ABB ACS580MV Quick Manual

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ABB INDUSTRIAL DRIVES

ACS580MV Quick guide

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Page 1 — ABB INDUSTRIAL DRIVES ACS580MV Quick guide...
Page 2 Guideline ACS580MV Manual Bypass unit Hardware Manual 2UBB005416 ACS580MV Manual Bypass unit Engineering Guideline 2UBB005683 ACS580MV Air duct interface Outline Drawing AC Fan 2UBB005072 ACS580MV Air duct interface Outline Drawing EC Fan 2UBB005074 ACS580MV Layout Design of Drive with MBU...
Page 3 ACS580MV Quick guide Table of contents Safety instructions Mechanical installation Electrical installation Replacing the memory unit © 2022 ABB Beijing Drive Systems Company 2UBB019170E01 Rev F Ltd. All Rights Reserved. EFFECTIVE: 2022-12-20...
Page 5: Table Of Contents
Table of contents 1. Safety instructions Contents of this chapter ............7 User’s responsibilities .
Page 6 Power cables ..............39 Insulation tests .
Page 7: Safety Instructions
Safety instructions 7 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Safety instructions are used to highlight a potential hazard when working on the equipment.
Page 8: User's Responsibilities
Observe the established rules and regulations for fire protection • Only firemen with appropriate protective equipment are allowed to enter the drive room. • For 13.8kV input voltage, PPE and Safety should be followed “ABB Electrical Safety Matrix” (SA-S-101-07-01) and defined by each country's HSE department.
Page 9: Identifying A Drive From Package
Identifying a drive from package 9 Identifying a drive from package Identifying a drive from package Read package information from the drive package list. !! ...
Page 10 10 Identifying a drive from package Check the cases number from case detail list. The detail goods description is shown. Find all cases under the drive based on the case numbers. "...
Page 11: Mechanical Installation
The ambient conditions of the drive shall not be higher than 40°C during operation of the drive. In case the temperature out of the scope, contact ABB to get support. ACS580MV can be installed using one of the four following cooling solutions: •...
Page 12: Installation Of Ec Fan Units
Right side: 100 mm Installation of EC fan units AC fans are already mounted when delivered. EC fans need to be installed with fan box on site. ACS580MV Outline For information on the number of fan unit for installation, see Drawing.
Page 13: Recognize Fan
Mechanical installation 13 Recognize fan  The fan can be matched to its mounting position by recognizing the labels below: Fan type and position label Fan position label Sn labels include CON/TRU Sn number (For EC Fan) Sn labels include CON/TRU Sn number...
Page 14: Installation
14 Mechanical installation Installation  Lift the fan unit onto the cabinet roof by a forklift or a crane (if using a crane, mount the lifting eyes at the top of the fan box). • ~70 kg for EC500 fan units •...
Page 15: Installation (With Air Channel)
Mechanical installation 15 Installation (with air channel)  Install air channel on the drive roof. - ~40 kg for air channel 2. Lift fan unit onto the air channel.
Page 16: Bolting Together The Units
16 Mechanical installation Bolting together the units Required bolts are attached to the drive unit side wall adjoining the transformer unit. Align the units. Then bolt the units together using the 12 hexagonal bolts (see figure below). Floor fixings are not supplied. M16 anchor bolts as illustrated in figure below, or screws, nuts and washers of size M16 are recommended (diameter of holes in base frame: 18 mm).
Page 17: Location Of Tool Kit And Accessories
Mechanical installation 17 Location of tool kit and accessories Open the box, you can find all the tools and accessories for future use. A description of all the items in the kit is delivered alongside. Please pay attention to the screw driver which is used for open the transformer cabinet is in this box, it should be kept by authorized person, actions without authorization are dangerous.
Page 18 18 Mechanical installation...
Page 19: Electrical Installation
When the electrical installation is completed, the main and auxiliary power supply to the drive must not be switched on without the consent of the ABB commissioning personnel. Take appropriate measures to prevent main and auxiliary power supply from being switched on during installation.
Page 20: Drawing Of System Cabling
20 Electrical installation Drawing of system cabling Input transformer (TRU) Drive Motor Earth electrode Ground cable Cable insulation layer Cable shield Equipotential bonding conductor...
Page 21: Cables Requirements
To fulfill EMC requirements, cable screens are mandatory on the motor side of the drive. For more detailed information, please contact ABB to receive the power cable specification. •...
Page 22: Cables And Pe Busbar Between Drive And Integrated Transformer And Drive
22 Electrical installation Cables and PE busbar between drive and integrated transformer and drive Cables and PE busbar between drive and integrated transformer includes the following connections: • Transformer primary and secondary cables. • Temperature sensor cables • Three-phase power supply cable to each of the transformer fan units •...
Page 23 Electrical installation 23...
Page 24: Installing Power And Ground Cables
24 Electrical installation Installing power and ground cables NOTICE Waste inside the cabinet can cause damage or malfunction. High voltages will be present in the terminal compartment. High voltages can cause flashover between the electric potential of different conductors, and the electric potential of a conductor and earth.
Page 25 Electrical installation 25 Connect the cables to their corresponding busbars. Use cable lugs suitable for M12 bolts. The required tightening torque is 40 Nm. • Feeder cables to busbars U1, V1, W1 • Motor cables to busbars U2, V2, W2 •...
Page 26 26 Electrical installation Side view: Power cable entry from top ((1) screen extensions to Side view: Power cable entry from bottom ((1) screen extensions to...
Page 27: Installing Auxiliary, Control And Serial Communication Cables
Electrical installation 27 Installing auxiliary, control and serial communication cables Route the cables as illustrated through the provided cable duct to the customer terminals or fieldbus modules in the control compartment. Pay attention to avoid auxiliary, control, serial communication cables mix together with power cables. Duct for auxiliary and control cables Customer terminals...
Page 28: Control And Power Supply Cables For Fan Units
2. Connect each cable to the appropriate connector. Front cable entry Rear cable entry Fan cable connectors ACS580MV Wiring Diagram. For information on connection details, see NOTICE! The control and power supply cables are already prepared in the factory for connection.
Page 29: Sealing Holes In Entry Plates
Electrical installation 29 Note: For 3.3 kV (Power ≤ 710 kW) and 4.16 kV (Power ≤ 870 kW), control and power supply cables connection with fan units and air channel. Sealing holes in entry plates Sealing the gap between cable and entry plate is necessary. It is rrecommended to use two component sealants.
Page 30 30 Electrical installation...
Page 31: Lifting And Transportation
• All work must be carried out by qualified personnel according to the site and equipment. • Choose the load capacity and find the center of gravity from ACS580MV outline drawing. Using a crane or forklift • Ensure that the slope angle (position 1 in figure below) is in accordance with the weight of the cabinet.
Page 32 32 Lifting and transportation...
Page 33: Installation Checklist
Installation checklist 33 Installation checklist Contents of this chapter This chapter contains an installation checklist which you must complete before commissioning can take place.
Page 34: Safety
34 Installation checklist Safety DANGER High voltage! Obey the instructions in chapter instructions. If you ignore them, injury or Safety death, or damage to the equipment can occur. Before starting to work on the drive, make sure: • that the main and auxiliary power supply to the drive is switched off, locked out, and tagged out •...
Page 35: Mechanical Installation
Types and cross-sections of power cables selected according to the (2UBB013672 [English]) ACS580MV Engineering Guideline Pulse encoder cable screens connected to screen grounding point and not connected directly to the pulse encoder interface (only applicable for drives with pulse encoder interface)
Page 36 36 Installation checklist Internal cabling to integrated transformer (power, auxiliary, control and heater cables) made according to the instructions in this manual (Electrical installation) Cable entry made according to the instructions in this manual ( Electrical installation) All control cable screens and conductors are connected according to the instructions in this manual (Electrical installation), appropriately labeled,...
Page 37: Door Interlocking
The manual release of the door safety switch(es) is in the locked position. Main circuit breaker (MCB)  Type of MCB selected as per ACS580MV Engineering Guideline (2UBB013672 [English]). High voltage connections completed. MCB ready to be tested with drive.
Page 38 38 Installation checklist Customer side motor protection set and ready (e.g. winding temperature, vibration) . Motor auxiliaries (e.g. bearing lubrication, heater cooling) ready. The user manual and technical specification is available.
Page 39: Power Cables
Grounding cables of transformer, converter and motor are connected and tightened. Types and cross sections of power cables are selected according to the “ABB power cable specification”. Cable type Transformer and motor cables are not fastened at both ends (cables and converter must be meggered before connection).
Page 40 40 Installation checklist Optional equipment ready. Drive room properly dust filtered (dust filters at air inlet), see ACS580MV (2UBB013672 [English]). Engineering Guideline...
Page 41: Operation
Operation 41 Operation Status indications The drive status is indicated with a status icon on the control panel. Status icon Animation Drive status Stopped Stopped, start inhibited Blinking Stopped, start command given but start inhibited Blinking Faulted Flashing Running, at reference, but the reference value is 0 Rotating Running, not at reference Rotating...
Page 42: Energizing And Starting The Drive
Energizing and starting the drive It is recommended to have the following documents at hand when starting the drive locally for the first time after commissioning: • ACS580MV Wiring Diagram • User’s Manual (3AUA0000085685 ACS-AP-X assistant control panels user’s manual...
Page 43: Starting The Drive Locally
Operation 43 Starting the drive locally  Enable the local control mode of the control panel by pressing the Loc/Rem key (1). The drive is in state Stopped and the display shows 2. Press the SUPPLY ON pushbutton to connect the drive to the main power supply. The following takes place: •...
Page 44: Stopping The Drive
Stopped and the display shows DANGER Hazardous voltages! The ACS580MV is not de-energized in the state Stopped. Before doors are opened / removed or work is begun on the drive, the system must first be de-energized Maintenance Shutting down the drive for maintenance...
Page 45: Fault Tracing
The chapter lists the typical warning and fault messages including possible causes and corrective actions. Warning and fault messages In case of an alarm or fault refer to the ACS580MV primary control program firmware (3BHS811381 [English])for the descriptions, causes and remedies of the drive manual control program warning and fault messages.
Page 46 46 Fault tracing Code Warning Cause What to do (hex) A2B1 Overcurrent Output current has Check motor load. exceeded internal Check acceleration times in alarm limit. parameter group 23 Speed reference ramp (rpm operation mode) or 28 Frequency reference chain (Hz operation mode).
Page 47 54 FBA B settings, 55 FBA B data in alarm between BCU and and 56 FBA B data out (changes AC500 has detected a allowed only by ABB authorized communication personnel). failure. Alarm is Note: Make sure that up to maximum...
Page 48 0 - Transformer overcurrent 1 - Hardware overcurrent (95% of maximum measurable current) Check the primary cabling. Check the transformer. Contact your local ABB representative. 211B Grid current The difference Check the event log for an auxiliary between measured code.
Page 49 54 FBA B settings, 55 FBA B data in AC500 has detected a and 56 FBA B data out (changes communication allowed only by ABB authorized failure. personnel). Note: Make sure that up to maximum of two fieldbus extension modules...
Page 50 Check if MCB has tripped on its own, fault and MCB close by means of short circuit protection feedback does not relay or overload protection relay and match. adapt MCB protection relay settings if required. Check MCB control wiring between ACS580MV and MCB.
Page 51: Replace The Memory Unit And Sd Card
Replace the memory unit and SD card 51 Replace the memory unit and SD card Replacing the memory unit WARNING! Do not remove or insert the memory unit when the control unit is powered. See 2 in figure on page 52. replacement illustration To remove the memory unit, undo the fastening screw and pull the memory unit out.
Page 52 52 Replace the memory unit and SD card Undo the fastening screw of the clip covering the memory card and press the card to remove it. For the card location, see the following figure. 2. Insert the new card in reverse order. Real-time clock battery Fastening screws for ZMU Fastening screw for SD card...
Page 53 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels.

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