the Braking Module and sets the braking resistor being used, the cooling method, and the line voltage. Make the required settings before the Braking Module is mounted in the control cabinet; once the module is mounted, the DIP switch can no longer be accessed from the front.

  • Page 115: Connection Examples

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.4 Connection examples Braking resistor without thermostatic switch connected to a Braking Module Booksize Compact Braking Module Booksize Compact Inhibit/acknowledgement DC link fast discharge "0 V" = Pre-warning, shutdown imminent Fault (1 → 0) M_DI Max.
  • Page 116 The digital inputs (DI) are isolated and are referenced to M_DI (X21.5 and X21.6). The reference point of the digital outputs (DO) is the ground GND of the 24 V supply. Information on how to parameterize the digital inputs or digital outputs, see the SINAMICS S120/ S150 List Manual.

  • Page 117: Meaning Of Leds On The Braking Module Booksize Compact

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.5 Meaning of LEDs on the Braking Module Booksize Compact Table 7-13 Meaning of LEDs on the Braking Module Booksize Compact Color Status Description Remedy READY The electronics power supply is missing or outside the Check the electronics power permissible tolerance range.

  • Page 118: Dimension Drawing

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.6 Dimension drawing 50 (1.97) (0.98) 144 (5.67) 224 (8.82) Figure 7-9 Dimension drawing of Braking Module Booksize Compact, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 119: Mounting

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.7 Mounting Mounting a Braking Module Booksize Compact with internal air cooling ① Mounting wall ② M6 x 16 screw Hex combination screw or hex screw with spring washer and plain washer Figure 7-10 Mounting a Braking Module Booksize Compact with internal air cooling Tightening torques: 1.

  • Page 120: Technical Data

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.8 Technical data 7.2.8.1 Technical specifications Table 7-14 Technical data 6SL3400-1AE31-0AA. Line supply 200 V 400 V DC link voltage 250 … 360 510 … 720 ON threshold Braking power Maximum Continuous braking power Electronics power supply 24 (20.4 …...
  • Page 121 Braking Modules 7.2 Braking Module Booksize Compact T [s] time period of braking duty cycle A [s] load duration [kW] rated power (continuous power) of the braking resistor rated [kW] peak power of braking resistor (6 x P rated Table 7-15 Duty cycles 6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA.

  • Page 122: Configuration Instructions

    Braking Modules 7.2 Braking Module Booksize Compact 7.2.9 Configuration instructions DC link capacitance When configuring the drive line-up, please note that only one Braking Module Booksize Compact may be used per complete 500 µF DC link capacitance. Table 7-17 Configuration examples DC link capacitance in µF Max.

  • Page 123: Braking Resistors

    Braking resistors Description A braking resistor is used to dissipate the excess DC link energy in generator operation. Braking resistors are connected to a Braking Module. Resistors are available with and without thermostatic switch with various rated power levels. The thermostatic switch monitors the braking resistors for overtemperature and issues a signal at an isolated contact if the limit value is exceeded.

  • Page 124: Safety Instructions For Braking Resistors

    Braking resistors 8.2 Safety instructions for braking resistors Safety instructions for braking resistors WARNING Fire as a result of ground fault/short-circuit Inadequate installation of the cables to the braking resistor can result in a ground fault/short- circuit and place persons at risk as a result of the associated smoke and fire. •...

  • Page 125: Dimension Drawings

    Braking resistors 8.3 Dimension drawings Dimension drawings Braking resistors without a thermostatic switch 80 (3.14) 52,8 (2.07) 66 (2.59) Ø 5 (Ø 0.19) Figure 8-1 Dimension drawing of braking resistor 6SN1113-1AA00-0DA0 where P = 0.3 kW/25 kW, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 126 Braking resistors 8.3 Dimension drawings 143 (5.62) 410 (16.14) 193 (7.59) 240 (9.44) (1.69) Figure 8-2 Dimension drawing of braking resistor 6SL3100-1BE31-0AA0 where P = 1.5 kW/100 kW, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 127 Braking resistors 8.3 Dimension drawings Braking resistors with a thermostatic switch Control cabinet - roof mounting 1 2 3 4 (R)(R)(T)(T) Ø5,5 x 8 525 (20.67) 150 (5.90) (Ø0.22) x 8 ≤ 560 (22.05) ≤ 185 (7.28) 1, 2 (R) Wall mounting (electrical connection on the left!) Power cable connection 3, 4 (T)
  • Page 128 Braking resistors 8.3 Dimension drawings Figure 8-4 Dimension and installation drawing (roof and wall mounting) of braking resistor 6SE7021-6ES87-2DC0 where P = 2.5 kW/15 kW, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 129 Braking resistors 8.3 Dimension drawings Floor mounting 430 (16.93) (3.94) 400 (15.75) 380 (14.96) 52,5 52,5 (2.06) (2.06) 430 (16.93) 485 (19.09) 400 (15.75) (3.94) ø9 (ø0.35) Wall/panel mounting ø9 (ø0.35) 400 (15.75) (3.94) ① Thermostatic switch T1 / T2 connection, with connection cross-section 2.5 mm ②...

  • Page 130: Technical Data

    Braking resistors 8.4 Technical data Technical data Table 8-1 Technical data for braking resistors without a thermostatic switch Unit 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA. Resistance R Ω Rated power P Peak power P Max. energy consumption E Power cable connection Included in scope of delivery; Screw terminal , 4 mm (AWG 12)

  • Page 131: Characteristic Curves

    Braking resistors 8.4 Technical data 8.4.1 Characteristic curves Duty cycle for braking resistors without a thermostatic switch Figure 8-6 Duty cycle for braking resistors without a thermostatic switch T [s]: Period duration of braking duty cycle A [s]: Load duration [W]: Rated power (continuous power rating) of the braking resistor [W]: Peak power of the braking resistor Table 8-3...
  • Page 132 Braking resistors 8.4 Technical data Duty cycles for braking resistors with a thermostatic switch P [kW] 4 x P A (4xP A (4xP A (P A (P t (s) 20 23 Figure 8-7 Duty cycles for braking resistors with a thermostatic switch T [s]: Period duration of braking duty cycle A [s]: Load duration [W]: Rated power (continuous power rating) of the braking resistor...

  • Page 133: Control Supply Module (Csm)

    Control Supply Module (CSM) Description The Control Supply Module provides an output voltage of 24 V - 28.8 V DC. The output voltage can be adjusted using an integrated potentiometer. The Control Supply Module absolutely requires the AC line voltage for start-up, from which it continues to be supplied during normal operation.

  • Page 134: Safety Instructions For Control Supply Modules

    Control Supply Module (CSM) 9.2 Safety instructions for Control Supply Modules Safety instructions for Control Supply Modules WARNING Electric shock when live parts are touched when using the Control Supply Module The Control Supply Module has 2 supply circuits. Touching live components can result in death or severe injury.
  • Page 135 Control Supply Module (CSM) 9.2 Safety instructions for Control Supply Modules NOTICE Damage to equipment as a result of loose power connections when using the 24 V terminal adapter Insufficient tightening torques or vibration can result in faulty electrical connections. This can cause fire damage or malfunctions.

  • Page 136: Interface Description

    Control Supply Module (CSM) 9.3 Interface description Interface description 9.3.1 Overview Figure 9-1 Interface overview, Control Supply Module High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 137: X1 Line Connection

    Control Supply Module (CSM) 9.3 Interface description 9.3.2 X1 line connection Table 9-1 X1 line connection Terminal Technical specifications Supply voltage: 3 AC 380 V … 480 V, 50 / 60 Hz Type: Screw terminal 4 (Page 177) Protective conduc‐ Screw M5 / 3 Nm (26.6 lbf in) on enclosure tor connection 9.3.3...

  • Page 138: X24 24 V Terminal Adapter

    Control Supply Module (CSM) 9.3 Interface description from the specification, or an overtemperature condition, then the contact opens ("not OK"). The Control Supply Module is shutdown if an overtemperature condition remains after this warning. Table 9-3 Installing the signaling contact Signaling contact without terminal connector in Signaling contact, complete with terminal connec‐...

  • Page 139: Connection Examples

    Control Supply Module (CSM) 9.4 Connection examples Figure 9-2 DIP switch on the upper side of the component When delivered, "single operation" is set. Both switches are set to the left. Connection examples 9.4.1 General information The Control Supply Module is connected to the line supply via interface X1 (screw terminals 0.2 to 4 mm Note Each Control Supply Module is to be connected via a suitable circuit breaker, or alternatively a...

  • Page 140: Single Operation

    Control Supply Module (CSM) 9.4 Connection examples The Control Supply Module also features a current limitation function. Note If you use cables with a cross-section of 2.5 mm , no additional protection is required on the 24 V side for the following cable types: •...
  • Page 141 Control Supply Module (CSM) 9.4 Connection examples Figure 9-3 Connection example for Control Supply Module in single operation High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 142: Meaning Of The Leds

    Control Supply Module (CSM) 9.5 Meaning of the LEDs Meaning of the LEDs Table 9-6 Meaning of the LEDs on the Control Supply Module Color Status Description READY The electronics power supply is outside the permissible tolerance range or the temperature prewarning is active. Green Continuous light Ready...

  • Page 143: Dimension Drawing

    Control Supply Module (CSM) 9.6 Dimension drawing Dimension drawing 6,5 (0.26) M6 / 6 Nm (4.42 lbft) 51 (2.01) 224 (8.82) (1.97) 270 (10.63) Figure 9-4 Dimension Control Supply Module, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 144: Installation

    Control Supply Module (CSM) 9.7 Installation Installation ① Delivered with spacers - mounting depth for drive line-up in booksize format with internal air cooling Figure 9-5 Mounting the Control Supply Module with spacers The Control Supply Module can be attached to the control cabinet panel with or without spacers. High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 145: Technical Data

    Control Supply Module (CSM) 9.8 Technical data Technical data 9.8.1 Technical data Table 9-7 Technical data 6SL3100-1DE22-0AA1 Unit Value Input data, AC input Line voltage 3 AC 380 … 480 ± 15% Line frequency 47 … 63 Input currents at AC 380 V / AC 480 V 1.8 / 1.4 Starting current inrush ≤...

  • Page 146: Characteristics

    Control Supply Module (CSM) 9.8 Technical data 6SL3100-1DE22-0AA1 Unit Value Fuses (UL) UL listed JDDZ: Class RK1, J, CC, CF 6 (≥ 480 V IEC: 3NA3801, 3NC1006, 3NW6001 Miniature circuit breaker IEC: 5SY7306-7 Ambient temperature °C 0 ... 55 Cooling method Internal air cooling Ventilation clearances above/below...

  • Page 147: Dc Link Adapter

    DC link adapter 10.1 Description The DC link adapter is used to directly feed the DC link voltage in the drive line-up. It is required for the High Frequency Drive if the infeed is realized via an Active Line Module in the chassis format.
  • Page 148 DC link adapter 10.2 Safety instructions for the DC link adapter WARNING Fire due to overheating when permissible cable lengths are exceeded Excessively long cable lengths can cause components to overheat with the associated risk of fire and smoke. • Restrict the total length of the DC link including the connecting cables to a maximum of 10 m.

  • Page 149: Interface Description

    DC link adapter 10.3 Interface description 10.3 Interface description 10.3.1 Overview ① Installed DC link adapter Figure 10-1 HF Damping Module with DC link adapter High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 150: Dc Link Connection

    DC link adapter 10.3 Interface description 10.3.2 DC link connection Table 10-1 DC link connection Terminal Function Technical data DC link positive Current carrying capacity: 150 A connection cross-section: 35 … 95 mm² DC link negative Stripped length: 27 mm High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 151: Dimension Drawing

    DC link adapter 10.4 Dimension drawing 10.4 Dimension drawing Figure 10-2 Dimension drawing of the HF Damping Module with DC link adapter, all dimensions in mm and (inches) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 152: Installation

    DC link adapter 10.5 Installation 10.5 Installation Required tools: • Slot-head screwdriver (1 x 5.5) for releasing the protective cover • Torx screwdriver T20 for DC link screws (Torx slot) Table 10-2 Installation of the DC link adapter at the HF Damping Module 1 x 5,5 1.

  • Page 153: Electrical Connection

    DC link adapter 10.6 Electrical connection 10.6 Electrical connection 10.6.1 Preparing the cables 1. Prepare the DC link connecting cables as shown below. 2. Only use shielded cables with insulated end sleeves. 30 (1.18) 30 (1.18) ① Protective braided shield folded back and fixed using shrink-on sleeve ②...

  • Page 154: Fixing The Cables To The Rear Cabinet Panel

    DC link adapter 10.6 Electrical connection 10.6.2 Fixing the cables to the rear cabinet panel 1. Fix the DC link connecting cables directly next to the last component at the rear control cabinet panel. Use the C-profile rails and the appropriate cable clamps from the Rittal company.
  • Page 155 DC link adapter 10.6 Electrical connection Table 10-3 Connecting the DC link connecting cables to the DC link adapter 1. Fix the first conductor of the DC link connecting 2. Route the cable end through an appropriate ca‐ cable to the profile rail using a cable clamp. ble clamp.
  • Page 156 DC link adapter 10.6 Electrical connection 5. Tighten the screw of the hose clamp using a suit‐ 6. Fix the second conductor of the DC link connect‐ able screwdriver. ing cable to the profile rail using a cable clamp. Connect the cable for the DCP connection as de‐ scribed under Points 2 to 5.

  • Page 157: Technical Data

    DC link adapter 10.7 Technical data 10.7 Technical data Table 10-4 Technical specifications DC link adapter 6SL3162-2BM01-0AA0 Unit Value Current carrying capacity Maximum ambient temperature °C Rated short-circuit current (SCCR) Conductor cross-section mm² 35 … 120 Stripped length Tightening torque Terminals DC link busbars Weight...
  • Page 158 DC link adapter 10.7 Technical data High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 159: Configuring

    11.1 Features 11.1.1 Speed limitation The SINAMICS S120 High Frequency Drive was developed for the operation of high-speed synchronous and induction motors. WARNING Fire with incorrect configuration of drive line-up When a synchronous motor is used, the DC link voltage can increase excessively and result in fire with generation of smoke in the event of a power failure and simultaneous generating operation.
  • Page 160 Configuring 11.1 Features In the event of a power failure and simultaneous energy recovery of a synchronous motor, the DC link voltage may increase excessively. In this case, a Braking Module with connected braking resistor helps to limit the DC link voltage. A Control Supply Module is required for this. This detects a power failure on the primary side, converts its supply voltage from 3-phase supply system to supply from the DC link voltage, and therefore continues to make 24 V available for the Braking Module.
  • Page 161 Configuring 11.1 Features HF Drive without VPM • Synchronous motor, rotary • Linear motor • Induction motor The higher value from the two calculations indicates the maximum motor speed. HF Drive with VPM • Synchronous motor Note Minimum value of the motor leakage inductance The motor leakage inductance/armature inductance, including series inductance (L_motor), must not be less than 2 •...

  • Page 162: Star-Delta Or Motor Changeover

    Configuring 11.1 Features Take into account the series inductance, if L_motor < 2 • p0233, so that L_motor + p 0353 ≥ 2 • p0233. Is the output frequency < 1200 Hz? Is the calculated maximum motor speed (in accordance with the formula with the filter of the HF Drive without VPM) less than the required maximum speed? Is the motor a short-circuit proof synchronous motor? Is the calculated maximum speed of the motor (in accordance with the formula with VPM) less...

  • Page 163: Preconditions For Commissioning

    Before commissioning the High Frequency Drive for the first time, check that all of the connected components are ready for operation. To do this, use the checklists that you can find in the SINAMICS S120 Commissioning Manual in Chapter: "Preparing for commissioning / checklists for commissioning SINAMICS S": •...

  • Page 164: Drive-Cliq Topology At The High Frequency Drive

    Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
  • Page 165 Configuring 11.2 Preconditions for commissioning High Frequency Drive with 32 kHz Figure 11-2 DRIVE-CLiQ topology at the High Frequency Drive (32 kHz) DRIVE-CLiQ interface assignment Table 11-3 Assignment of the DRIVE-CLiQ interfaces at the HF Motor Module DRIVE-CLiQ interface Connection with X200 X101/X102/X103/X100 of the Control Unit X201...

  • Page 166: Drive-Cliq Topology At The Hf Line-Up

    Configuring 11.2 Preconditions for commissioning 11.2.4 DRIVE-CLiQ topology at the HF line-up To operate a High Frequency Drive with an NX module, the topology depends on the pulse frequency. An overview is shown in the table. Pulse frequency Module Possible number of HF Drives 16 kHz NX15 2 and infeed (optional)

  • Page 167: Commissioning With Sinumerik Operate

    Configuring 11.3 Commissioning with SINUMERIK Operate Figure 11-4 DRIVE-CLiQ topology for one HF Drive 32 kHz (31.25 µs) with Active Line Module and NX module 11.3 Commissioning with SINUMERIK Operate 11.3.1 Preconditions For commissioning High Frequency Drive with SINUMERIK Operate, the following preconditions must be met: •...

  • Page 168: Workflow

    Configuring 11.3 Commissioning with SINUMERIK Operate 11.3.2 Workflow The commissioning of the HF Drive corresponds to the standard commissioning via HMI. A detailed description is provided in the SINUMERIK commissioning manual. 1. From the user interface in the "Startup" operating area, initiate the automated commissioning of the drive system.
  • Page 169 Configuring 11.3 Commissioning with SINUMERIK Operate Figure 11-5 High Frequency Drive in the configuration view Topology display In order to show the HF line-up in the target topology that has been read out, at the user interface in the "Startup" operating area, change to "Drive system"...
  • Page 170 Configuring 11.3 Commissioning with SINUMERIK Operate Figure 11-6 High Frequency Drive in the topology display (part 1) High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 171: Overview Of Important Parameters

    11.4 Overview of important parameters A detailed description of the parameters listed below can be found in the following manual: SINAMICS S120/S150 List Manual Overview of important parameters: • r5170[0...5] HF phase current actual values • r5171 CO: HF damping voltage actual value •...

  • Page 172: Alarm And Fault Messages

    All alarm and fault messages are displayed on the operator panel. Detailed information on the displayed alarm and fault messages can be found in the SINUMERIK Diagnostics Manual, in the SINAMICS S120/S150 List Manual and in the online help for the control system. 11.6...

  • Page 173: Cabinet Design And Emc

    NEMA 250. When operating components in the chassis and booksize formats, the information provided in these manuals regarding cabinet design and EMC apply: • SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Chassis Power Units 12.2...

  • Page 174: Dc Supply Voltage

    Cabinet design and EMC 12.3 24 V DC supply voltage NOTICE Damage to the device and malfunctions as a result of static discharge If static discharge occurs on surfaces or interfaces that cannot be easily accessed, this can cause defects and/or malfunctions. •...

  • Page 175: 24 V Power Supply And Connection Of Components

    Do not exceed the maximum value for the supply voltage. If required, supply the voltage to the assembly at various locations. Detailed information on supplying components with 24 V DC can be found in these manuals: • SINAMICS S120 Manual for Chassis Power Units • SINAMICS S120 Manual for Booksize Power Units 12.3.2...

  • Page 176: Typical 24 V Current Consumption Of The Components

    Typical 24 V current consumption of the components A separate 24 V power supply must be used for the SINAMICS S120 drive line-up. The following table can be used to calculate the 24 V DC power supply. The values for typical current consumption are used as a basis for configuration.

  • Page 177: Selecting Power Supply Units

    Cabinet design and EMC 12.3 24 V DC supply voltage 12.3.4 Selecting power supply units It is recommended that the devices in the following tables are used. Table 12-2 SITOP Power modular Rated output cur‐ Phases Rated input voltage [V] Short-circuit current [A] Article No.

  • Page 178: Connection System

    Cabinet design and EMC 12.4 Connection system 12.4 Connection system 12.4.1 Connectable conductor cross-sections for line supply and power cables of the booksize components Table 12-5 Connectable cable cross-sections: Line feeder cable / motor cable Conductor cross-section [mm AWG]] Component Terminal type HF Choke Module Threaded bolt M8...

  • Page 179: Spring-Loaded Terminals

    Cabinet design and EMC 12.4 Connection system 12.4.2 Spring-loaded terminals Table 12-6 Connectable conductor cross-sections for spring-loaded terminals Spring-loaded terminal type Connectable cable cross-sections Rigid, flexible 0.25 ... 1.5 mm Flexible with conductor end sleeve without plastic 0.25 ... 1.5 mm 2 1) sleeve 0.25 ...

  • Page 180: Cable Lugs

    Cabinet design and EMC 12.5 Protective connections and equipotential bonding Screw terminal type Connectable cable cross-sections Flexible 0.5 … 6 mm With end sleeve, without plastic sleeve 0.5 … 6 mm With end sleeve, with plastic sleeve 0.5 … 6 mm AWG / kcmil 20 ...
  • Page 181 Cabinet design and EMC 12.5 Protective connections and equipotential bonding The protective conductor connection of the SINAMICS components must be connected to the protective conductor connection of the control cabinet as follows: Table 12-9 Conductor cross-sections for copper protective connections Line feeder cable to Line Module [mm Protective connection, copper [mm Up to 16 mm...
  • Page 182 Cabinet design and EMC 12.5 Protective connections and equipotential bonding WARNING Electric shock due to high leakage currents caused by an interrupted external protective conductor Drive components conduct high discharge currents via the protective conductor. When the protective conductor is interrupted, touching live components can result in electric shock, which can lead to death or serious injuries.

  • Page 183: Arrangement Of The Devices

    TCCCC (Technical Competence Center Cabinets Chemnitz) E-mail: cc.cabinetcooling.aud@siemens.com 12.7 Cooling circuit and coolant properties The technical documentation SINAMICS S120 "Booksize Power Units" Edition 06/2019 (6SL3097-5AC00-0AP2) describes the setup of the cooling circuit. Note Special features of the High Frequency Drive •...
  • Page 184 Cabinet design and EMC 12.7 Cooling circuit and coolant properties NOTICE Damage to the component as a result of liquids that have entered Liquids that penetrate the equipment can cause short circuits in the components and damage the components. • Use a rigid piping system when connecting the cooling circuit to the Motor Modules. •...

  • Page 185: Service And Maintenance

    Service and maintenance 13.1 Spare parts You can find spare parts in the Internet here (https://www.sow.siemens.com). 13.2 Replacing the fan 13.2.1 Safety instructions for replacing a fan Note • When replacing the fan, you must observe the ESD regulations (Page 24).
  • Page 186 Service and maintenance 13.2 Replacing the fan ① Fans (2x) ② Connecting plug ③ Fan support ④ Oval head screws (2x), M4, Torx T20 ⑤ Fan cover ⑥ Countersunk head screws (4x), M4, Torx T20 Figure 13-1 Remove the fans at the HF Choke Module Installing the fan 1.

  • Page 187: Replacing The Fan At The Hf Damping Module

    Service and maintenance 13.2 Replacing the fan 13.2.3 Replacing the fan at the HF Damping Module Removing fans 1. Remove the HF Damping Module from the drive line-up. 2. Remove the retaining screws from the fan support using a Torx T20 screwdriver. 3.

  • Page 188: Recycling And Disposal

    Service and maintenance 13.3 Recycling and disposal 13.3 Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of electrical and electronic waste and dispose of the device in accordance with the regulations in your country.

  • Page 189: Appendix

    Appendix List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Derivation of abbreviation Meaning A… Alarm Warning Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input Analog input Active Interface Module...
  • Page 190 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Basic Line Module Basic Line Module Binector Output Binector output Basic Operator Panel Basic operator panel Abbreviation Derivation of abbreviation Meaning Capacitance Capacitance C… Safety message Controller Area Network Serial bus system Communication Board CAN Communication Board CAN Communication Board Ethernet...
  • Page 191 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Dynamic Drive Control Dynamic Drive Control Drive Data Set Drive Data Set DHCP Dynamic Host Configuration Protocol Dynamic Host Configuration Protocol (Communica‐ tion protocol) Digital Input Digital input DI/DO Digital Input/Digital Output Digital input/output, bidirectional Deutsches Institut für Normung Deutsches Institut für Normung (German Institute...
  • Page 192 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Electrostatic Sensitive Devices Electrostatic sensitive devices Essential Service Mode Essential service mode Extended Stop and Retract Extended stop and retract Abbreviation Derivation of abbreviation Meaning F… Fault Fault Frequently Asked Questions Frequently Asked Questions FBLOCKS Free Blocks...
  • Page 193 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Hochlaufgeber Ramp-function generator Hydraulic Module Hydraulic Module Human Machine Interface Human Machine Interface High-Threshold Logic Logic with high interference threshold HTTP Hypertext Transfer Protocol Hypertext Transfer Protocol (communication proto‐ col) HTTP Hypertext Transfer Protocol Secure Hypertext Transfer Protocol Secure (communication...
  • Page 194 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Kreuzweiser Datenvergleich Data cross-check Know-how protection Know-how protection Kinetische Pufferung Kinetic buffering Proportional gain KTY84-130 Temperature sensor Abbreviation Derivation of abbreviation Meaning Symbol for inductance Light Emitting Diode Light emitting diode Linearmotor Linear motor Lageregler...
  • Page 195 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning N. C. Not Connected Not connected N… No Report No report or internal message NAMUR Interessengemeinschaft Automatisierungstechnik User association of automation technology in the der Prozessindustrie process industry Normally Closed (contact) NC contact Numerical Control Numerical control...
  • Page 196 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Protective Earth Protective ground PELV Protective Extra Low Voltage Safety extra-low voltage Probability of dangerous failure per hour Probability of dangerous failure per hour Programmiergerät Programming device Proportional Integral Proportional integral Proportional Integral Differential Proportional integral differential Programmable Logical Controller...
  • Page 197 Sicherheitsgerichteter Ausgang Safety-related output Sicherheitsgerichteter Eingang Safety-related input Sicherer Halt Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 198 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed Safely limited speed SLVC Sensorless Vector Control Sensorless vector control Sensor Module Sensor Module Sensor Module Cabinet Sensor Module Cabinet...
  • Page 199 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning TPDO Transmit Process Data Object Transmit Process Data Object Time-Sensitive Networking Time-Sensitive Networking Terre Terre Grounded three-phase line supply Transistor-Transistor-Logic Transistor-transistor logic Rate time Abbreviation Derivation of abbreviation Meaning Underwriters Laboratories Inc. Underwriters Laboratories Inc.
  • Page 200 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning No entries Abbreviation Derivation of abbreviation Meaning Zwischenkreis DC link Zero Mark Zero mark Zustandswort Status word High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 201: Documentation Overview

    Appendix A.2 Documentation overview Documentation overview High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 202 Appendix A.2 Documentation overview High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...

  • Page 203: Index

    Index Control Supply Module CSM, 131 Cooling clearances High Frequency Drive, 62 Cooling method 24 V connector, 174 HF Motor Module, 33 HF Sine Filter Module, 33 Current consumption (24 V DC), 174 Braking Module Booksize, 93 Connection example, 99 Braking Module Booksize Compact, 105 Data matrix code, 11 Connection example for braking resistor with a...
  • Page 204 Index DC link, 69 Drilling patterns, 64 Drive Line-Up, 32 DRIVE-CLiQ topology, 162 Electrical connection, 152 Electrical connection, 69, 70 Equipotential bonding bar, 71 Equipotential bonding bar connection, 71 High Frequency Drive, 69, 70 Example of connection for booksize infeed, 74 Voltage Protection Module, 90 Fault messages, 170 Equipotential bonding, 178...
  • Page 205 Protective conductor connections at the HF Choke Technical data, 91 Module, 71 Websites of third-party companies, 11 Rated short-circuit current, 34 Safety functions, 170 Siemens Industry Online Support App, 10 SINUMERIK Operate Configuration view, 166 Topology display, 167 Star-delta changeover, 160...
  • Page 206 Index High Frequency Drive System Manual, 10/2020, 6SL3097-5AH10-0BP0...
  • Page 208 Additional information Siemens: www.siemens.com Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Siemens AG Digital Industries Motion Control P.O. Box 3180 D-91050 Erlangen Germany Scan the QR-Code for product information...

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