Page 1 — ABB GENERAL PURPOSE DRIVES ACS580-04 drive modules Hardware manual...
Page 3 ACS580-04 drive modules Hardware manual Table of contents 1. Safety instructions 6. Mechanical installation 8. Electrical installation 14. Start-up 3AXD50000015497 Rev F Original instructions EFFECTIVE: 2022-09-26...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ............... . Use of warnings and notes .
Page 6 Planning the cooling of the ACS580-04 ........
Page 7: Table Of Contents
Additional requirements for braking applications ....... . . Additional requirements for ABB high-output and IP23 motors ....
Page 8 8 Table of contents General guidelines – North America ............Continuous motor cable shield/conduit or enclosure for equipment on the motor cable .
Page 9 Installing the roof and door (ABB air filters and roof) .......
Page 10 10 Table of contents Layout ....................Default I/O connection diagram .
Page 11 Table of contents 11 Replacing the main cooling fans ............Replacing the drive module .
Page 12 Single ACS580-04 drive, external power supply ........Multiple ACS580-04 drives, internal power supply ....... . .
Page 13 Table of contents 13 Cable types and lengths ..............Grounding of protective shields .
Page 14 14 Table of contents Installing the module ............... . . Electrical installation .
Page 15 Table of contents 15 25 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) Contents of this chapter ............... . Product overview .
Page 16 16 Table of contents When to disconnect ground-to-phase varistor: TN-S, IT, corner-grounded delta and mid-point-grounded delta systems ............Guidelines for installing the drive to a TT system .
Page 17: Safety Instructions
Safety instructions 17 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, start-up, operate and do maintenance work on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 18: General Safety In Installation, Start-Up And Maintenance
18 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel who do work on the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
Page 19 Safety instructions 19 3AUA0000086323 • To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet (1) before you push the module into the cabinet and pull it from the cabinet. Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
Page 20 20 Safety instructions • Make sure that debris from drilling, cutting and grinding does not go into the drive during installation. Electrically conductive debris inside the drive can cause damage or malfunction. • Make sure that there is sufficient cooling. See the technical data. •...
Page 21: Electrical Safety In Installation, Start-Up And Maintenance
Safety instructions 21 Electrical safety in installation, start-up and maintenance Electrical safety precautions ￭ These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 22: Additional Instructions And Notes
22 Safety instructions Install temporary grounding as required by the local regulations. Ask for a permit to work from the person in control of the electrical installation work. Additional instructions and notes ￭ WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 23: Grounding
Safety instructions 23 Grounding ￭ These instructions are for all personnel who are responsible for the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase. If you are not a qualified electrical professional, do not do grounding work.
Page 24: General Safety In Operation
24 Safety instructions General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.
Page 25: Safety In Operation
Safety instructions 25 Before installation, start-up and maintenance work on the drive: • Stop the drive. • Disconnect the motor from the drive with a safety switch or by other means. • If you cannot disconnect the motor, make sure that the motor cannot rotate during work.
Page 27: Introduction To The Manual
The flowchart refers to chapters/sections in this manual and other manuals. Applicability This manual applies to ACS580-04 drive modules intended for user-defined cabinet installations. Target audience This manual is intended for people who plan the installation, install, commission and do maintenance work on the drive, or create instructions for the end user of the drive concerning the installation and maintenance of the drive.
Page 28: Terms And Abbreviations
28 Introduction to the manual Terms and abbreviations Term Description ACS-AP-I Industrial assistant non-Bluetooth control panel ACS-AP-S Standard assistant control panel ACS-AP-W Industrial assistant control panel with Bluetooth interface ACS-BP-S Basic control panel CBAI-01 Bipolar analog IO extension module Type of control unit CEIA-01 Embedded EIA-485 fieldbus adapter module CHDI-01...
Page 29: Quick Installation, Commissioning And Operating Flowchart
Introduction to the manual 29 Quick installation, commissioning and operating flowchart Task Plan the mechanical and electrical installation and Guidelines for planning the mechanical installa- acquire the accessories needed (cables, fuses, etc.). tion (page 51) Examine the ambient conditions, ratings, required Guidelines for planning the electrical installa- cooling air flow, input power connection, compatib- tion (page 73)
Page 30: Related Documents
30 Introduction to the manual Related documents You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents. The code and link below open an online listing of the manuals applicable to this product. ACS580-04 related manuals...
Page 31: Operation Principle And Hardware Description
Operation principle and hardware description 31 Operation principle and hardware description Contents of this chapter This chapter describes the operating principle and construction of the drive module.
Page 32: Product Overview
32 Operation principle and hardware description Product overview ACS580-04 is a drive module for controlling AC induction motors, synchronous reluctance (SynRM) motors and synchronous permanent magnet motors in open loop control. The figure below shows the simplified main circuit diagram of the drive module.
Page 33: Layout
Operation principle and hardware description 33 Layout Standard drive module configuration ￭ Lifting lugs Fastening bracket Input cable connection busbars (L1/U1, L2/V1, L3/W1) and and DC+ and DC- busbars (UDC+, UCD with option +H356) Circuit board compartment PE busbar Output cable connection terminals (T1/U2, T2/V2, T3/W2) attached and brake resistor connection busbars (R+ and R- with option +D150) Control cable duct Main cooling fans...
Page 34: Drive Module Configuration With Option +B051
34 Operation principle and hardware description Telescopic extraction/installation ramp Common mode filter (+E208) Drive module configuration with option +B051 ￭ The drive module configuration with clear plastic shrouds (option +B051) mounted is shown below. Upper front cover Pedestal Lower front cover Control panel Clear plastic shrouds attached (option +B051) See the next page for the part descriptions.
Page 35 Operation principle and hardware description 35 +B051 +H370 Clear plastic shroud to be attached onto the Output power cable connection terminals drive module input power cabling (a). Lead- through shroud for side cabling (b). Option +B051. Clear plastic shrouds to be attached onto the Grounding terminal for output power cable drive module output power cabling with option shields...
Page 36: Drive Module With Full Power Cabling Panels (Option +H381)
36 Operation principle and hardware description Drive module with full power cabling panels (option +H381) ￭ 9× (12) Accessories Assembled drive module Input power cabling panel Rubber grommet Side guides Input power cabling panel to be attached to the drive cabinet Output power cabling panel Output power cabling panel to be attached to the drive cabinet...
Page 37: Control Panel
Operation principle and hardware description 37 Control panel ￭ ACS-AP-S assistant control panel ACS-BP-S basic control panel (option +J404) ACS-AP-I assistant control panel (option +J425) ACS-AP-W assistant control panel with Bluetooth interface (option +J429) DPMP-03 control panel mounting platform (+J410, included as standard). Can be used to install the control panel on the cabinet door.
Page 38: Overview Of Power And Control Connections
38 Operation principle and hardware description Overview of power and control connections The diagram shows the power connections and control interfaces of the drive module. SLOT 1 SLOT 2 t° UDC+ UDC- T1/U2 L1/U1 T2/V2 L2/V1 T3/W2 L3/W1 Option slot 1 for optional fieldbus adapter modules Option slot 2 for optional I/O extension modules Panel port I/O terminal blocks.
Page 39: Type Designation Label
Operation principle and hardware description 39 Type designation label The type designation label includes a rating, markings, a type designation and a serial number, which allow individual recognition of each drive module. The type designation label is located on the front cover. An example label is shown below. Type designation.
Page 40: Type Designation Key
40 Operation principle and hardware description Type designation key The type designation contains information on the specifications and configuration of the drive. The first digits from left express the basic drive type. The optional selections are given thereafter, separated by plus signs. The main selections are described below.
Page 41 Operation principle and hardware description 41 Code Description Full power cabling panels to be attached to a cabinet. The drive module can be pulled out from the cabinet without disconnecting the power cables. IP20 degree of protection. Requires H381 external control unit (option +P906). Not to be used with full-size input terminals (option +H370).
Page 42: Ordering Codes
42 Operation principle and hardware description Code Description R711 Printed manuals in Russian R712 Printed manuals in Chinese 1) Manuals in English may be included if a translation in the specified language is not available. Ordering codes You can order: •...
Page 43: Generic Cabinet Planning Instructions
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 44: Planning The Layout Of The Cabinet
Ground also the other components in the cabinet according to the principle above. Busbar material and joints ￭ ABB recommends tin-plated copper, but bare copper and aluminum can also be used. Before joining aluminum busbars, remove the oxide layer and apply suitable anti-oxidant joint compound.
Page 45: Insulation Supports
Generic cabinet planning instructions 45 Size Max. torque Strength class 24 N·m (17.7 lbf·ft) Insulation supports Size Max. torque Strength class 5 N·m (44 lbf·in) 9 N·m (6.6 lbf·ft) 18 N·m (13.3 lbf·ft) 31 N·m (23 lbf·ft) Cable lugs Size Max.
Page 46: Preventing The Recirculation Of Hot Air
46 Generic cabinet planning instructions Air inlet Air outlet Arrange the cooling air flow through the components according to the technical data in the applicable hardware manual. See the specifications for: • cooling air flow Note: The values stated for each component apply to continuous nominal load. If the load is cyclic or less than nominal, less cooling air is required.
Page 47: Emc Requirements
• The best galvanic connection between the steel panels is achieved by welding them together as no holes are necessary. If welding is not possible, ABB recommends to leave the seams between the panels unpainted and equipped with special conductive EMC strips to provide adequate galvanic connection.
Page 48 360° high-frequency grounding of the cable shields at the cable entries improves the EMC shielding of the cabinet. • ABB recommends 360° high-frequency grounding of the motor cable shields at their entries. The grounding can be implemented by a knitted wire mesh screening as shown below.
Page 49: Attaching The Cabinet
Attaching the cabinet Refer to the cabinet manufacturer's instructions. WARNING! Do not attach the cabinet by electric welding. ABB does not assume any liability for damages caused by electric welding as the welding circuit can damage electronic circuits in the cabinet.
Page 50: Attaching The Control Panel On The Cabinet Door
50 Generic cabinet planning instructions Attaching the control panel on the cabinet door You can use a mounting platform to attach the control panel on the cabinet door. Mounting platforms for control panels are available as options from ABB. For more information, see: Manual...
Page 51: Guidelines For Planning The Mechanical Installation
Guidelines for planning the mechanical installation 51 Guidelines for planning the mechanical installation Contents of this chapter This chapter guides in planning drive cabinets and installing the drive module into a user-defined cabinet. The chapter gives cabinet layout examples and free space requirements around the module for cooling.
Page 52: Planning The Layout
Air outlet for the other equipment Air outlet for the drive module and other equip- ment on the cabinet roof. An exhaust fan if needed. ABB recommends this alternative instead of 2a. Drive control panel with DPMP-03 mounting platform. The control panel is connected to the drive module control unit inside the cabinet.
Page 53: Layout Example, Door Open (Standard Drive Module Configuration)
Guidelines for planning the mechanical installation 53 Layout example, door open (standard drive module configuration) ￭ L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 A – A Supporting frame of the cabinet Motor cable including the protective ground conductor of the drive module Vertical (2a, 2b) and horizontal (2c, 2d) air External drive module control unit (option baffles with leak-proof cable entries.
Page 54: Layout Example, Door Open (Option +B051)
54 Guidelines for planning the mechanical installation Note: • The power cable shields can also be grounded to the drive module grounding terminals. • See also section Free space requirements (page 58). Layout example, door open (option +B051) ￭ L1/U1 L2/V1 L3/W1 T3/W2...
Page 55: Planning The Cooling Of The Acs580-04
(on the upper part of the door, or on the roof). ABB recommends that the air outlet is on the cabinet roof. If the air outlet is on the cabinet door, use an extra exhaust fan.
Page 56: Standard Drive Module Configuration
56 Guidelines for planning the mechanical installation Standard drive module configuration ￭ This diagram shows air baffle positions in an example cabinet. L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 C – C A - A B - B D – D Air flow to the drive module, max.
Page 57: Drive Module With Option +B051
Guidelines for planning the mechanical installation 57 Upper horizontal air baffle. For vertical loca- Air flow out tion, see page 142. Lower horizontal air baffle Cabinet grounding busbar Optional air baffle that is needed when there is no fan on the lower part of the cabinet door (1b in section Layout example, door closed (page...
Page 58: Installation Positions Other Than Vertical
￭ You can install the drive module on its back. Make sure that the hot cooling air which flows upwards from the module does not cause danger. For other installation positions, contact ABB. Free space requirements ￭ Free space around the drive module is needed to make sure that sufficient cooling air flows through the module and the module cools correctly.
Page 59 Guidelines for planning the mechanical installation 59 No pedestal (option +0H354): • No free space for cooling is required below the drive module when the module is installed in a cabinet. • 200 mm (7.87 in) free space is required below the drive module when the module is installed on a wall.
Page 61: Mechanical Installation
Mechanical installation 61 Mechanical installation Contents of this chapter This chapter tells how to examine the installation site, unpack and examine the delivery and install the drive mechanically. Examining the installation site Examine the installation site. Make sure that: • The installation site is sufficiently ventilated or cooled to remove heat from the drive.
Page 62: Unpacking The Transport Package
62 Mechanical installation Unpacking the transport package ￭ 3AUA0000101742 Transport package contents Bands Additional boxes. For the contents of these boxes, refer to the tables that follow. Outer sheathing Sheathing With option +B051: Clear plastic shrouds. With option +H381: Input cabling panel parts. See below for the box contents.
Page 63 Mechanical installation 63 Accessories box Pallet To unpack: • Cut the bands (A). • Unpack the additional boxes (B). • Remove the outer sheathing by lifting it (C). • Remove the sheathing by lifting it (D). • Remove the pedestal guide plate as shown below. Note: The pedestal guide plate is not included with options +0H354 and +0P919.
Page 64 64 Mechanical installation Box B1 contents (option +H381) Screw package Paper fill Grounding busbar to be connected to the input power cabling panel and the drive module Bracket Cardboard tray Top cardboard cover Rubber grommet Support Bands Plastic bag Input power cabling panel Top guide 3AXD50000478613 Box B2 contains this box...
Page 65 Mechanical installation 65 Box B2 contains additionally this box with option +H370 Metallic shroud with ground bar Paper fill Input cable connection terminal L3/W1 Input cable connection terminal L2/V1 Input cable connection terminal L1/U1 Cardboard box Screws and insulators in a plastic 3AXD5000009522 Accessory box contents: Assembly kit 3AXD50000453900...
Page 66: Lifting The Drive Module
66 Mechanical installation Lifting the drive module ￭ Lift the drive module only by the lifting lugs: Make sure that the module does not topple over when you move it on the floor: To open the support legs, press each leg a little down (1, 2) and turn it aside. Whenever possible attach the module also with chains.
Page 67: Installation Alternatives
Mechanical installation 67 Installation alternatives Drive module with IP20 shrouds (option +B051) ￭ For an installation example of the drive module with IP20 shrouds (option +B051) into a Rittal VX25 enclosure including power cable connection procedure, see Installation example of drive module with IP20 shrouds (option +B051).
Page 68: Drive Module Without Output Cable Connection Terminals (Option +0H371)
68 Mechanical installation Drive module without output cable connection terminals (option ￭ +0H371) The power cables can be connected directly to the drive module input and output terminals with cable lugs or by busbars. Drive module without pedestal (option +0H354) ￭...
Page 69 Mechanical installation 69 Tapping screw M6×12 Torx T30 (Hex) 9 N·m (6.6 lbf·ft)
Page 70: Installing The Bottom Grille For Ip20 Degree Protection (Option +B051)
70 Mechanical installation Installing the bottom grille for IP20 degree protection (option +B051) ￭ If IP20 degree of protection is needed from the bottom side, install the bottom grille as shown below.
Page 71: Removing The Protective Covering From The Drive Module Air Outlet
Mechanical installation 71 Removing the protective covering from the drive module air outlet WARNING! Remove the protective covering from the top of the drive module after the installation. If the covering is not removed, the cooling air cannot flow freely through the module and the drive will overheat.
Page 73: Guidelines For Planning The Electrical Installation
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 74: European Union And United Kingdom
Examining the compatibility of the motor and drive Use asynchronous AC induction motors, permanent magnet synchronous motors or ABB synchronous reluctance motors (SynRM motors) with the drive. Select the motor size and drive type from the rating table on basis of the AC line voltage and motor load.
Page 75: Protecting The Motor Insulation And Bearings
Guidelines for planning the electrical installation 75 Note: • Consult the motor manufacturer before using a motor with nominal voltage that differs from the AC line voltage connected to the drive input. • The voltage peaks at the motor terminals are relative to the supply voltage of the drive, not to the drive output voltage.
Page 76: Requirements For Abb Motors, P
Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound ≤...
Page 77: Requirements For Abb Motors, P
79). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...
Page 78: Requirements For Non-Abb Motors, P
Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound and ≤...
Page 79: Requirements For Non-Abb Motors, P
79). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...
Page 80: Availability Of D U /D T Filter And Common Mode Filter By Drive Type
The rated output power of high-output motors is higher than what is stated for the particular frame size in EN 50347 (2001). If you plan to use a non-ABB high-output motor or an IP23 motor, consider these additional requirements for protecting the motor insulation and bearings in drive...
Page 81: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage
If motor power is above 350 kW: Consult the motor manufacturer. Nominal AC supply Requirement for voltage Motor insulation system ABB d u /d t and common mode filters, insulated N- end motor bearings 100 kW < P < 100 kW or frame size < 350 kW or <...
Page 82: Additional Note For Sine Filters
82 Guidelines for planning the electrical installation Û du/dt ------------ (1/µs) Û du/dt ------------ (1/µs) l (m) l (m) Drive with d u /d t filter Drive without d u /d t filter Motor cable length Û Relative peak line-to-line voltage (d u /d t )/ U Relative d u /d t value Note: Û...
Page 83: Power Cable Types
Guidelines for planning the electrical installation 83 Power cable types ￭ Preferred power cable types This section presents the preferred cable types. Make sure that the selected cable type also complies with local/state/country electrical codes. Cable type Use as input power cabling Use as motor cabling and as brake resistor cabling Symmetrical shielded (or ar-...
Page 84: Not Allowed Power Cable Types
Symmetrical shielded cable with individual shields for each phase conductor Additional guidelines – North America ￭ ABB recommends the use of metallic conduit for power wiring. ABB also recommends the use of symmetrical shielded VFD cable between drive and motor(s).
Page 85: Metal Conduit
Guidelines for planning the electrical installation 85 This table shows examples of methods for wiring the drive. Refer to NFPA 70 (NEC) along with state and local codes for the appropriate methods for your application. Wiring method Notes 1) 2) Conduit - Metallic Electrical metallic tubing: Type EMT Prefer symmetrical shielded VFD cable.
Page 86: Grounding Requirements
86 Guidelines for planning the electrical installation Insulation jacket Helix of copper tape or copper wire Copper wire shield Inner insulation Cable core Grounding requirements This section gives general requirements for grounding the drive. When you plan the grounding of the drive, obey all the applicable national and local regulations. The conductivity of the protective earth conductor(s) must be sufficient.
Page 87: Additional Grounding Requirements - Iec
￭ Only use shielded control cables. Use a double-shielded twisted pair cable for analog signals. ABB recommends this type of cable also for the pulse encoder signals. Use one individually shielded pair for each signal. Do not use common return for different analog signals.
Page 88: Signals In Separate Cables
Relay cable ￭ The cable type with braided metallic shield (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. Control panel to drive cable ￭ Use EIA-485, Cat 5e (or better) cable with male RJ-45 connectors. The maximum length of the cable is 100 m (328 ft).
Page 89: General Guidelines - North America
Guidelines for planning the electrical installation 89 Note: When motor cable is symmetrical and shielded and it has short parallel runs with other cables (< 1.5 m / 5 ft), distances between the motor cable and other cables can be reduced by half. min.
Page 90: Motor Cable
90 Guidelines for planning the electrical installation Input power cabling Motor cabling Conduit Continuous motor cable shield/conduit or enclosure for equipment ￭ on the motor cable To minimize the emission level when safety switches, contactors, connection boxes or similar equipment are installed on the motor cable between the drive and the motor: •...
Page 91: Implementing Motor And Motor Cable Short-Circuit And Thermal Overload Protection
The drive protects the motor cable and motor in a short-circuit situation when: • the motor cable is sized correctly • the motor cable type complies with the motor cable selection guidelines by ABB • the cable length does not exceed the allowed maximum length specified for the drive •...
Page 92: Protecting The Motor Against Overload Without Thermal Model Or Temperature Sensors
The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers. There are also limitations pertaining to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.
Page 93: Tested Circuit Breakers
You can use the circuit breakers listed in the technical data. Other circuit breakers can be used with the drive if they provide the same electrical characteristics. ABB does not assume any liability whatsoever for the correct function and protection with circuit breakers not listed.
Page 94: Using Power Factor Compensation Capacitors With The Drive
94 Guidelines for planning the electrical installation If you equip the drive with a main contactor or breaker, make sure that it restores the drive input power after a short break. The contactor must either re-connect after the break automatically, or remain closed over the break. Depending on the contactor control circuit design, this can require an additional hold circuit, uninterruptible auxiliary power supply or auxiliary power supply buffering.
Page 95: Using A Safety Switch Between The Drive And The Motor
Guidelines for planning the electrical installation 95 Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. The switch is needed to isolate the motor from the drive during maintenance work on the drive.
Page 96: Implementing A Bypass Connection
96 Guidelines for planning the electrical installation Implementing a bypass connection If bypassing is required, employ mechanically or electrically interlocked contactors between the motor and the drive and between the motor and the power line. Make sure with interlocking that the contactors cannot be closed simultaneously. The installation must be clearly marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.
Page 97: Switching The Motor Power Supply From Drive To Direct-On-Line
Guidelines for planning the electrical installation 97 Switching the motor power supply from drive to direct-on-line Stop the drive and the motor with the drive control panel stop key (drive in the local control mode) or the external stop signal (drive in the remote control mode). Open the main contactor of the drive with S11.
Page 98: Implementing A Motor Temperature Sensor Connection
98 Guidelines for planning the electrical installation Implementing a motor temperature sensor connection WARNING! IEC 61800-5-1 requires double or reinforced insulation between live parts and accessible parts when: • the accessible parts are not conductive, or • the accessible parts are conductive, but not connected to the protective earth.
Page 99 Guidelines for planning the electrical installation 99 Option module Temperature sensor type Temperature sensor in- sulation requirement Type Insulation/Isolation Pt100, Pt1000 CMOD-02 Reinforced insulation between the No special requirement sensor connector and other connect- CPTC-02 No special requirement ors (including drive control unit connector).
Page 101: Electrical Installation
Electrical installation 101 Electrical installation Contents of this chapter This chapter contains instructions for electrical installation of the drive module. The chapter refers to installation example chapters which contain instructions that depend on the selected drive configuration. Safety WARNING! If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 102: Measuring The Insulation
Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.
Page 103: Grounding System Compatibility Check - Iec, Not North America
Electrical installation 103 Stop the drive and do the steps in section Electrical safety precautions (page 21) before you start the work. Make sure that the resistor cable is connected to the resistor and disconnected from the drive output terminals. At the drive end, connect the R+ and R- conductors of the resistor cable together.
Page 104: Grounding System Compatibility Check - North America
104 Electrical installation WARNING! Do not install the drive with ground-to-phase varistor connected to a system that the varistor is not suitable for. If you do, the varistor circuit can be damaged. Grounding system compatibility check – North America This section is valid for the UL (NEC) drive types. Frame Default wires –...
Page 105: Connecting The Power Cables
(page 82). ABB recommends 360-degree grounding at the cabinet entry if a shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board. ABB recommends 360-degree grounding at the cabinet entry.
Page 106: Preparing The Cable Ends - Symmetrical Shielded Cables
106 Electrical installation Common mode filter (+E208, see Requirements tables (page 75)) du/dt filter (optional, see Filters (page 279)) EMC filter (+E210) The drive module frame must be connected to the cabinet frame. See section Alternatives for grounding the drive module (page 68).
Page 107: Power Cable Connection Process
The UDC+ and UDC- terminals are intended for common DC configurations of a number of drives. A common DC configuration lets regenerative energy from one drive be utilized by the other drives in the motoring mode. For more information, contact your local ABB representative. Connecting the control cables Integrated control unit ￭...
Page 108: External Control Unit (Option +P906)
108 Electrical installation Route the control cables along the control cable duct from bottom or top to the control unit. Ground the shields of the control cables at the clamp plate. The shields should be continuous as close to the terminals of the control unit as possible. Only remove the outer jacket of the cable at the cable clamp so that the clamp presses on the bare shield.
Page 109 Electrical installation 109 Note: When a PC is connected to the control panel, the control panel keypad is disabled. In this case, the control panel acts as a USB-RS485 adapter.
Page 110: Connecting A Pc
110 Electrical installation Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage. A PC (with, for example, the Drive composer PC tool) can be connected as follows: Connect a ACS-AP-…...
Page 111: Option Slot 2 (I/O Extension Modules)
Electrical installation 111 Option slot 2 (I/O extension modules) ￭ Put the module carefully into its position on the control unit. Tighten the mounting screw. Tighten the grounding screw (CHASSIS) to 0.8 N·m (7 lbf·in). The screw grounds the module. This is necessary for fulfilling the EMC requirements and for correct operation of the module.
Page 112: Option Slot 1 (Fieldbus Adapter Modules)
112 Electrical installation Option slot 1 (fieldbus adapter modules) ￭ Put the module carefully into its position on the control unit. Tighten the mounting screw (CHASSIS) to 0.8 N·m (7 lbf·in). The screw tightens the connections and grounds the module. This is necessary for fulfilling the EMC requirements and for correct operation of the module.
Page 113: Installation Example Of Drive Module With Ip20 Shrouds (Option +B051)
Installation example of drive module with IP20 shrouds (option +B051) 113 Installation example of drive module with IP20 shrouds (option +B051) Contents of this chapter In this chapter, the drive module with IP20 shrouds (option +B051) is installed into a 600 mm wide Rittal VX25 enclosure in a bookshelf way of mounting.
Page 114: Required Tools
• chapter Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure, and • ACS580-04 drive modules (250 to 500 kW) quick installation guide (3AXD50000823291 [Multilingual]).
Page 115: Connecting The Power Cables And Installing The Shrouds
Installation example of drive module with IP20 shrouds (option +B051) 115 Installation procedure: • Install the punched section to the back of the enclosure frame. • Install the support rails and pedestal guide plate to the enclosure bottom frame. • Install the telescopic extraction/installation ramp to the pedestal guide plate.
Page 116 116 Installation example of drive module with IP20 shrouds (option +B051) Step Task (motor cables) Connect the phase T2/V2 conductors to the T2/V2 connection terminal. Install the T1/U2 connection terminal to the insulators. See the warning in step 4. Connect the phase T1/U2 conductors to the T1/U2 terminal. Remove the plastic sheeting from the output clear plastic shroud from both sides.
Page 117: Installing The Roof And Door (Rittal Parts)
Installation example of drive module with IP20 shrouds (option +B051) 117 Installing the roof and door (Rittal parts) Install the air inlet gratings to the cabinet door and the spacers on top of the cabinet as shown below. This layout has been tested by ABB. Rittal 7967.000 Rittal 3243.200 592 [23.31]...
Page 118: Installing The Roof And Door (Abb Air Filters And Roof)
118 Installation example of drive module with IP20 shrouds (option +B051) Installing the roof and door (ABB air filters and roof) This drawing shows a layout tested by ABB. ABB 3AUA0000125202 (IP20) ABB 3AUA0000114971 (IP42) ABB 3AUA0000117003 (IP20) ABB 3AUA0000117008 (IP42)
Page 119: Removing The Protective Covering From The Drive Module Air Outlet
Installation example of drive module with IP20 shrouds (option +B051) 119 Removing the protective covering from the drive module air outlet WARNING! Remove the protective covering from the top of the drive module after the installation. If the covering is not removed, the cooling air cannot flow freely through the module and the drive will overheat.
Page 121: Installation Example With Full Cabling Panels (Option +H381)
Space for the additional components can be made by connecting two or more VX25 enclosures together. Available alternative ABB parts are also given. Safety WARNING! Obey the safety instructions of the drive.
Page 122: Required Parts
Enclosure without mounting plate, bottom plates and side panels VX 8106.245 Side panels for the enclosure DK 7967.000 Spacers for roof plate / ABB roof (one set = four pieces) ABB 3AUA0000125201 (IP20) ABB 3AUA0000114967 (IP42) VX 8617.030 Punched section with mounting flange, outer mounting level for 600 mm horizontal VX 8617.010...
Page 123: Overall Flowchart Of The Installation Process
Installation example with full cabling panels (option +H381) 123 Overall flowchart of the installation process Step Task For instructions, see Install the Rittal parts and drive module Installing the mechanical accessories into the mechanical accessories into the enclosure enclosure (page 123) Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide...
Page 124 124 Installation example with full cabling panels (option +H381) the conductors to the R+ and R- terminals. For the tightening torques, see the technical data. Make sure that all power is disconnected and reconnection is not possible. Use proper safe disconnect procedures according to local codes. Run the input cables from the supply source to the enclosure.
Page 125: Installing The Drive Module Into The Enclosure
Installation example with full cabling panels (option +H381) 125 Grounding busbar of the output power cabling panel Allowed space for power cables. The input and output power cables must fit inside the area marked with diagonal lines to prevent chafing of the cables when the drive module is inserted into the cabinet. Installing the drive module into the enclosure WARNING! Obey the safety instructions of the drive.
Page 126 126 Installation example with full cabling panels (option +H381) M8×20 Hex Install the telescopic extraction and insertion ramp to the cabinet base with two screws. Remove the upper and lower left-hand side front covers of the drive module (M4×8 combi screws, 2 N·m [18 lbf·in]). Attach the drive module lifting lugs to the enclosure frame with chains.
Page 127 Installation example with full cabling panels (option +H381) 127 Attach the drive module to the enclosure from top and bottom, see Assembly drawing of installing the drive module to the enclosure (frame R10) (page 129) (frame R10) or Assembly drawing of installing the drive module to the enclosure (frame R11) (page 130) (frame R11).
Page 128 128 Installation example with full cabling panels (option +H381)
Page 129: Assembly Drawing Of Installing The Drive Module To The Enclosure (Frame R10)
Installation example with full cabling panels (option +H381) 129 Assembly drawing of installing the drive module to the enclosure (frame R10)
Page 130: Assembly Drawing Of Installing The Drive Module To The Enclosure (Frame R11)
130 Installation example with full cabling panels (option +H381) Assembly drawing of installing the drive module to the enclosure (frame R11)
Page 131: Assembly Drawing Of Installing The Roof And Door
Installation example with full cabling panels (option +H381) 131 Assembly drawing of installing the roof and door This drawing shows a layout tested by ABB. Rittal 7967.000 Rittal 3326.200 3AUA0000145776 Door Install these gratings as close to each other as possible. Remove the filter mats.
Page 132: Removing The Protective Covering From The Drive Module Air Outlet
132 Installation example with full cabling panels (option +H381) Removing the protective covering from the drive module air outlet ￭ WARNING! Remove the protective covering from the top of the drive module after the installation. If the covering is not removed, the cooling air cannot flow freely through the module and the drive will overheat.
Page 133 Installation example with full cabling panels (option +H381) 133...
Page 135: Control Unit
Control unit 135 Control unit Contents of this chapter This chapter contains the default I/O connection diagram, descriptions of the terminals and technical data for the drive control unit (CCU-24).
Page 136: Layout
136 Control unit Layout The layout of the external control connection terminals on the drive module control unit is shown below. SLOT 1 SLOT 1 Option slot 1 (fieldbus adapter modules) ANALOG IN/OUT 1…3 Analog input 1 4…6 Analog input 2 1…3 7…9 Analog outputs...
Page 137: Default I/O Connection Diagram
Control unit 137 Default I/O connection diagram Default I/O connection diagram ￭ The default I/O connections of the ABB Standard macro are shown below. Connection Term Description X1 Reference voltage and analog inputs and outputs Signal cable shield (screen) 1) 3) Output frequency reference: 0…10 V...
Page 138 138 Control unit Connection Term Description OUT1 Safe torque off. Factory connection. Both circuits must be closed for the drive to OUT2 start.Refer to The Safe torque off func- tion (page 221). SGND X10 24 V AC/DC 24 V External 24 V AC/DC input to power up the AC/DC+ in control unit when the main supply is discon- nected.
Page 139: Switches
Control unit 139 Connected with jumpers at the factory. Use shielded twisted-pair cables for digital signals. Ground the outer shield of the cables 360° at the cabinet entry. WARNING! Connect an external AC power supply (24 V AC) only to control unit connectors 40 and 41.
Page 140: Npn Configuration For Digital Inputs (X2 & X3)
140 Control unit NPN configuration for digital inputs (X2 & X3) ￭ Internal and external +24 V power supply connections for NPN configuration are shown in the figure below. Internal +24 V power supply External +24 V power supply NPN connection (sink) NPN connection (sink) X2 &...
Page 141: Di5 As Frequency Input
Control unit 141 An example of a three-wire sensor/transmitter supplied by the drive auxiliary voltage output is shown below.The sensor is supplied through its current output and the drive feeds the supply voltage (+24 V DC). Thus the output signal must be 4…20 mA, not 0…20 mA.
Page 142: Safe Torque Off (X4)
142 Control unit Set the input type to voltage for analog input AI1 or analog input AI2 with parameters. Set the appropriate analog input unit to V (volt) in parameter group 12 Standard AI. Select the excitation mode in parameter group 13 Standard AO. WARNING! As the inputs pictured above are not insulated according to IEC 60664, the connection of the motor temperature sensor requires double or reinforced...
Page 143 Control unit 143 Digital inputs DI1…DI6 Input type: NPN/PNP Terminal size: 0.14 … 2.5 mm (26 … 14 AWG) (Term. 13…18) DI1…DI4 (Term. 13…16) 12/24 V DC logic levels: "0" < 4 V, "1" > 8 V : 3 kohm Hardware filtering: 0.04 ms, digital filtering: 2 ms sampling DI5 (Term.17) Can be used as a digital or frequency input.
Page 144 144 Control unit Control panel - drive connec- EIA-485, male RJ-45 connector, max. cable length 100 m (328 ft) tion Control panel - PC connection USB Type Mini-B, max. cable length 2 m (6.5 ft) Isolation areas SLOT 1 1…3 4…6 7…8 10…12...
Page 145 Control unit 145 Ground isolation diagram Slot 1 Slot 2 AGND +10V AGND AGND X2 & X3 +24V DGND DCOM X6, X7, X8 RO1C RO1A RO1B RO2C RO2A RO2B RO3C RO3A RO3B DGND OUT1 OUT2 SGND 24VAC/DC+in 24VAC/DC-in Jumper installed at factory...
Page 147: External Control Unit (Option +P906)
External control unit (option +P906) 147 External control unit (option +P906) Contents of this chapter This chapter describes the external control unit option +P906 and its installation. The dimension drawing is included. Product overview Option +P906 allows the drive control unit CCU-24 to be installed separately from the main drive module, for example, in a separate compartment.
Page 148: Layout
148 External control unit (option +P906) Layout ￭ Attaching points Duct for cables from drive module to be con- nected to the ZBIB board at the back of the control unit. Connectors. For descriptions, see chapter Control unit (page 135). Cables for connecting the external control unit to the drive module.
Page 149: Cables
External control unit (option +P906) 149 Cables ￭ These cables connect the control unit and the drive. They are supplied with the module and come with plugs and sockets that allow disconnection at either end. ZBIB ZPOW ZPOW BGDR X7 (STO1) BGDR X8 (STO2) 2560 mm (8.4 ft)
Page 150: Unpacking The Delivery
ZCU-14 control unit on the other side. The control cables that will connect the external control unit to the drive module are connected to the drive module for safe transit. ABB recommends that you disconnect them before you install the drive module: Remove the middle front cover of the drive module.
Page 151: Installing The Control Unit
External control unit (option +P906) 151 ZPOW BGDR Installing the control unit Determine where the control unit is to be located. Take into account the cable lengths, the physical dimensions and mounting points of the control unit assembly (see section Dimension drawing (page 158)).
Page 152 152 External control unit (option +P906) Pull the cables through the control unit assembly, so they appear in the opening at the rear of the control unit. Do not pull the ground conductor through but leave it outside of the assembly. Make sure that the cables are not against sharp edges or bare live parts.
Page 153 External control unit (option +P906) 153 Connect the grounding wire. The kit includes a plate for the customer cable screens. Attach the small bracket (a) first, then the full clamp plate (b). Use the mounting template and a pen to make marks on the installation surface. Then drill the holes and install the mounting screws.
Page 154 154 External control unit (option +P906) Lift the control unit onto the mounting screws. Tighten the screws. Attach the optional modules. 10. Ground the shields of the control cables at the clamp plate. The shields should be continuous as close to the terminals of the control unit as possible. Only remove the outer jacket of the cable at the cable clamp so that the clamp presses on the bare shield.
Page 155: Connecting The Control Unit To The Drive Module
External control unit (option +P906) 155 11. Connect the conductors to the appropriate detachable terminals of the control unit. See the default I/O diagram in chapter Control unit (page 135). Use shrink tubing or insulating tape to contain any stray strands. Tighten the screws to secure the connection.
Page 156 156 External control unit (option +P906) WARNING! Obey these instructions. If you ignore them, equipment malfunction and damage to the fiber optic cables can occur. • Handle the fiber optic cables with care. • When you unplug the cables, always hold the connector, not the cable itself.
Page 157 External control unit (option +P906) 157...
Page 158: Dimension Drawing
158 External control unit (option +P906) Dimension drawing The dimensions are in millimeters and [inches].
Page 159: Installation Checklist
Installation checklist 159 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
Page 160 160 Installation checklist Make sure that … The drive module is fastened properly to the enclosure. The cooling air flows freely in and out of the drive. Air recirculation inside the cabinet is not possible (air baffle plates are installed, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor).
Page 161: Start-Up
Start-up 161 Start-up Contents of this chapter This chapter describes the start-up procedure of the drive. Reforming the capacitors The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more. The manufacturing date is on the type designation label. For information on reforming the capacitors, refer to Capacitor reforming instructions (3BFE64059629...
Page 163: Fault Tracing
Fault tracing 163 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs Where Color When the LED is lit Control panel POWER Green Control unit is powered and +15 V is supplied to the control mounting plat- panel form...
Page 165: Maintenance
Maintenance intervals The tables below show the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (https://new.abb.com/drives/services/maintenance/preventive-maintenance). For more information, consult your local ABB Service representative (www.abb.com/searchchannels). Description of symbols ￭...
Page 166 (Mission time, T Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
Page 167: Cabinet
Maintenance 167 Cabinet Cleaning the interior of the cabinet ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. WARNING! Use a vacuum cleaner with antistatic hose and nozzle, and wear a grounding wristband.
Page 168: Heatsink
168 Maintenance Heatsink The drive module heatsink collects dust from the cooling air. If the heatsink is not clean, the drive can generate overtemperature warnings and faults. When necessary, clean the heatsink as described in this section. Cleaning the interior of the heatsink ￭...
Page 169: Fans
See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing the circuit board compartment cooling fans ￭...
Page 170: Replacing The Main Cooling Fans
170 Maintenance Replacing the main cooling fans ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Stop the drive and do the steps in section Electrical safety precautions (page 21) before you start the work.
Page 171: Replacing The Drive Module
Maintenance 171 Replacing the drive module WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Handle the drive module carefully: • Use safety shoes with a metal toe cap to prevent foot injury. •...
Page 172 172 Maintenance Stop the drive and do the steps in section Electrical safety precautions (page 21) before you start the work. Make sure that all other precautions described in section Grounding (page 23) have been taken into consideration. For option +B051, remove the clear plastic shrouds on the power cables and parts in front of the drive module.
Page 173: Replacing The Drive Module With Option +H381
Maintenance 173 Install the new module in reverse order to the above. Replacing the drive module with option +H381 WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Note: The replacement module must be of the same type as the original module: same type code and same option codes.
Page 174 174 Maintenance 3AUA0000086323 Stop the drive and do the steps in section Electrical safety precautions (page 21) before you start the work. Undo the fastening screws to remove the left-hand side upper and lower front covers of the drive module. M4×10 combi screws, 2 N·m (18 lbf·in). Disconnect the drive module busbars from the input cabling panel.
Page 175: Functional Safety Components
Maintenance 175 Functional safety components The mission time of functional safety components is 20 years which equals the time during which failure rates of electronic components remain constant. This applies to the components of the standard Safe torque off circuit as well as any modules, relays and, typically, any other components that are part of functional safety circuits.
Page 176: Capacitors
Note that some of the components may already have been renewed earlier, restarting their mission time. The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information. Capacitors The intermediate DC circuit of the drive contains several electrolytic capacitors.
Page 177: Technical Data
This chapter contains the technical specifications of the drive, for example, the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Electrical ratings IEC ratings ￭ ACS580-04-… Frame size Input Max. cur- Output ratings current...
Page 178: Ul (Nec) Ratings
178 Technical data ACS580-04-… Frame size Input Max. cur- Output ratings current rent Nominal use Light-duty use Heavy-duty use = 480 V 505A-4 585A-4 650A-4 725A-4 820A-4 1020 880A-4 1020 UL (NEC) ratings ￭ ACS580-04-… Frame size Input Max. cur-...
Page 179: Output Derating
(http://new.abb.com/drives/software-tools/drivesize) for derating. Example 1, IEC: How to calculate the derated current The IP00 drive type is ACS580-04-725A-4, which has drive output current of 725 A. Calculate the derated drive output current ( I ) at 4 kHz switching frequency, at 1500 m altitude and at 50 °C surrounding air temperature as follows:...
Page 180: Surrounding Air Temperature Derating
Surrounding air temperature derating (page 180): No derating is necessary for 35 °C surrounding air temperature. From the table in section IEC ratings (page 177), drive type ACS580-04-820A-4 exceeds the I requirement of 750 A. Surrounding air temperature derating ￭...
Page 181: Altitude Derating
Technical data 181 Altitude derating ￭ At altitudes above 1000 m (3281 ft) above sea level, the output current derating is 1 percentage point for every added 100 m (328 ft). For example, the derating factor for 1500 m (4921 ft) is 0.95. The maximum permitted installation altitude is given in the technical data.
Page 182: Fuses (Iec)
Ultrarapid (aR) fuses, type DIN 43653 (bolted style) Min. Input current short-circuit Nominal Voltage ACS580-04-… Fuse current current rating Bussmann = 400 V 505A-4...
Page 183: Calculating The Short-Circuit Current Of The Installation
Transformer rated voltage (V) Nominal apparent power of the transformer (kVA) Cable reactance (ohm) Example: The drive type is ACS580-04-725A-4 with a nominal voltage (U) of 400 V. The supply transformer specifications are: • rated power S = 1000 kVA •...
Page 184: Fuses (Ul)
Fuses with a higher current rating than specified must not be used. The UL listed fuses recommended by ABB are the required branch circuit protection per NEC. Circuit breakers listed in section Circuit breakers (UL) are also acceptable as branch circuit protection.
Page 185: Dimensions, Weights And Free Space Requirements
Technical data 185 ACS580-04-… Frame ABB molded case circuit breaker (Tmax) size Product ID (Type) = 400 V 505A-4 1SDA054412R1 (T5H 630 PR221DS-LS/I In=630 3p F F) 585A-4 1SDA069428R1 (T6V 800 PR221DS-LS/I In=800 3p F F) 650A-4 1SDA069428R1 (T6V 800 PR221DS-LS/I In=800 3p F F)
Page 186 186 Technical data Standard drive module configuration (IP00) and option +B051 (IP20 shrouds) Frame size Height Width Depth Weight* 57.55 13.78 20.81 65.43 13.78 20.81 Drive module with external control unit (option +P906) Frame size Height Width Depth Weight* 1462 1662 Drive module with external control unit (option +P906) Frame size...
Page 187: Losses, Cooling Data And Noise
It is possible to use the maximum cable size 4 × (3 × 240) mm or 4 × (3 × 500 MCM) only with special cable lugs and additional insulation. For more information, contact your local ABB representative. Drive modules with optional cabling panels (+H381) ￭...
Page 188: Typical Power Cable Sizes
The table below gives copper and aluminium cable types with concentric copper shield for the drives with nominal current. See also section Terminal and entry data for the power cables (page 187). ACS580-04-… Cu cable Al cable = 400 V 505A-4 3 ×...
Page 189: Terminal Data For The Control Cables
Control unit (page 135). Electrical power network specification Voltage ( U ACS580-04-xxxx-4 drive modules: 380…480 V AC 3-phase ±10%. This is indic- ated in the type designation label as typical input voltage levels 3~400/480 V AC. Network type TN (grounded) and IT (ungrounded) systems...
Page 190: Motor Connection Data
Note: Long cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and character- istics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.
Page 191: Energy Efficiency Data (Ecodesign)
Technical data 191 Energy efficiency data (ecodesign) Energy efficiency data according to IEC-61800-9-2 is available from the ecodesign tool (https://ecodesign.drivesmotors.abb.com). Protection classes for module Degrees of protection IP00 (standard) (IEC/EN 60529) IP20 (option +B051 and bottom grille installed) Enclosure types (UL...
Page 192: Colors
Materials Drive module ￭ For information on the materials used in the drive module, refer to Recycling instructions and environmental information for ACS880-04, ACS580-04, ACH580-04 and ACQ580-04 (3AXD50000137688 [English]). Package materials for module products ￭ This is a complete list of the package materials. The materials vary depending on the frame size (packages do not contain all materials listed below).
Page 193: Package Materials For Options, Accessories And Spare Parts
IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.
Page 194: Markings
Product is compliant with the People’s Republic of China Electronic Industry Standard (SJ/T 11364-2014) about hazardous substances. The EFUP is 20 years. China RoHS II Declaration of Conformity is available from https://library.abb.com. KC mark Product complies with Korean Registration of Broadcasting and Communications Equipment Clause 3, Article 58-2 of Radio Waves Act.
Page 195: Emc Compliance (Iec/En 61800-3)
Technical data 195 WEEE mark At the end of life the product should enter the recycling system at an appropriate collection point and not placed in the normal waste stream. EMC compliance (IEC/EN 61800-3) Definitions ￭ EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment.
Page 196: Category C4
Declarations of conformity The declarations of conformity for Machinery Directive 2006/42/EC and Supply of Machinery (Safety) Regulations (UK) are shown in chapter The Safe torque off function. For other declarations of conformity, visit www.abb.com/drives/documents.
Page 197: Ul Checklist
Technical data 197 UL checklist WARNING! Operation of this drive requires detailed installation and operation instructions provided in the hardware and software manuals. The manuals are provided in electronic format in the drive package or on the Internet. Keep the manuals with the drive at all times.
Page 198: Disclaimers
Notwithstanding any other provision to the contrary and regardless of whether the contract is terminated or not, ABB and its affiliates are under no circumstances liable for damages and/or losses related to such security breaches, any unauthorized access,...
Page 199: Dimension Drawings
Dimension drawings 199 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules. The dimensions are in mm and [inches].
Page 200: R10, Standard Configuration
200 Dimension drawings R10, standard configuration...
Page 201: R10 With Options +E208+0H354+H356+H370+0H371
Dimension drawings 201 R10 with options +E208+0H354+H356+H370+0H371...
Page 202: R10 With Option +B051
202 Dimension drawings R10 with option +B051...
Page 203: R10 With Options +E208+H356+P906
Dimension drawings 203 R10 with options +E208+H356+P906...
Page 204: R10 With Options +E208+0H371+H356+0H354+H370+P906
204 Dimension drawings R10 with options +E208+0H371+H356+0H354+H370+P906...
Page 205: R10 With Options +B051+P906
Dimension drawings 205 R10 with options +B051+P906...
Page 206: R10 With Options +E208+H356+H381+P906
206 Dimension drawings R10 with options +E208+H356+H381+P906 Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 8 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 207: R10 - Cabling Panels (+H381) Installed Into A Rittal Vx25 Enclosure
Dimension drawings 207 R10 – Cabling panels (+H381) installed into a Rittal VX25 enclosure...
Page 208: R11, Standard Configuration
208 Dimension drawings R11, standard configuration...
Page 209: R11 With Options +E208+0H371+H356+0H354+H370
Dimension drawings 209 R11 with options +E208+0H371+H356+0H354+H370...
Page 210: R11 With Option +B051
210 Dimension drawings R11 with option +B051...
Page 211: R11 With Options +E208+H356+P906
Dimension drawings 211 R11 with options +E208+H356+P906...
Page 212: R11 With Options +E208+0H371+H356+0H354+H370+P906
212 Dimension drawings R11 with options +E208+0H371+H356+0H354+H370+P906...
Page 213: R11 With Options +B051+P906
Dimension drawings 213 R11 with options +B051+P906...
Page 214: R11 With Options +E208+H356+H381+P906
214 Dimension drawings R11 with options +E208+H356+H381+P906 Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 8 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 215: R11 - Cabling Panels (+H381) Installed Into A Rittal Vx25 Enclosure
Dimension drawings 215 R11 – Cabling panels (+H381) installed into a Rittal VX25 enclosure...
Page 216: Air Baffles For The Drive Module With Option +B051
216 Dimension drawings Air baffles for the drive module with option +B051 This drawing shows the dimensions of the hole in the air baffle around the drive module with option +B051. The drawing also shows the correct vertical location area of the air baffle as measured from the top grill.
Page 217: Air Baffles For Option +H381 In Rittal Vx25 400 Mm Wide Enclosure Installation
Dimension drawings 217 Air baffles for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: These air baffles are not ABB parts. Material of the air baffles ￭ 0.75 mm polycabonate (PC) film LEXAN® FR60 (GE) with UL94 V–0 listing, UV stability.
Page 218: Bottom Plate For Option +H381 In Rittal Vx25 400 Mm Wide Enclosure Installation
218 Dimension drawings Bottom plate for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: The bottom plate is not an ABB part. 3AXD50000433988 Insert nut PEM-S-M8-2 or equivalent (2 pcs) Cable entry area...
Page 219: Example Circuit Diagram
Example circuit diagram 219 Example circuit diagram Contents of this chapter This chapter shows an example circuit diagram for a cabinet-installed drive module. Example circuit diagram This diagram is an example for the main wiring of a drive cabinet. Note that the diagram includes components which are not included in a basic delivery.
Page 220 220 Example circuit diagram V20 V10 SOIA BGDR Cabinet Control panel CCU control unit Main contactor Motor temperature supervision Switch fuse disconnector Common mode filter d u /d t filter or sine filter Drive module Input and output signals Alarm Supply 360 degree grounding recommended Brake resistor...
Page 221: The Safe Torque Off Function
The Safe torque off function 221 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, as the final actuator device of safety circuits (such as an emergency stop circuit) that stop the drive in case of danger.
Page 222: Chinery (Safety) Regulations
222 The Safe torque off function Standard Name IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 3-1: Immunity requirements for safety-re- lated systems and for equipment intended to perform safety-related functions (functional safety) – General industrial applications IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems –...
Page 223: Wiring
The Safe torque off function 223 Wiring For the electrical specifications of the STO connection, see the technical data of the control unit. Connection principle ￭ Single ACS580-04 drive, internal power supply OUT1 + 24 V DC OUT2 + 24 V DC SGND...
Page 224: Wiring Examples
224 The Safe torque off function Drive Control unit Control logic To motor Activation switch Wiring examples ￭ Single ACS580-04 drive, internal power supply OUT1 OUT2 SGND Drive Safety PLC Safety relay Single ACS580-04 drive, external power supply 24 V DC...
Page 225: Multiple Acs580-04 Drives, Internal Power Supply
The Safe torque off function 225 Multiple ACS580-04 drives, internal power supply OUT1 + 24 V DC OUT2 + 24 V DC SGND OUT1 OUT2 SGND OUT1 OUT2 SGND Drive Control unit Activation switch...
Page 226: Multiple Acs580-04 Drives, External Power Supply
226 The Safe torque off function Multiple ACS580-04 drives, external power supply 24 V DC – OUT1 + 24 V DC OUT2 + 24 V DC SGND OUT1 OUT2 SGND OUT1 OUT2 SGND Drive Control unit Activation switch Activation switch ￭...
Page 227: Cable Types And Lengths
A CPTC thermistor protection module or an FSPS safety functions module can also be used. For more information, see the module documentation. Cable types and lengths ￭ • ABB recommends double-shielded twisted-pair cable. • Maximum cable lengths: • 300 m (1000 ft) between activation switch [K] and drive control unit •...
Page 228: Operation Principle
228 The Safe torque off function Operation principle The Safe torque off activates (the activation switch is opened, or safety relay contacts open). The STO inputs of the drive control unit de-energize. The control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).
Page 229: Start-Up Including Validation Test
The Safe torque off function 229 Start-up including validation test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing a validation test. The test must be performed at initial start-up of the safety function after any changes related to the safety function (circuit boards, wiring, components, settings, replacement of inverter module, etc.)
Page 230 230 The Safe torque off function Action Test the operation of the STO function when the motor is running. • Start the drive and make sure the motor is running. • Open the STO circuit. The motor should stop. The drive generates an indication if one is defined for the 'running' state in parameter 31.22 (see the firmware manual).
Page 231: Use
The Safe torque off function 231 Open the activation switch, or activate the safety functionality that is wired to the STO connection. The STO inputs on the drive control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).
Page 232 232 The Safe torque off function potential hazards. The assembler of the machine must inform the final user about the residual risks.
Page 233: Maintenance
If any wiring or component change is needed after start-up, or the parameters are restored, do the test given in section Validation test procedure (page 229). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. Competence ￭...
Page 234: Fault Tracing
See the firmware manual of the drive control program for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.
Page 235: Safety Data
The Safe torque off function 235 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and applies only if both STO channels are used.
Page 236 236 The Safe torque off function...
Page 237: Terms And Abbreviations
The Safe torque off function 237 • The following temperature profile is used in safety value calculations: 670 on/off cycles per year with Δ T = 71.66 °C • • 1340 on/off cycles per year with Δ T = 61.66 °C 30 on/off cycles per year with Δ...
Page 238: Tüv Certificate
IEC 61508-6 Dangerous failure rate (per hour) of the diagnostics function of Diag_d λ IEC 61508-6 Safe failure rate (per hour) of the diagnostics function of STO Diag_s TÜV certificate ￭ The TÜV certificate is available on the Internet at www.abb.com/drives/documents.
Page 239: Declarations Of Conformity
The product(s) referred in this Declaration of conformity fulfil(s) the relevant provisions of other European Union Directives which are notified in Single EU Declaration of conformity 3AXD10000497690. Authorized to compile the technical file: ABB Oy, Hiomotie 13, 00380 Helsinki, Finland. Helsinki, August 31, 2022...
Page 240 The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in a single declaration of conformity 3AXD10001325742. Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT. Helsinki, August 31, 2022...
Page 241: Resistor Braking
Resistor braking 241 Resistor braking Contents of this chapter This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains the technical data. When is resistor braking necessary? Resistor braking is necessary for high capacity braking if a regenerative drive cannot be used.
Page 242: Resistor Cables
IGBT semiconductors of the brake chopper. Note: ABB has not verified that the EMC requirements are fulfilled with custom brake resistors and cabling. The customer must consider the EMC compliance of the complete installation.
Page 243: Emc Compliance Of The Complete Installation
The drive will disable power flow through the input bridge if the chopper remains conductive in a fault situation but the charging resistor may fail. Note: If an external brake chopper (outside the drive module) is used, ABB always requires a main contactor.
Page 244: Selecting A Custom Brake Resistor
(page 244). Selecting a custom brake resistor ￭ If you use other than ABB resistor, make sure that the resistance of the custom resistor is greater than or equal to the resistance of the default ABB resistor. where...
Page 245: Mechanical Installation Of Resistors
Resistor braking 245 where Instantaneous load capacity of the custom resistor R, inst Drive intermediate DC circuit voltage: 1.35 · 1.2 · 415 V DC (when supply voltage is 380 … 415 V AC) 1.35 · 1.2 · 500 V DC (when supply voltage is 440 … 500 V AC) or 1.35 ·...
Page 246: Parameter Settings
246 Resistor braking Parameter settings ￭ Set the following parameters: • Disable the overvoltage control of the drive with parameter 30.30 Overvoltage control. • If the thermal switch is wired to the DIIL input, an overheating resistor will, by default, remove the Run enable signal from the drive. See also parameters 20.11 Run enable stop mode, 20.12 Run enable 1 source and 95.20 HW options word 1.
Page 247: Safur Resistors
The degree of protection of SAFUR resistors is IP00. The resistors are not UL listed. The thermal time constant of the resistors is 555 seconds. Dimensions, weights and ordering codes 5 5 Ø 7 Brake resistor type Weight ABB ordering code SAFUR125F500 25 kg (55 lb) 68759285 SAFUR200F500 30 kg (66 lb) 68759340 Terminals and cable entry data ￭...
Page 249: Caio-01 Bipolar Analog I/O Adapter Module
CAIO-01 bipolar analog I/O adapter module 249 CAIO-01 bipolar analog I/O adapter module Contents of this chapter This chapter describes how to install and start up the optional CAIO-01 multifunction extension module. The chapter also contains diagnostics and technical data. Product overview The CAIO-01 bipolar analog I/O module expands the inputs and outputs of the drive control unit.
Page 250: Layout
250 CAIO-01 bipolar analog I/O adapter module Layout 1, 2, 3 Analog inputs 4, 5 Analog outputs SHIELD Cable shield connection SHIELD Cable shield connection AI3+ Analog input 3 positive signal Analog output 3 signal AI3- Analog input 3 negative signal AGND Analog ground potential SHIELD...
Page 251: Mechanical Installation
CAIO-01 bipolar analog I/O adapter module 251 Mechanical installation Necessary tools ￭ • Screwdriver and a set of suitable bits. Unpacking and examining the delivery ￭ Open the option package. Make sure that the package contains: • the option module •...
Page 252: Start-Up
252 CAIO-01 bipolar analog I/O adapter module Start-up Setting the parameters ￭ Power up the drive. If no warning is shown, • make sure that the value of both parameters 15.01 Extension module type and 15.02 Detected extension module is CAIO-01. If warning A7AB Extension I/O configuration failure is shown, •...
Page 253: Isolation Areas
CAIO-01 bipolar analog I/O adapter module 253 Maximum wire size 1.5 mm Output voltage (AO+ and AO-) 0 V … +11 V Output current (AO+ and AO-) 0 mA … +22 mA Output resistance < 20 ohm Recommended load >10 kohm Inaccuracy ±...
Page 254: Dimension Drawings
254 CAIO-01 bipolar analog I/O adapter module Dimension drawings The dimensions are in millimeters.
Page 255: Cbai-01 Bipolar Analog Io Adapter Module
CBAI-01 bipolar analog IO adapter module 255 CBAI-01 bipolar analog IO adapter module Contents of this chapter This chapter describes how to install and start up the optional CBAI-01 adapter module. The chapter also contains diagnostics and technical data. Product overview The CBAI-01 includes two bipolar analog inputs, two unipolar analog outputs, and a switch which can be used to select scaling of the analog output level.
Page 256: Layout
256 CBAI-01 bipolar analog IO adapter module Layout Analog inputs (1) Analog outputs (3) AI3+ Analog input 3 positive signal Analog output 3 signal AI3- Analog input 3 negative signal AGND Analog ground potential Cable shield connection Cable shield connection AI4+ Analog input 4 positive signal Analog output 4 signal...
Page 257: Electrical Installation
CBAI-01 bipolar analog IO adapter module 257 Electrical installation WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Stop the drive and do the steps in section Electrical safety precautions (page 21) before you start the work.
Page 258: Diagnostics
258 CBAI-01 bipolar analog IO adapter module Parameter Setting Default 32.06 Supervision 1 action Fault No action 32.07 Supervision 1 signal Frequency 32.09 Supervision 1 low 0.00 Diagnostics LEDs ￭ The adapter module has one diagnostic LED. Color Description Green The adapter module is powered up.
Page 259: Dimension Drawing
364 Optional I/O extension modules CBAI-01 bipolar analog IO adapter module 259 Isolation areas: CBAI-01 Symbol Description Plugged to drive control unit SLOT2 Plugged to drive SLOT2 Switch SWITCH Reinforced insulation (IEC 61800-5-1:2007) Reinforced insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Dimension drawing Analog inputs (80...82, 83...85)
Page 261: Chdi-01 115/230 V Digital Input Extension Module
CHDI-01 115/230 V digital input extension module 261 CHDI-01 115/230 V digital input extension module Contents of this chapter This chapter describes how to install and start up the optional CHDI-01 multifunction extension module. The chapter also contains diagnostics and technical data. Product overview The CHDI-01 115/230 V digital input extension module expands the inputs of the drive control unit.
Page 262: Layout And Connection Examples
262 CHDI-01 115/230 V digital input extension module Layout and connection examples 3-pin terminal blocks for 115/230 V inputs Relay outputs RO4C 115/230 V AC HDI7 RO4A 24 V DC HDI8 RO4B NEUTRAL HDI7 115/230 V input 1 RO4C Common, C HDI8 115/230 V input 2 RO4B...
Page 263: Mechanical Installation
CHDI-01 115/230 V digital input extension module 263 Mechanical installation Necessary tools ￭ • Screwdriver and a set of suitable bits. Unpacking and examining the delivery ￭ Open the option package. Make sure that the package contains: • the option module •...
Page 264: Fault And Warning Messages
264 CHDI-01 115/230 V digital input extension module Parameter Setting 15.07 RO4 source Reverse 15.08 RO4 ON delay 15.09 RO4 OFF delay Fault and warning messages Warning A7AB Extension I/O configuration failure. Technical data Installation Into an option slot on the drive control unit Degree of protection IP20 / UL Type 1 Ambient conditions...
Page 265 CHDI-01 115/230 V digital input extension module 265...
Page 267: Cmod-01 Multifunction Extension Module
CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) 267 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) Contents of this chapter This chapter describes how to install and start up the optional CMOD-01 multifunction extension module.
Page 268: Layout And Example Connections
268 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) Layout and example connections Grounding screw Diagnostic LED Hole for mounting screw 2-pin terminal block for external power supply 3-pin terminal blocks for relay outputs RO4C 24V AC/DC + in RO4A 24 V DC 24 V AC/DC...
Page 269: Mechanical Installation
CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) 269 Mechanical installation Necessary tools ￭ • Screwdriver and a set of suitable bits. Unpacking and examining the delivery ￭ Open the option package. Make sure that the package contains: •...
Page 270: Diagnostics
270 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) Examples are given below. Parameter setting example for relay output This example shows how make relay output RO4 of the extension module indicate the reverse direction of rotation of the motor with a one-second delay. Parameter Setting 15.07 RO4 source...
Page 271: Dimension Drawing
CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) 271 Ambient conditions See the drive technical data. Package Cardboard Reley outputs (50…52, 53…55) Maximum wire size 1.5 mm Minimum contact rating 12 V / 10 mA Maximum contact rating 250 V AC / 30 V DC / 2 A Maximum breaking capa- 1500 VA...
Page 272 272 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
Page 273: Cmod-02 Multifunction Extension Module
CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) 273 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) Contents of this chapter This chapter describes how to install and start up the optional CMOD-02 multifunction extension module.
Page 274: Layout And Example Connections
274 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) Layout and example connections 2-pin terminal block for external power sup- 2-pin terminal block for relay output CMOD-02 RO PTC C 24V AC/DC + in 24 V AC/DC 24V AC/DC - in PTC B OUT1...
Page 275: Unpacking And Examining The Delivery
CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) 275 Unpacking and examining the delivery ￭ Open the option package. Make sure that the package contains: • the option module • a mounting screw. Make sure that there are no signs of damage. Installing the module ￭...
Page 276: Leds
276 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) LEDs ￭ The extension module has one diagnostic LED. Color Description Green The extension module is powered up. Technical data Installation Into option slot 2 on the drive control unit Degree of protection IP20 / UL Type 1 Ambient conditions...
Page 277: Dimension Drawing
CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) 277 Isolation areas CMOD-02 24 V RO PTC Plugged to drive SLOT2 Reinforced insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Dimension drawing The dimensions are in millimeters and [inches].
Page 279: Filters
The du/dt filter types for the drive module types are given below. Frame du/dt filter type FOCH0610-70 FOCH0875-70 Ordering codes Filter type ABB ordering code FOCH-0610-70 68550505 FOCH-0875-70 3AUA0000129544 Description, installation and technical data of the FOCH filters FOCH du/dt filters hardware manual (3AFE68577519...
Page 281: Ground-To-Phase Varistor Disconnecting Instructions - Iec, Not North America
Ground-to-phase varistor disconnecting instructions – IEC, not North America 281 Ground-to-phase varistor disconnecting instructions – IEC, not North America Contents of this chapter This chapter describes when and how to disconnect the ground-to-phase varistor. It gives guidelines for identifying power system types. Identifying the grounding system of the electrical power network WARNING!
Page 282: Mid-Point-Grounded Delta Systems
282 Ground-to-phase varistor disconnecting instructions – IEC, not North America The table below shows the line-to-ground voltages in relation to the line-to-line voltage for each grounding system. Electrical power system type L1-G L2-G L3-G Symmetrically grounded TN system (TN-S 0.58·X 0.58·X 0.58·X system)
Page 283: Guidelines For Installing The Drive To A Tt System
Note: • ABB does not guarantee the functioning of the ground leakage detector built inside the drive. • In large systems the residual current device can trip without a real reason.
Page 284: Disconnecting The Ground-To-Phase Varistor - Iec, Not North America
284 Ground-to-phase varistor disconnecting instructions – IEC, not North America Disconnecting the ground-to-phase varistor – IEC, not North America To disconnect the ground-to-phase varistor: Disconnect the varistor (VAR) grounding wire. The varistor grounding wire is adjacent to the control circuit compartment. Refer to the image that follows. Insulate the end of the varistor grounding wire.
Page 285: Connecting Emc Filter And Ground-To-Phase Varistor - North America
Connecting EMC filter and ground-to-phase varistor – North America 285 Connecting EMC filter and ground-to-phase varistor – North America Contents of this chapter This chapter describes when and how to connect the EMC filter and ground-to-phase varistor. It gives guidelines for identifying power system types. Identifying the grounding system of the electrical power network WARNING!
Page 286: Corner-Grounded Delta And Mid-Point-Grounded Delta Systems
286 Connecting EMC filter and ground-to-phase varistor – North America The table below shows the line-to-ground voltages in relation to the line-to-line voltage for each grounding system. Electrical power system type L1-G L2-G L3-G Symmetrically grounded TN system (TN-S 0.58·X 0.58·X 0.58·X system)
Page 287: Connecting Emc Filter - North America
This section is valid the UL (NEC) drive types. The internal ground-to-phase varistor of the drive is disconnected as default. If you install the drive to TN-S system, corner-grounded delta or mid-point-grounded delta system, you can connect the ground-to-phase varistor. Contact ABB for the connection instructions.
Page 288 288 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure...
Page 289 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure 289 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure Tapping screw M6×12 Torx Combi screw M8×30 (Hex) Tapping screw M6×12 Torx...
Page 290 290 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure Combi screw M12×25 Hex 70 N·m (52 lbf·ft) Combi screw M8×16 Hex Hex nut M12 70 N·m (52 lbf·ft) Combi screw M6×12 Torx T25 20 N·m (14.75 lbf·ft) Combi screw M12×25 Hex...
Page 291 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure 291 lbf·ft) Hex nut M12 70 N·m (52 Washer M12 or equal Hex screw M12×35 full thread 70 N·m (52 lbf·ft) Washer M12 or equal +B051...
Page 292 292 Step-by-step drawings for an installation example of a drive module with the +B051 option in a Rittal VX25 600 mm wide enclosure These air baffles are compatible with option +B051 only.
Page 293: Vx25 400 Mm Wide Enclosure
3AXD50000439317 ABB parts Pedestal guide plate Top guide plate Customer-made parts (not ABB or Rittal product) Air baffles Installation procedure Install three Rittal support rails (4396.500) on the bottom of the enclosure. Install the pedestal guide onto the support rails.
Page 294: Installation Procedure (Continued)
294 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure Install the air baffles. Install the top guide plate. 3AXD50000439317 Installation procedure (continued) 7. Install the output cabling panel. 8. Install the side guides to the output cabling panel (2 screws for each side guide). 9.
Page 295 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure 295 3AXD50000439317...
Page 296 296 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure 3AXD50000439317...
Page 297: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

ABB ACS580-04 Hardware Manual

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