Table of Contents
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ASSEMBLY INSTRUCTIONS
Turbocharger / RR..1, RR..3
Original assembly instructions – English
This document is valid for the RR..1
and RR..3 series:
RR131, RR151, RR181, RR221, RR153
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
RR turbocharger
Reliability in traction
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Table of Contents
Related Manuals for ABB RR 1 Series
Summary of Contents for ABB RR 1 Series
- Page 1 This document is valid for the RR..1 and RR..3 series: RR131, RR151, RR181, RR221, RR153 Purpose RR turbocharger The assembly instructions explain how the ABB Reliability in traction turbocharger is fitted to the engine correctly and without any health and safety risks. Target group...
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Page 3: Table Of Contents
Installing the turbocharger................. 10 Fastening RR turbocharger to exhaust gas pipes..........10 Fastening RR turbocharger to bracket..............11 Storage of new turbochargers and spare parts ..........12 Further information..................... 16 © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the ABB turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with machinery dir- ective 2006/42EC. -
Page 5: Definition Of Warning, Caution, Note
ABB Switzerland Ltd, Turbocharging is identified as ABB Turbocharging in this document. Official service stations of ABB Turbocharging Official service stations are regularly audited and certified by ABB Turbocharging. See also chapter Contact address and after-sales service. Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Apply high-temperature grease See document Apply other paste in accordance Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applicable regulations. Table 3: Pictograms © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020... -
Page 7: Safety
Safety Introduction State of the art Turbochargers manufactured by ABB Turbocharging are state of the art and comply with the pertinent safety and health-protection requirements that applied when the turbocharger was manufactured. Consequently, the turbocharger is safe to operate. CE conformity information ABB turbochargers fulfil machinery directive 2006/42/EC and are considered partly com- pleted machinery as defined by Article 2 g. -
Page 8: Lifting Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B... -
Page 9: Occupational Safety
Welding work close to the turbocharger If welding work is being carried out in the vicinity of the turbocharger, cover the filter si- lencer so that the filter mat is not damaged. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B... - Page 10 Observe the information in the material safety data sheet for the operat- ing materials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against chemical hazards. Wear a respiratory mask to protect against gases. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020...
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Page 11: Weight And Transportation Of The Turbocharger
Weight [kg] Complete turbocharger, without cool- Complete turbocharger, without cool- ing water, with filter silencer ing water, with air suction branch RR153 RR131 RR151 RR181 RR221 Table 4: RR Turbocharger weights © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020... -
Page 12: Installing The Turbocharger
Table 5: Fastening the RR turbocharger to the exhaust gas pipe *) Has to be fastened additionally to a bracket in accordance with the following chapter. Fit all pipes in accordance with the enginebuilder's instructions. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B... -
Page 13: Fastening Rr Turbocharger To Bracket
*) When the turbocharger is mounted on the engine support, the bolt threads and screw heads must be lightly oiled (assumed friction coefficient µ = 0.12 for tightening torque). Fit all pipes in accordance with the enginebuilder's instructions. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B... -
Page 14: Storage Of New Turbochargers And Spare Parts
Storage of new turbochargers and spare parts up to 6 months New turbochargers and spare parts from ABB Turbocharging can be stored in sealed pack- aging without additional mothballing measures for up to 6 months from the date of delivery (marked by the VCI label on the package). - Page 15 Inspect the package for damage. If the package is damaged, the turbocharger must be in- spected by an ABB Turbocharging Service Station and repacked. After every 3 years the following work steps must be performed by an ABB Turbocharging Service Station: ¡...
- Page 16 Assembly Instructions / RR.. 1, RR153 5 Storage of new turbochargers and spare parts / © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020...
- Page 17 Assembly Instructions / RR.. 1, RR153 5 Storage of new turbochargers and spare parts / © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020...
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Page 18: Further Information
1. Read the serial number (02) on the rating plate (01) of the turbocharger. The Operation Manual can be found online in accordance with the details on the following page. © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020... - Page 19 Assembly Instructions / RR.. 1, RR153 6 Further information / © Copyright 2020 ABB. All rights reserved. HZTL455311P0022_EN Rev.B July 2020...
- Page 20 Phone: +41 58 585 7777 Station”). Fax: +41 58 585 5144 Find and download the Operation Manual of E-mail: turbocharging@ch.abb.com your product on our website (see “Operation Manuals“). www.abb.com/turbocharging © Copyright 2020 ABB. All rights reserved. Visit our website by scanning the QR code.