Page 1 Operation Manual Power2 650-M46 505998_1249752_B English Original Operation Manual Chapter Document-ID Introduction HZTL4003_EN_D Safety HZTL4021_EN_G Safety data sheets 505998_1249752_B Product description HZTL4064_EN_E Low-pressure stage 1251915 HZTL4065_EN_C 1251916 HZTL4065_EN_C High-pressure stage 1251917 HZTL4066_EN_A 1251918 HZTL4066_EN_A Gas piping HZTL4067_EN_- ABB Switzerland Ltd, Turbocharging...
Page 2 Operating limits and replacement intervals The recommended replacement intervals and the corresponding operating limits in chapter 3 are jointly defined with the enginebuilder. This information is specific to the product. Non-observance of the recommended replacement intervals and the operating limits increases the risk of unpre- dictable component failures.
Page 3 Purpose of the manual....................2 Symbols, definitions...................... 2 Registered trademarks ....................4 Power2 layout and function ..................5 Storage of new low-pressure and high-pressure stages........6 Contact information..................... 8 © Copyright 2017 ABB. All rights reserved. HZTL4003_EN Revision D June 2017...
Page 4 Introduction Purpose of the manual Operation Manual The Operation Manual explains the two-stage turbocharging (Power2) from ABB Turbo Sys- tems and contains instructions for safe operation. The Operation Manual is a complement to and expansion of existing national regulations for occupational safety, accident prevention and environmental protection.
Page 5 ABB Turbo Systems Ltd is identified as ABB Turbo Systems in this document. Official service stations of ABB Turbo Systems Official service stations are identified in this document as ABB Turbocharging Service Sta- tions. They are regularly audited and certified by ABB Turbo Systems. Also see chapter Con- tact information →8.
Page 6 Oil free, grease free and dry able regulations Table 1: Definition of pictograms Registered trademarks The trademarks of outside companies are used in this document. These are marked with the ® symbol. © Copyright 2017 ABB. All rights reserved. HZTL4003_EN Revision D June 2017...
Page 7 Air or air/gas mixture inlet Intercooler Air or air/gas mixture outlet and supply - - - Not included in the ABB Turbo Sys- to the charge air cooler tems scope of delivery The diagram shows the position of the low-pressure (Power2 LP) and high-pressure stage (Power2 HP) within two-stage turbocharging (Power2).
Page 8 Storage of new low-pressure and high-pressure stages and cartridge groups for up to 6 months New low-pressure and high-pressure stages and cartridge groups from ABB Turbo Systems can be stored in their closed packages for 6 months from the date of delivery without addi- tional mothballing measures (indicated by VCI label on package).
Page 9 Check the package for damage. If the package is damaged, the low or high-pressure stage or the cartridge group must be checked and repackaged by an ABB Turbocharging Service Station. After every 3 years, the following steps must be carried out by an ABB Turbocharging Service Station: ¡...
Page 10 Operation Manual / Power2 / 1 Introduction 1 Introduction / 1.6 Contact information Contact information Contact information for the ABB Turbocharging Service Stations is available online. Scan the QR code to access our website. ABB Turbo Systems Ltd Bruggerstrasse 71a...
Page 11 Lifting of loads ......................10 1.11 Prerequisites for operation and maintenance............11 1.12 Hazards during operation and maintenance ............12 1.13 Safe operation ......................14 1.14 Safe maintenance ......................15 © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 12 Safety Introduction The two-stage turbocharging system (Power2) manufactured by ABB Turbo Systems is state of the art and complies with the respective health and safety standards in effect at the time the system was built. Thus Power2 is safe to operate. Nevertheless, there may be some re-...
Page 13 Non-compliance or inaccurate compliance with working or operating in- structions indicated by this symbol and the word CAUTION can lead to seri- ous damage to engine or property with grave consequences. Caution signs must always be observed. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 14 This data is given on the rating plate and is gener- ally different for the low-pressure stage and high-pressure stage. ABB accepts no liability and rejects all warranty claims for any non-intended uses. [1]Euromot = The European Association of Internal Combustion Engine Manufacturers...
Page 15 1 Safety / 1.6 Deflagration on gas engines Deflagration on gas engines Low-pressure stages from ABB Turbo Systems can tolerate a deflagration with a transient pressure increase of 12 bar (guideline value). High-pressure stages from ABB Turbo Systems can tolerate a deflagration with a transient pressure increase of 15 bar (guideline value).
Page 16 Low-pressure and high-pressure stages supplied to the enginebuilder without insulation must be retrofitted with warning plates to be affixed to the insulation. This is the responsib- ility of the enginebuilder. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 17 Serial number of the low or high-pressure stage Year of construction of the low or high-pressure stage Weight of the low or high-pressure stage Part number of the customer of the low or high-pressure stage Table 5 © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 18 Serial number of the low or high-pressure stage Year of construction of the low or high-pressure stage Weight of the low or high-pressure stage Part number of the customer of the low or high-pressure stage Table 8 © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 19 The locations of the rating plates are defined in the Operation Manual, Chapter 4 Product description. Periodic check of the pressure vessels The pressure vessels used by ABB Turbocharging, such as those for wet or dry cleaning, are so-called "simple pressure vessels". ¡...
Page 20 The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. Put down dismantled components of the low-pressure and high-pressure stage in such a way that they cannot tip over. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 21 Power2 and can cause serious damage to property and injury to personnel. Only use original parts from ABB Turbo Systems. ABB Turbo Systems accepts no liability for any damage resulting from the use of non-ori- ginal parts and corresponding accessories.
Page 22 Wear heat-resistant safety gloves and protective clothing. Wait for the low-pressure and high-pressure stage to cool down before carrying out any work. Wear safety gloves to protect against thermal hazards. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 23 Non-insulated low-pressure and high-pressure stages can cause serious in- juries to personnel (burns). ABB Turbo Systems supplies the low-pressure and high-pressure stage with or without insulation in accordance with the purchase order received from the enginebuilder. If supply is without insulation, the enginebuilder is re-...
Page 24 In case of damage, take the Power2 out of operation immediately and safeguard against accidental/unauthorised use. When switching on operating energy supplies (hydraulics, pneumatics, electricity), pay at- tention to the risks that may occur as a consequence of this energy input. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 25 Have oil binding agents ready and provide or keep oil pans at hand. Use of assembly devices Assembly devices are specially constructed and designed for the defined use; they are not commercially available products. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 26 Only perform operations for which you have received instruction or train- ing. Safety when taking out of operation or preparing for mothballing Observe the material safety data sheet for the cleaning and mothballing agents. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 27 Wear personal protective equipment (PPE) according to the material safety data sheet. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against chemical hazards. Wear a respiratory mask to protect against gases. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 28 Dispose of insulation materials properly and in an environmentally com- patible manner in compliance with the legal regulations. Wear safety goggles. Wear a respiratory mask to protect against dusts. Wear safety gloves to protect against chemical hazards. © Copyright 2019 ABB. All rights reserved. HZTL4021_EN Rev.G November 2019...
Page 29 Operation Manual / Power2 650-M46 / Safety data sheets Contents Page 1 / 5 Safety data sheets Power2 650-M46 1249752 Name Hardware ID Page Low-pressure stage 1251915 Low-pressure stage 1251916 High-pressure stage 1251917 High-pressure stage 1251918 © Copyright 2020 ABB. All rights reserved.
Page 30 Operation Manual / Power2 650-M46 / Safety data sheets Page 2 / 5 Safety data sheet Power2 650-M46 1249752 Low-pressure stage 1251915 Power2 650-M46 see rating plate Low-pressure stage see rating plate 2020 1900 1251915 Additional Safety Data: Maximum permissible temperatures At engine overload (110 %) in test rig [°C]...
Page 31 Operation Manual / Power2 650-M46 / Safety data sheets Page 3 / 5 Safety data sheet Power2 650-M46 1249752 Low-pressure stage 1251916 Power2 650-M46 see rating plate Low-pressure stage see rating plate 2020 1900 1251916 Additional Safety Data: Maximum permissible temperatures At engine overload (110 %) in test rig [°C]...
Page 32 Operation Manual / Power2 650-M46 / Safety data sheets Page 4 / 5 Safety data sheet Power2 650-M46 1249752 High-pressure stage 1251917 Power2 650-M46 see rating plate High-pressure stage see rating plate 2020 1251917 Additional Safety Data: Maximum permissible temperatures At engine overload (110 %) in test rig [°C]...
Page 33 Operation Manual / Power2 650-M46 / Safety data sheets Page 5 / 5 Safety data sheet Power2 650-M46 1249752 High-pressure stage 1251918 Power2 650-M46 see rating plate High-pressure stage see rating plate 2020 1251918 Additional Safety Data: Maximum permissible temperatures At engine overload (110 %) in test rig [°C]...
Page 35 Surging of the low-pressure or high-pressure stage .......... 43 Malfunctions when stopping..................44 Speed measurement system ..................44 Disassembly and assembly................. 45 Taking out of operation at short notice ............46 © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 36 Lubricating oil......................47 10.3 Process for taking out of operation................ 47 Disposing of low-pressure and high-pressure stage components ....48 Spare parts ......................49 Figures........................50 Tables ........................51 © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 37 Operation Manual / 2 Safety HZTL4021 Operation Manual / 3 Safety data sheet *) Serial number of Power2 Table 1: Related documents *) This chapter is only present in serialised operation manuals. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 39 Air or air/gas mixture inlet Air or air/gas mixture outlet and supply - - - Not included in the ABB scope of to the charge air cooler delivery The diagram shows the position of the low-pressure (Power2 LP) and high-pressure stage (Power2 HP) within two-stage turbocharging (Power2).
Page 40 02 Injection ring for air Nozzle ring 03 Compressor wheel Turbine 04 Diffuser Bearing casing 05 Bearing bush with heat shield Compressor casing 06 Gas outlet casing Injection ring for blowby © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 41 Air or air/gas mixture inlet Intercooler Air or air/gas mixture outlet and supply - - - Not included in the ABB scope of to the charge air cooler delivery *) If present The low-pressure stage (Power2 LP) is a turbomachine and its main components are a tur- bine and a compressor.
Page 42 Fig. 4: Layout of the high-pressure stage 01 Air suction branch Turbine 02 Bellows Gas piping 03 Compressor casing Nozzle ring 04 Diffuser Compressor wheel 05 Bearing casing Gas inlet casing (turbine casing) © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 43 Air or air/gas mixture inlet Intercooler Air or air/gas mixture outlet and supply - - - Not included in the ABB scope of to the charge air cooler delivery *) If present The high-pressure stage (Power2 HP) is a turbomachine, and its main components are a tur- bine and a compressor.
Page 44 If warning plates are not present in the designated locations or not readable, proceed as fol- lows: Order new warning plates from ABB Turbocharging Service Stations. Remove any warning plates that have become unreadable. Clean and degrease the areas designated for the warning plates.
Page 45 High-pressure stage Fig. 9: Location of Power2 HP rating plate One rating plate each is attached on the left and the right side of the bearing casing. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 46 Operation Manual / Power2 … / 4.2 High-pressure stage. For more information on how to remove and install the gas piping, see document Operation Manual / Power2 … / 4.3 Gas piping. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E...
Page 47 Adhere to the admissible oil pressure range (see Table 5: Oil pressure range →19). An electrically driven oil pump is recommended for post-lubrication. Power2 Post-lubrication time 30 min Table 3: Post-lubrication time © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 48 Monitoring during operation 3.1.7 Oil orifice Metering orifices are installed in the oil inlet of the low-pressure stage and the high-pressure stage in order to safeguard the oil pressures. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 49 Check the oil pressure in the oil supply pipes. Warning plates Check whether warning plates are present and legible. Check whether the protective sheets have been removed from new warning plates. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 51 Put engine-side oil circulation to the low-pressure and high-pressure stage into opera- tion. Prepare the low-pressure and high-pressure stage for operation according to section Checks before commissioning. The low-pressure and high-pressure stage is now operational. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 53 If the low-pressure or high-pressure stage has been operated outside of the admissible range for a long period of time, ABB Turbocharging recommends having the low-pressure or high-pressure stage inspected by an ABB Turbocharging Service Station. © Copyright 2020 ABB. All rights reserved.
Page 54 Do not put the speed measurement cables under strain by pulling them If you pull the speed measurement cables too hard, contacts can be pulled out. Do not strain the speed measurement cables by pulling. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 55 4.3.2.2 Replacing the speed measurement system 4.3.2.2.1 Low-pressure stage Removing the speed measurement system Fig. 11: Dimension X Measure and note down dimension X. Fig. 12: Removing the speed measurement system © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 56 Installing the speed measurement system Fig. 13: Setting dimension X 1. Set speed sensor (86505) in the plate (86507) to dimension X. 2. Secure speed sensor with wedge lock washer (86509) and clamping nut (86505). Observe tightening torque. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 57 4. Adjust dimension X until S = 0 mm is reached. 5. Position cable and secure it with rubber grommet (86516). 6. Screw in pressure nut (86505) secured with Loctite® 243. Observe tightening torque. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E...
Page 58 Do not put the speed measurement cables under strain by pulling them If you pull the speed measurement cables too hard, contacts can be pulled out. Do not strain the speed measurement cables by pulling. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 59 If the engine can be stopped temporarily: Inspect air lines, exhaust gas pipes and the low-pressure and high-pressure stages and remedy any malfunctions. In any case, contacting the nearest ABB Turbocharging Service Station is recommended. 4.3.5 Malfunction of the speed measurement system...
Page 60 Directive 2006/42/EC, 1.7.4.2 / u / Paragraphs 5 + 7: A-rated emission sound pressure level The enginebuilder must provide acoustically equivalent measures in case of deviating in- sulation versions © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 61 Agree on a specific service interval with ABB Turbocharging. To prevent machine damage caused by ageing and downtime, we recommend having an in- spection carried out by an ABB Turbocharging Service Station no later than 5 years after the last service.
Page 62 5 Operation and service / 5.2 Service work 5.2.4 Service work every 12000 ... 16000 hours of operation The rotor and bearing parts must be checked and assessed by an ABB Turbocharging Service Station. Dismantle low-pressure and high-pressure stage. Measure clearances.
Page 63 Observe the post-lubrication times and the oil pressure specified for post-lubrication (see chapter Monitoring during operation / Lubricating oil pressure). © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 64 Compressor cleaning (if present) We recommend cleaning the HP compressor after the LP compressor. On V-engines with several low-pressure and/or high-pressure stages per engine, ABB Tur- bocharging recommends the parallel cleaning of the LP compressors as well as the parallel cleaning of the HP compressors.
Page 65 Periodic cleaning of the compressor during operation prevents or delays any great increase in the contamination, but never replaces the regular service work where the low and high- pressure stages are completely dismantled and the compressors are mechanically cleaned. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E...
Page 66 ABB Turbocharging Service Station. The reduction of the engine load can lead to a reduction in the effectiveness of the compressor cleaning.
Page 67 Do not clean the compressors of the different high and low-pressure stages at the same time, but one after the other. On V-engines with several low-pressure and/or high-pressure stages per engine, ABB Tur- bocharging recommends the parallel cleaning of the LP compressors as well as the parallel cleaning of the HP compressors.
Page 68 Clean filter ring (81265) as required or every 500 hours of operation and replace after the fifth cleaning process at the latest. Contamination of the filter ring depends on the degree of purity of the sucked-in air. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E...
Page 69 Have any heavily contaminated absorption segments and filter rings as well as damaged connecting rods replaced by an ABB Turbocharging Service Station. Fitting the filter silencer Assemble the insert units (E) by inserting the absorption segments (81136) into the sheet-metal coverings (81137).
Page 70 Fit lock nuts (81273) to screws (81272) and tighten with the tightening torque shown above: Fit the filter ring (81265), if present. 6.4.2 Variant with tension bands Fig. 18: Cleaning the filter silencer 81135 Filter silencer body 81266 Cover grid © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 71 When cleaning, note that the absorption segments (81136) must only be cleaned lightly with compressed air, a soft brush or a moist cleaning cloth. Have any heavily contaminated absorption segments replaced by an ABB Turbocharging Service Station. Fitting the filter silencer (see Fig. 18: Cleaning the filter silencer →36)
Page 72 ¡ If there is any doubt about the extent of the rubbing, contact an ABB Turbocharging Service Station. ¡ Have a dimension check carried out by an ABB Turbocharging Service Station.
Page 73 Oil pump in lubricating system de- Check/replace fective Manometer displays incorrectly Replace manometer Low-pressure Axial clearance of the rotor excessive Contact ABB Turbocharging Service Station high-pressure stage Table 14: Malfunctions during operation – Lubricating oil pressure too low Drop in low-pressure stage speed...
Page 74 Cooling water volume too low Fill cooler Inlet temperature of cooling water Check/clean cooling system too high Insufficient ventilation Improve ventilation Table 19: Malfunctions during operation – Exhaust gas temperature too high © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 75 Set correctly Engine performance higher than ex- Check engine performance pected Low-pressure Manometer display not correct Replace manometer high-pressure stage Table 21: Malfunctions during operation – Charge air pressure too high © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 76 Prevent exhaust gas leakages in the en- corroded due to intake air containing gine space exhaust gases or salt Clean the compressor Table 23: Malfunctions during operation – Compressor 2 contamination © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 77 Gradually reduce the engine load. Have the cause clarified and remedied immediately by an ABB Turbochar- ging Service Station. Have parts assessed for damage and, if necessary, replaced by an ABB Turbocharging Service Station. Sporadic surge blows Surging of the low-pressure stage can occur during certain operating states, such as when reducing the engine performance quickly when manoeuvring.
Page 78 Table 26: Malfunctions when stopping – Runout time too short Speed measurement system Measured speed incorrect Possible causes Remedy Low-pres- Contact ABB Turbocharging Service Station sure or high-pres- sure stage Table 27: Measured speed incorrect © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 79 Operation Manual / Power2 … / 4.2 High-pressure stage. For more information on the disassembly and assembly of the gas piping, see document Operation Manual / Power2 … / 4.3 Gas piping. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E...
Page 80 Operation Manual / Power2 … / 4.1 Low-pressure stage. For more information on briefly taking the high-pressure stage out of operation, see doc- ument Operation Manual / Power2 … / 4.2 High-pressure stage. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 81 The engine lubricating oil is replaced by a preservative oil and circulated with the pre-lub- rication pump before the engine is taken out of operation. If neither of the criteria above are met, mothballing by an ABB Turbocharging Service Station is necessary. This includes cleaning and applying preservative oil to the relevant compon- ents.
Page 82 Damaged thermal insulation can lead to dust exposure. The glass fibres can cause mechanical irritation of the eyes, skin, and respiratory tracts. The enginebuilder's instructions must be followed for the handling and disposal of the thermal insulation. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 83 Operation Manual / Power2 … / 4.2 High-pressure stage. For more information on spare parts for the gas piping, see document Operation Manual / Power2 … / 4.3 Gas piping. © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Rev.E March 2020...
Page 84 Fig. 14: Control dimension S ........23 Fig. 15: Layout and overview ........24 Fig. 16: Cleaning the filter silencer......34 Fig. 17: Cover grid connecting rods ......36 Fig. 18: Cleaning the filter silencer......36 © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Revision E March 2020...
Page 85 Table 23: Malfunctions during operation – Com- pressor 2 contamination ..........42 Table 24: Surging of the low-pressure or high-pres- sure stage ..............43 Table 25: Malfunctions when stopping – Runout noises................44 © Copyright 2020 ABB. All rights reserved. HZTL4064_EN Revision E March 2020...
Page 87: Table Of Contents
Possible emergency repairs..................32 Spare parts ......................35 Ordering spare parts....................35 View of low-pressure stage with part numbers ........... 38 Tools ........................40 Figures........................41 Tables ........................42 © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 88: Further Applicable Documents
Operation Manual / Power2 / 3 Safety data sheet *) Power2 serial number (HT……) Operation Manual / Power2 650-M / 4 Product description HZTL4064 Table 1: Related documents *) This chapter is only present in serialised operation manuals. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 89: Removal And Installation
The following weight specification is the heaviest variant possible. This standard value may deviate from the data on the rating plate depending on the specifica- tion. Complete low-pressure stage Suspension Weight [kg] 1900 Table 3: Transporting the low-pressure stage © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 90: Removing The Low-Pressure Stage
Lift the low-pressure stage from the engine. Put down the low-pressure stage so that all contact surfaces of the feet make contact. Also place a support made from hard wood beneath the compressor casing. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C...
Page 91: Installing The Low-Pressure Stage
Attach all gas, air, water and oil pipes in accordance with the instructions of the engineb- uilder. Connect the cable connector to the speed sensor. Fit insulation according to the instructions of the enginebuilder. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 92: Expected Replacement Intervals
Table 4: Expected replacement intervals [h] = Gas = Marine Diesel Oil = Heavy Fuel Oil The specified values are guideline values and are not guaranteed, see influencing paramet- ers. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 93 ¡ Lubricating oil quality (oil filtering, oil condition, oil monitoring) ¡ Load profile (speed, pressure conditions, temperature) ¡ Number of starts/stops ¡ Unbalance of the rotor (degree of contamination). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 94: Disassembly And Assembly
Table of tightening torques →30) Tightening torques for assembly devices Unless described otherwise, the screws and nuts of the assembly devices supplied by ABB must be tightened so they are tight-fitting. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C...
Page 95 Use assembly devices only for the described applications. ¡ Lifting gear Equipment for the lifting and transporting of loads (lifting slings, chain block, crane). Lifting gear is not supplied by ABB. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 96: Weights Of Assemblies
03 Injection ring for air 04 Injection ring for blow-by 05 Wall insert 06 Diffuser 07 Compressor casing 08 Cartridge group 09 Turbine diffuser 10 Nozzle ring Table 5: Weights of the assemblies © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 97: Removing The Filter Silencer And Injection Ring
6. Remove and put down injection ring (73000) for air. 7. Secure injection ring (73000) for blowby to lifting gear with swivel lifting eye (90231). 8. Remove and put down injection ring (73000) for blowby. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C...
Page 98: Removing The Air Suction Branch And Injection Ring
5. Remove and put down injection ring (73000) for air. 6. Secure injection ring (73000) for blowby to lifting gear with swivel lifting eye (90231). 7. Remove and put down injection ring (73000) for blowby. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C...
Page 99: Axial Clearance A Prior To Disassembly
Clearances outside the tolerance Serious damage to engines or property can be caused by clearances outside the tolerance and excessively worn parts. Have the components assessed and, if necessary, replaced by an ABB Tur- bocharging Service Station. Fig. 6: Measuring axial clearance A The axial clearance (A) must be measured prior to removal and after installation of the cart- ridge group.
Page 100: Removing The Wall Insert
5. Fit bracket (90030) with screws (90955) and nuts (90415). Fit two plates (90031) and secure with plate (90032), screw (90656) and nut (90432). 6. Secure lifting gear to swivel lifting eye (90231). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 101: Removing The Compressor Casing
1. Loosen two studs (72002) and screw (72021) in the upper area. 2. Fit bracket (90030) with four screws (90959). 3. Fit four plates (90031) and secure with plate (90032), screw (90656) and nut (90432). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 102: Removing The Cartridge Group
Check that the blades do not rub on the turbine diffuser during disas- sembly/assembly by rotating the rotor. Fig. 12: Moving out cartridge group 1 © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 103 The turned-over toolbox cover may only be used for intermediate storage of the cartridge group. The cover must be on a level surface. The cover may not be used to transport the cartridge group. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 104: Removing Turbine Diffuser And Nozzle Ring
Fig. 16: Removing turbine diffuser and nozzle ring 2 4. Loosely screw in three press-off screws (90902). 5. Secure guide tube (90422) to bracket (90030) with screws (90955) and nuts (90415). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 105 13. Put down turbine diffuser. Remove plate (90032), screw (90656), nut (90432) and plates (90031). Remove the press-off screws (90902). 14. Loosen screws (56017) with box spanner insert (90770) and remove together with clamps (56018). 15. Remove nozzle ring (56001). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 106: Installing Turbine Diffuser And Nozzle Ring
6. Insert turbine diffuser (63000) via the guide studs. 7. Coat a screw (61056) with high-temperature grease and screw in to secure the turbine diffuser. Fig. 20: Installing the nozzle ring and turbine diffuser 2 © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 107 1. Remove plates and brackets. 2. Loosen screws (90961) and remove together with star plate (90414). Remove guide stud (90316). 3. Coat thread of remaining screws (61056) with high-temperature grease and fit screws. Observe tightening torque. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 108: Installing The Cartridge Group
2. Fit swivel lifting eye (90231) to bracket (90030) and secure lifting gear to swivel lifting eye. 3. Fit five plates (90031) and secure with plate (90032), screw (90656) and nut (90432). 4. Lift the cartridge group. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 109 Remove and reinstall the cartridge group. Always replace jammed gasket rings with new ones. If the control dimension is still out of tolerance, contact an ABB Tur- bocharging Service Station. © Copyright 2020 ABB. All rights reserved.
Page 110: Installing The Compressor Casing
Thread and tightening torque 61037 250 Nm 61037 (nuts that are difficult to access) Pre-tightening torque 60 Nm Tightening angle 90° ±5° 72021 M10x20 70 Nm Table 11: Tightening torque (61037 / 72021) © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 111: Installing The Wall Insert
1. Coat the threads of screws (77016) with Loctite® 243 and secure diffuser (79000) with screws (77016). Observe tightening torque. 2. Install new O-rings (77040 / 79020 / 79021). 3. Secure lifting gear to swivel lifting eye (90231). © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 112 2. Remove the bracket (90030). 3. Detach speed measurement cable from provisional holder and insert cable con- nector (86515). 4. Fit four studs (72002) in the upper area. Observe tightening torque. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 113: Axial Clearance A After Assembly
Clearances outside the tolerance Serious damage to engines or property can be caused by clearances outside the tolerance and excessively worn parts. Have the components assessed and, if necessary, replaced by an ABB Tur- bocharging Service Station. Fig. 28: Measuring axial clearance A The axial clearance (A) must be measured prior to removal and after installation of the cart- ridge group.
Page 114: Installing The Air Suction Branch And Injection Ring
6. Fit air suction branch (82000) and remove lifting gear. 7. Fit nuts (72004) with washer (72003). Observe the tightening torque. Reinstall dismantled insulation. Reinstall all air lines according to the instructions of the enginebuilder. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 115: Installing The Filter Silencer And Injection Ring
7. Fit the filter silencer. 8. Fit nuts (72004) and washers (72003) and tighten nuts (72004). If present: Fit supply line for compressor cleaning to filter silencer. Reinstall dismantled insulation. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 116: Table Of Tightening Torques
72004 (nuts that are difficult to access) Pre-tightening torque 60 Nm Tightening angle 60° ±5° 72021 M10x20 70 Nm 77016 M5x35 5 Nm 77022 150 Nm Table 17: Tightening torques © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 117 Operation Manual / Power2 650-M / 4.1 Low-pressure stage 4 Disassembly and assembly / 4.17 Table of tightening torques © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 118: Taking Out Of Operation At Short Notice
If damage has occurred to the low-pressure stage and the engine has to be brought back into operation again as quickly as possible, the following emergency repair option is avail- able: ¡ Attaching the cover plate © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 119 Manufacturing the cover plate The cover plate and the other parts that are required are not part of the scope of delivery of ABB and must be manufactured by the operator on the basis of the drawing (see Fig. 32: Cover plate / gasket, sleeves and screws →33).
Page 120 Escaping lubricating oil Complete sealing of the lubricating oil supply is not guaranteed with the cover plate fitted. Shut off lubricating oil supply to low-pressure stage at engine side. © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 121: Spare Parts
Designation and part number. Spare parts can be ordered from an ABB Turbocharging Service Station. If different model variants are not taken into account in this document, contact an ABB Turbocharging Service Station. Dispose of placed and unusable parts in an environmentally-friendly and professional manner in accordance with the local regulations.
Page 122 56017 Hexalobular-head screw 56018 Clamp 61037 Hexagon nut 61056 Hexagon-head screw 72003 Washer 72004 Hexagon nut 77016 Hexagon-head screw 77040 O-ring 79021 O-ring Table 20: Customer spare part set (97070) © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 124: View Of Low-Pressure Stage With Part Numbers
6 Spare parts / 6.2 View of low-pressure stage with part numbers View of low-pressure stage with part numbers Fig. 35: Low-pressure stage with part numbers ( ..) only available in customer spare part set (97070) © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 125 79020 (in customer spare part set) O-ring 79021 (in customer spare part set) O-ring 82000 Air suction branch 86505 / 86515 Speed sensor / connecting cable Table 21: Low-pressure stage part numbers © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Rev.C March 2020...
Page 126: Tools
90251 Special key 90249 Adapter Table 22: Customer tool set 90000 This tool set can be ordered from any ABB Turbocharging Service Station. The following spe- cifications must be included in the order: ¡ Equipment type ¡ Designation and part number of the tool set.
Page 127: Figures
Fig. 26: Installing the wall insert 1 ......25 Fig. 27: Installing the wall insert 2 ......26 Fig. 28: Measuring axial clearance A ......27 Fig. 29: Installing the air suction branch ....28 © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Revision C March 2020...
Page 128: Tables
Table 19: Tightening torque (42087) ......34 Table 20: Customer spare part set (97070) .... 36 Table 21: Low-pressure stage part numbers ..39 Table 22: Customer tool set 90000 ......40 © Copyright 2020 ABB. All rights reserved. HZTL4065_EN Revision C March 2020...
Page 129 Cover plate drawing ....................32 Spare parts ......................35 Ordering spare parts....................35 View of high-pressure stage with part numbers..........36 Figures........................38 Tables ........................39 © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 130: Further Applicable Documents
Operation Manual / Power2 / 3 Safety data sheet *) Power2 serial number (HT……) Operation Manual / Power2 600-M / 4 Product description HZTL4064 Table 1: Related documents *) This chapter is only present in serialised operation manuals. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 131: Removal And Installation
Two swivel lifting eyes (S) are required for the safe lifting of loads. These are not included in the ABB Turbo Systems scope of delivery. The requirements of the swivel lifting eyes are listed in the table. The operating instructions provided by the swivel lifting eye manufacturer should be observed.
Page 132: Removing The High-Pressure Stage
Do not oil the pressure screws of the clamping nut (42201). 4. Secure lifting gear to high-pressure stage with two swivel lifting eyes (01). Loosen the clamping nuts (42201) in accordance with the following section. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A...
Page 133 3. Working in a circle, loosen each pressure screw by 90° in 1...5 rounds until all of the pres- sure screws have been relieved. Loosen clamping nut by hand. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 134 5. Screw down clamping nuts (42201) to the end of the expansion bush (42190). The threaded rod remains in position. 6. Remove the high-pressure stage. 7. Cover the oil connections (01) in the bracket to protect them from dirt. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 135: Installing The High-Pressure Stage
Bearing casing 42198 O-ring 42199 O-ring Oil supply Oil drains The oil is supplied (01) and drained (02) through the bracket. Insert the O-rings (42198 and 42199) into the slots of the bearing casing. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 136 4. Lead threaded rod (42191) with screwed-on clamping nut through thrust washer, expan- sion bush and bearing casing. 5. Screw the centring bush (42193) flush onto the threaded rod from below. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A...
Page 137 Step 1. Observe the steps for fastening the high-pressure stage (see following section). Value X Value L 135 ±2 mm 70 mm Table 4: Values X and L © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 138 Fig. 7: Steps for fastening the high-pressure stage 1. Tighten the clamping nuts (42201) (see section Tightening the clamping nut). 2. Connect the cable connector (86515) to the speed sensor. Connect all gas pipes and air lines. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 139 4. Tighten clamping nut (03) by hand. 5. Unscrew clamping nut (03) by ¼ of a turn (90°). The distance between the thrust washer and the clamping nut is now about 1 mm. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A...
Page 140 4. Work in a circle to tighten all pressure screws to 100 % of the tightening torque specified in the table. 5. Tighten pressure screws to 100 % in 5 … 7 rounds until the required residual tightening angle of < 20° is achieved. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 141: Expected Replacement Intervals
Table 5: Expected replacement intervals [h] = Gas = Marine Diesel Oil = Heavy Fuel Oil The specified values are guideline values and are not guaranteed, see influence parameters. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 142 Lubricating oil quality (oil filtering, oil condition, oil monitoring) ¡ Load profile (speed, pressure conditions, temperature) ¡ Number of starts/stops ¡ Imbalance of the rotor (degree of contamination). © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 143: Disassembly And Assembly
Further operations that are executed in an incorrect way can lead to serious damage to the machine. ABB Turbo Systems recommends having further operations carried out only by trained personnel from an ABB Turbocharging Service Station. Mark the casing position for assembly. Identification of the assembly devices Not all assembly devices are marked with a part number.
Page 144 Operation Manual / Power2 650-M / 4.2 High-pressure stage 4 Disassembly and assembly / 4.1 Introduction Tightening torques for assembly devices Unless described otherwise, the screws and nuts of the assembly devices supplied by ABB must be tightened so they rest firmly against the surface. Definition of terms ¡...
Page 145: Weights Of Assemblies
Fig. 10 Weights of the assemblies Designation Weight [kg] Radial air suction branch Bellows Compressor casing Wall insert Diffuser Cartridge group Nozzle ring Turbine casing Table 7: Weights of the assemblies © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 146: Removing The Compressor Casing
3. Remove compressor casing (72000) and place on soft surface. 4. Loosen nuts (77022) and remove with washer (77021). Wall insert (77000) is loose. 5. Remove O-ring (77005). © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 147: Removing The Cartridge Group
If an oil orifice is fitted in the oil inlet of the bearing casing, it must not be removed. Fig. 12: Oil orifice in the bearing casing 01 Bearing casing 02 Oil orifice 03 Circlip © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 148 7. Hand-tighten the cartridge group with the threaded rod (42191) and the clamping nut (42201) on the service support (90012). 8. Remove metal C-ring (51105). Measure axial clearance A and radial clearance B (see Table 12: Permissible clearances A and B →27). © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 149 1. Pull out the nozzle ring (56001) by hand. 2. Remove the lamellar sealing ring (56005) from the nozzle ring and replace it with a new one after cleaning the nozzle ring. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A...
Page 150: Installing The Cartridge Group
2. Calculate compression (PD). Compression PD 0.09 ... 0.37 mm Table 8: Nozzle ring compression PD If the calculated value (PD) lies outside the specified range, contact an ABB Turbochar- ging Service Station. © Copyright 2019 ABB. All rights reserved. HZTL4066_EN...
Page 151 (see above illustration). 2. Insert the nozzle ring into the turbine casing as far as it will go and check for correct pos- itioning, chamfering (02). © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A...
Page 152 6. Secure fastening strips (51002) together with nuts (51007) and secure and tighten the Verbus Ripp® washers (51003). Part number Tightening torque [Nm] 51007 Table 9: Tightening torque (51007) © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 153: Installing The Compressor Casing
7. Position compressor casing (72000) on cartridge group (10900). 8. Fit the fastening strips (72012) with screws (72011) and tighten. Part number Tightening torque [Nm] 42007 72011 77022 Table 10: Tightening torques (42007, 72011, 77022) © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 154: Radial Clearances N And R
Serious damage to engines or property can be caused by clearances outside the tolerance and excessively worn parts. Have the components assessed and, if necessary, replaced by an ABB Tur- bocharging Service Station. © Copyright 2019 ABB. All rights reserved.
Page 155: Axial Clearance A And Radial Clearance B
Serious damage to engines or property can be caused by clearances outside the tolerance and excessively worn parts. Have the components assessed and, if necessary, replaced by an ABB Tur- bocharging Service Station. © Copyright 2019 ABB. All rights reserved.
Page 156: Table Of Tightening Torques
Part number Thread / tightening torque [Nm] 72005, 82005, 82007 M18x1.5 82022 72013 77022 42007 72011 42009 51007 61072 (V-clamp) 86505 M12x1.5 42188 M12x1.5 Table 13: Tightening torques [Nm] © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 157: Taking Out Of Operation At Short Notice
¡ If present: Fit replacement cartridge group. ¡ If a replacement cartridge group is not available: Fit cover plate and contact an ABB Tur- bocharging Service Station. Observe the following sections in connection with the emergency repairs mentioned. © Copyright 2019 ABB. All rights reserved.
Page 158: Installing A Replacement Cartridge Group
5 Taking out of operation at short notice / 5.2 Installing a replacement cartridge group Installing a replacement cartridge group The repair of a cartridge group requires special tools and the expertise of an ABB Turbochar- ging Service Station. The rotating parts rotate extremely fast, and are sensitive to unbal- ance.
Page 159: Fitting The Cover Plate
4. Fasten cover plate (01) to turbine casing (51000) with fastening strips (51002), Verbus Ripp® washers (51003) and nuts (51007) and screw to bracket. Part number Tightening torque [Nm] 51007 Table 14: Tightening torque (51007) © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 160: Cover Plate Drawing
5 Taking out of operation at short notice / 5.4 Cover plate drawing Cover plate drawing The cover plate is not included in the ABB Turbo Systems scope of delivery and must be manufactured by the operating company according to the following drawing.
Page 161 5 Taking out of operation at short notice / 5.4 Cover plate drawing Slots for O-rings in cover plate Fig. 24: Figure for cover plate, slots for O-rings 125.5 31.5 Table 16: Dimensions of cover plate, slots for O-rings [mm] © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 162 Operation Manual / Power2 650-M / 4.2 High-pressure stage 5 Taking out of operation at short notice / 5.4 Cover plate drawing © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 163: Spare Parts
Designation and part number. Spare parts can be ordered from an ABB Turbocharging Service Station. If different model variants are not taken into account in this document, contact an ABB Turbocharging Service Station. Required customer spare part set (97070) for a high-pressure stage For the operations described in the Operation Manual, the customer spare part set (97070) is required.
Page 164: View Of High-Pressure Stage With Part Numbers
View of high-pressure stage with part numbers Fig. 25: High-pressure stage with part numbers ( ..) only available in customer spare part set (97070) © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 165 Fastening strip 77000 Wall insert 77005 (in customer spare part set) O-ring 79000 Diffuser 82000 Air suction branch 82300 Bellows 86505 Speed sensor Table 18: High-pressure stage with part numbers © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 166: Figures
Fig. 22: Attaching the cover plate ......31 Fig. 23: Cover plate drawing........32 Fig. 24: Figure for cover plate, slots for O-rings ..33 Fig. 25: High-pressure stage with part numbers ... 36 © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 167: Tables
Table 15: Cover plate dimensions [mm]....32 Table 16: Dimensions of cover plate, slots for O- rings [mm] ..............33 Table 17: Customer spare part set (97070) ..... 35 Table 18: High-pressure stage with part numbers. 37 © Copyright 2019 ABB. All rights reserved. HZTL4066_EN Revision A March 2019...
Page 169 Storage and disposal..................... 6 Spare parts ......................7 Ordering spare parts..................... 7 View of gas piping with part numbers ..............8 Figures........................9 Tables ........................10 © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...
Page 170: Commissioning And Operating
Noise emission See main chapter 4 (Operation Manual / Power2 650-M / Product description) Expected replacement interval Product Replacement interval [h] Gas piping GEJ920 50000 Table 1: Expected replacement interval © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...
Page 171: Periodic Maintenance
Perform a visual inspection of the sealing points (flange connection to the gas inlet cas- ing and gas outlet casing). Always replace bellows with damaged sealing locations with a new bellows. Always replace dismantled gaskets with new gaskets. © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...
Page 172: Removal And Installation
Loosen nuts (51013) and remove with Verbus Ripp® washers (51012) and screws (51011). Loosen the V-clamp (61072) and slide at bellows side. Remove gas piping (85001) with metal C-rings (85002/61007). © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision -...
Page 173: Installing Gas Piping
The tightening torques for nut and screw specified in the table refer to the part which is turned during tightening. The other part must be locked in place with a wrench. © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision -...
Page 174: Storage And Disposal
See also main chapter 4 (Operation Manual / Power2 650-M / Product description) Disposing of gas piping components See main chapter 4 (Operation Manual / Power2 650-M / Product description) © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision -...
Page 175: Spare Parts
Designation and part number. Spare parts can be ordered from an ABB Turbocharging Service Station. If different model variants are not taken into account in this document, contact an ABB Turbocharging Service Station. Customer spare part set (97150) required to inspect the gas piping For the operations described in the Operation Manual, the customer spare part set (97150) is required.
Page 176: View Of Gas Piping With Part Numbers
61007 (in customer spare part set) Metal C-ring 61050 (in customer spare part set) Gasket 61072 V-clamp 85001 Bellows 85002 (in customer spare part set) Metal C-ring Table 6: Gas piping with part numbers © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...
Page 177: Figures
Operation Manual / Power2 650-M / 4.3 Gas piping GEJ920 Figures Figures Fig. 1: Removing gas piping ......... 4 Fig. 2: Installing gas piping..........5 Fig. 3: Gas piping with part numbers ......8 © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...
Page 178: Tables
Table 3: Weight ............... 4 Table 4: Tightening torque (51011 / 51013 / 61072) . 5 Table 5: Customer spare part set (97150) ....7 Table 6: Gas piping with part numbers...... 8 © Copyright 2017 ABB. All rights reserved. HZTL4067_EN Revision - July 2017...

ABB Power2 650-M46 Operation Manual

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