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Siemens SINUMERIK 840D sl Equipment Manual
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Siemens SINUMERIK 840D sl Equipment Manual

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SINUMERIK
SINUMERIK 840D sl
NCU 7x0.3B PN
Equipment Manual
Valid for
SINUMERIK 840D sl / 840DE sl control
10/2020
6FC5397-1EP40-6BA1
Preface
Fundamental safety
instructions
System overview
Description
Application planning
Dimension drawings
Assembling
Connecting
Technical data
Connectable components
Spare Parts/Accessories
Appendix
1
2
3
4
5
6
7
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9
10
A

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Summary of Contents for Siemens SINUMERIK 840D sl

  • Page 1 Preface Fundamental safety instructions System overview SINUMERIK Description SINUMERIK 840D sl NCU 7x0.3B PN Application planning Dimension drawings Equipment Manual Assembling Connecting Technical data Connectable components Spare Parts/Accessories Appendix Valid for SINUMERIK 840D sl / 840DE sl control 10/2020 6FC5397-1EP40-6BA1...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
  • Page 4 Note regarding the General Data Protection Regulation Siemens observes standard data protection principles, in particular the principle of privacy by design. That means that this product does not process / store any personal data, only technical functional data (e.g. time stamps).

  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Fundamental safety instructions......................9 General safety instructions....................9 Equipment damage due to electric fields or electrostatic discharge ........12 Warranty and liability for application examples ..............13 Security information ......................13 Residual risks of power drive systems ................. 14 System overview..........................
  • Page 6 Table of contents Dimension drawings ..........................39 Assembling ............................41 Safety information ......................41 Designs ..........................42 Fix the NCU using spacers ....................43 Mounting the NCU without spacers ..................43 Connecting ............................45 Overview ........................... 45 Communication services and used port numbers..............47 Safety information for wiring .....................
  • Page 7 Table of contents Technical data............................85 Connectable components........................87 NX10.3 / NX15.3........................ 87 9.1.1 Description ........................87 9.1.2 Dimension drawing......................91 9.1.3 Mounting .......................... 92 9.1.4 Connection........................94 9.1.5 Technical Data ........................99 PP 72/48D PN........................99 9.2.1 Description ........................99 9.2.2 Mounting ........................
  • Page 8 10.2.1 Properties of the CompactFlash card ................157 10.2.2 Inserting the CompactFlash card ..................157 Appendix............................159 Documentation overview SINUMERIK 840D sl..............159 Abbreviations ........................159 Documentation overview ....................161 Index ..............................163 NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 9: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 10 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
  • Page 11 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...

  • Page 12: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. •...

  • Page 13: Warranty And Liability For Application Examples

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 14: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
  • Page 15 Fundamental safety instructions 1.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example: – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
  • Page 16 Fundamental safety instructions 1.5 Residual risks of power drive systems NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 17: System Overview

    Integrated into the SINAMICS S120 drive system and complemented by the SIMATIC S7-300 automation system, the SINUMERIK 840D sl forms a complete digital system that is ideally suited for the mid to upper performance range. SINUMERIK 840D sl is characterized by: •...
  • Page 18 System overview 2.2 System configuration Components For operation, programming, and visualization purposes, the corresponding operating software is already integrated into the CNC software for the NCU and therefore runs on the high- performance NCU multi-processor module. The SINUMERIK PCU (e.g. SIMATIC IPC for SINUMERIK) can be used for increased performance in the operating area.
  • Page 19 2) We recommend changing over from CBA to I-Device Note A specific software release is required. More detailed information is available in the corresponding ProdIS for the particular software release. Figure 2-1 Typical topology of the SINUMERIK 840D sl complete system NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 20: Variants

    The scalability of the hardware and software – both from a CNC perspective and in terms of operation – means the SINUMERIK 840D sl can be used in many sectors. The possibilities range from simple positioning tasks up to complex multi-axis systems.

  • Page 21: Ordering Data

    System overview 2.4 Ordering data Application areas and performance • Up to 8 axes can be implemented on an NCU 710.3B. The NCU 710.3B can be expanded by up to 2 NX modules. One possible benefit would be increased drive control performance. •...
  • Page 22 Ordering options The described products can be found in the following catalogs: • You can find all of the devices that belong to the SINUMERIK 840D sl and SINAMICS S120 product families in Catalog NC 62. • You can find SIMATIC products, which can be connected to the NCU, in Catalogs PM 10 and ST 80.

  • Page 23: Description

    Description Characteristics The following elements designate an NCU: • Battery-backed real-time clock • Slot for a CompactFlash Card (behind the blanking cover) • DRIVE-CLiQ interfaces for connecting to the drive • Interfaces for operation behind a hinged front cover: – Ethernet ports –...
  • Page 24 Description 3.2 Illustration Figure 3-1 Illustration showing the NCU 730.3B PN Note For an NCU730.3B PN with PLC319, the option slot cannot be used. NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 25: Type Plates

    Description 3.3 Type plates Type plates Side-mounted nameplate The following figure shows you all the information included on the nameplate located on the side of the unit. ① Product code ② Article number ③ Serial number ④ Material number ⑤ Component name Figure 3-2 Nameplate...
  • Page 26 The product code contains the article number of the device. Scan the product code with the Siemens Industry Online Support App to be taken directly to the Internet webpage for the product, including all the technical information and graphical data.

  • Page 27: Operator Control And Display Elements

    2. Boot the NCU. 3. After booting, open the "/siemens/readme-oss" directory. The OSS information is contained in the "ReadMe_OSS.txt" file. 4. To display the file content, open the file with a text editor, e.g. the Windows "Editor"...

  • Page 28: Led Displays

    Description 3.4 Operator control and display elements 3.4.2 LED displays Table 3-1 Meaning of LED states Name Function Status Meaning Ready There is at least one fault (e.g. RESET, watchdog monitoring etc.) or the NCU is booting up. Flashing red/orange Error accessing CompactFlash Card (0.5 Hz) Orange...

  • Page 29: 7-Segment Display

    Description 3.4 Operator control and display elements 3.4.3 7-segment display Displaying messages The 7-segment display is located behind the blanking plate of the NCU. It serves as a status display during startup and performs the following tasks: • Output of test and diagnostic messages. •...

  • Page 30: Start-Up And Mode Selector Switch

    Description 3.5 Dual fan/battery module 3.4.5 Start-up and mode selector switch Layout The NCU has two coding rotary switches in the lower section of the front panel: • The upper switch (labeled SVC/NCK) is the NCK commissioning switch. Setting during normal operation: "0" •...
  • Page 31 Description 3.5 Dual fan/battery module Additional information on the diagnostics buffer is provided in the Function Manual Basic Functions, see PLC signal DB10 DBX109.6 (fan temperature alarm). Fans The temperature is sensed at several locations within the NCU. The fan is automatically switched in when the temperature thresholds set in the factory are exceeded.
  • Page 32 Description 3.5 Dual fan/battery module NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 33: Application Planning

    4.1.1 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: • Numerical Control Unit (NCU): •...
  • Page 34 • Only use cables approved by Siemens for the signal lines from and to the NCU. • Signal cables may not be routed close to strong external magnetic fields (e.g. motors and transformers).

  • Page 35: Emc Limit Values In South Korea

    Climatic and mechanical environmental conditions 4.2.1 Shipping and storage conditions The components of the SINUMERIK 840D sl system exceed the requirements according to EN 61800‑2 with regard to shipping and storage conditions. The following data applies under the following conditions: •...
  • Page 36 Application planning 4.2 Climatic and mechanical environmental conditions Table 4-1 Ambient conditions during storage and transport Type of condition Permissible range/class Transport Storage Classification EN 60721‑3‑2 EN 60721‑3‑1 Climate class Ambient temperature From -40° C to +70° C From -25° C to +55° C Biological environmental conditions Chemically active environ‐...

  • Page 37: Operating Conditions

    • Do not open a battery. Replace a faulty battery only with the same type. • Only purchase the batteries through Siemens (see Table 2-3 Ordering data for spare parts / accessories (Page 22)).

  • Page 38: Recycling And Disposal

    The user must consider radio interference for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner.

  • Page 39: Dimension Drawings

    Dimension drawings Figure 5-1 Dimension drawing NCU 710.3B PN, NCU 720.3B PN and NCU 730.3B PN; dimensions in mm NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 40 Dimension drawings NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 41: Assembling

    Assembling Safety information Note The NCU is exclusively intended for installation in ESD-protected zones. The CE-associated ESD interference immunity limit values can only be achieved via installation in the control cabinet. Only make physical contact using appropriate ESD protective measures. Open equipment These modules are open equipment.

  • Page 42: Designs

    Between parts of a plant or system, use a function equipotential bonding conductor with a minimum cross-section of 25 mm². NOTICE Cables not certified for the application can damage modules Only use Siemens cables for the DRIVE-CLiQ connections. Note Protecting unused DRIVE-CLiQ interfaces Close any unused DRIVE-CLiQ interfaces using the blanking covers provided.

  • Page 43: Fix The Ncu Using Spacers

    Assembling 6.4 Mounting the NCU without spacers Fix the NCU using spacers Introduction Spacers can be used to mount the NCU on a bare-metal highly-conductive rear panel of a control cabinet. Note The mechanical stability for horizontal mounting is only guaranteed with the help of supports or similar.
  • Page 44 Assembling 6.4 Mounting the NCU without spacers NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 45: Connecting

    Connecting Overview Connection options The NCU has a series of interfaces via which the power supply and the remaining system components are connected. The front cover of the NCU must be open to make the connections. • The various SINAMICS components are connected with the NCU via DRIVE-CLiQ. •...
  • Page 46 Connecting 7.1 Overview SINUMERIK 840D sl NCU 7x0.3B PN DRIVE-CLiQ X100 SINAMICS S120 X101 Motor / Line Modules X102 X103 X104 NX10.3 / NX15.3 X105 6 digital inputs and 4 digital Digital I/O X122 inputs/outputs 6 digital inputs and 4 digital...

  • Page 47: Communication Services And Used Port Numbers

    Connecting 7.2 Communication services and used port numbers ② Omitted when connecting via an MCP or MPP ③ Cable included in scope of supply Figure 7-1 Options of connecting an NCU Interface overview Table 7-1 Overview of the interfaces that can be used Interface Designation Connector type...
  • Page 48 Connecting 7.2 Communication services and used port numbers Layers and protocols Basically a distinction is made between three port areas: • System ports / standardized ports Ports 0 to 1023 (0 to 3FF These ports are reserved for services, if they have not already been assigned as "reserved ports"...

  • Page 49: Safety Information For Wiring

    Connecting 7.3 Safety information for wiring NCU communication services and port numbers Device Interface Port Protocol Function Description NCU7x0.3 X120 TCP/UDP SSH NCU Linux Secure Shell or SSH refers to both a network protocol and the associated programs, which can be used to safely establish an encrypted network connection with a remote device.

  • Page 50: Opening The

    Connecting 7.4 Opening the front cover Safety information NOTICE The module can be damaged if power is connected when connecting up the NCU When connecting the NCU, the system and the NCU must be disconnected (brought into a no voltage condition). Note If your axis grouping contains a Smart Line Module without DRIVE-CLiQ (5 kW or 10 kW), you must assign the Smart Line Module enabling signal to digital input X122.1 on the NCU.

  • Page 51: Power Supply

    Connecting 7.5 Power supply Procedure 1. Release the latch on the inside of the front cover (the front cover is open and in the up position) through slight pressure on it from the top. 2. Fold the front cover down to the front and bottom to give access to the interfaces. Figure 7-2 Removing the front cover Note...
  • Page 52 Connecting 7.5 Power supply Pin assignment Table 7-2 Power supply X124 Signal name Signal type Meaning Power supply 24 V Ground Signal type: VI = voltage input;VO = voltage output Note The two "+" or "M" terminals are jumpered in the connector. This ensures the 24 V voltage is looped through.

  • Page 53: Requirements For The Power Supply

    Connecting 7.5 Power supply 7.5.2 Requirements for the power supply External 24 V power supply Power is supplied to the NCU by an external 24 V power supply (e.g.: SITOP). The following power consumption values for an NCU provide a configuration basis for calculating the 24 V DC power supply.

  • Page 54: Connecting The Power Supply

    Connecting 7.5 Power supply Recovery time ≥ 50 s Events per hour ≤ 10 Transient voltage interruptions Outage time ≤ 3 ms Recovery time ≥ 10 s Events per hour ≤ 10 Additional references Recommended power supply units and tables for calculating the current drawn for SINAMICS S120 module lineups can be found in chapter "Control cabinet design and EMC Booksize"...

  • Page 55: Drive-Cliq Components

    Connecting 7.6 DRIVE-CLiQ components DRIVE-CLiQ components 7.6.1 Application The components of the SINAMICS S120 drive family and the NCU are interconnected using DRIVE-CLiQ. When connecting the components, please follow the rules in the documentation below without exception: The "Communication in the system" chapter of the "Machine configuration guidelines" System Manual.

  • Page 56: Connectable Drive-Cliq Components

    Connecting 7.6 DRIVE-CLiQ components Position of the DRIVE-CLiQ interfaces Figure 7-4 DRIVE-CLiQ interfaces Cable specification Table 7-7 Cable specification for X100 - X105 Characteristic Version Connector type RJ45 socket Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION CONNECT (outside the control cabinet) Max.
  • Page 57 Connecting 7.6 DRIVE-CLiQ components Component Description HF Motor Module Operates as inverter and provides the energy for the connected motor - High Frequency Drive. SINAMICS S120, system components, chassis format Smart / Active / Basic Line Line Modules provide the central power supply to the DC link. Module Motor Module Motor Modules draw their power from the DC link to supply the connec‐...

  • Page 58: Use Of Ethernet Interfaces

    • X130 connects the NCU to the company network. • X127 is used for commissioning and remote diagnostics via teleservice adapter IE. You can find further details in the following manuals: – SINUMERIK 840D sl Basesoftware and Operating Software Commissioning Manual – SIMATIC TS Adapter IE Manual Properties The interfaces are full duplex 10/100/1000 Mbit Ethernet ports.
  • Page 59 Connecting 7.7 Use of Ethernet interfaces Signal name Signal type Meaning Bidirectional pair D- Signal type: B = bidirectional Note The Ethernet interfaces have what is called autocrossing functionality, i.e. when required, send and receive lines are switched over. LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED.

  • Page 60: Profinet

    Connecting 7.8 PROFINET Figure 7-5 Ethernet ports Cable specification Table 7-12 Cable specification for X120, X130, and X127 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m PROFINET 7.8.1 Application Application The following communication networks can be established via the PROFINET interface: •...
  • Page 61 Connecting 7.8 PROFINET Signal name Signal type Meaning Reserved, do not use Signal type: B = bidirectional Note The PROFINET interface has what is known as autocrossing functionality, i.e. when required, transmit and receive lines are switched over. Thus, no crossover cables are necessary. LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED.

  • Page 62: Profinet Cables

    Connecting 7.8 PROFINET Figure 7-6 PROFINET interface Cable specification For PROFINET, you always require a data transmission rate of 100 Mbit/s (Fast Ethernet) in full duplex mode. For data transfer purposes, you can use twisted-pair copper cables (4-wire, 100Base-T). Table 7-15 Cable specification for X150 ports 1, 2 Characteristic Version...

  • Page 63: Preparing The Twisted Pair Cables

    Connecting 7.8 PROFINET Table 7-17 Cable types for PROFINET Cable Designation Order number IE FC Cable GP 2 (Type A) 4-wire, shielded TP installation cable for IE FC 6XV1 840-2AH10 RJ45 IE FC Flexible Cable GP 2 4-wire, shielded flexible TP installation cable for 6XV1 870-2B (Type A) IE FC RJ45...
  • Page 64 Connecting 7.8 PROFINET ① ② Strip the IE FC Cable 2x2 using a stripping tool and separate out the cores according to the color coding on the contact cover of the FC RJ45 plug. Open the case cover of the FC RJ45 plug and insert the strands into their respective end positions according to the color coding.

  • Page 65: Example Profinet Cba Configuration

    Connecting 7.8 PROFINET Additional references For more information, please refer to: • The Industry Mall • The Catalog IK PI • The manual titled "SIMATIC NET Twisted Pair and Fiber-Optic Networks" (entry ID: 8763736). 7.8.4 Example PROFINET CBA configuration The following figure shows a typical system configuration with PROFINET CBA. Figure 7-8 Example PROFINET CBA configuration Station name...

  • Page 66: Profibus Dp

    Connecting 7.9 PROFIBUS DP Station name Module type Interface IP address Unit02 CPU 319-3 PN/DP PN P1 192.168.200.22 Unit03 CPU 317-2 PN/DP PN P1 192.168.200.32 PROFIBUS DP 7.9.1 Application Connectable devices The following devices can be connected to the PROFIBUS DP interfaces: •...
  • Page 67 Connecting 7.9 PROFIBUS DP Signal name Signal type Meaning P24_SERV 24 V for teleservice, short-circuit proof, 150mA maximum 1XRS_DP RS-485 differential signal Reserved, do not use The 1P5 voltage is provided exclusively to supply the bus termination. Signal type: VO = Voltage output (power supply) O = Output; B = Bidirectional Table 7-19 PROFIBUS DP/MPI interface X136 Signal name...

  • Page 68: Profibus Cables And Connectors

    Connecting 7.9 PROFIBUS DP 7.9.2 PROFIBUS cables and connectors Cable specification The PROFIBUS cable is 2-wire, twisted, and shielded with defined technical data. Table 7-20 Cable specifications for X126 and X136 Characteristics Version Connector type 9-pin SUB D connector Cable type PROFIBUS cable Max.

  • Page 69: Connection Components In Profibus

    Connecting 7.9 PROFIBUS DP Connector features The bus connector is used to connect the PROFIBUS cables to the PROFIBUS DP interfaces (X126, X136), thus establishing a connection to additional nodes. Only bus connectors with a 35° cable outlet should be used in order to ensure that the front cover can be closed.

  • Page 70: Rules For The Laying Of Profibus Cables

    Connecting 7.9 PROFIBUS DP 7.9.4 Rules for the laying of PROFIBUS cables Laying of bus cables During laying of the PROFIBUS cable, you must avoid: • twisting • stretching and • squeezing Supplementary conditions During laying of the indoor bus cable, you must also consider the following supplementary conditions (d = outer diameter of the cable): Table 7-23...

  • Page 71: Disconnecting Stations From The Profibus

    Connecting 7.9 PROFIBUS DP Wiring the bus connector 1. Proceed as follows to connect the bus connector: 2. Plug the bus connector into the corresponding interface on the NCU. 3. Screw the bus connector into place. As the NCU is located at the start or end of a segment, you must switch on the terminating resistor ("ON"...
  • Page 72 Connecting 7.9 PROFIBUS DP The following list provides examples of when using MPI (multi-point interface) may prove effective: • If a PC/PG with an MPI is being used • If an MPI-type handheld unit is being used Operate MPI like PROFIBUS The information on wiring the connector (terminating resistors) for PROFIBUS and the rules on the laying of cables for PROFIBUS apply to this interface as well.

  • Page 73: Digital Inputs/Outputs

    Connecting 7.10 Digital inputs/outputs 7.10 Digital inputs/outputs 7.10.1 DIO application Connecting sensors and actuators Digital inputs and outputs can be used to connect various sensors and actuators to the 14-pin connectors X122 / X132 / X142 on the front panel. The interfaces are permanently assigned: •...
  • Page 74 Connecting 7.10 Digital inputs/outputs Pin assignment Table 7-24 X122 digital inputs/outputs Signal Signal Meaning Default set‐ name type ting Digital input 0 Input ON/OFF1 infeed (if one infeed with a DRIVE-CLiQ connection is operated at the NCU) Digital input 1 Input 2.
  • Page 75 Connecting 7.10 Digital inputs/outputs Signal Signal Meaning Default set‐ name type ting Ground for DI8 - DI11 Signal type: B = Bidirectional; I = Input; GND = Reference potential (ground) In the "Default setting" column, the signals for which the associated SINAMICS parameters are set when configuring a SINAMICS device are marked with "x".
  • Page 76 Connecting 7.10 Digital inputs/outputs Signal Signal Meaning Default set‐ name type ting DI/DO14 Digital input/output 14 Input 2. Operating condi‐ (rapid input) tion OFF2 drives Input, external zero mark 3 Input probe 2 - central measurement Input probe 2 - distributed measurement Infeed, control line contac‐...
  • Page 77 Connecting 7.10 Digital inputs/outputs Position of connectors Figure 7-11 Digital inputs/outputs (interfaces X122, X132 and X142) NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 78: Block Diagram

    Connecting 7.10 Digital inputs/outputs 7.10.2 Block diagram Block diagram The following diagram shows the block diagram for the digital inputs/outputs of an NCU. ① Jumper open: Isolation for digital inputs ② can be parameterized as digital input/output Figure 7-12 Block diagram for digital inputs/outputs NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 79: Connecting Digital Inputs/Outputs

    Connecting 7.10 Digital inputs/outputs Note The fast digital inputs/outputs must be shielded. 7.10.3 Connecting digital inputs/outputs Cable specification Table 7-27 Cable specification at X122 / X132 / X142 Features Version Connector type 14-pin spring-loaded terminals Connection option 0.2 to 1.5 mm Max.

  • Page 80: Technical Data

    Connecting 7.10 Digital inputs/outputs Using shielded cables When using a shielded cable for the bidirectional inputs/outputs, the following options are available for the shield connection: 1. Attach the cable shield to a grounded shielding bus immediately after the cable entry point in the cabinet (strip the insulation off the cable for this purpose).
  • Page 81 Connecting 7.10 Digital inputs/outputs Parameters Values Signal level (including ripple) High signal level: 15 V to 30 V Low level: -3 V to 5 V Input delay (typ.) L → H: 50 μs H → L: 100 μs Digital inputs/outputs at X122 / X132 / X142 Table 7-30 Technical data of the digital inputs/outputs of X122 / X132 / X142 Parameters...

  • Page 82: Usb

    Connecting 7.11 USB Note For a transient (brief) voltage interruption of the 24 V supply, the digital outputs are switched inactive for this time. 7.11 The USB interfaces are used exclusively for service purposes, correspond to the norm and are, therefore, not described in detail here.

  • Page 83: Measuring Sockets

    Connecting 7.12 Measuring sockets 7.12 Measuring sockets Application The measuring sockets are used to output analog signals. Any interconnectable signal can be output on any measuring socket of the NCU. • Max. output range of the test signal: 0 ... 5 V •...
  • Page 84 Connecting 7.12 Measuring sockets NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 85: Technical Data

    Technical data Table 8-1 Safety-related data Protection class I (protective conductor) as per EN 61800-5-1 Degree of protection to EN IP20 or IPXXB with option slot cover 60529 or option board inserted Approvals CE, cULus, KC Declarations of conformity Directive 2004/108/EC (EMC) Pollution degree Cooling Open-circuit ventilation...
  • Page 86 0.. 12288 byte Can be manually expanded, drives > 10240, shift / adapt MD You can find a detailed description of the PLC data online in the service & support portal of Siemens AG: http://support.automation.siemens.com/WW/view/de/54058408 NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 87: Connectable Components

    Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 840D sl CNC automation system. Each NX10.3 can control up to 3 additional axes and each NX15.3 can control up to 6 additional axes.
  • Page 88 Connectable components 9.1 NX10.3 / NX15.3 Illustration Figure 9-1 Illustration of the NX10.3 / 15.3 (without cover) NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 89 Connectable components 9.1 NX10.3 / NX15.3 Type plate The NX module type plate contains the following basic information: Figure 9-2 Type plate using the NX10.3 as example Note You might need to access the information provided on the side-mounted type plate after the equipment has been mounted.
  • Page 90 Connectable components 9.1 NX10.3 / NX15.3 Color Status Description Electronics power supply outside the permissible tolerance range, NX is not ready to run. Green Continuous light CU_LINK is ready for communication and cyclic communication is running. Flashing light 0.5 Hz CU_LINK is ready for communication and no cyclic communication is run‐...

  • Page 91: Dimension Drawing

    Connectable components 9.1 NX10.3 / NX15.3 9.1.2 Dimension drawing Figure 9-3 NX10.3 / 15.3 dimension drawing (dimensions in mm) NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 92: Mounting

    Connectable components 9.1 NX10.3 / NX15.3 9.1.3 Mounting Mounting aids Figure 9-4 Mounting aids for the NX module NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 93 Connectable components 9.1 NX10.3 / NX15.3 Designs WARNING Risk of fire through overheating if there are insufficient ventilation clearances Inadequate ventilation clearances cause overheating with a risk for personnel due to smoke and fire. Further, increased failures and shorter service life of the devices/systems can occur. Under all circumstances, maintain a ventilation clearance of 80 mm above and below the NX module.

  • Page 94: Connection

    Connectable components 9.1 NX10.3 / NX15.3 9.1.4 Connection Power supply X124 Table 9-2 Pin assignment for X124 Function 24 V DC power supply (20.4 V - 28.8 V) Ground Note The two "+" and "M" terminals are jumpered in the connector and not in the device. This ensures that the supply voltage is looped through.
  • Page 95 Connectable components 9.1 NX10.3 / NX15.3 DRIVE-CLiQ interfaces X100 - X103 Table 9-4 Characteristics of X100 - X103 Characteristic Version Connector type DRIVE-CLiQ plug Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION CONNECT (outside the control cabinet) Max. cable length 70 m Table 9-5 Pin assignment, X100 - X103...
  • Page 96 Connectable components 9.1 NX10.3 / NX15.3 Figure 9-5 NX topology X122 digital inputs/outputs When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions. For more information about terminal assignment, see: • "Guidelines for machine configuration" System Manual, Chapter "Interfaces and their terminal assignment"...
  • Page 97 Connectable components 9.1 NX10.3 / NX15.3 For details on the connection options, see Table 7-28 Connectable conductor cross-sections (Page 79). Table 9-8 Pin assignment for X122 Signal name Signal type Meaning DI 0 Digital input 0 DI 1 Digital input 1 DI 2 Digital input 2 DI 3...
  • Page 98 Connectable components 9.1 NX10.3 / NX15.3 Figure 9-6 Block diagram for digital inputs/outputs Measuring sockets Purpose The T0, T1 and T2 measuring sockets output analog signals. Any signal interconnectable via SINAMICS can be output on any measuring socket of the NX. Note The measuring sockets should be used exclusively for servicing purposes.

  • Page 99: Technical Data

    Connectable components 9.2 PP 72/48D PN Additional references For information on commissioning NX components, please refer to the "Commissioning Manual IBN CNC: NCK, PLC, drive". 9.1.5 Technical Data Table 9-9 Safety-related data Protection class according to EN 61800-5-1 Class I (with protective conductor system) and Class III (PELV) Degree of protection to EN 60529 IPXXB...
  • Page 100 Connectable components 9.2 PP 72/48D PN • The 3 plug-in connectors for the digital inputs and outputs are 50-pin terminal posts for connecting ribbon cables. • Terminal strip converters can be used, or the direct connection of distribution boards, for example, is possible.
  • Page 101 Connectable components 9.2 PP 72/48D PN Figure 9-8 PP 72/48D PN type plate Note The type plate is located on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. LED displays Each PROFINET port has two integrated LEDs displaying the link status (green) and activity (orange);...

  • Page 102: Mounting

    Connectable components 9.2 PP 72/48D PN Name Designation Color Description DIAG2 Green Reserved OVTemp Overtemperature display Note When the system is booting, LEDs H1, H2 and H3 are lit. 9.2.2 Mounting The I/O module can be fastened to the wall of the control cabinet using a mounting plate and M6 screws.
  • Page 103 Connectable components 9.2 PP 72/48D PN Figure 9-9 PP 72/48D PN dimension drawing NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 104: Connecting

    Connectable components 9.2 PP 72/48D PN 9.2.3 Connecting 9.2.3.1 Interface overview Figure 9-10 I/O module connection options Table 9-12 PP 72/48D PN I/O module interfaces Interface Designation Type Power supply connection Screw-terminal block PROFINET IO X2 (ports 1 and 2) Socket PROFINET address DIP switch...
  • Page 105 Connectable components 9.2 PP 72/48D PN Requirements placed on the DC power supply WARNING Inadequately fused supply cables can be life-threatening In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge).
  • Page 106 Connectable components 9.2 PP 72/48D PN Maximum current consumption: 3 x 4 A if all outputs are used simultaneously. Note It is the user's responsibility to ensure that the max. current consumption per DOCOMx pin (X111, X222, X333: Pins 47, 48, 49, 50) does not exceed 1 A. The power supply (+24 V DC) for the digital outputs must therefore be connected to all 4 pins per DOCOMx (X111, X222, X333: pins 47, 48, 49, 50).

  • Page 107: X2 Profinet

    Connectable components 9.2 PP 72/48D PN 9.2.3.3 X2 PROFINET Data Transmission Rate and Cables For PROFINET, you require a data transmission rate of 100 Mbit/s (Fast Ethernet). The interfaces are designed for full-duplex mode; in other words, the ports can both transmit and receive. For data transfer purposes you can use electrical twisted copper cables (twisted pair, 4-wire, 100Base-T): •...
  • Page 108 Connectable components 9.2 PP 72/48D PN Name Color Status Meaning Activity Orange Data exchange No data exchange PROFINET address (S1) A logical address can be assigned to the I/O module for communication with PROFINET using a 10-bit DIP switch S1. Table 9-19 General settings with switch S1 Meaning...

  • Page 109: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 9.2 PP 72/48D PN Default device name pp72x48pn119 pp72x48pn118 pp72x48pn117 pp72x48pn116 pp72x48pn115 pp72x48pn114 pp72x48pn113 pp72x48pn112 " pp72x48pn15 pp72x48pn14 pp72x48pn13 pp72x48pn12 pp72x48pn11 pp72x48pn10 pp72x48pn9 pp72x48pn8 pp72x48pn7 pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn Note A newly set PROFINET address will only come into effect after power OFF/ON. 9.2.3.4 X111, X222 and X333 digital inputs/outputs Cable specification...
  • Page 110 Connectable components 9.2 PP 72/48D PN Pin assignment Table 9-21 Pin assignment X111 Signal name Type Signal name Type P24OUT Input 0.0 Input 0.1 Input 0.2 Input 0.3 Input 0.4 Input 0.5 Input 0.6 Input 0.7 Input 1.0 Input 1.1 Input 1.2 Input 1.3 Input 1.4...
  • Page 111 Connectable components 9.2 PP 72/48D PN Signal name Type Signal name Type Input 4.6 Input 4.7 Input 5.0 Input 5.1 Input 5.2 Input 5.3 Input 5.4 Input 5.5 Input 5.6 Input 5.7 Not assigned Not assigned Not assigned Not assigned Output 2.0 Output 2.1 Output 2.2...
  • Page 112 Connectable components 9.2 PP 72/48D PN Signal name Type Signal name Type Output 5.0 Output 5.1 Output 5.2 Output 5.3 Output 5.4 Output 5.5 Output 5.6 Output 5.7 DOCOM3 DOCOM3 DOCOM3 DOCOM3 VI: Voltage input / VO: Voltage output I: Signal input / O: Signal output / GND: Reference potential (ground) Digital inputs •...
  • Page 113 Connectable components 9.2 PP 72/48D PN • Internal power supply (P24OUT): The internal power supply for the digital inputs (X111, X222, X333: Pin 2) is derived from the general power supply of module X1, pin 2 (P24). • Technical data: Table 9-24 Electrical specification of the digital inputs: Digital inputs...
  • Page 114 Connectable components 9.2 PP 72/48D PN Digital outputs • Characteristics – No galvanic isolation. – Protection against: Short-circuit, overtemperature, and loss of ground. – Automatic disconnection in case of undervoltage. • Terminal assignment for the digital outputs: The following figure shows an example of the terminal assignment for the digital outputs on connector X111.

  • Page 115: Parameter Assignment

    Connectable components 9.2 PP 72/48D PN Digital outputs min. Standard max. Nominal Maximum switching frequency Resistive load 100 Hz Inductive load 2 Hz Lamp 11 Hz • × R H_typical : Current operating voltage : Output current Maximum short-circuit current: 4 A (max. 100 μs, V = 24 V) : Maximum internal resistance = 0.4 Ω...

  • Page 116: Diagnostics Via Input Image

    Connectable components 9.2 PP 72/48D PN Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 6.7 DI 6.6 DI 6.5 DI 6.4 DI 6.3 DI 6.2 DI 6.1 DI 6.0 Pin18 Pin17 Pin16...

  • Page 117: Technical Data

    Connectable components 9.2 PP 72/48D PN Signal name Message Diag_2 Overload DO byte 5/4 Diag_1 Overload DO byte 3/2 Diag_0 Overload DO byte 1/0 Note The "alive and well" counter is a 3 bit modulo counter at the PP application level. The PP application can be monitored using this counter.

  • Page 118: Pp 72/48D 2/2A Pn

    Connectable components 9.3 PP 72/48D 2/2A PN PP 72/48D 2/2A PN 9.3.1 Description Characteristics The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. The module has the following important features: •...
  • Page 119 Connectable components 9.3 PP 72/48D 2/2A PN Illustration Figure 9-13 PP 72/48D 2/2A PN I/O module Figure 9-14 PP 72/48D 2/2A PN type plate NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 120 Connectable components 9.3 PP 72/48D 2/2A PN Note The type plate is located on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. LED displays Each PROFINET port has two integrated LEDs displaying the link status (green) and activity (orange);...

  • Page 121: Dimension Drawing

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.2 Dimension drawing Figure 9-15 PP 72/48D 2/2A PN dimension drawing 9.3.3 Mounting The PP 72/48D 2/2A PN I/O module is mounted just the same as the PP 72/48D PN, see Mounting (Page 102). NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 122: Connection

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.4 Connection 9.3.4.1 Interface overview Figure 9-16 Connection options of the PP 72/48D 2/2A PN I/O module Interface overview Table 9-33 Interfaces of the PP 72/48D 2/2A PN I/O module Interface Designation Type Power supply connection Screw-terminal block PROFINET IO...

  • Page 123: X1 Power Supply

    Connectable components 9.3 PP 72/48D 2/2A PN Signal type Meaning Supply voltage Protective ground (reference potential) Note Digital and analog signals must not be laid together within a cable. 9.3.4.2 X1 power supply Properties This interface is intended exclusively for the connection of the external 24 V power supply. On the module side, the power supplies are protected against: •...
  • Page 124 Connectable components 9.3 PP 72/48D 2/2A PN Transient voltage interrup‐ Outage time ≤ 3 ms tions Recovery time ≥ 10 s Events per hour ≤ 10 Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs. If the internal supply voltage is not used to supply the digital inputs, this can optionally be replaced by an external power supply (24 V DC).

  • Page 125: X2 Profinet

    Connectable components 9.3 PP 72/48D 2/2A PN Wiring the screw-type terminal block The required 24 V DC load power supply is wired to the screw-type terminal block (X1). DANGER Danger of death caused by unsafe power supply The 24 V direct voltage is to be configured as an extra-low voltage with protective separation - DVC A or PELV according to EN 61800-5-1.
  • Page 126 Connectable components 9.3 PP 72/48D 2/2A PN Signal name Signal type Meaning N.C. Reserved, do not use Receive data - N.C. Reserved, do not use N.C. Reserved, do not use Cable specification Table 9-38 Cable specification at X2, ports 1, 2 Characteristic Version Connector type...
  • Page 127 Connectable components 9.3 PP 72/48D 2/2A PN Default device names The switch positions 1 to 8 define the default device name of the I/O module. There are up to 128 default device names. If these default device names are used, there is no need for initialization.

  • Page 128: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN Default device name pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn Note A newly set PROFINET address will only come into effect after power OFF/ON. 9.3.4.4 X111, X222 and X333 digital inputs/outputs Cable specification •...
  • Page 129 Connectable components 9.3 PP 72/48D 2/2A PN Signal name Type Signal name Type Not assigned Not assigned DO 0.0 DO 0.1 DO 0.2 DO 0.3 DO 0.4 DO 0.5 DO 0.6 DO 0.7 DO 1.0 DO 1.1 DO 1.2 DO 1.3 DO 1.4 DO 1.5 DO 1.6...
  • Page 130 Connectable components 9.3 PP 72/48D 2/2A PN Signal name Type Signal name Type DOCOM2 DOCOM2 VI: Voltage Input / VO: Voltage Output I: Signal Input / O: Signal Output / GND: Reference potential (ground) Table 9-44 Pin assignment for X333 Signal name Type Signal name...
  • Page 131 Connectable components 9.3 PP 72/48D 2/2A PN Digital inputs • Characteristics: – X222: DI 3.0 to 3.7 are connected as rapid inputs. – The inputs have no signaling (status LEDs). – The inputs are not isolated. – It is not possible to connect 2-wire BEROs. •...
  • Page 132 Connectable components 9.3 PP 72/48D 2/2A PN Digital inputs min. max. Nominal Low-level voltage (U -3 V Signal delay time T 0.5 ms 3 ms Signal delay time T rapid inputs (X222: DI 3.0 to 600 μs 3.7) Digital outputs •...

  • Page 133: Analog X3 Inputs/Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN Table 9-46 Electrical specification of the digital outputs Digital outputs min. Standard max. nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA 400 μA...
  • Page 134 Connectable components 9.3 PP 72/48D 2/2A PN X3 pin assignment Table 9-47 Pin assignment (standard) Signal name Signal type Meaning Channel 1 current output for PT100 Channel 1 current input for PT100 AI1+ Channel 1 analog input + AI1- Channel 1 analog input - Channel 2 current output for PT10 Channel 2 current input for PT100 AI2+...
  • Page 135 Connectable components 9.3 PP 72/48D 2/2A PN Parameter Value Resolution 16 bits (including sign) Accuracy +/- 0,5 % Internal resistance Ri 133 ohm Table 9-50 Technical data in the "PT100" operating mode Parameter Value Input range (rated value) - 200 ℃ to + 259 ℃ Standard EN60751 Resolution...
  • Page 136 Connectable components 9.3 PP 72/48D 2/2A PN 1, 2 Analog Digital Unit Constant current Figure 9-19 PT100 pin assignment Measurement using a 3-wire connection system The following pins must be jumpered at connector X3 in order to perform the measurement in the PT100 using a 3-wire connection system: •...

  • Page 137: Parameter Assignment

    Connectable components 9.3 PP 72/48D 2/2A PN The cycle time of the analog value accumulation is limited by the PLC cycle. Table 9-51 Technical specifications in the "voltage output" operating mode Parameter Value Output range (rated value) - 10 V to + 10 V Permitted overrange - 10.5 V to + 10.5 V Resolution...
  • Page 138 Connectable components 9.3 PP 72/48D 2/2A PN Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 3.7 DI 3.6 DI 3.5 DI 3.4 DI 3.3 DI 3.2 DI 3.1 DI 3.0 Pin18 Pin17 Pin16...

  • Page 139: Assigning Parameters To The Analog Inputs / Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin38 Pin37 Pin36 Pin35 Pin34 Pin33 Pin32 Pin31 DO 4.7 DO 4.6 DO 4.5 DO 4.4 DO 4.3 DO 4.2 DO 4.1 DO 4.0 X333 Pin46 Pin45...
  • Page 140 The control type must be specified in the Analog Control Byte m+1 (bit 0), so that the 16 bit input and output values from and for the analog module are correctly interpreted by the control. In the SINUMERIK 840D sl control, the value "0" must be entered here. Note The control type must be set prior to the operating mode so that the first set of user data is not misinterpreted.

  • Page 141: Analog Value Representation

    Connectable components 9.3 PP 72/48D 2/2A PN Checkback signal of the operating modes The set operating modes are saved in the input image in Status Byte 0. This value must be compared with Control Byte 0 in the output image. If these are different, an error has occurred, e.g.
  • Page 142 Connectable components 9.3 PP 72/48D 2/2A PN 16 bit value (hex.) 16 bit value (dec.) Factor Current value [V] 0x1999 6553 20 mA 0x0CCC 3277 10 mA 0.00305 0x0000 0 mA 0xF333 -3277 -10 mA 0xE666 -6553 -20 mA Underrange Up to -23.5 mA Underflow Deactivation...

  • Page 143: Diagnostics Via Input Image

    Connectable components 9.3 PP 72/48D 2/2A PN 16 bit value (hex.) 16 bit value (dec.) Factor Voltage value [V] 0x6666 26214 10 V 0x4CD1 19665 7.5 V 0x199B 6555 2.5 V 0.00038 0x0000 0xE665 -6555 -2.5 V 0xB32F -19665 -7.5 V 0x999A -26214 -10 V...
  • Page 144 Connectable components 9.3 PP 72/48D 2/2A PN Signal name Message Diag_2 Overload DO byte 5/4 Diag_1 Overload DO byte 3/2 Diag_0 Overload DO byte 1/0 Note The "alive and well" counter is a 3 bit modulo counter at the PP application level. The PP application can be monitored using this counter.

  • Page 145: Technical Data

    Connectable components 9.3 PP 72/48D 2/2A PN Value Cause Effect Remedy byte 1 Internal error, system error The "PNFault" LED is activated. The firmware has detected a system error, this status can only be exited by means of The outputs are disabled. a switch-on / switch-off.

  • Page 146: Com01.3 Rs 232C (V.24) Module

    Connectable components 9.4 COM01.3 RS 232C (V.24) module COM01.3 RS 232C (V.24) module 9.4.1 Description The COM01.3 RS 232C (V. 24) option board can be inserted into the option slot of the NCU. An NCU can be connected to a master computer or modem via COM port X491. The COM port has been designed in accordance with the "ANSI/EIA/TIA-232-F-1997"...
  • Page 147 Connectable components 9.4 COM01.3 RS 232C (V.24) module Type plate Note You might need to access the information provided on the type plate after mounting. Since the type plates after mounting the option board can no longer be read, we recommend that you at least note down the serial number before mounting.

  • Page 148: Installation/Mounting

    Connectable components 9.4 COM01.3 RS 232C (V.24) module 9.4.2 Installation/Mounting NOTICE Damage to the option board by inserting and withdrawing in operation • Option boards should only be inserted and removed when the NCU and option board are in a no-current condition. •...

  • Page 149: Cbe30-2

    NCU link communication with a maximum of three NCUs can be configured. Additional NCUs can be integrated into the link communication on a project-for-project basis when regional Siemens partners are contacted. NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 150 Connectable components 9.5 CBE30-2 When using a CBE30-2, the NCU is assigned an additional interface X1400, comprising 4 PROFINET ports. The NCU-Link is permanently wired via port 1 (in) and port 2 (out). Note The Communication Board Ethernet CBE30-2 cannot be used for the NCU730.3B PN with PLC 319 DP/PN.
  • Page 151 Connectable components 9.5 CBE30-2 The following diagram shows you all of the information provided on the type plate. Serial number Order number Module designation HW version Figure 9-24 CBE30-2 type plate This plate is only visible, when the option board has been removed; it is attached to the underside of the option board.

  • Page 152: Installation/Mounting

    Connectable components 9.5 CBE30-2 9.5.2 Installation/Mounting NOTICE Damage to the option board by inserting and withdrawing in operation • Option boards should only be inserted and removed when the NCU and option board are in a no-current condition. • Option boards may only be operated by qualified personnel. The ESD notices must be observed.

  • Page 153: Connection

    Connectable components 9.5 CBE30-2 9.5.3 Connection Properties The X1400 interface has full-duplex 10/100-Mbit Ethernet ports with autocrossing. The module has an integrated 4-port switch. Interface characteristics Table 9-72 X1400 Characteristic Version Connector type RJ45 socket*) Cable type Industrial Ethernet cable (CAT5) Max.
  • Page 154 Connectable components 9.5 CBE30-2 NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 155: Spare Parts/Accessories

    Spare Parts/Accessories 10.1 Replacing the dual fan/ battery module Procedure Proceed as follows to replace the dual fan/battery module but only observe points 3 and 4 if you want to replace the battery as well: 1. Gently push the dual fan/battery module backwards (by pressing on the pressure point) to release the module from its front interlock (snap-in hooks).
  • Page 156 Spare Parts/Accessories 10.1 Replacing the dual fan/ battery module 4. Connect the cable plug connector of the new battery to the mating connector in the dual fan/ battery module and push the battery in. Figure 10-1 Battery replacement in the dual fan/battery module 5.

  • Page 157: Compactflash Card

    Spare Parts/Accessories 10.2 CompactFlash Card 10.2 CompactFlash Card 10.2.1 Properties of the CompactFlash card Application The CompactFlash Card is delivered bootable. It is not supplied with the NCU and must be ordered as a separate component. The CompactFlash Card is inserted in the CF plug-in slot (X109 interface). NOTICE Inserting or withdrawing with the power connected can destroy the CF card The CompactFlash Card may only be inserted or removed when the control unit is disconnected...
  • Page 158 Spare Parts/Accessories 10.2 CompactFlash Card ② 3. Carefully insert the new CompactFlash Card into the slot until it clicks into place. The ③ marking provided on the CompactFlash Card is used as orientation: the two arrow heads point to one another. When properly installed, the card does not extend beyond the housing. 4.

  • Page 159: Appendix

    Appendix Documentation overview SINUMERIK 840D sl You will find extensive documentation on the functions of SINUMERIK 840D sl from version 4.8 SP4 at 840D sl documentation overview (https://support.industry.siemens.com/cs/ww/en/view/ 109766213). You can display the documents or download them in PDF or HTML5 format.
  • Page 160 Numerical Control Unit: NCK hardware unit Non-Volatile Memory: non-volatile memory Numerical eXtension (axis extension module) Operator Panel : Operator panel front Panel Control Unit: "SIEMENS Industry PC" with basic PCU software Programming device Programmable Logic Control: Programmable logic control (component of the CNC controller) PROFINET...

  • Page 161: Documentation Overview

    Appendix A.3 Documentation overview Documentation overview NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...
  • Page 162 Appendix A.3 Documentation overview NCU 7x0.3B PN Equipment Manual, 10/2020, 6FC5397-1EP40-6BA1...

  • Page 163: Index

    Index DRIVE-CLiQ Connectable components, 56 Pin assignment, 55 Dual fan/battery module Actuators, 45 Battery replacement, 155 Axes, 21 Properties, 30 Axis expansion, 87 EMC Directives, 65 Backup batteries, 36 equipment, 41 Battery Equipotential bonding, 33 Backup time, 31 Ethernet battery, 155 Cable specification, 60 Bus connector, 69 Pin assignment, 58...
  • Page 164 Index MAC addresses, 26 RESET button, 29 Measuring sockets, 83 RJ45 plug, 63 Messages, 29 Motor Module, 56 Mounting With spacers, 43 Sensor Module, 57 Without spacers, 43 Sensors, 45 MPI, 67 Shield support, 133 MPI bus Shielding, 33 Bus connector, 72 Standard IE cables, 62 Connection rules, 72 Status messages, 29...

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