Set up with the quick setup ..................... 48 Saving the parameter adjustment data ................49 Set up with other systems DD adjustment programs ....................50 Field Communicator 375, 475 ..................50 Diagnostics and servicing Maintenance ........................51 Diagnosis memory ......................51 PBD-51041057 SITRANS LG260 - Operating Instructions...
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11.2 Dimensions ........................77 11.3 Trademark ........................82 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2016-04-18 SITRANS LG260 - Operating Instructions PBD-51041057...
This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. PBD-51041057 SITRANS LG260 - Operating Instructions...
During work on and with the device the required personal protective equipment must always be worn. Appropriate use SITRANS LG260 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
Germany. The published NAMUR recommendations are accepted as the standard in field instrumentation. The device fulfils the requirements of the following NAMUR recom- mendations: • NE 21 – Electromagnetic compatibility of equipment • NE 43 – Signal level for malfunction information from measuring transducers • NE 53 – Compatibility of field devices and display/adjustment components • NE 107 – Self-monitoring and diagnosis of field devices For further information see www.namur.de. PBD-51041057 SITRANS LG260 - Operating Instructions...
– If necessary, further certificates Principle of operation Application area The SITRANS LG260 is a level sensor with cable or rod probe for continuous level measurement, suitable for applications in bulk solids. Functional principle - High frequency microwave pulses are guided along a steel cable or level measurement a rod.
DIN 2501, EN 1092-1, ASME B 16.5, JIS B 2210- 1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID 47574). Electronics module The electronics module SITRANS series LG is a replacement part for TDR sensors of SITRANS series LG. There is a different version avail- able for each type of signal output. SITRANS LG260 - Operating Instructions PBD-51041057...
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Curved segments: 100 x 100 mm (3.94 … 3.94 in) You can find further information in the operating instructions manual "Rod and cable components SITRANS series LG". Centering If you mount the SITRANS LG260 in a bypass tube or standpipe, you have to avoid contact to the bypass tube by using a spacer at the probe end. You can find additional information in the operating instructions manual "Centering".
These are mainly: • Active measuring component • Process fitting • Process seal Process conditions are particularly: • Process pressure • Process temperature • Chemical properties of the medium • Abrasion and mechanical influences SITRANS LG260 - Operating Instructions PBD-51041057...
You can find detailed information on the process conditions in chapter "Technical data" as well as on the type label. Mounting instructions Installation position Mount SITRANS LG260 in such a way that the distance to vessel installations or to the vessel wall is at least 300 mm (12 in). In non- metallic vessels, the distance to the vessel wall should be at least 500 mm (19.7 in).
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Fig. 3: Installation in non-metallic vessel Flange Metal sheet Concrete vessel When installed in thick concrete ceilings, SITRANS LG260 should be mounted front flush to the lower edge. In concrete silos, the distance to the wall should be at least 500 mm (20 in). ø >160 mm (ø >6.3") Fig. 4: Installation in concrete silo Mounting socket If possible, avoid sockets. Mount the sensor flush with the vessel top. If this is not possible, use short sockets with small diameter.
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Fig. 6: Socket must be installed flush Unfavourable installation 2 Socket flush - optimum installation Welding work Before beginning the welding work, remove the electronics module from the sensor. By doing this, you avoid damage to the electronics through inductive coupling. Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. PBD-51041057 SITRANS LG260 - Operating Instructions...
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If there is a danger of the rod probe touching the vessel wall, then the probe must be fastened at the bottom end. Keep in mind that below the fastening, a measurement is not possible. SITRANS LG260 - Operating Instructions PBD-51041057...
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Rod extension In case of difficult installation conditions, for example in a socket, the probe can be suitably adapted with a rod extension. To compensate for the resulting changes in signal runtime, let the instrument determine the probe length automatically. You can find further information in the supplementary instructions of the rod and cable components. PBD-51041057 SITRANS LG260 - Operating Instructions...
In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. SITRANS LG260 - Operating Instructions PBD-51041057...
2. If a display and adjustment module is installed, remove it by turn- ing it slightly to the left. 3. Loosen compression nut of the cable gland and remove blind plug 4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires 5. Insert the cable into the sensor through the cable entry PBD-51041057 SITRANS LG260 - Operating Instructions...
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When the screwdriver is released, the terminal closes again. You can find further information on the max. wire cross-section under "Technical data - Electromechanical data" 7. Check the hold of the wires in the terminals by lightly pulling on them SITRANS LG260 - Operating Instructions PBD-51041057...
The following illustrations apply to the non-Ex as well as to the Ex-ia version. Electronics compartment 4...20mA 6 7 8 Fig. 12: Electronics compartment, double chamber housing Internal connection to the terminal compartment For display and adjustment module or interface adapter PBD-51041057 SITRANS LG260 - Operating Instructions...
For display and adjustment module or interface adapter Internal connection to the plug connector for external display and adjust- ment unit (optional) Note: HART multidrop mode is not possible when using an Ex-d-ia instru- ment. SITRANS LG260 - Operating Instructions PBD-51041057...
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Fig. 17: View to the plug connector M12 x 1 Pin 1 Pin 2 Pin 3 Pin 4 Contact pin Colour connection ca- Terminal, electronics ble in the sensor module Pin 1 Brown PBD-51041057 SITRANS LG260 - Operating Instructions...
Pin 3 Blue Pin 4 Black Supplementary electronics Supplementary electron- To make a second measured value available for use, you can use the ics - Additional current supplementary electronics - additional current output. output SITRANS LG260 - Operating Instructions PBD-51041057...
As soon as a plausible measured value is found, the corresponding current is outputted to the signal cable. The value corresponds to the actual level as well as the settings already carried out, e.g. factory setting. PBD-51041057 SITRANS LG260 - Operating Instructions...
Fig. 21: Insertion of the display and adjustment module with single chamber housing Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. SITRANS LG260 - Operating Instructions PBD-51041057...
5 s, the display returns to the main menu. The menu language is then switched over to "English". Approx. 60 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. PBD-51041057 SITRANS LG260 - Operating Instructions...
Switch-on phase After switching on, the SITRANS LG260 carries out a short self-test where the device software is checked. The output signal transmits a fault signal during the switch-on phase. The following information is displayed on the display and adjustment module during the startup procedure: •...
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"->" key you jump to the next position. You can enter names with max. 19 characters. The character set comprises: • Capital letters from A … Z • Numbers from 0 … 9 • Special characters + - / _ blanks PBD-51041057 SITRANS LG260 - Operating Instructions...
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Setup - Medium, dielec- In this menu item, you can define the type of medium (product). tric constant This menu item is only available if you have selected level measure- ment under the menu item "Application". SITRANS LG260 - Operating Instructions PBD-51041057...
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In this menu item, you can enter the min. adjustment for the level. Level Adjust the requested percentage value with [+] and store with [OK]. Enter the suitable distance value in m for the empty vessel (e.g. distance from the flange to the probe end) corresponding to the per- centage value. The distance refers tot he sensor reference plane (seal surface of the process fitting). Setup - Damping To damp process-dependent measured value fluctuations, set an integration time of 0 … 999 s in this menu item. PBD-51041057 SITRANS LG260 - Operating Instructions...
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For the socket correction you have to enter the height of the socket above the upper edge of the vessel. If the socket is lower than the up- per edge of the vessel, this value can also be negative. SITRANS LG260 - Operating Instructions PBD-51041057...
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The default setting is output characteristics 4 … 20 mA, failure mode < 3.6 mA. Setup - Current output In the menu item "Current output Min./Max.", you determine the reac- Min./Max. tion of the current output during operation. PBD-51041057 SITRANS LG260 - Operating Instructions...
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The menu item "Delete" is used to completely delete an already cre- ated false signal suppression. This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel. SITRANS LG260 - Operating Instructions PBD-51041057...
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The submenu points described below. This menu item enables the setting of the requested national lan- Display - Menu language guage. In the delivery status, the sensor is set to the ordered national lan- guage. PBD-51041057 SITRANS LG260 - Operating Instructions...
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The respective min. and max. measured value is saved in the sen- Distance sor. The two values are displayed in the menu item "Peak values, distance". In another window you can reset the peak value. SITRANS LG260 - Operating Instructions PBD-51041057...
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V. The signal strength enables an evalua- tion of the quality of the measurement. With the following functions you can zoom part sections of the echo curve. • "X-Zoom": Zoom function for the meas. distance • "Y-Zoom": 1, 2, 5 and 10x signal magnification in "V" • "Unzoom": Reset the presentation to the nominal measuring range without magnification PBD-51041057 SITRANS LG260 - Operating Instructions...
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PACTware. With the adjustment software PACTware and the PC the high-reso- lution echo curve can be displayed and used later on to assess the quality of the measurement. SITRANS LG260 - Operating Instructions PBD-51041057...
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Temperature unit: °C Probe length Length of the probe Ex factory Type of medium Bulk solid Application Level in the metallic vessel Medium, dielectric constant Granules, powder, cement / 1.5 … 3 Superimposed gas phase PBD-51041057 SITRANS LG260 - Operating Instructions...
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Current output - Output characteristics 0 … 100 % correspond to 4 … 20 mA Current output - Reaction in case of failure ≤ 3.6 mA Current output - Min. 3.8 mA Current output - Max. 20.5 mA SITRANS LG260 - Operating Instructions PBD-51041057...
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Device memory - Measured value memory - Stop Not active with measured value Device memory - Measured value memory - Stop Not active recording when memory is full Additional adjustments Menu item Default value Modified value 0000 PBD-51041057 SITRANS LG260 - Operating Instructions...
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Since scaling is very extensive, scaling of the level value was divided ing level into two menu items. Additional settings - Scal- In menu item "Level 1" you define the scaling variable and the scaling ing level 1 unit for the level value on the display, e.g. volume in l. SITRANS LG260 - Operating Instructions PBD-51041057...
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If you select the function "Analogue current output" and also enter an address number, you can output a 4 … 20 mA signal in Multidrop mode. In the mode "Fixed current (4 mA)" a fixed 4 mA signal is output inde- pendently of the actual level. PBD-51041057 SITRANS LG260 - Operating Instructions...
Saving the parameter adjustment data Backup on paper We recommended noting the adjusted data, e.g. in this operating instructions manual, and archiving them afterwards. They are thus available for multiple use or service purposes. SITRANS LG260 - Operating Instructions PBD-51041057...
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If it is necessary to exchange a sensor, the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item "Copy sensor data". PBD-51041057 SITRANS LG260 - Operating Instructions...
USB cable to the PC Interface adapter Sensor Connection via HART Fig. 25: Connecting the PC via HART to the signal cable Sensor 2 HART resistance 250 Ω (optional depending on evaluation) Adapter cable for HART modem Processing system/PLC/Voltage supply HART modem SITRANS LG260 - Operating Instructions PBD-51041057...
Furthermore a tank calculation program as well as a multiviewer for indication and analysis of the saved measured value and echo curves are available. The supplied DVD includes the respective device DTM. How- ever, you can also download the DTM from our homepage www.siemens.com/sitranslg. PBD-51041057 SITRANS LG260 - Operating Instructions...
Extended adjustment Maintenance Quick setup With quick setup you can carry out the parameter adjustment of SITRANS LG260 for your application in just a few simple steps. The assistant-driven adjustment includes the basic settings for simple, reliable setup and commissioning. Information: If the function is inactive, then possibly no instrument is connected.
Click to the button "Quick setup", to start the assistant-driven adjust- ment for a simplified and reliable setup. Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware. That way the data are available for multiple use or service purposes. PBD-51041057 SITRANS LG260 - Operating Instructions...
This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator. SITRANS LG260 - Operating Instructions PBD-51041057...
Echo curve of the setup: This is used as reference echo curve for the measurement conditions during setup. Changes in the measure- ment conditions during operation or buildup on the sensor can thus be recognized. The echo curve of the setup is stored via: • PC with PACTware/DTM PBD-51041057 SITRANS LG260 - Operating Instructions...
PACTware/DTM or EDD. Out of specification: The measured value is unstable because the instrument specification is exceeded (e.g. electronics temperature). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Maintenance: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is SITRANS LG260 - Operating Instructions PBD-51041057...
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– Error in the calibration car- – Exchanging the electronics Bit 8 of Byte 0 … 5 ried out in the factory – Send instrument for repair Error in the – Error in the EEPROM calibration PBD-51041057 SITRANS LG260 - Operating Instructions...
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– Reduce level Bit 9 of Byte 14 …24 range not available – 100 % adjustment: Increase Overfilling value – Check mounting socket – Remove possible interfering signals in the close range – Use coaxial probe SITRANS LG260 - Operating Instructions PBD-51041057...
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Bit 5 of Byte 14 … 24 echo during operation lation and/or parameter no measured adjustment value avail- able – Process component or – Clean or exchange process probe contaminated or component or probe defective PBD-51041057 SITRANS LG260 - Operating Instructions...
22 mA or less than 3.6 mA the sensor defective Treatment of measure- The below tables show typical examples for application-relevant ment errors measurement errors. There are two measurement errors: • Constant level • Filling • Emptying SITRANS LG260 - Operating Instructions PBD-51041057...
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4. Measured value re- – Turbulence on the product – Check parameters, change if mains momentarily surface, quick filling necessary, e.g. in dosing ves- unchanged during fill- sel, reactor ing and then jumps to time the correct level PBD-51041057 SITRANS LG260 - Operating Instructions...
The new electronics module must be loaded with the default settings of the sensor. These are the options: • In the factory • Or on site by the user SITRANS LG260 - Operating Instructions PBD-51041057...
Make sure that the two components of the double washer remain together. 4. Screw the new rod and the new cable manually to the thread on the process fitting. 5. Exert counterforce with the second fork spanner and tighten the measuring rod or cable on the flat surfaces with a torque of 20 Nm (15 lbf ft). PBD-51041057 SITRANS LG260 - Operating Instructions...
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3. Cable: remove the pins 4. Cable: Pull the cable out of the gravity weight 5. Shorten the cable/rod with a cut-off wheel or metal saw at the marking. Take note of the specifications in the following illustration when shortening the cable. 6. Cable: shift the cable into the gravity weight (according to the drawing) Plastic coated cable: remove coating according drawing to 70 mm (2.76 in). SITRANS LG260 - Operating Instructions PBD-51041057...
PC with PACTware • Current sensor software as file You can find the actual sensor software as well as detailed infor- mation of the procedure in the download area on our homepage: www.siemens.com/sitranslg. You can find information about the installation in the download file. Caution: Instruments with approvals can be bound to certain software versions. Therefore make sure that the approval is still effective after a software update is carried out. PBD-51041057 SITRANS LG260 - Operating Instructions...
You can find detailed information in the download area on our home- page: www.siemens.com/sitranslg. How to proceed if a repair is necessary If it is necessary to repair the instrument, please contact Sie- mens Milltronics Process Instruments. You find the locations on "www.siemens.com/sitranslg". SITRANS LG260 - Operating Instructions PBD-51041057...
Pass the instrument directly on to a spe- cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. PBD-51041057 SITRANS LG260 - Operating Instructions...
Ʋ Sealing, cable gland Ʋ Blind plug, cable gland Second Line of Defense (optional) Ʋ Supporting material 316L Ʋ Glass potting Borosilicate glass GPC 540 Ʋ Contacts Alloy C22 Only with Ex d version Only with Ex d version SITRANS LG260 - Operating Instructions PBD-51041057...
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Ʋ Trimming accuracy - cable ±(2 mm + 0.05 % of the cable length) Lateral load with rod: ø 16 mm (0.63 in) 30 Nm (22.13 lbf ft) Max. tensile load Ʋ Cable: ø 4 mm (0.157 in) 12 KN (2698 lbf) Ʋ Cable: ø 6 mm (0.236 in) - PA coated 8 KN (1798 lbf) Ʋ Cable: ø 6 mm (0.236 in) 30 KN (6744 lbf) Ʋ Cable: ø 11 mm (0.433 in) - PA coated 30 KN (6744 lbf) The tensile force of solids are subject of a normal fluctuation range. For this reason, the determined diagram value of the following diagrams must be multiplied with safety factor 2. PBD-51041057 SITRANS LG260 - Operating Instructions...
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Tensile force in kN (the determined value must be multiplied with safety factor 2) Cable length in m Vessel diameter 12 m (39.37 ft) Vessel diameter 9 m (29.53 ft) Vessel diameter 6 m (19.69 ft) Vessel diameter 3 m (9.843 ft) SITRANS LG260 - Operating Instructions PBD-51041057...
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Vessel diameter 12 m (39.37 ft) Vessel diameter 9 m (29.53 ft) Vessel diameter 6 m (19.69 ft) Vessel diameter 3 m (9.843 ft) Thread in gravity weight, e.g. for eye-bolt M 12 (cable version) Torque for exchangeable cable or rod probe (in the process fitting) Ʋ Cable: ø 4 mm (0.157 in) 8 Nm (5.9 lbf ft) PBD-51041057 SITRANS LG260 - Operating Instructions...
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Output signal 4 … 20 mA (passive) Range of the output signal 3.8 … 20.5 mA (default setting) Signal resolution 0.3 µA Failure signal current output (adjustable) Last valid measured value, ≥ 21 mA, ≤ 3.6 mA Max. output current 21.5 mA The output values can be assigned individually The indication values can be assigned individually SITRANS LG260 - Operating Instructions PBD-51041057...
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Ʋ Reflector metallic, ø 1 m Ʋ Medium Bulk solids - cereals, flour, cement (dielectric con- stant ~2.0) Ʋ Installation Probe end does not touch the vessel bottom Sensor parameter adjustment No gating out of false signals carried out The indication values can be assigned individually PBD-51041057 SITRANS LG260 - Operating Instructions...
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Fig. 44: Measuring ranges - SITRANS LG260 Reference plane Probe length L Measuring range Upper dead band (see following diagrams - grey section) Lower dead band (see following diagrams - grey section) Typical deviation See following diagrams Depending on the installation conditions, deviations can occur which can be rectified by adapting the adjust- ment or changing the measured value offset in the DTM service mode SITRANS LG260 - Operating Instructions...
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0,3 m 0,1 m (3.15 (11.811 ") ") (3.94 ") Fig. 46: Deviation SITRANS LG260 in cable version in water Dead band - no measurement possible in this area Probe length Repeatability ≤ ±1 mm Variables influencing measurement accuracy Specifications for the digital measured value Temperature drift - Digital output ±3 mm/10 K relating to the max.
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-40 … +80 °C (-40 … +176 °F) ture Process conditions For the process conditions, please also note the specifications on the type label. The lowest value always applies. The measurement error through the process conditions in the specified pressure and temperature range is < 1 %. Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2). SITRANS LG260 - Operating Instructions PBD-51041057...
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-40°C / -40°F Fig. 47: Ambient temperature - process temperature, standard version Ambient temperature Process temperature (depending on the seal material) Aluminium housing Plastic housing Stainless steel housing, precision casting Stainless steel housing, electropolished PBD-51041057 SITRANS LG260 - Operating Instructions...
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Ʋ M20 x 1.5 1 x cable gland M20 x 1.5 (cable: ø 6 … 12 mm), 1 x blind plug M20 x 1.5 Ʋ ½ NPT 1 x blind plug NPT, 1 x closing cap (red) ½ NPT Wire cross-section (spring-loaded terminals) Ʋ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14) Ʋ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16) Display and adjustment module Display element Display with backlight SITRANS LG260 - Operating Instructions PBD-51041057...
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Ʋ for 9.6 V< U < 14 V ≤ 0.7 V (16 … 400 Hz) Ʋ for 18 V< U < 36 V ≤ 1.0 V (16 … 400 Hz) Permissible residual ripple - Ex-d-ia instrument Ʋ for 18 V< U < 36 V ≤ 1 V (16 … 400 Hz) PBD-51041057 SITRANS LG260 - Operating Instructions...
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Stainless steel, precision Single chamber IP 66/IP 68 (0.2 bar) Type 6P casting Double chamber IP 66/IP 67 Type 4X IP 66/IP 68 (0.2 bar) Type 6P Protection class Approvals Instruments with approvals can have deviating technical data (depending on the version). For such instruments, the corresponding approval documents must be noted. IEC 61010-1 SITRANS LG260 - Operating Instructions PBD-51041057...
½ NPT Fig. 50: Housing versions with protection rating IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version Double chamber version PBD-51041057 SITRANS LG260 - Operating Instructions...
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Fig. 51: Housing versions with protection rating IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting SITRANS LG260 - Operating Instructions PBD-51041057...
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(0.16") ø 20 mm (0.79") Fig. 52: SITRANS LG260, cable ø 4 mm (0.157 in)/ø 6 mm (0.236 in) threaded version with gravity weight (all grav- ity weights with thread M12 for eye-bolt) Sensor length, see chapter "Technical data" Cable ø 4 mm (0.157 in) Cable ø...
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(0.43") ø 30 mm (1.18") Fig. 53: SITRANS LG260, cable ø 6 mm (0.236 in)/ø 11 mm (0.433 in) threaded version with gravity weight (all gravity weights with thread M12 for eye-bolt) Sensor length, see chapter "Technical data" Cable ø 6 mm (0.236 in) Cable ø...
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SITRANS LG260, rod version ø 16 mm (0.63 in) SW 55 mm (2.17") G1½ ø 16 mm (0.63") Fig. 54: SITRANS LG260, rod ø 16 mm (0.63 in), threaded version Sensor length, see chapter "Technical data" Joint - rod PBD-51041057 SITRANS LG260 - Operating Instructions...
11.3 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. SITRANS LG260 - Operating Instructions PBD-51041057...
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Read out info 44 housing 21 Repair 62 Error codes 54 Replacement parts Event memory 51 – Electronics module 10 – Rod components 11 – Spacer 11 Factory calibration date 44 Reset 39 False signal suppression 34 PBD-51041057 SITRANS LG260 - Operating Instructions...
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Scaling measured value 42, 43 Sensor characteristics 44 Sensor status 36 Simulation 38 Special parameters 44 Type label 8 Type of medium 30 Units 30 SITRANS LG260 - Operating Instructions PBD-51041057...