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Siemens SINAMICS DCM Manual
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Siemens SINAMICS DCM Manual

Dc converter
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Summary of Contents for Siemens SINAMICS DCM

  • Page 1 ac.maher.co.ir...
  • Page 2 Information Type spectrum, ordering SINAMICS information Description SINAMICS DCM DC Converter Technical data Transportation, unpacking, installation Operating Instructions Connecting Additional system components Commissioning Operation Descriptions of functions Maintenance Applications Appendix A Software version 1.4.1 Appendix B 02.2015 A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4 It is possible that not all of the functions described here may be available. ● Newer software versions: It is possible that the SINAMICS DCM may feature additional functions that are not described in these Operating Instructions. Do not change any parameters that you cannot find in the List Manual from their factory setting, and do not give parameters any values that are not specified in the List Manual.
  • Page 5 SINAMICS DCM List Manual (for DC converters and control modules) Contains parameter list, function diagrams, list of faults and alarms SINAMICS free function blocks, function description Includes a general description, list of parameters, the function block diagrams as well as the list of faults and alarms.
  • Page 6 You can find information on our services and regional contact persons in the Internet - (https://support.industry.siemens.com/sc/ww/en/sc) Technical Support Our technical support can provide you with technical assistance for products, systems, and solutions: Service (https://support.industry.siemens.com/sc/ww/en/sc) Central hotlines for SINAMICS DCM technical support European and African time Service Request zone (https://support.industry.siemens.com/My/ww/en/requests#cr eateRequest)
  • Page 7 (to reorder please quote article number 6RX1800-0AD64) ● Via the electronic spare parts catalog Spares On Web, after entering the serial number and article number of your SINAMICS DCM in the Internet (registration required). Spares on Web (http://www.siemens.com/sow) Remark for users of Internet Explorer 10:...
  • Page 8 (B6C and (B6)A(B6)C) ..........107 6.1.6 Data on the line-side harmonics from converter units in a fully-controlled AC bridge circuit B2C ..........................109 Cable routing into the unit ..................... 110 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 9 Protective conductor connection and shield support ............209 7.2.9 Technical data ........................210 Terminal Module TM15 ......................214 7.3.1 Description ........................... 214 7.3.2 Safety instructions ........................ 214 7.3.3 Interface description ......................215 7.3.3.1 Overview ..........................215 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 10 Installation ..........................254 7.5.8 Protective conductor connection and shield support ............255 7.5.9 Technical data ........................256 Commissioning ........................... 257 Switching on .......................... 259 Commissioning using the BOP20 operator panel ..............260 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 11 9.1.3 Drive objects ........................332 9.1.4 Memory card functions ......................334 9.1.5 BICO technology: Interconnecting signals ................339 9.1.5.1 Binectors, connectors ......................340 9.1.5.2 Interconnecting signals using BICO technology ..............340 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 12 Telegrams and process data ....................385 10.3.2.2 Description of control words and setpoints ................388 10.3.2.3 Description of status words and actual values ..............393 10.3.2.4 Control and status words for encoders ................. 399 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 13 10.6.4 Example ..........................493 10.6.5 Communication failure during power-up or in cyclic operation ..........495 10.6.6 Example: Transmission times for SINAMICS Link ............... 495 10.6.7 Function diagrams and parameters ..................496 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 14 Communication with the SINAMICS DCM ................499 10.7.3 Examples of the use of a Rockwell PLC ................505 10.7.3.1 Configuration of a Rockwell PLC for the communication with SINAMICS DCM ....505 10.7.3.2 Writing and reading parameters with Class 4xx ..............508 10.8 Serial interface with USS protocol ..................
  • Page 15 Serial interface with peer-to-peer protocol ................589 10.29.1 Examples of peer-to-peer connections ................591 10.30 Expanding the SINAMICS DCM to include a second CUD ..........594 10.31 Terminal Module Cabinet TMC (option G63) ............... 596 10.32 Runtime (operating hours counter) ..................597 10.33...
  • Page 16 Using SINAMICS DCM in shipbuilding ................. 673 12.2 Connecting an incremental encoder ..................674 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants ........676 Appendix A ............................679 Certifications and standards ....................679 List of abbreviations ......................682 Environmental compatibility ....................
  • Page 17 Table of contents SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 18 Any obligations on the part of Siemens arise from the respective contract of sale, which also contains the solely valid warranty conditions in full. Any statements contained in these Operating Instructions neither expand nor restrict the scope of these contractual warranty conditions.
  • Page 19 3. The unit must be operated with all covers supplied. The fixing screws for the front cover of the SINAMICS DCM must be tight. When required, additional covers should be provided in the control cabinet.
  • Page 20 The OFF switch on the AOP30 operator panel does not have an EMERGENCY OFF function. In order to avoid dangerous incorrect operator actions, the EMERGENCY OFF pushbutton must be installed in a plant or system at an adequate distance from the AOP30. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 21 The necessary ESD protection measures are elucidated once again in the following illustration: Seated Standing Seated/standing a conductive floor b ESD Table c ESD footwear "d" ESD smock e ESD wrist strap cubicle ground con- nection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 22 Type spectrum, ordering information Figure 2-1 Type series SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 23 950 A 1000 V D1000/950 Mre-GeEF6S22 6RA8088-6LS22-0AA0 1500 A 1000 V D1000/1500 Mre-GeEF4S22 6RA8093-4LS22-0AA0 1900 A 1000 V D1000/1900 Mre-GeEF4S22 6RA8095-4LS22-0AA0 3-ph. 950 VAC 2200 A 1140 V D1140/2200 Mre-GeEF4S22 6RA8096-4MS22-0AA0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 24 950 A 875 V D875/950 Mreq-GeGF6V62 6RA8088-6LV62-0AA0 1500 A 875 V D875/1500 Mreq-GeGF4V62 6RA8093-4LV62-0AA0 1900 A 875 V D875/1900 Mreq-GeGF4V62 6RA8095-4LV62-0AA0 3-ph. 950 VAC 2200 A 1000 V D1000/2200 MreqGeGF4V62 6RA8096-4MV62-0AA0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 25 V: (B6) A (B6) C (4Q) ⑧ Field closed-loop control 0: No field 2: Field with closed-loop K: (B2) A (B2) C (4Q) 1: Field without closed-loop control control ⑨ Innovation ⑩ Z: With option SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 26 Type spectrum, ordering information 2.2 Key for the device article numbers SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 27 Order codes for options (ac- cording to ordering infor- mation for options) (order- specific) ④ Serial number bar code (or- der-specific) ⑤ Product version Rating plate on front cover Rating plate in device SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 28 Type spectrum, ordering information 2.3 Rating plates, packaging label ① For options: "Z" after the article number ② Order codes for options (according to ordering information for options) Figure 2-2 Packaging label SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 29 2.4 Ordering information for options and accessories Ordering information for options and accessories Ordering information for options with order codes Article number of SINAMICS DCM with Z designation and order codes (multiple order codes together) and/or plain text, if necessary...
  • Page 30 (for devices with aluminum bars as standard, use of nickel-plated copper bars) Control for switching over the power unit topology for devices connected in parallel and series This option is described in the application document "12-pulse applications". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 31 Ordering information for accessories Table 2- 5 Articles numbers for documentation Article Article number Set of manuals, German 6RX1800-0GD00 SINAMICS DCM DC Converter Operating Instructions, German 6RX1800-0AD00 SINAMICS DCM List Manual, German 6RX1800-0ED00 Free Function Blocks Manual, German 6RX1800-0FD00 Set of manuals, English...
  • Page 32 Please contact your local Siemens office. See Chapter RFI suppression filter (Page 106) The installation instructions are provided on the SINAMICS DCM Documentation DVD under "Accessories" See Chapter Fuses (Page 150) as well as the catalogs and reference sources specified in this chapter.
  • Page 33 Ordering example for a 35 m long cable: Article number: 6RY1807-0AP00-Z, order code: K35 Cable length Order code 10 m 15 m 20 m 25 m 30 m 35 m 40 m 45 m 50 m SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 34 SINAMICS DCM. The SINAMICS DCM must have a software release of 1.2 or higher. For a parallel connection of SINAMICS DCM units, a SIMOREG CCP must be used for each SINAMICS DCM. In this particular application, each of the SINAMICS DCM must be equipped with a Firing Unit Trigger-Board.
  • Page 35 Type spectrum, ordering information 2.5 Accessories NOTICE The parallel interface (X165, X166) at the SINAMICS DCM is not compatible to the parallel interface (X165) at the SIMOREG CCP. It is not permissible that both connectors are connected. For more detailed information as well as support when selecting a suitable SIMOREG CCP for your application, please contact your local Siemens office.
  • Page 36 ● 2-quadrant units: The armature is supplied via a fully-controlled three-phase bridge (B6C). ● 4-quadrant units: The armature is supplied via two fully-controlled three-phase bridges connected in a circulating-current-free inverse-parallel configuration ((B6)A(B6)C). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 37 – TM31 (digital inputs/outputs, analog inputs/outputs) – TM150 (temperature sensor inputs) – SMC30 (incremental encoder evaluation for actual speed value acquisition) An SMC30 and up to three TMx modules can be connected to each CUD. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 38 The CUD in the right-hand slot is primarily available (in addition to the operating system) for one DCC function diagram only. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 39 Description SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 40 Technical data Note You can find the technical data for the connectors and terminals in the section titled "Connecting". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 41 15 mins and DC IV (p50067 = 4) 2 × I for 10 s DC IV US rating for 15 mins and (p50067 = 5) 1.5 × I for 60 s SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 42 For details on the power unit's dynamic overload capability, refer to Chapter 10. • The 100 % I shown above DO NOT generally correspond to the rated unit current, but are reduced corresponding to the subsequent table. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 43 1150 .93-4GS22 1600 1255 1883 1213 1819 1139 2279 1190 1785 .95-4GS22 2000 1663 2494 1591 2386 1568 3136 1569 2354 .96-4GS22 2200 1779 2669 1699 2549 1697 3394 1678 2517 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 44 .13-6FV62 13.9 20.8 13.5 20.2 12.6 25.2 13.9 20.8 .18-6FV62 24.9 37.3 24.2 36.3 22.4 44.8 24.9 37.3 .25-6FV62 53.1 79.6 51.8 77.7 47.2 94.4 53.1 79.6 .28-6FV62 78.2 72.2 78.2 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 45 1171 1757 1140 1710 1036 2073 1116 1674 .95-4LV62 1900 1485 2228 1421 2132 1396 2793 1414 2121 950 V, 4Q .96-4MV62 2200 1674 2511 1603 2404 1570 3141 1588 2382 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 46 Tipping is not permitted. Climatic influences Air temperature of -40 °C to +70 °C is permitted Biological influences Hazardous chemical substances Mechanically hazardous materials Only applies when product is in its original packing SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 47 With derating; see the section titled "Derating" after the unit data Installation altitude above sea level ≤ 1,000 m With rated DC current > 1,000 m With derating; see the section titled "Derating" after the unit data SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 48 74.7 Rated power 29.1 43.7 60.6 Power loss at rated DC current (approx.) Rated 2-ph. 400 VAC (+15% / -20%) field supply voltage Rated field DC voltage Rated field DC current SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 49 60 Hz 0.72 0.72 0.72 Fan air flow Fan noise level 50 Hz 70.3 70.3 70.3 70.3 60 Hz 70.3 74.4 74.4 74.4 Dimensions (HxWxD) 385x268x252 625x268x275 625x268x275 700x268x311 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 50 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated 3-ph. 400 VAC (±10%) 50 Hz / clockwise phase sequence fan supply voltage 3-ph. 460 VAC (±10%) 60 Hz / clockwise phase sequence SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 51 Δn = 0.1% of the rated motor speed during operation with analog tachometer or analog setpoint Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 52 Forced ventilation Forced ventilation Rated Fan with internal power supply Fan with internal power supply fan supply voltage Fan air flow Fan noise level 70.3 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 53 1-ph. 190 (-25%) to 240 VAC (+10%); In = 2 A (-35% for 1 min.) With option L05: 18 to 30 VDC; In = 5 A Rated DC voltage Rated field DC voltage SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 54 Fan air flow Fan noise level 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 385x268x252 Weight (approx.) Rated DC voltage for single-phase operation Rated DC current for 42.0 87.5 single-phase operation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 55 3-ph. 460 VAC (±10%) 60 Hz / clockwise phase sequence Rated fan current 50 Hz 0.95 0.95 0.95 0.95 60 Hz 1.25 1.25 1.25 1.25 Fan air flow 2400 2400 2400 2400 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 56 Δn = 0.1% of the rated motor speed during operation with analog tachometer or analog setpoint Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 57 60 Hz 1.25 1.25 1.25 Fan air flow 2400 2400 2400 Fan noise level 50 Hz 80.8 80.8 80.8 60 Hz 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 58 3-ph. 400 VAC (±10%) / clockwise phase se- 60 Hz / clockwise phase se- quence supply voltage quence 3-ph. 460 VAC (±10%) / clockwise phase se- 3-ph. 460 VAC (±10%) quence / clockwise phase se- quence SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 59 Δn = 0.1% of the rated motor speed during operation with analog tachometer or analog setpoint Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 60 Fan air flow Fan noise level 70.3 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 385x268x252 Weight (approx.) Rated DC voltage for single-phase operation Rated DC current for 87.5 single-phase operation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 61 Power loss at 4107 rated DC current (approx.) Rated 2-ph. 480 VAC (+10% / -20%) field supply voltage Rated field DC voltage Rated field DC current Type of cooling Forced ventilation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 62 60 Hz 1.25 1.25 1.25 Fan air flow 2400 2400 2400 Fan noise level 50 Hz 80.8 80.8 80.8 60 Hz 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 63 24.9 49.8 74.7 Rated power Power loss at rated DC current (approx.) Rated field DC current Type of cooling Self-ventilated Self-ventilated Self-ventilated Self-ventilated Dimensions (HxWxD) 385x268x221 385x268x221 385x268x252 385x268x252 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 64 3-ph. 400 VAC 3-ph. 400 VAC 3-ph. 400 VAC 3-ph. 400 VAC fan supply voltage (±15%) (±15%) (±15%) (±10%) clockwise phase clockwise phase clockwise phase clockwise phase sequence sequence sequence sequence SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 65 Δn = 0.1% of the rated motor speed during operation with analog tachometer or analog setpoint Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 66 Rated fan current 50 Hz 0.27 0.27 0.27 0.38 60 Hz 0.33 0.33 0.33 Rated fan current 50 Hz 0.68 0.68 0.68 1.16 with option L21 60 Hz 0.95 0.95 0.95 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 67 2-ph. 380 (-25%) to 480 VAC (+10%); In = 1 A or rated supply voltage 1-ph. 190 (-25%) to 240 VAC (+10%); In = 2 A (-35% for 1 min.) With option L05: 18 to 30 VDC; In = 5 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 68 Rated fan current 50 Hz 0.38 1.16 with option L21 60 Hz Fan air flow 1000 Fan noise level 50 Hz 70.3 70.4 60 Hz 74.4 74.2 Dimensions (HxWxD) 700x268x311 785x268x435 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 69 Δn = 0.006% of the rated motor speed during operation with incremental encoder and digital setpoint Δn = 0.1% of the rated motor speed during operation with analog tachometer or analog setpoint SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 70 Technical data for 3-ph. 950 VAC, 2Q and 4Q devices Common data Rated 3-ph. 950 VAC (+15% / -20%) armature supply voltage Rated 2-ph. 480 VAC (+10% / -20%) field supply voltage SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 71 Rated fan current 50 Hz 0.95 0.95 60 Hz 1.25 1.25 Fan air flow 2400 2400 Fan noise level 50 Hz 80.8 80.8 60 Hz 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 72 For dynamic overload capability, see also Chapter 10 8) 9) see also Chapter "Installation notes for design according to UL 508C" The option of operating in an extended frequency range can be provided on request. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 73 Intermediate values can be obtained through linear interpolation. Note Units with option L15 and use of the SINAMICS DCM in a SINAMICS DCM Cabinet drive cabinet with option L99 In these cases, p50077 should be set according to Chapter "Sensor for the ambient and/or air intake temperature (Page 556)".
  • Page 74 Technical data 4.4 Derating Voltage derating depending on the installation altitude The series of SINAMICS DCM units fulfill overvoltage category III according to EN 61800-5-1 for line supply circuits with respect to the environment (other line supply circuits, housing, electronics).
  • Page 75 Technical data 4.4 Derating SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 76 The packaging materials consist of the carton and corrugated cardboard, and can be disposed of in accordance with local regulations for cardboard packaging. If you discover any damage that has occurred in transit, please inform your shipping agent immediately. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 77 Options for lifting units with a 1500 to 3000 A rated DC current Figure 5-1 Options for lifting units with 1500 - 3000 A currents SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 78 (not supplied) in the control cabinet. • The units then have to be fixed to the rear cabinet wall using 4 attachments. • ① ② Removing brackets • Figure 5-2 Cabinet installation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 79 To ensure that cooling air can flow in and out uninhibited, there must be a clearance of 100 m both above and below the unit. Otherwise, the unit will run the risk of overheating. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 80 +2 mm, tolerance of the distances of the busbar holes for customer connections, ±1.5 mm 15 to 30 A, 4Q units Figure 5-3 Dimension drawing, 15 A to 30 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 81 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 2Q units Figure 5-4 Dimension drawing, 60 A to 280 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 82 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 4Q units Figure 5-5 Dimension drawing 60 A to 280 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 83 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 2Q units Figure 5-6 Dimension drawing: 400 to 600 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 84 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 4Q units Figure 5-7 Dimension drawing, 400 A to 600 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 85 Transportation, unpacking, installation 5.2 Installation 720 to 850 A, 2Q units Figure 5-8 Dimension drawing: 720 to 850 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 86 Transportation, unpacking, installation 5.2 Installation 760 to 850 A, 4Q units Figure 5-9 Dimension drawing: 760 to 850 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 87 Transportation, unpacking, installation 5.2 Installation 900 to 1200 A units Figure 5-10 Dimension drawing: 900 to 1200 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 88 Transportation, unpacking, installation 5.2 Installation 1500 to 3000 A units Figure 5-11 Dimension drawing: 1500 to 3000 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 89 Note the information provided on "Electrostatic sensitive devices (ESD)" in Chapter 1. Note Use the supplied mounting aid. See Chapter Replacing the CUD (Page 667). ① Unlock and tilt up the BOP support • Figure 5-12 Installing a second CUD (1) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 90 Secure the CUD using four screws (screw and washer assembly, M3×6), tightening torque 1 Nm • Figure 5-13 Installing a second CUD (2) Lock the BOP support again. • CAUTION: Do not clamp the BOP cable Figure 5-14 Installing a second CUD (3) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 91 Transportation, unpacking, installation 5.2 Installation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 92 Explicit note on the connection of the PROFIBUS cable to connector X126: The PROFIBUS cable must only be connected or disconnected in a de-energized state. Otherwise, there is a danger of coming into contact with live components behind the terminal. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 93 To operate the SINAMICS DC MASTER, both front cover fixing screws must be tight. NOTICE Surge arresters must be in compliance with IEC 60364-5-53:2002. SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 94 Should you require further information or encounter specific problems which have not been dealt with in enough detail for your field of application, please contact your local Siemens office. 6.1.1...
  • Page 95 Drive systems for rated voltages < 1,000 V for exclusive use in the second environment Category C4: Drive systems for rated voltages ≥ 1,000 V or for rated currents ≥ 400 A for use in complex systems in the second environment SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 96 From an economical perspective, any necessary EMC conformance measures should be taken on the grounded primary side of the supply transformer. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 97 EMC rules listed below should be followed during the construction and design stages. Rules 1 to 10 apply on a general level. Rules 11 to 15 must be followed in order to fulfill interference emission standards. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 98 Ensure that the RFI suppression filter is always located close to the suspected source of interference. The filter must be attached to the cabinet enclosure, mounting plate, etc., over a flat area. Incoming and outgoing cables must be physically separated. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 99 SINAMICS DC MASTER. The order in which the reactors and filters are installed must be adhered to. The filter cables on the line side and modular side must be physically separated. For information on selecting fuses for semiconductor protection, see Chapter "Fuses". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 100 Connecting 6.1 Instructions for EMC-compliant drive installation Figure 6-3 Example of a cabinet configuration with a SINAMICS DC MASTER of up to 850 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 101 Connecting 6.1 Instructions for EMC-compliant drive installation Figure 6-4 Shielding at control cabinet inlet Figure 6-5 Shielding in control cabinet SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 102 Note The strain relief of shielded cables and the shield support must be mechanically decoupled from one another. Radio interference suppression filters for the field circuit Figure 6-7 RFI suppression filter SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 103 Notice! Risk of pinching cable if screws tightened too much ③ Metallic tube or cable tie on bare metallic comb-type/toothed bar ④ Clamp with metallic backing plate on cable support rail Figure 6-8 Shield connection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 104 The components must be wired in the following order: Line supply – radio interference suppression filter – commutating reactor – SINAMICS DCM. An incorrect arrangement can destroy a thyristor (short-circuit) and rupture a fuse. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 105 Further information on the RFI suppression filters can be found on the Internet page of EPCOS. EPCOS (http://en.tdk.eu) Radio interference suppression filters generate leakage currents. In accordance with EN 61800-5-1, a PE connection with a cross-section of 10 mm is required. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 106 Strom sechspulsiger netzgeführter Stromrichter (Harmonics in the Line-Side Current of Six-Pulse, Line-Commutated Converters)" by H. Arremann and G. Möltgen, Siemens Research and Development Division, Volume 7 (1978) No. 2, Springer-Verlag 1978. In addition, the example specifies formulae which, depending on the actual operating data in...
  • Page 107 In all other cases, a separate calculation procedure needs to be carried out (this particularly applies when using machines with compensation, as they demonstrate a very low armature inductance level). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 108 2.1 % 2.2 % 4.7 % 5.0 % 2.0 % 4.3 % 1.9 % 2.0 % 3.9 % 4.2 % 1.8 % 2.0 % 3.6 % 3.8 % Fundamental content converter circuit SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 109 For devices with a rated DC current ≤280 A, the PROFINET cable and the DRIVE-CLiQ cable must be routed into the device from the top (PROFINET is only available with Communication Board(s) CBE20). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 110 Connection for E-STOP (XS1). Route the cable into the device from the bottom. ④ Connection for the floating relay output for the line contactor (XR1). Route the cable into the device from the bottom. Figure 6-11 Cable routing, power interface SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 111 PROFIBUS cable on connector X126: The PROFIBUS cable must only be connected or disconnected in a de-energized state. Otherwise, there is a danger of coming into contact with live components behind the terminal. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 112 ① PROFINET cable (4 connections on each CBE20) Figure 6-13 Routing PROFINET cables in devices >280 A Note Cables, which are not mechanically retained in the device, must be externally retained SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 113 Connecting 6.3 Block diagram with connection suggestion Block diagram with connection suggestion Figure 6-14 Open-loop/closed-loop control section block diagram SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 114 • The BOP20 flashes Interrupting the power supply while saving can lead to the loss of the current device parameter assignments. Also refer to the "Operation" chapter, "Memory card functions" section. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 115 Connecting 6.3 Block diagram with connection suggestion 15 to 30 A devices Figure 6-15 Block diagram for 15 to 30 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 116 Connecting 6.3 Block diagram with connection suggestion 60 to 125 A devices Figure 6-16 Block diagram for 60 to 125 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 117 Connecting 6.3 Block diagram with connection suggestion 210 to 280 A devices Figure 6-17 Block diagram for 210 to 280 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 118 Connecting 6.3 Block diagram with connection suggestion 400 to 3000 A devices, 3-phase fan connection Figure 6-18 Block diagram for 400 to 3000 A devices, 3-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 119 Connecting 6.3 Block diagram with connection suggestion 400 to 1200 A devices, with option L21, 1-phase fan connection Figure 6-19 Block diagram for 400 to 1200 A devices, 1-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 120 Fuses for the conductor protection must be provided separately. For 900 A to 3000 A, the following applies: The required semiconductor fuses are integrated in the device and external fuses must be provided for the conductor protection. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 121 In units with a rated armature supply voltage of < 690 V: Betatherm 145, 0.5 mm , UL In units with a rated armature supply voltage of ≥ 690 V: Radox 125, 0.75 mm Cable ends are marked with their specified designation. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 122 Connecting 6.4 Power connections 60 A/2Q units 6RA8025-6DS22-0AA0, 6RA8025-6FS22-0AA0, 6RA8025-6GS22-0AA0 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-20 Power connections for 60 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 123 <1> Fan configuration for units of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-21 Power connections for 90 to 280 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 124 Fan with single-phase connection for units with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-22 Power connections for 400 to 600 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 125 C, D = 90 800 to 850 A devices: U = 92 V = 93 W = 94 C, D = 90 Figure 6-23 Power connections for 720 to 850 A / 2Q devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 126 C, D = 90 ≥1100 A devices: U = 92 V = 93 W = 94 C, D = 90 Figure 6-24 Power connections for 900 to 1200 A / 2Q devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 127 = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-25 Power connections for 1,500 to 2,000 A and 575 V/2,200 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 128 6RA8096-4MS22-0AA0, 6RA8097-4GS22-0AA0, 6RA8097-4KS22-0AA0, 6RA8098-4DS22-0AA0 a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-26 Power connections for 2,200 to 3,000 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 129 Connecting 6.4 Power connections 15 to 30 A/4Q units 6RA8013-6DV62-0AA0, 6RA8013-6FV62-0AA0, 6RA8018-6DV62-0AA0, 6RA8018-6FV62-0AA0 Figure 6-27 Power connections for 15 to 30 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 130 Connecting 6.4 Power connections 60 A/4Q units 6RA8025-6DV62-0AA0, 6RA8025-6FV62-0AA0, 6RA8025-6GV62-0AA0 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-28 Power connections for 60 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 131 Fan configuration for units of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-29 Power connections for 90 to 280 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 132 Fan with single-phase connection for units with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-30 Power connections for 400 to 600 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 133 C, D = 90 850 A devices: U = 92 V = 93 W = 94 C, D = 90 Figure 6-31 Power connections for 760 to 850 A / 4Q devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 134 C, D = 90 ≥1100 A devices: U = 92 V = 93 W = 94 C, D = 90 Figure 6-32 Power connections for 900 to 1200 A / 4Q devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 135 = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-33 Power connections for 1,500 to 2,000 A and 575 V/2,200 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 136 Arrangement of thyristor modules Note: The drawings only show how the thyristor modules are arranged and the positions of the connections. They do not take into account the frame sizes of the modules. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 137 480 V/90 A, 125 A, 575 V/125 A, 210 A 480 V/280 A, 575 V/280 A, 400 V/400 A 480 V/450 A, 400 - 575 V/600 A 720 - 850 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 138 Connecting 6.4 Power connections 900 A - 1200 A ① ② Rear level Front level 1,500 to 3,000 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 139 60 A, 400 V / 90 A, 125 A, 210 A 575 V / 400 A 480 V / 90 A, 125 A, 575 V / 125 A, 210 A 280 A, 400 V/400 A 450 - 850 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 140 Connecting 6.4 Power connections 900 A - 1200 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 141 Connecting 6.4 Power connections ① ② Rear level Front level 1,500 to 3,000 A units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 142 Rated DC current Module armature field 15 A 15 A power unit 30 A 30 A power unit 60 to 850 A devices Figure 6-36 60 - 850 A devices, 1Q field module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 143 15 to 30 A field module 400 A ... 600 A 25 A 15 to 30 A field module 720 A ... 850 A 30 A 15 to 30 A field module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 144 , UL Rated field DC current = 85 A (option): Shunt = 1 mΩ; a = Betatherm 145 10 mm , UL Figure 6-38 900 - 3000 A devices, 1Q/2Q field SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 145 Line inductances always need to be provided in the infeed in order to limit voltage dips and ensure that the SINAMICS DCM functions correctly. In the most straightforward situations this can be done by using a 4% line reactor.
  • Page 146 0.020 mH 534.6 W 1073.7 W 75 kA (200 ms) 303.0 kg 1000 V 6RX1800-4GK17 2324 A AC 0.018 mH 556.2 W 1110.0 W 75 kA (200 ms) 321.6 kg 1000 V SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 147 3-phase reactors with rated current ≤85 A: Terminal blocks 3-phase reactors with rated current >85 A: Connecting lugs 1-phase reactors with rated current ≤30 A: Terminal blocks 1-phase reactors with rated current >30 A: Connecting lugs SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 148 480 V at 50 Hz, 575 V at 60 Hz. ● For SCCR specifications (time specifications 20 ms): These break times are achieved with the recommended semiconductor fuses Standards, approvals REACH, ROHS, CE, cULus SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 149 6.7 Fuses Fuses For technical data, project engineering data, and dimension drawings for Siemens fuses, please refer to Chapter 4 of the BETA Catalog. In order to ensure UL-compliant protection of units, it is essential that you use UL-listed or UL-recognized fuses.
  • Page 150 6RA8098-4DS22-0AA0 3000 / 400 3NC3341-6 1000 / 1000 The arm fuses are included in the device. No external semiconductor fuses are required. Mixed operation of different fuse types is not permissible! SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 151 6RA8091-6FS22-0AA0 1200 / 480 3NE3338-8 800 / 800 The arm fuses are included in the device. No external semiconductor fuses are required. Mixed operation of different fuse types is not permissible! SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 152 6.7 Fuses 4Q devices: 400 V, 575 V, 690 V, 830 V and 950 V Table 6- 15 Phase fuses, DC fuse Device 3x Siemens ЯU phase fuses 3x Siemens ЯU phase 1x Siemens ЯU fuses for DCM Packages DC fuse...
  • Page 153 3NE1021-0 100 / 3NE1021-0 100 / 170M1568 125 / FWH-125B 125 / 6FV62-0AA0 6RA8075- 210 / 3NE3227 250 / 3NE3227 250 / 170M3166 250 / FWH-225A 225 / 6FV62-0AA0 1000 1000 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 154 6RA8091-6FV62-0AA0 1200 / 480 3NE3338-8 800 / 800 The arm fuses are included in the device. No external semiconductor fuses are required. Mixed operation of different fuse types is not permissible! SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 155 ✓ With option L05 (Devices with "Power interface with DC electronic power supply", F200 fuse): T 6.3 A / 250 V 5×20 mm (Slow-Acting Fuse) e.g. Wickmann 193, Littlefuse 217P Series SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 156 Connecting 6.8 Arrangement of terminals and connectors Arrangement of terminals and connectors Module - Control Unit (CUD) Figure 6-39 Terminal/connector arrangement on the "Control Unit (CUD)" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 157 Connecting 6.8 Arrangement of terminals and connectors Module - Control Unit (CUD), option G63 Figure 6-40 Terminal/connector arrangement on the "Control Unit (CUD)" - option G63 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 158 Module - Power Interface for 2Q devices, 400 - 600 V with AC electronic power supply Figure 6-41 Terminal/connector arrangement on the "Power Interface for 2Q devices, 400 - 600 V with AC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 159 Module - Power Interface for 4Q devices, 400 - 600 V with AC electronic power supply Figure 6-42 Terminal/connector arrangement on the "Power Interface for 4Q devices, 400 - 600 V with AC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 160 Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6-43 Terminal/connector arrangement on the "Power Interface for 690 - 950 V devices with AC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 161 Module - Power Interface for 2Q devices, 400 - 600 V with DC electronic power supply Figure 6-44 Terminal/connector arrangement on the "Power Interface for 2Q devices, 400 - 600 V with DC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 162 Module - Power Interface for 4Q devices, 400 - 600 V with DC electronic power supply Figure 6-45 Terminal/connector arrangement on the "Power Interface for 4Q devices, 400 - 600 V with DC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 163 Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6-46 Terminal/connector arrangement on the "Power Interface for 690 - 950 V devices with DC electronic power supply" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 164 Connecting 6.8 Arrangement of terminals and connectors Module - 15/30 A power unit Figure 6-47 Terminal/connector arrangement on the "15/30 A power unit" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 165 Terminal/connector arrangement on the "Cabinet Board" Figure 6-49 Terminal arrangement on the "Terminal Module Cabinet (TMC)" Module - 10 to 30 A field module Figure 6-50 Terminal/connector arrangement on the "10 to 30 A field module" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 166 Connecting 6.8 Arrangement of terminals and connectors "Connector Board" module Figure 6-51 Terminal/connector arrangement on the "Connector Board" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 167 (peer-to-peer), incremental encoder, analog outputs, temperature sensor for option G63: X177_1, X177_2, X177_5 X178, X179 Interface to AOP30, USS interface Relay output for line contactor (up to 240 V) Safety shutdown E-STOP Analog tachometer SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 168 1U1, 1V1, 1W1: 3x20 mm copper busbar, through hole for M8 1C1, 1D1: 5x20 mm copper busbar, through hole for M8 Max. conductor cross-section for cables with cable lug according to DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2×95 mm SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 169 If the device is stored for a longer period of time, a layer of corrosion can form on the bare metal surfaces of the housing. Before connecting the protective conductor, this must be removed from the connection points. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 170 UK35 terminal block Connection capacity Rigid/flexible/conductor sizes (mm2/mm2/AWG): 0.75-50 / 0.75-35 / 18-0/1 Flexible with end sleeve with/without plastic sleeve: 0.75-35/0.75-35 mm Stripped length 16 mm Tightening torque 3.2 - 3.7 Nm SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 171 (-35% for 1 min.) Internal protection with F200, F201 on the "Power interface with AC electronic power supply" module External protection max. 6A, characteristic C recommended "Power interface with AC electronic power supply" module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 172 Type DFK-PC4 plug-in terminal Connection capacity Rigid/flexible/conductor sizes (mm /AWG): 0.2-4 / 0.2-4 / 24-10 The connecting leads must be insulated up to the point where they meet the terminal enclosure. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 173 Rigid/flexible/conductor sizes (mm /AWG): 0.2-1.5 / 0.2-1.5 / 24-16 Flexible with end sleeve with/without plastic sleeve: 0.25-1.5 / 0.25-0.75 mm Stripped length 10 mm XR1, XS1, XT1: Type MSTB 2.5/CIF plug-in terminal SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 174 Devices that have option L05 (with "Power interface with DC electronic power supply") require external protection with max. 6.3 A. "Power Interface 400 - 600 V" or "Power Interface 690 - 950 V" module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 175 If overload occurs: alarm A60018 Analog inputs, setpoint inputs (assignable inputs) AI 0 + Analog input 0 Input type (signal type), parameterizable: AI 0 - Main setpoint - Differential input ±10 V; 150 kΩ SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 176 Resolution approx. 0.66 mV (±14 bits) Common-mode controllability: ±15 V Note: An external armature voltage actual value can also be connected at this input. See function diagram 6902 in the SINAMICS DCM List Manual. Reference voltage Reference voltage ±10 V Tolerance ±1% at 25°...
  • Page 177 Characteristic values for the incremental encoder evaluation electronics For supported encoder types, refer to the description of parameter p0400 and Appendix A.2 in the SINAMICS DCM List Manual. Note Incremental encoder evaluation via terminals X177.41 to 48 does not support any SSI encoders.
  • Page 178 A suitable cable that meets the recommendations of the encoder manufacturer must be used, and the maximum cable length must not be exceeded. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 179 Ground, AOP M RX+/TX+ Send and receive cable, RS485, two-wire Positive differential input/output RX-/TX- Send and receive cable, RS485, two-wire Negative differential input/output Ground, digital M Ground, digital M "Control Unit (CUD)" module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 180 Send cable, RS232 standard (V.24) RXD2 Receive cable, RS232 standard (V.24) "Control Unit (CUD)" module Note Only one of the two interfaces - RS485 (X178-3, 4) or RS232 (X179-3, 4) - may be used. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 181 A 24 V power supply is required to operate the AOP30. For a maximum cable length of 50 m, this can be taken from the CUD of the SINAMICS DCM. An external power supply must be used for cable lengths > 50 m.
  • Page 182 Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Shield Permanently connected to ground "Advanced CUD" module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 183 See X177.25 and 26 setpoint 27, 28 AI 1 +, AI 1 - Analog input 1 See X177.27 and 28 29, 30 AI 2 +, AI 2 - Analog input 2 See X177.29 and 30 SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 184 Receive cable +, - See X177.39 and 40 "Cabinet Board" module Note: The terminals on X177_5 are connected in parallel to the terminals with the same name on the Terminal Module Cabinet (TMC). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 185 ● SINAMICS Link function: The SINAMICS Link function requires that the memory card is always inserted. ● Saving the Diagstor.spd diagnostics file to the \USER\SINAMICS\DATA\LOG directory. See also Chapter Trend recorder function (Page 598) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 186 Code and any additional local codes", or the equivalent. ● Blower motor protection type 3RV1011-0EA1 trimmed to 0.33 A manufactured by Siemens is to be provided for blower motor type R2D225-RA26-11 in drive model sizes C and D. ● Blower motor protection type 3RV1011-0GA1 trimmed to 0.50 A manufactured by Siemens is to be provided for blower motor Type R2D250-RA28-17 in drive model size E.
  • Page 187 Connecting 6.10 Installation notes for installation according to UL 508C SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 188 The CUD features two DRIVE-CLiQ ports (X100, X101). Any combination of the modules can be connected in series or in parallel. An SMC30 only possesses one DRIVE-CLiQ interface and is, therefore, always the last module on the bus. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 189 • Only withdraw or insert the Option Board when the Control Unit is de-energized. NOTICE The CBE20 must only be operated by qualified personnel. The ESD information must be observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 190 Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use Screened back- M_EXT Screen, permanently connected shell Connector type: RJ45 socket SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 191 • has been established. Other CBE20 errors • Continuous CBE20 bus error light No physical connection to a subnet/switch. • Incorrect transmission rate • Full duplex transmission is not activated. • SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 192 CBE20. board, if required, Possible causes: replace. Board was withdrawn after booting. • The board is defective • Orange 0.5 Hz Firmware is being updated. – flashing light SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 193 Tightening torque: 1 Nm Installing the CBE20 7.1.6 Technical data Table 7- 5 Technical data Communication Board CBE20 Unit Value 6SL3055-0AA00-2EBx Max. current requirements (at 24 V DC) Power loss Weight <0,1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 194 The SMC30 is used to evaluate encoder signals from encoders with TTL, HTL, or SSI interfaces. A combination of a TTL/HTL signal and SSI absolute signal is possible at terminals X521/X531 if both signals are derived from the same measured variable. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 195 • If temperature sensor cables are routed together with the motor cable, use separately shielded cables twisted in pairs. • Connect the cable shield at both ends to ground potential over a large surface area. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 196 When disconnecting plug-in connections during operation, arcs can result in severe injury or death. • Only disconnect or connect the encoder cables to Siemens motors in a voltage-free state if hot-plugging has not been specifically released. When using direct measuring systems (third-party encoders), ask the manufacturer whether hot-plugging is permitted.
  • Page 197 The safety instructions on the Sensor Module must be observed. After the product has reached the end of its service life, the individual parts should be disposed of in compliance with local regulations. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 198 Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 7.2.3 Interface description 7.2.3.1 Overview Figure 7-2 SMC30 interface description SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 199 Reference signal R Inverse reference signal R Inverse incremental signal B Incremental signal B A*/data* Inverted incremental signal A/inverted SSI data A/data Incremental signal A/SSI data Connector type: SUB-D female, 15-pin SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 200 Because the physical transmission properties are more robust, the bipolar connection should always be used. The unipolar connection should only be used if the encoder type does not output push-pull signals. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 201 • Only use temperature sensors that satisfy the specifications for electrical separation according to IEC 61800-5-1. Note The maximum length of the temperature sensor cable is 100 m. The cables must be shielded. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 202 Connection example 1: HTL encoder, bipolar, with reference signal Figure 7-3 Connection example 1: HTL encoder, bipolar, with reference signal Signal cables must be twisted in pairs in order to improve resistance to induced interference. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 203 Because the physical transmission properties are more robust, the bipolar connection should always be used. The unipolar connection should only be used if the encoder type does not output push-pull signals. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 204 Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 Figure 7-5 Photo of connection example 2 Note: Display of the wire jumpers for connecting unipolar HTL encoders with reference signal SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 205 Make sure that the connected encoder can be operated with a 24 V power supply. If an encoder that is designed for a 5 V supply is operated with a 24 V supply, this can destroy the encoder electronics. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 206 Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 7.2.6 Dimension drawing Figure 7-6 Dimension drawing of the Sensor Module Cabinet SMC30, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 207 1. The lug on the mounting slide must first be pushed down to release the interlock from the mounting rail. 2. The component can now be tilted towards the front and removed from the mounting rail. Figure 7-7 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 208 If the correct shielding procedures and the permissible cable lengths are not observed, the machine can be damaged or may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 209 Hdiff (HTL bipolar) Low signal level Ldiff (HTL bipolar) High signal level Hdiff (SSI bipolar at X520 or X521/X531) Low signal level Ldiff (SSI bipolar at X520 or X521/X531) Signal frequency SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 210 Because the physical transmission properties are more robust, the bipolar connection should always be used. The unipolar connection should only be used if the encoder type does not output push-pull signals. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 211 For encoders with a 5 V supply at X521/X531, the cable length depends on the encoder current (for 0.5 mm cable cross-sections): Figure 7-10 Max. cable length as a function of the encoder current drawn SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 212 Figure 7-11 Signal characteristic of track A and track B between two edges: Time between two edges with incremental encoders Figure 7-12 Position of the zero pulse to the track signals SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 213 Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 214 Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces. • Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers. 7.3.3 Interface description 7.3.3.1 Overview Figure 7-13 TM15 interface description SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 215 Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interfaces included in the scope of delivery; blanking plate (50 pieces) Article number: 6SL3066-4CA00-0AA0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 216 M1: A ground reference for DI/O 0 to 7 (first potential group) must always be connected if at least one DI/O of the potential group is used as either an input or an output. DI/O: Digital I/O SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 217 M3: A ground reference for DI/O 16 to 23 (third potential group) must always be connected if at least one DI/O of the potential group is used as either an input or an output. DI/O: Digital I/O SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 218 Additional system components 7.3 Terminal Module TM15 7.3.4 Connection example Figure 7-14 Example connection of TM15 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 219 See SINAMICS S120/S150 List Manual for the parameters to activate the recognition of components via LED Cause and rectification of faults The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS DCM List Manual SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 220 Additional system components 7.3 Terminal Module TM15 7.3.6 Dimension drawing Figure 7-15 Dimension drawing of Terminal Module TM15, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 221 2. The component can now be tilted towards the front and removed from the mounting rail. ① Mounting slide ② Standard mounting rail Figure 7-16 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 222 X524). If the ground terminal is actually grounded, then the enclosure is also grounded. An additional ground connection using the M4 screw is especially necessary if high equipotential bonding currents can flow (e.g. through the cable shield). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 223 7.3 Terminal Module TM15 7.3.9 Connector coding Siemens supplies a series of coding keys ("coding sliders") with each Terminal Module TM15. To encode a connector, you must insert at least one coding slider and cut off a coding lug on the connector: ①...
  • Page 224 100 For inductive load max. 0.5 For lamp load max. 10 Max. lamp load Max. switching frequency 1 (typ.) (100% amplitude, 50%/50% duty cycle; with 0.5 A and a resistive load) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 225 • (approx. 1 DRIVE-CLiQ clock cycle). Evaluation on the Control Unit (see function diagram) • For additional information: SINAMICS DCM List Manual, Chapter "Function block diagrams" Weight 0.86 Protective conductor connection On enclosure with M4/1.8 Nm screw Degree of protection...
  • Page 226 Danger to life through non-observance of the safety instructions If the safety instructions in Chapter 1 are not observed, accidents can occur involving severe injuries or death. • Make sure that the safety instructions are observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 227 Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
  • Page 228 Additional system components 7.4 Terminal Module TM31 7.4.3 Interface description 7.4.3.1 Overview Figure 7-19 Interface description TM31 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 229 + (24 V) Power supply M (0 V) Electronics ground The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 x) Article number: 6SL3066-4CA00-0AA0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 230 Terminal M1 or M2 must be connected in order that digital inputs (DI) can function. This is carried out by: 1) Providing the ground reference of the digital inputs, or 2) A jumper to M (caution! This removes the electrical isolation for these digital inputs). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 231 Permissible common-mode voltage ±10 V, increased faults if exceeded. Permissible back-EMF at the auxiliary voltage outputs ±15 V. Note The power supply for the analog inputs can be taken internally or from an external power supply unit SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 232 Only temperature sensors that meet the protective separation specifications in EN 61800-5- 1 may be connected to terminals "+Temp" and "-Temp". There is a risk of electric shock if this is not carefully observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 233 X540 and X541 combined: 150 mA +24 V +24 V +24 V +24 V +24 V +24 V Note This power supply is only used for powering the digital inputs. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 234 DI/DO: Bidirectional digital input/output; M: Electronics ground Note An open input is interpreted as "low". Note If a the 24 V supply is briefly interrupted, the digital outputs are deactivated during this time. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 235 Overvoltage category: Class III to EN 60 664-1 DO: Digital output; NO: Normally open contact; NC: Normally closed contact; COM: Mid- position contact depending on the parameters assigned and the supply voltage (P24) of the TM31 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 236 Additional system components 7.4 Terminal Module TM31 7.4.4 Connection example Figure 7-20 TM31 connection example SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 237 See SINAMICS S120/S150 List Manual for the parameters to activate the recognition of components via LED Cause and rectification of faults The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS DCM, List Manual SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 238 Additional system components 7.4 Terminal Module TM31 7.4.6 Dimension drawing Figure 7-21 Dimension drawing of Terminal Module TM31, all data in mm and inches SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 239 2. The component can now be tilted towards the front and removed from the mounting rail. ① Mounting slide ② Standard mounting rail Figure 7-22 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 240 • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. Note Only use screws with a permissible mounting depth of 4 - 6 mm. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 241 To ensure that identical connectors are assigned correctly on the TM31, the connectors are coded as shown in the diagram below. Figure 7-24 TM31 connector coding The bending radii of the cables must be observed (see MOTION-CONNECT description). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 242 Transmission time via the DRIVE-CLiQ connection (approx. 1 DRIVE-CLiQ • clock cycle) Evaluation on the Control Unit (see function diagram) • Further information: SINAMICS DCM List Manual, Chapter "Function diagrams" Weight Degree of protection IP20 Note In order to guarantee the degree of protection, all of the connectors must be correctly screwed into place and appropriately locked.
  • Page 243 Danger to life through non-observance of the safety instructions If the safety instructions in Chapter 1 are not observed, accidents can occur involving severe injuries or death. • Make sure that the safety instructions are observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 244 Damage through the use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.
  • Page 245 Additional system components 7.5 Terminal Module TM150 7.5.3 Interface description 7.5.3.1 Overview Figure 7-25 Interface overview of Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 246 RJ45 socket The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 pcs) article number: 6SL3066-4CA00-0AA0 Note The maximum DRIVE-CLiQ cable length is 100 m. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 247 Temperature sensor connection for sensors with (channel y) (constant current, positive 2x2, 3 and 4-wires channel x) - Temp (channel y) (constant current, nega- tive channel x) Measuring current via temperature sensor connection: Approx. 0.83 mA SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 248 PT100 can falsify the measurement result by 10%). Damage to the motor can result if the overheating is not detected. • Use only cable lengths ≤ 300 m. • For cable lengths >100 m, use cables with a cross-section of ≥1 mm SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 249 • Connect the cable shield at both ends to ground potential over a large surface area. • Recommendation: Use suitable Motion Connect cables. 7.5.4 Connection examples Figure 7-26 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 250 Additional system components 7.5 Terminal Module TM150 Figure 7-27 Connection example for a Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 251 Cause and rectification of faults The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS DCM List Manual SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 252 Additional system components 7.5 Terminal Module TM150 7.5.6 Dimension drawing Figure 7-28 Dimension drawing of Terminal Module TM150, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 253 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Standard mounting rail Figure 7-29 Removing a TM150 from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 254 If the correct shielding procedures and the permissible cable lengths are not observed, the machine can be damaged or may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 255 On enclosure with M4/1.8 Nm screw Weight Degree of protection IP20 Note In order to guarantee the degree of protection, all of the connectors must be correctly screwed into place and appropriately locked. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 256 Operating Instructions, as well as all warning signs attached to the unit, must be followed. Observe all the warning information outlined in Chapter 1 of these Operating Instructions. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 257 • The BOP20 flashes Interrupting the power supply while saving can lead to the loss of the current device parameter assignments. Also refer to the "Operation" chapter, "Memory card functions" section. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 258 After the device is turned on (POWER ON), the drive powers up. Power-up up to operating state 7.0 in the SINAMICS DCM with the parameters saved (RAM to ROM was carried out) takes approx. 45 s. Power-up without the saved parameters (first commissioning) takes approx.
  • Page 259 In order to be able to set the access authorization, drive object 1 (DO1) must be activated at the BOP20, see Chapter 9, Section, Displaying and operation using the BOP20. Access level (1)p0003 = 1 Standard (1)p0003 = 2 Advanced (1)p0003 = 3 Expert SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 260 The motor data, as specified on the motor rating plate, must be entered in the following "Thermal overload protection for the DC motor" parameters (see also the sections titled "Speed-dependent current limitation" Figure 8-1 Example of a rating plate SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 261 (DDS). 〈5.2〉Operation with incremental encoder p50083[D] = 2 The actual speed value comes from an incremental encoder (r0061) con- nected to terminal block X177. p0400[0] Encoder type selection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 262 Remark 2: Parameter p2000 and parameters r020, r021, r060 and r063 are not data-set dependent. For that reason, the physical speed can only be displayed cor- rectly for one data set (CDS). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 263 System current limit in torque direction II (as % of p50100) 〈7.2〉Torque limits p50180[D] Torque limit 1 in torque direction I (as % of rated motor torque) p50181[D] Torque limit 1 in torque direction II (as % of rated motor torque) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 264 During optimization runs, the drive initiates movements of the motor shaft that can reach the maximum motor speed. The EMERGENCY OFF functions must function at the commissioning. To protect man and machines, the relevant safety regulations must be observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 265 ● Write the parameters to a Memory card (p0804). ● Document the parameters in a STARTER project (load to PG). Also refer to the "Operation" chapter, "Memory card functions" section and "Commissioning with the STARTER commissioning tool" chapter. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 266 While the system is powering up, the parameter descriptions are loaded to the operator panel (remark: The memory card does not have to be inserted) Figure 8-3 Loading of the parameter description during the system power-up SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 267 The US rating must be set at p50067 for Base Drives (type 6RA80xx-2xxxx) manufactured in North America. The rated armature DC current for the device must be adjusted by setting p50076[0] (in %) or p50067 if: SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 268 See the section titled "Thermal overload protection for the DC motor (I2t monitoring of the motor)" When you have finished entering the motor data, choose "Continue" underneath the final parameter value and activate with <F5> (OK). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 269 DRIVE-CLiQ encoder screen p0400[e] Encoder type selection p0404[e] Encoder configuration active p0405[e] Square-wave encoder A/B p0408[e] Rotary encoder pulse no. p2000 Reference speed Data on field p50081 Field weakening p50082 Field operating mode SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 270 During optimization runs, the drive initiates motor movements that can reach the maximum motor speed. The EMERGENCY OFF functions must function at the commissioning. To protect man and machines, the relevant safety regulations must be observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 271 Reset> <OK> Restoring all parameters to their factory settings All of the unit parameters are reset to their factory settings. The AOP30 is powered down and back up again during this process. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 272 Note The SIMOTION SCOUT engineering tool includes the STARTER functionality to commission drives. From version V4.2, SCOUT has also been released for commissioning SINAMICS DCM. 8.4.1.1 Installing the STARTER commissioning tool STARTER is installed using the "setup" file on the CD supplied. When you double-click the "Setup"...
  • Page 273 The elements and objects contained in the project are displayed in this area. Project navigator ③ Changes to the drive units are made in this area. Working area ④ This area displays detailed information, for instance about faults and alarms. Detail view SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 274 The following main screen with the interactive dialogs appears after starting for the first time: ● STARTER Getting Started Drive Commissioning ● STARTER Project Wizard The commissioning steps are listed below as numbered step sequences. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 275 To deactivate the Getting Started online help, follow the information provided in help. Online help can be restarted at any time via Help > Getting Started. STARTER features a detailed online help function. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 276 Figure 8-8 Creating a new project ⇒ Enter a project name and, if necessary, the author, memory location and a comment. ⇒ Click Continue > to set up the PG/PC interface. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 277 ⇒ Click PG/PC… and set up the interface according to your device configuration. The Properties..., Copy... and Select... buttons are available. Set S7ONLINE as access point. Figure 8-10 Setting the interface SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 278 8.4 Commissioning with the STARTER commissioning tool Note To parameterize the interface, you must install the appropriate interface card (e.g. PC Adapter (PROFIBUS)). We recommend the use of the Siemens USB PROFIBUS Adapter CP5711. Article number 6GK1571-1AA00. Figure 8-11 Setting the interface - properties Note PG/PC is the only master on bus must be activated if no other masters (PC, S7, etc.) are...
  • Page 279 Standard CUD / Advanced CUD, if you have purchased Option G01 Standard CUD [2] for a Standard CUD in the right-hand slot Advanced CUD [2] for a Advanced CUD in the right-hand slot SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 280 A second CUD for expanding the computing capacity is created in the STARTER as an independent device, type "Sinamics DCM Standard (Advanced) CUD [2]". Explanation: "[2]" is the SINAMICS nomenclature for indexed data. In this case, it is used as a name - independent of any language for a second CUD inserted in the right-hand slot.
  • Page 281 8.4.2.2 Configuring a drive unit Note: STARTER must be offline. In the project navigator, open the tree element that contains your drive unit. Figure 8-16 Configuring the project navigator drive unit SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 282 ⇒ If you have plugged in a Profinet CBE20 module (option G20), the module needs to be activated here ⇒ Click Continue > Under Drive properties, you can enter optional information about the drive/project. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 283 8.4 Commissioning with the STARTER commissioning tool Selecting the function modules Figure 8-18 Selecting options ⇒ If you want to use the free function blocks, you can activate them here. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 284 You can filter the MLFB list with the supply voltage and range selection (2Q/4Q) boxes ⇒ Select the corresponding unit according to the MLFB on the rating plate. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 285 ⇒ Enter the motor rating data according to the motor rating plate here. NOTICE The data are very important to protect against overloading and must be entered correctly. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 286 8.4 Commissioning with the STARTER commissioning tool Brake control Figure 8-21 Motor brake ⇒ If a motor brake is available, the type and properties can be set here. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 287 PROFIBUS, the physical speed at 100 % is specified here. ⇒ Click Continue > Encoder data - analog tachometer ⇒ Enter the tachometer voltage at maximum speed. ⇒ Click Next > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 288 Encoder data - Actual EMF value ⇒ Specify the EMF at maximum speed. (The EMF must be specified as a percentage of the voltage shown in the screen). ⇒ Click Next > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 289 Figure 8-24 Entering the encoder data (DRIVE-CLiQ) ⇒ Enter the encoder type (usually HTL/TTL), the number of pulses per revolution, the level and the zero mark configuration ⇒ Click Next > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 290 If field weakening is activated, the field characteristic curve must be recorded with the optimization run p50051= 27 on the drive before the drive can be switched on. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 291 If a standard telegram is selected, BICO interconnections are triggered which cannot be re- parameterized. If, e.g., p0840 is to be changed again, a switchover to free telegram configuration has to be made first. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 292 Commissioning 8.4 Commissioning with the STARTER commissioning tool Entering important parameters Figure 8-27 Important parameters If necessary, enter important technological parameters. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 293 8.4.2.3 Starting the drive project You have generated a project and saved it to your hard disk. The next step is to transfer your project configuration data to the drive unit. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 294 Select the menu command Project > Connect to target system Selection in the toolbar: ● Step 2 Select DCM_ADVANCED_CUD as drive unit in the following screen and confirm with OK: Figure 8-29 Target device selection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 295 Activate the checkboxes if the DCC charts are also to be stored in the device and Copy RAM to ROM is to be performed after the download. Figure 8-31 Downloading to the target device SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 296 ● You have transferred your project data to the drive unit ● You have saved your project data in your drive unit's FLASH memory so that it is backed up in the event of a power failure SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 297 If the interface cannot be added to the selection menu , the drive for the serial interface still needs to be installed. This is located in the following path on the STARTER CD: \installation\starter\starter\Disk1\SerialCable_PPI\ STARTER must not be active while the driver is being installed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 298 Commissioning 8.4 Commissioning with the STARTER commissioning tool 3. Enter the following settings. The "0" address and the transmission rate 57.6 kbit/s are important here. Figure 8-33 Setting the interface SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 299 4. The PPI bus address for a drive unit with a CUD is fixed at 3, for an expansion CUD in the right slot it is fixed at 5. 5. When creating the drive unit, also set the corresponding bus address. Figure 8-34 Setting the bus address SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 300 Function modules can be individually activated / deactivated on every drive object. For SINAMICS DC MASTER, the following subfunctions are modeled as function module. ● Technology controller ● Free function blocks ● PROFINET interface SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 301 DO in the project navigator). Shown as example for the closed-loop control DO "Drive_1": Figure 8-35 Properties The function modules can be reached in the "Function modules" tab in the opening dialog. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 302 The setting is made on p0108[i] in the Control Unit. In this case, the index corresponds to the Index 0 stands for the CU, Index 1 for the first DO – the default is the closed loop control DO DC_CTRL, Index 2 optionally the first TMxx, etc. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 303 - together with the associated parameters. Note Changing the parameters – The quantity structure is copied to the optional AOP30 by "relearning" the existing parameters. This takes a few minutes. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 304 The project must be consistent with the drive before adding the TMxx. Load to the PG and then go offline. An I/O component can only be inserted in the offline state. Figure 8-37 Inserting I/O component (1) ● Double-click "Insert input/output component". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 305 ● Overwrite the text in the "Name:" field with the name selected for the I/O component (e.g. TM31_1). ● In the topology view, check which interface the TMxx is to be connected to and connect it there (0 = X100, 1 = X101) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 306 If you then go online with an old STARTER project, the different topologies will be displayed offline and online. With "Load to PG" the changed topology can also be accepted by STARTER SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 307 ● Start the drive wizard via Configuration – DDS configuration Figure 8-40 Configuring DDS (1) EDS and DDS can be set and DDS copied in the lower part of the window. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 308 Commissioning 8.6 Commissioning optional additional modules ● CDS can be selected and copied in the second tab: Figure 8-41 Configuring DDS (2) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 309 "5: DRIVE-CLiQ encoder". ● Run through the wizard until the end and load the expanded project into the drive. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 310 If PROFINET is to be used only as a commissioning interface but process control is through PROFIBUS, after commissioning the CBE20 the process data interface needs to be set back to PROFIBUS (p8839=1). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 311 In STARTER, the Control Unit configuration wizard can also be used to subsequently add or remove a CBE20 (see Adding offline in STARTER). After deleting in the wizard, the project needs to be saved, loaded into the drive and permanently saved with RAM→ROM. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 312 ● Armature current closed-loop control ● Speed control ● EMF closed-loop control SINAMICS DCM supports this task in 2 ways. ● Quick commissioning The controller parameters are calculated from the rated data of the motor and the power unit. No measurements are made. Only the parameters for the field current closed-loop control, the armature closed-loop control and the speed closed-loop control are determined.
  • Page 313 = 29 Optimization of the speed control for drives with a mechanical system capable of oscillation 〈3〉 The SINAMICS DCM Control Module goes into operating state o7.4 for a few sec- onds, and then goes into o7.0 or o7.1 and waits for SWITCH ON and OPERATION ENABLE to be entered.
  • Page 314 For drives with a high dynamic performance, the optimization run p50051=25 should be repeated after operating the drive with a load (e.g. with the motor at the operating temperature). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 315 This optimization run may also be started without a mechanical load. The following parameters are set automatically: p50120 to Field characteristic (magnetization characteristic) of motor p50139 p50275 P gain of EMF controller (Kp) p50276 Integral time of EMF controller (Tn) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 316 In order to execute this optimization run, the speed controller must not be parameterized as a pure P controller or as a controller with droop. WARNING During this optimization run, the drive accelerates up to its maximum speed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 317 The parameters for the drive data set that has been selected in each case are optimized. The drive data set selection must remain the same throughout the optimization runs to avoid a fault being output. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 318 Commissioning 8.8 Manual optimization Manual optimization Manual optimization is best performed using the STARTER commissioning tool. For this purpose, STARTER provides the functions ● function generator and ● trace. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 319 (r50019 as a % of the unit's rated armature current) reaches approximately 70% of the motor's rated armature current. - Calculate the armature circuit resistance: Ra[Ω] = r50038 / (r50019 × p50100) = armature voltage [V] / armature current SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 320 In order to eliminate the influence of non-linearity of the armature circuit induct- ance and gating unit, the armature current controller adaptation can be activated (see function chart 6855). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 321 = various values, e.g. 80 % period = 1000 ms pulse width = 500 ms Supply point: p50611[0] (see function diagram 6905) Set p50082 = 3 (field continuously on) Record signals r52268 (If-set) and r52265 (If-act) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 322 = 5 % offset = 10 % period = 1000 ms pulse width = 500 ms ● Supply point: p50625[C] (see function diagram 6810) ● Record signals r52174 (n-set) and r52167 (n-act) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 323 An improved response to setpoint changes with the response to disturbances remaining the same can be achieved using the reference model. See Chapter "Function descriptions", Section "Speed controller". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 324 Example: Actual motor current Figure 9-1 Parameter types All these drive parameters can be read via PROFIBUS and changed by means of p parameters using the mechanisms defined in the PROFIdrive profile. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 325 The CDS and DDS can be switched over during normal operation. Additional types of data set also exist, but these can only be activated indirectly by means of a DDS changeover. ● EDS - Encoder Data Set Figure 9-2 Parameter categories SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 326 This data is also saved in the non-volatile memory (ROM). All user data is deleted from the ROM as follows: p0009 = 30 Parameter reset p0976 = 200 Start to delete all user data SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 327 Access level The parameters are subdivided into access levels. The SINAMICS DCM List Manual specifies the access level at which the parameter can be displayed and modified. The required access levels 0 to 4 can be set in p0003.
  • Page 328 – Characteristic data of controller (p50540 ff) – ... The parameters that are grouped together in the drive data set are identified in the SINAMICS DCM List Manual by "DDS" and are provided with index [0...n]. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 329 Example, data set assignment Encoder 1 (p0187) Encoder 2 (p0188) DDS 0 EDS 0 EDS 1 DDS 1 EDS 0 EDS 0 DDS 2 EDS 0 EDS 0 DDS 3 EDS 1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 330 ● 8560 Command data sets (CDS) ● 8565 Drive data sets (DDS) ● 8570 Encoder data sets (EDS) Overview of important parameters (refer to the SINAMICS DCM List Manual) Adjustable parameters ● p0140 Encoder data sets (EDS) number ● p0170 Command data sets (CDS) number ●...
  • Page 331 (e.g. TM31). Properties of a drive object: ● Separate parameter space ● Separate window in STARTER ● Separate fault/alarm system ● Separate PROFIdrive telegram for process data SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 332 Each installed drive object is allocated a number between 0 and 63 during first commissioning so that they can be identified internally. Overview of important parameters (refer to the SINAMICS DCM List Manual) Adjustable parameters ● p0101 Drive object numbers ●...
  • Page 333 ● Automatic speed control ● Control Unit 9.1.4 Memory card functions This chapter describes the basic functions of the memory card in the SINAMICS DCM system. Basic information The CUD (Control Unit for the SINAMICS DCM) manages three memory areas: ●...
  • Page 334 9.1 Basic information Note The memory card supplied from Siemens as option S01 or S02 includes, when supplied, a dump of the internal device software. These files are required to update the software as well as to use the "SINAMICS Link" function. These files can be deleted for other applications.
  • Page 335 The user starts data transmission from the memory card to the ROM with parameters p0802, p0803 and p0804: – p0804 = 1 – p0802 = (0...100) as source from the memory card and p0803 = (0/10/11/12) as target to the ROM. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 336 For POWER ON, no PDS 0 on the card: PDS 0 is copied from the ROM to the memory card ⑤ At POWER ON, PDS 0 on the card: PDS 0 is copied to the ROM ⑥ Memory card PDS = parameter data set Figure 9-5 Copying parameter data sets SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 337 BOP; the parameter set is accepted using p9906=3 and the system continues to power up. Important parameters p0977: Save all parameters (for more information, see the SINAMICS DCM List Manual). p0802: Data transfer of parameters [0,10,11,12], memory card as source or target p0803: Data transfer of parameters [0...100], non-volatile device memory as source or...
  • Page 338 Feedback: "You can safely remove the memory card" Remove the memory card p9400 = 100 Feedback: "It is not possible to safely remove the memory card" SINAMICS DCM is accessing the memory card. Leave the memory card in the unit and try again later. p9400 = 0...
  • Page 339 The following information is required in order to interconnect a binector/connector input with a binector/connector output: ● Binectors: Parameter number, bit number, and drive object ID ● Connectors with no index: Parameter number and drive object ID SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 340 The possible interconnections between the BICO input (signal sink) and BICO output (signal source) are listed in the table titled "Possible combinations for BICO interconnections", which can be found in the "Explanations on the parameter list" section of the SINAMICS DCM List Manual.
  • Page 341 Binector-connector converters and connector-binector converters Binector-connector converters ● Several digital signals are converted to a 32-bit integer double word or to a 16-bit integer word. ● p2080[0...15] BI: PROFIdrive PZD send bit-by-bit SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 342 ● p2901[0...n] CO: Fixed value_%_2 ● p2930[0...n] CO: Fixed value_M_1 Example: These parameters can be used to interconnect the scaling factor for the main setpoint or to interconnect an additional torque. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 343 Lights up if at least one parameter was changed and the calculation for consistent data man- agement has still not been initiated. Bottom 6 digits Displays. parameters, indices, faults, and alarms, for example SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 344 Actual values and setpoints are displayed on the status display. The status display can be set via p0006. User parameter list Parameters can be selected for access using the user parameter list in p0013. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 345 When used in a combination with another key, "P" or "FN" must be pressed before the • other key. Overview of important parameters (refer to the SINAMICS DCM List Manual) All drive objects ● p0005 BOP status display selection ● p0006 BOP status display mode ●...
  • Page 346 – The required parameter can be selected using the arrow keys – Press the "FN" key -> "r00000" is displayed – Press the "P" key -> returns to the status display SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 347 "FN" key and an arrow key. You can toggle between "r00000" and the parameter that was last displayed by pressing the "FN" key in the parameter display. Figure 9-10 Parameter display SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 348 To switch from the parameter display to the value display, press the "P" key. In the value display, the values of the adjustable parameters can be increased and decreased using the arrow. The cursor can be selected using the "FN" key. Figure 9-11 Value display SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 349 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Example: Changing a parameter Requirement: The appropriate access level is set (for this particular example, p0003 = 3). Figure 9-12 Example: Changing p0013[4] from 0 to 300 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 350 Example: Changing binector and connector input parameters For the binector input p0840[0] (OFF1) of drive object 2 binector output r0019.0 of the Control Unit (drive object 1) is interconnected. Figure 9-13 Example: Changing indexed binector parameters SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 351 Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.2.3 Displaying faults and alarms Displaying faults Figure 9-14 Faults Displaying alarms Figure 9-15 Alarms SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 352 Motorized potentiometer, lower p1036 Note For simple commissioning, only bit 0 should be interconnected. When interconnecting bits 0 ... 2, then the system is powered-down according to the following priority: OFF2, OFF3, OFF1. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 353 ● Numeric keypad for entering setpoints or parameter values ● Function keys for prompted navigation through the menus ● Two-stage safety concept to protect against accidental or unauthorized changes to settings ● IP54 degree of protection (as installed) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 354 Your starting point is the main menu, which you can always call up using the yellow MENU key: Dialog screen for the main menu: This can be accessed with the "MENU" key. Press "F2" or "F3" to navigate through the menu options in the main menu. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 355 Operation 9.3 Controlling via the AOP30 operator panel Menu structure of the operator panel Figure 9-17 Menu structure of the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 356 Setting options By selecting Commissioning/Service –> AOP settings –> Define operation screen, you can adjust the display type and the values displayed as required (see Chapter "Operation/AOP30 settings"). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 357 In parameter lists, data set parameters are indicated by the letter c, d, or e between the parameter number and parameter designator. The number at the right of the first row from the top shows which data set a highlighted parameter comes from. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 358 In the graphic below, you can see that at least one active fault/alarm is present for the "DC_CTRL" drive object. No faults or alarms are indicated for the other drive two objects. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 359 AOP wizard. Basic commissioning A few key parameters (such as the maximum speed, ramp-up time, and ramp-down time) are requested. The changes can then be permanently saved in the final confirmation screen. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 360 This menu is where you make the lighting, brightness, and contrast settings for the display. Define operation screen In this menu, you can switch between five operation screens. You can set the parameters that are to be displayed. Figure 9-20 Define operation screen SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 361 Speed actual value r00021 N_ACT p2000 Actual armature current value r00027 I_ACT p2002 Armature firing angle r50018 ALF_A ° Field firing angle r50034 ALF_F ° Motor temperature rise r50014.0 TEMP SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 362 For date stamping in the case of fault codes and alarms, and for AOP time display on the operation screen The AOP30 contains a battery-buffered real-time clock. You set the date and time on this screen. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 363 A user-definable DO name can be activated/deactivated on this screen. In the drive, there is the option of entering a user-defined, 25-character DO name for each DO, using the configuration software. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 364 Shows detailed information on the drive objects (DOs) present in the system Battery status This menu displays the battery voltage (in volts and as a bar chart). The battery ensures that the data in the database and the current time are retained. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 365 You can change the language of the operator panel via the "Sprachauswahl/Language selection" menu. Note Languages in addition to those that are currently available for the operator panel are available on request. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 366 ● No: Before switching to LOCAL or REMOTE, a check is carried out to determine whether the drive is in the "Operation" state. If it is, the system does not switch to LOCAL/REMOTE and outputs the error message "LOCAL/REMOTE mode during operation not possible". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 367 JOG key active (factory setting: No) ● Yes: In "LOCAL" mode, the JOG key is active in the state "Ready for Switching On" (not in "Operation"). ● No: The JOG key is not active. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 368 Operation 9.3 Controlling via the AOP30 operator panel See also function diagram 3125 in the SINAMICS DCM List Manual. The speed for the JOG function is entered using parameter p50436. 9.3.7.5 Increase setpoint/Decrease setpoint You can use the Increase and Decrease keys to enter the setpoint with a resolution of 1% of the maximum speed.
  • Page 369 Timeout monitoring In "LOCAL" mode or if "OFF in REMOTE" is active, the drive is shut down after 1 s. if the data cable between the AOP and drive is disconnected. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 370 ● Active: The parameters can still be viewed, but a parameter value cannot be saved (message: "Note: Operator inhibit lock active"). The OFF key (red) is enabled. The LOCAL/REMOTE, ON (green), JOG, CW/CCW, INCREASE, and DECREASE keys are disabled. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 371 An alarm is the response to a fault condition identified by the drive. It does not result in the drive being switched off and does not have to be acknowledged. Alarms are "self- acknowledging"; that is, they are reset automatically when the cause of the alarm has been eliminated. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 372 You can use F5 (Ack.) to acknowledge a stored fault. Figure 9-24 Alarm screen Alarms that are no longer active are removed from the alarm memory with F5 (Clear). The screen can be updated via a submenu with F4 (More+). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 373 Parameterization errors If an error is made when reading or writing parameters, a popup window explaining the cause of the problem in plain text appears. Example: Parameter write error Value limit exceeded SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 374 9.3 Controlling via the AOP30 operator panel 9.3.11 Assigning parameters to make AOP30 time-of-day master The AOP30 contains an integrated real-time clock. The SINAMICS DCM system time can be synchronized with this real-time clock. Activate this function: "Menu/Commissioning/Service/AOP settings/Date and Time"...
  • Page 375 Operation 9.3 Controlling via the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 376 For the TM15, TM31 and TM150, see Chapter Additional system components (Page 189) • 10.1.2 Digital inputs/outputs Function diagrams in the SINAMICS DCM List Manual 2050 Digital inputs DI 0 ... DI 3 2055 Digital outputs DO 0 ... DO 3...
  • Page 377 2075 Analog inputs, AI 0 and XT1.103/104 2080 Analog inputs, AI 1 and AI 2 2085 Analog inputs, AI 3 and AI 4 2090 Analog inputs, AI 5 and AI 6 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 378 Descriptions of functions 10.1 Inputs/Outputs 10.1.4 Analog outputs See function diagram 2095 in the SINAMICS DCM List Manual. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 379 In order to ensure the safe operation of your systems, you must take suitable measures, e.g. industrial security or network segmentation. You can find more information on Industrial Security on the Internet at: IT security (http://www.industry.siemens.com/topics/global/en/industrial-security) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 380 Example: Control Unit CUD ● Controller (PROFIBUS: Master Class 1, PROFINET IO: IO Controller) A controller is typically a higher-level controller in which the automation program runs. Example: SIMATIC S7 and SIMOTION SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 381 PROFINET IO, PROFIBUS DP PROFINET IO, PROFIBUS DP, CANopen Cyclic operation possible PROFIsafe possible Note For additional information on the IF1 and IF2 interfaces, see Chapter Parallel operation of communication interfaces (Page 412). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 382 In the most basic case, the drive is controlled via a speed setpoint by means of PROFIBUS/PROFINET. In this case, speed control is fully handled in the drive controller. Typical application examples include simple frequency converters for controlling pumps and fans. Figure 10-1 Application class 1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 383 Speed setpoint, 32-bit Speed setpoint, 32-bit with 1 position encoder Speed setpoint, 32-bit with 2 position encoders Speed setpoint, 16-bit VIK-NAMUR Speed setpoint, 32-bit for metal industry Speed setpoint, 16-bit, PCS7 Free telegrams SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 384 – 390 Control Unit with digital inputs/outputs ● Free telegrams (p0922 = 999) The send and receive telegrams can be configured as required by using BICO technology to interconnect the send and receive process data. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 385 ● If p0922 = 999, a telegram can be selected in p2079. A telegram interconnection is automatically made and blocked. The telegram can also be extended. This is an easy method for creating extended telegram interconnections on the basis of existing telegrams. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 386 The following then applies: Telegram content = 4000 hex (or 4000 0000 hex for double words) corresponds to the value 100%. Structure of the telegrams You can find the structure of the telegrams in the SINAMICS DCM List Manual in the following function diagram: ● 2420: PROFIdrive - telegrams and process data...
  • Page 387 Send Receive DC_CTRL TM15DI_DO TM31 TM150 CU_DC Function diagrams (see the SINAMICS DCM List Manual) PROFIdrive - PROFIBUS (PB) / PROFINET (PN), addresses and diagnostics • 2410 PROFIdrive - I_DIGITAL interconnection • 2498 10.3.2.2 Description of control words and setpoints...
  • Page 388 0: PROFIBUS control words and setpoints are not analyzed. Note: This bit should not be set to "1" until the PROFIBUS slave has returned an appropriate status via ZSW1.9 = "1". Reserved Reserved SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 389 = r2093.0 Drive data set selection DDS, bit 1 p0821[0] = r2093.1 Reserved Master sign-of-life bit 0 p2045 = r2050[3] Master sign-of-life bit 1 Master sign-of-life bit 2 Master sign-of-life bit 3 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 390 Reserved Reserved 1 = Control via PL p0854[0] = r2090.10 Reserved STW1.10 must be set in order for the drive object to accept the process data (PZD). Interconnection is not disabled. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 391 – Bit = 0 → Positive setpoint – Bit = 1 → Negative setpoint ● The speed is normalized via p2000. NSET_A = 4000 hex or 16384 dec ≐ speed in p2000 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 392 The following scalings apply: • A temperature of 100° C corresponds to 100% • An electrical angle of 90° also corresponds to 100%. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 393 Ready for operation Ready for operation BO: r0899.1 Line voltage applied, i.e. line contactor closed (if pre- sent), field being built up Not ready for operation Reason: No ON command has been issued. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 394 BO: 0056.13 p0922 = 20) (inverted) I or M limit reached or exceeded Holding brake released Holding brake is released BO: r0899.12 (when p0922 = 1 or 352) Holding brake is closed SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 395 1 = Enable operation 1 p2080[2] = r2811.0 1 = Fault present p2080[3] = r2139.3 0 = Coast to stop active (OFF2) p2080[4] = r0899.4 0 = Quick stop active (OFF3) p2080[5] = r0899.5 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 396 Interconnection is not disabled. NACT_A (speed setpoint A (16-bit)) ● Actual speed value with 16-bit resolution. ● The speed actual value is normalized in the same way as the setpoint (see NSET_A). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 397 The actual speed value smoothed with p0045 is displayed. MELD_NAMUR Display of the NAMUR message bit bar. WARN_CODE Display of the alarm code (see function diagram 8065). FAULT_CODE Display of the fault code (see function diagram 8060). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 398 Example of encoder interface (encoder-1: Two actual values, encoder -2: One actual value) Encoder n control word (Gn_STW, n = 1, 2) The encoder control word controls the encoder functions. See function diagram [4720] SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 399 Request cyclic transfer of the absolute actual position value in Gn_XIST2. Used for (e.g.): Additional measuring system monitoring • Synchronization during ramp-up • No request Parking encoder Request parking encoder (handshake with Gn_ZSW bit 14) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 400 Request to reset encoder errors No request Example: Reference mark search Assumptions for the example: ● Distance-coded reference mark ● Two reference marks (function 1/function 2) ● Position control with encoder 1 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 401 Descriptions of functions 10.3 Communication according to PROFIdrive Figure 10-5 Sequence chart for "Reference mark search" Encoder 2 control word (G2_STW) ● See G1_STW SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 402 Reason: There is only one common status word Gn_XIST2 to read the values. Reserved Reserved Reserved Reserved Reserved Reserved Reserved Encoder fault acknowledge Encoder fault acknowledge active active Note: See at STW.15 (acknowledge encoder error) No acknowledgement active SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 403 Encoder lines = no. of sinusoidal signal periods ● After power-up: Gx_XIST1 = 0 ● An overflow in Gx_XIST1 must be viewed by the master controller. ● There is no modulo interpretation of Gx_XIST1 in the drive. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 404 Different values are entered in Gx_XIST2 depending on the function. ● Priorities for Gx_XIST2 The following priorities should be considered for values in Gx_XIST2: Figure 10-7 Priorities for functions and Gx_XIST2 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 405 Requested value not available • Abort flying measurement • No probe configured p0488, p0489 Switch over to "reference mark search" during flying measurement • Command "Read value x" set during flying measurement • SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 406 • 4730 Encoder evaluation - Reference mark search with external zero mark, encoders 1 • 4735 ... 2 Overview of important parameters (see SINAMICS DCM List Manual) Adjustable parameter drive, CU_S parameter is marked Fine resolution Gx_XIST1 (in bits) • p0418[0...15] Fine resolution absolute value Gx_XIST2 (in bits) •...
  • Page 407 The following central process data is available: Receive signals: ● CU_STW1 Control Unit control word ● A_DIGITAL digital outputs Transmit signals: ● CU_ZSW1 Control Unit status word ● E_DIGITAL digital inputs ● E_DIGITAL_1 digital inputs SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 408 Digital output 0 (DO 0) p50771[0] = r2091.0 Digital output 1 (DO 1) p50772[0] = r2091.1 Digital output 2 (DO 2) p50773[0] = r2091.2 Digital output 3 (DO 3) p50774[0] = r2091.3 4...15 Reserved SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 409 CUD digital input 2 (DI 2) p2082[10] = r53010.4 CUD digital input 3 (DI 3) p2082[11] = r53010.6 12...1 Reserved Default can be freely changed. Can be set via p50789[0…3] as digital input or digital output. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 410 ● The existing mechanisms of TIA and S7 Classic can be used. ● The messages are compatible with PROFINET controllers. ● Alarms or faults are acknowledged using the already known acknowledgment routes. ● Transfer possible via interface IF1 and/or IF2 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 411 ● Mixed mode with two masters (the first for logic and coordination, and the second for technology) ● SINAMICS Link via IF1 (CBE20); PROFIBUS (only DO Drive, max. 16 PZD) IF2 ● Operation of redundant communication interfaces SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 412 No option, only use Control Unit onboard interface Control Unit onboard (PROFIBUS, PROFINET or USS) CUD with CBE20 (optional PROFINET interface) COMM BOARD Control Unit onboard PROFIBUS or Control Unit onboard USS SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 413 If both indices are not selected, then an alarm is output and the setting p8839[x] = 99 is treated just like 'inactive'. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 414 ● If p8839[x] is set to 2, and the COMM BOARD is missing/defective, then the corresponding interface is not automatically supplied from the Control Unit onboard interface. Message A08550 is output instead. Overview of important parameters (see SINAMICS DCM List Manual) IF1 PROFIdrive PZD telegram selection • p0922 List of drive objects •...
  • Page 415 ● Only one parameter request is processed at a time (no pipelining). ● A parameter request/response must fit into a data set (max. 240 bytes). ● The task or response header are user data. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 416 Number of parameters only 1st parameter value(s) Format Number of values Error values Values or error values for negative response only nth parameter value(s) Format Number of values Values or error values SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 417 0x0001 ... 0xFFFF No. 1 ... 65535 Addresses the parameter to be accessed. Subindex Unsigned16 0x0000 ... 0xFFFF No. 0 ... 65535 Addresses the first array element of the parameter to be accessed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 418 0x06 Illegal set operation (only reset al- Modification access with a value not equal to 0 in a case Subindex lowed). where this is not allowed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 419 Parameter %s [%s]: Write access – – only in the ready mode (p0010 = 0). 0x72 Parameter %s [%s]: Write access – – only in the commissioning state, parameter reset (p0010 = 30). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 420 (master) is inhibited by BI: p0806. 0x83 Parameter %s [%s]: Requested BICO BICO output does not supply float values. The BICO input, – interconnection not possible. however, requires a float value. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 421 The value in parameter r0107/p0107 indicates the drive object type. The coding for the drive object type is specified in the parameter list. 4. As of here, the list of parameters applies to the particular drive object. SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 422 02 hex → Drive 2, fault buffer with drive- and device-specific faults ● Number of parameters: 01 hex → One parameter is read. ● Attribute: 10 hex → The parameter values are read. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 423 ● Number of values: 08 hex → Eight parameter values are available. ● 1st value ... 8th value A fault is only entered in value 1 of the fault buffer for drive 2. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 424 The request is to be handled using a request and response data block. Figure 10-10 Task description for multi-parameter request (example) Basic procedure 1. Create a request to write the parameters. 2. Invoke the request. 3. Evaluate the response. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 425 02 hex → This identifier is required for a write request. ● Axis: 02 hex → The parameters are written to drive 2. ● Number of parameters 04 hex → The multi-parameter request comprises four individual parameter requests. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 426 3. Evaluate parameter response Parameter response Offset Response header Request reference mirrored = 40 hex Response ID = 02 hex Axis mirrored = 02 hex Number of parameters = 04 hex SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 427 02 hex → Write request positive ● Axis mirrored: 02 hex → The value matches the value from the request. ● Number of parameters: 04 hex → The value matches the value from the request. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 428 RS485 receive/transmit data P (B) CNTR-P Control signal (TTL) DGND PROFIBUS data ground Positive supply voltage (5 V +/-10%) Not assigned RxD/TxD-N RS485 receive/transmit data N (A) Not assigned "Control Unit (CUD)" module SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 429 The cable shield must be connected at both ends and over a large surface area. Figure 10-12 Position of the bus terminating resistors SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 430 Master Slave As bus node Active Passive Send messages Permitted without external Only possible on request by request master Receive messages Possible without any re- Only receive and acknowledge strictions permitted SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 431 "Communication" > "Telegram configuration". When you create the configuration on the controller side (e.g. HW Config), the process-data- capable drive objects for the application are added to the telegram in this sequence. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 432 10.4.2.2 Example of a telegram structure for acyclic data acquisition Task The drive system comprises the following drive objects: SINAMICS DCM with the objects ● CU_DC ● DC_CTRL Configuration settings (e.g. HW Config for SIMATIC S7) The components are mapped to objects for configuration.
  • Page 433 Figure 10-13 Slave properties - overview When you click "Details", the properties of the configured telegram structure are displayed (e.g. I/O addresses, axis separator). DP slave properties – details Figure 10-14 Slave properties - details SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 434 The PROFIBUS address must be saved in a non-volatile way using the "Copy RAM to ROM" function. The change made to the bus address takes effect after POWER ON. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 435 The GSD files can be found: ● On the Internet. For the link, see Preface (Page 5) ● On the DVD SINAMICS DCM Documentation at Accessories. See Chapter Ordering information for options and accessories (Page 30) for ordering data. ● On the memory card in directory...
  • Page 436 ● The telegram type for each drive object is known by the application. PROFIBUS master ● The communication properties of the SINAMICS DCM slave must be available in the master (GSD file or Drive ES slave OM). Commissioning steps (example with SIMATIC S7) 1.
  • Page 437 The SIMATIC HMI can be configured flexibly with "Pro Tool" or "WinCC flexible". The following specific settings for drives must be observed when configuration is carried out with Pro Tool or WinCC flexible. Controllers: Protocol always "SIMATIC S7 - 300/400" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 438 • The "variable" HMI functions can be used for drive units. Other functions cannot be used (e.g. "messages" or "recipes"). • Individual parameter values can be accessed. Entire arrays, descriptions, or texts cannot be accessed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 439 Fault F01910 can be acknowledged immediately. The drive can then be operated even without PROFIdrive. Figure 10-17 Monitoring telegram failure for a CPU stop SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 440 The following terms are used for the function described in this chapter: ● Direct data exchange ● Data Exchange Broadcast (DXB.req) ● Direct data exchange (is used in the following) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 441 Links are possible on the drive unit itself. This internal link corresponds, as far as the timing is concerned, to a link via PROFIBUS. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 442 When a slave is operated as a subscriber, some of the setpoints are defined by one or more publishers rather than by the master. The slave is informed of the assignment via the parameterization and configuration telegram when bus communication is being established. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 443 The filter table is created automatically via the bus configuration tool (e.g. HW Config). The following diagram shows the information contained in the filter table. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 444 For direct data exchange, a special space ID is required for each tap. The PROFIBUS configuration tool (e.g. HW Config) generates this ID. The ID is then transferred with the ChkCfg into the drive devices that operate as subscribers. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 445 Drive ES Basic package is described below. Settings in HW Config The project below is used to describe the settings in HW Config. Figure 10-20 Example project of a PROFIBUS network in HW Config SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 446 10.4 Communication via PROFIBUS DP Procedure 1. Select a slave (e.g. SINAMICS DCM) and use its properties to configure the telegram for the connected drive object. 2. In the "Configuration" tab of the drive unit, select e.g. the standard telegram 1 for the associated drive in the telegram selection.
  • Page 447 Slots 4/5 contain the actual value / setpoint for the drive object. Slots 7/8 are the telegram portions for the actual value / setpoint of the CU. Figure 10-22 Detail view of slave configuration SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 448 Descriptions of functions 10.4 Communication via PROFIBUS DP 4. The "Insert slot" button can be used to create a new setpoint slot for the SINAMICS DCM drive object. Figure 10-23 Insert new slot 5. Assign the setpoint slot the type "direct data exchange".
  • Page 449 8. The "Direct data exchange - Overview" tab shows you the configured direct data exchange relationships which correspond to the current status of the configuration in HW Config. Figure 10-25 Direct data exchange - overview SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 450 9. When the direct data exchange link has been created, the standard telegram for the drive object is replaced with the "User-defined" telegram in the configuration overview. Figure 10-26 Telegram assignment for direct data exchange SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 451 10.4 Communication via PROFIBUS DP 10.The details after the creation of the direct data exchange link for the drive object of the SINAMICS DCM are as follows: Figure 10-27 Details after the creation of the direct data exchange link 11.You must adjust the standard telegrams accordingly for every DO (drive object) of the selected CU that shall actively participate in direct data exchange.
  • Page 452 In order to terminate the configuration of direct data exchange for the DOs, the telegram data of the DOs in STARTER must be matched to those in the HW Config and must be extended. The configuration is made centrally via the configuration of the respective CU. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 453 By selecting the item "Communication → PROFIBUS" for the drive object "DC_CTRL" in the project navigator, you obtain the structure of the PROFIBUS telegram in the receive and send directions. The telegram extension from PZD3 onwards is the component for direct data exchange. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 454 To connect the drive objects to the process data which is received via direct data exchange, you also need to connect the appropriate connectors to the corresponding signal sinks. A list for the connector shows all signals that are available for interconnection. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 455 GSD during operation Generic station description file In special generic station description files (GSD), the properties of a PROFIBUS slave are uniquely and fully described to use PROFIBUS direct data exchange for SINAMICS. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 456 The GSD files can be found: ● On the Internet. For the link, see Preface (Page 5) ● On the DVD SINAMICS DCM Documentation at Accessories. See Chapter Ordering information for options and accessories (Page 30) for ordering data. ● On the memory card in directory...
  • Page 457 Any interruption to the publisher is also reported by fault F01946 at the affected drive object. A failure of the publisher only impacts the respective drive objects. More detailed information on the messages can be found in the SINAMICS DCM List Manual.
  • Page 458 The following PROFIBUS error texts can be displayed: Line faulted A line supply fault has occurred (phase failure, voltage level, etc.). Check the line supply and fuses. Check the supply voltage. Check the wiring. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 459 An error was identified in the parameterization or in a commissioning procedure, or the parameterization does not match the actual device configuration. Determine the exact cause of the error with the commissioning tool, adapt the parameterization or device configuration. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 460 The following options are available for online operation via PROFINET IO: ● Online operation via IP Requirements ● STARTER with Version ≥ 4.1.5 (SINAMICS DCM is supported starting only from STARTER Version 4.1.5) ● CBE20 STARTER via PROFINET IO (example)
  • Page 461 On the desktop, right-click on "Network environment" -> Properties -> double-click on Network card and choose -> Properties -> Internet Protocol (TCP/IP) -> Properties -> Enter the freely-assignable addresses. Figure 10-35 Internet Protocol (TCP/IP) properties SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 462 Control Unit CUD. ● Switch on the Control Unit CUD. The accessible nodes must be sought in STARTER: ● Project → Accessible nodes The found nodes are then displayed in the dialog screen. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 463 Figure 10-37 STARTER - Search for accessible nodes The selected node is edited by right-clicking the field for the node and selecting the option "Edit Ethernet node...". Figure 10-38 STARTER - Accessible nodes - Edit Ethernet node SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 464 After selecting the "Assign IP configuration" button, the following confirmation will appear if the assignment was successful: In certain cases, a RAM to ROM is executed in the drive and you must wait until it has been completed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 465 Figure 10-42 STARTER - Accessible nodes update completed Note The IP addresses allocated for the PC and the PROFINET interface in the drive must be different; otherwise communication between the PC and drive is not possible. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 466 ● An IO supervisor is an engineering tool, typically based on a PC, with which the individual IO devices (drive units) are parameterized and diagnosed. IO devices: Drive units with PROFINET interface ● SINAMICS DCM with inserted CBE20 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 467 RT communication provides the basis for data exchange with PROFINET IO. Real- time data is treated with a higher priority than TCP(UDP)/IP data. Transmission of time- critical data takes place at guaranteed time intervals. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 468 0 through 255. The decimal numbers are separated by a period. The IP address comprises: ● The address of the node (also called host or network node) ● The address of the (sub) network SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 469 Control Unit automatically parameterizes and configures using the data on the memory card. Following this, cyclic exchange of user data is restarted. The memory card allows module exchange without an IO supervisor when a fault occurs in a PROFINET device. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 470 ● Terminal Module 31 (TM31) ● Terminal Module 150 (TM150) ● DC_CTRL Note The sequence of drive objects in HW Config must be the same as that in the drive (p0978). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 471 A Communication Board can be optionally inserted in the Control Unit CUD: ● The CBE20 Communication Board is a PROFINET switch with four PROFINET ports. Overview of important parameters (see the SINAMICS DCM List Manual) CBE20 remote controller number • p8829 CBE20 name of station •...
  • Page 472 The LED will continue to flash as long as the dialog is open. When the dialog is closed, the LED will go out automatically. The function is available as of STEP 7 V5.3 SP1 via Ethernet. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 473 SINAMICS does not support routing from PROFIBUS to PROFINET and vice versa. Note If a CBE20 module fails (e.g. due to a power failure) then communication with the subsequent nodes is interrupted at this point. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 474 The real update cycle in which cyclic data is exchanged depends on the bus load, the devices used and the quantity framework of the I/O data. The update cycle is a multiple of the send cycle. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 475 Ethernet time interval are created for each cycle. IRT "high performance" Note IRT "high performance" is not supported by SINAMICS DCM. The IRT "high performance" real-time class is supported by the drives of the SINAMICS S110 and S120 series and is described here for reasons of completeness.
  • Page 476 10 at 1 ms (number of switches in one line) For possible send cycles, see subitem "Send cycles and update cycles for RT classes" in table "Adjustable send cycles and update cycles" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 477 3. Once you have selected "IRT", you can also choose between option "high flexibility" and "high performance". Note The "high performance" option must not be selected for SINAMICS DCM (an error message is issued). 4. Confirm with "OK". Synchronization domain The sum of all devices to be synchronized form a synchronization domain.
  • Page 478 A typical send cycle is, e.g. 1 ms. The table below specifies the reduction ratios which can be set between the send cycle and the update times for IRT "high performance", IRT "high flexibility", and RT. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 479 Send cycles for SINAMICS drive units A SINAMICS drive unit with PROFINET interface which supports IRT permits send cycle settings of between 0.25 ms and 4.0 ms in a 250 µs time frame. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 480 The GSDML file is available as a zip archive on the memory card with the current firmware: \\Siemens\SINAMICS\DATA\CFG\PNGSD.zip See Chapter Ordering information for options and accessories (Page 30) for ordering data of the memory card. Alternatively, the GSDML file can be requested from the Customer Support. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 481 PROFINET device /SIEMENS/SINAMICS/CODE/CB/CBE20_2.UFW PN_Gate /SIEMENS/SINAMICS/CODE/CB/CBE20_3.UFW SINAMICS Link /SIEMENS/SINAMICS/CODE/CB/CBE20_4.UFW EtherNet/IP /OEM/SINAMICS/CODE/CB/CBE20.UFW Customized Identification of the firmware version Using parameter r8858, the loaded firmware version of the PROFINET interface can be identified uniquely. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 482 • r8858[0...39] 10.5.6.1 EtherNet/IP SINAMICS DCM supports the communication with the fieldbus EtherNet Industrial Protocol (EtherNet/IP or also EIP). EtherNet/IP is an open standard based on Ethernet, which is predominantly used in the automation industry. EtherNet/IP is supported by the Open DeviceNet Vendor Association (ODVA).
  • Page 483 The following PROFIdrive error texts are displayed during forwarding via the PROFINET diagnostics channel: Hardware/software fault A hardware or software malfunction was detected. Carry out a POWER ON for the relevant component. If it occurs again, contact the hotline. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 484 Application / technological function disrupted The application / technological function has exceeded a (set) limit (position, velocity, torque, etc.). Identify and check the relevant limit. Check the setpoint specification of the higher-level controller. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 485 Auxiliary unit faulted The monitoring of an auxiliary unit (incoming transformer, cooling unit, etc.) has detected an illegal state. Determine the exact cause of the error and check the relevant device. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 486 The SINAMICS Link telegram contains 16 slots (0...15) for the process data (PZD1...16). Each PZD is precisely 1 word long (= 16 bits). Slots that are not required are automatically filled with zeros. Slot SINAMICS Link telegram contents SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 487 1000 µs and 2000 µs. Then, via p8811, a maximum of 64 SINAMICS Link nodes can communicate with one other. After changing over parameters p8811 and p8812, carry out a POWER ON to accept the settings. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 488 You must always connect port 2 (P2) of node n with port 1 (P1) of node n+1. ● Ports 3 and 4 of the CBE20 are shutdown in the SINAMICS Link mode. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 489 PZD 2 Actual speed value part 2 PZD 3 Actual torque value part 1 r0080 PZD 4 Actual torque value part 2 PZD 5 Actual fault code r2131 PZD 6 PZD 16 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 490 4. The sequence of the PZD in the send telegram of this node is defined in parameter p8871[0...15] by the entries in the required slots. 5. The telegram is sent at the next bus cycle. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 491 Actual fault code p2051[8] PZD 13 2138 Control word, faults/alarms p2061[9] PZD 14 r0046 Missing enables part 1 PZD 15 Missing enables part 2 PZD 16 Empty Tel. word = telegram word SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 492 10.6.4 Example Task Configure the speed control of a SINAMICS DCM on a CU320-2 to increase the computational performance when using SINAMICS Link and DCC. ● Send data from SINAMICS DCM to CU320-2: – r0898 CO/BO: Control word SINAMICS DCM (1 PZD), in the example PZD 1 –...
  • Page 493 DCC blocks must be correspondingly defined as BICO and interconnected with the corresponding parameters according to the diagram. 4. Define the send data (SINAMICS DCM): – Define the PZD to be sent for the SINAMICS DCM: DO2 p2051.0 = r0898 DO2 p2051.1 = r0899 DO2 p2051.2 = r52211...
  • Page 494 Descriptions of functions 10.6 Communication via SINAMICS Link 7. Define the receive data (CU320-2): – Define that the receive buffer 0 should be filled with data from SINAMICS DCM: DO1 p8872.0 = 1 DO1 p8872.1 = 1 DO1 p8872.2 = 1 DO1 p8872.3 = 1...
  • Page 495 Function diagrams and parameters Function diagrams (see the SINAMICS DCM List Manual) CU_LINK - Data transfer • 2194 Overview of important parameters (see SINAMICS DCM List Manual) IF1 PROFIdrive STW1.10 = 0 mode • p2037 CO: IF1 PROFIdrive PZD receive word •...
  • Page 496 10.7 EtherNet/IP 10.7.1 Connection of SINAMICS DCM with EtherNet/IP to Ethernet networks The SINAMICS DC MASTER version with option G20/G21 (CBE20 Communication Board left/right) is required for the connection to EtherNet/IP. See Chapter Ordering information for options and accessories (Page 30) for ordering data.
  • Page 497 Descriptions of functions 10.7 EtherNet/IP 10.7.2 Configuration of SINAMICS DCM for EtherNet/IP 10.7.2.1 Setting the IP address and activating the EtherNet/IP protocol Requirements ● Version with option G00/G10 (Advanced CUD) ● MMC memory card with firmware version as of 1.4 to load the CBE20 firmware for EtherNet/IP to the CBE20.
  • Page 498 “Implicit messaging” – cyclic communication as I/O slave The cyclic communication is represented by Class 4 and the assembly object structure. As standard, the SINAMICS DCM as I/O slave exchanges cyclic process data (PZDs) with a PLC or another control system.
  • Page 499 The sequence of the drive objects depends on the communication settings in the drive which can be accessed via the "communication item" of the associated drive in the project tree of the STARTER software. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 500 "Explicit messaging" must be used in order to be able to use this information in the classes described in the following. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 501 Descriptions of functions 10.7 EtherNet/IP Class 1 Identity object Figure 10-51 General drive information SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 502 Descriptions of functions 10.7 EtherNet/IP Class 32C Drive object SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 503 As shown in the table above, certain drive parameters can be read and written. Note that this function was originally created for SINAMICS AC drives. It can therefore only access parameters that are available on the SINAMICS DCM. The function described in Chapter Class 0x401 - 0x43E Writing and reading of parameters (Page 504) is preferred instead of Class 0x32C for reading and writing parameter data.
  • Page 504 10.7.3 Examples of the use of a Rockwell PLC 10.7.3.1 Configuration of a Rockwell PLC for the communication with SINAMICS DCM Note The user must have basic knowledge of Allen-Bradley / Rockwell PLCs. The associated Allen-Bradley / Rockwell documentation should be used for detailed information about communication with Ethernet/IP and general programming of Rockwell PLCs.
  • Page 505 ● After the module has been inserted by clicking OK, a new Ethernet/IP slave appears in the structure tree. By double-clicking or right-clicking and then selecting “Properties”, the following window opens. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 506 For a better program documentation, it is recommended that aliases be defined for each input and output signal. Figure 10-56 Input data and output data Now configure the drive in order to use Ethernet/IP. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 507 The class information is assigned to the block in the next step. The configuration dialog must be opened by clicking (1). Figure 10-57 Inserting MSG The configuration dialog shown in the following figure opens: Figure 10-58 Configuration dialog SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 508 Figure 10-59 Communication "Path": Defines the Ethernet/IP module, in this example "dcmlinks". The above example reads the active error number from parameter r947 index 0 on drive object number 2 (drive). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 509 The USS® protocol is purely a master-slave protocol in which a SINAMICS DCM can only ever be a slave. In this case, a SINAMICS DCM only sends a telegram to the master if it has received a telegram from it. Therefore, SINAMICS DCMs cannot use the USS® protocol to exchange data with one another directly.
  • Page 510 ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-60 USS bus SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 511 The switch-on command is saved when a 0 → 1 transition takes place (see function diagram 3130 in the SINAMICS DCM List Manual). The binector se- lected using p50444 must be in the log. "1" state at this point. The memory is reset when this binector enters the log.
  • Page 512 – A "Switch on" edge at terminal X177.12 cancels a "Creep" function that had previously been triggered. – A "Creep" edge at a binector selected using p50440 cancels a "Switch on" function that had previously been triggered. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 513 2. A speed setpoint of zero is applied. 3. Deceleration along the down ramp acc. to p50296, p50297, p50298 4. Wait until n < nmin (p50370, p50371). 5. "Close operational or holding brake" (r53210.0 = 1) is output. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 514 3. The system exits operating state o8. Quick stop overview p50087 Brake-release time (positive in this case) p50088 Brake-closing time p50258 Wait time for automatic field-current reduction Figure 10-62 OFF3 (quick stop) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 515 6. The drive coasts down (or is decelerated by the operational brake). 7. Once n < nmin (p50370, p50371), the "Close holding brake" signal is output (r53210.0 = 1, where p50080 = 1). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 516 15 ms after E-STOP has been applied (even if point 7 in this procedure has not yet been reached), the "Line contactor closed" relay (terminal XR1-109 and XR1-110) will always drop out; this is triggered by the hardware. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 517 = 0 and an input variable jump from 100% to 0 or -100% to 0 is performed, for passing through the 100% range at the ramp-function generator output. For smaller jumps at the input, the rise at the output is performed at the same rate. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 518 Initial rounding makes the transition to final rounding even before the maximum ramp-down incline is reached. Only the last part of final rounding is performed here due to the ramp-function generator setpoint jump. Figure 10-63 Ramp-function generator mode of operation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 519 See below and description of p50317 in the parameter list found in the (p50317) SINAMICS DCM List Manual. Set ramp-function generator on switch- See description of p50318 in the parameter list found in the SINAMICS DCM ing off (p50318) List Manual. Bypass ramp function generator 1 = The ramp-function generator operates with ramp-up time and ramp-down time = 0.
  • Page 520 Activating "Ramp-function generator setting 2" (p50307 to p50310; selection via p50637) or "Ramp-function generator setting 3" (p50311 to p50314; selection via p50638) has priority over the ramp-function generator setting requested by the "Ramp-function integrator" function. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 521 = 1 (= 100.00%) p50300 = 100.00 (%) p50301 = 10.00 (%) p50633.01-04 = 9 (= -100.00%) results in the value range of r52170 being limited to between +10.00% and +100.00%. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 522 ● r52048 has the FloatingPoint32 data type 10.11.2 See also function diagram 3125 in the SINAMICS DCM List Manual. The JOG function can be applied via the binectors selected using p50435 index .00 to .07, and via control word bit 8 and bit 9 (r898.8 & r898.9) (see function diagram for logic operation).
  • Page 523 10.11.3 Creep See also function diagram 3130 in the SINAMICS DCM List Manual. The "Creep" function can be activated in operating state o7 and the "Operation" state while "Operation enable" applies. "Creep" is applied by means of one or more of the binectors selected using p50440 entering the log.
  • Page 524 10.11.4 Fixed setpoint See also function diagram 3115 in the SINAMICS DCM List Manual. The "Fixed setpoint" function can be applied via the binectors selected using p50435 index .00 to .07, p50680 and p50681 (see function diagram for logic operation).
  • Page 525 DCM List Manual.) Furthermore, for both encoders the encoder control word and the encoder status word according to PROFIdrive are available. (See function diagrams 4720, 4730 and 4735 in the SINAMICS DCM List Manual.) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 526 Encoder 1 actual position value 2 Gn_XIST2 Fault code G2_XIST1 Encoder 2 actual position value 1 G2_XIST2) Encoder 2 actual position value 2 For the description, see Chapter Control and status words for encoders (Page 399). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 527 ● FP4720 (control word for encoders 1 and 2) ● FP4730 (status word for encoders 1 and 2) For the description, see Chapter Control and status words for encoders (Page 399). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 528 The reference model contains a PT2 element and a dead time element to emulate the controlled system. See function charts 6810 and 6815. Further, it is possible to feed in an external reference model (e.g. generated using DDC function diagrams). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 529 The reference model is correctly set when the characteristics of the reference model output (r52154) and the actual speed value (r52167) are virtually identical when the I-component of the speed controller (p50224 = 0) is disabled. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 530 Speed setpoint r52167 Actual speed value The following diagram shows the setting of the reference model. r52154 Reference model output r52167 Actual speed value SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 531 Use of the speed controller for other applications If the SINAMICS DCM is not used for the speed control of a motor, but rather for the voltage control of a capacitor load, it may be advantageous to support the speed controller working as a voltage controller with a load connection.
  • Page 532 Adaptation of the armature and field current controller The current controller (armature current controller and field current controller) of the SINAMICS DCM operate with a controlled system that is very non-linear. Types of non-linearity There are 2 types of non-linearity: 1.
  • Page 533 L(I_Mot) = p50111×p51591 (La×λ ) or p50116×p51597 (Lf×λ Effect of the adaptation The SINAMICS DCM converter provides the option of adapting the gain of the armature current controller or the field current controller to the existing non-linearities: Compensating gating unit non-linearities: The controller gain is normally set so that in the range of the largest controlled system gain (i.e.
  • Page 534 (p50175 = r52350 establishes the intervention) FP 6908 Calculating the adaptation factor for the armature current controller gain intervention to adapt the armature current controller gain (p50267 = r52355 establishes the intervention) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 535 (p2263 = 1) unlike in the factory setting. This is always necessary when the D component is to be effective, even if the reference variable changes. The D component can only be activated when p2274 > 0. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 536 The resulting controlled variable is used as the setpoint for the speed controller. Figure 10-64 Level control: Application Figure 10-65 Level control: Controller structure SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 537 Determine by optimization Function diagrams (see the SINAMICS DCM List Manual) ● 7958 Closed-loop control (r0108.16 = 1) Overview of important parameters (see the SINAMICS DCM List Manual) ● p2200 BI: Technology controller enable ● p2253[0...n] CI: Technology controller setpoint 1 ●...
  • Page 538 = 0 ⇒ open brake This binector must be wired to a digital output in order to activate a brake; see function diagrams 2055, 2060, and 2065 in the SINAMICS DCM List Manual. The following parameters affect the function of the brake-control signal:...
  • Page 539 Time for brake to be released before motor applies torque (p50087 positive) <5> Time for brake to be closed, during which motor continues to apply torque (p50088) Figure 10-67 Holding brake (p50080 = 1), brake-release time (p50087) positive SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 540 Here, motor works against the brake, which is still closed (p50087 negative) <5> Time for brake to be closed, during which motor continues to apply torque (p50088) Figure 10-69 Holding brake (p50080 = 1), brake-release time (p50087) negative SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 541 This binector must be wired to a digital output in order to activate the auxiliary circuit; See SINAMICS DCM List Manual, function diagrams 2055, 2060 and 2065. The "Switch on auxiliaries" signal goes to 1 at the same time as the "Switch on" command.
  • Page 542 10.18 Operating hours counter, unit fan SINAMICS DCM converters with rated DC current of ≥210 A, are equipped with fans: ● Units <400 A: Two internally supplied fans ● Units ≥400 A: One fan that is connected to the line supply Parameter r53136 displays which unit fan is used for the particular converter.
  • Page 543 F60137 is displayed. Advance-alarm/shutdown times for other loads may be taken from the diagram below. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 544 Figure 10-70 I2t monitoring of the motor: Alarm triggering Figure 10-71 I2t monitoring of the motor: Fault triggering <1> ... Preloading y ... load current/permissible continuous current (p50100 × p50113) x ... time/thermal time constant of motor SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 545 ● Please observe the manufacturer's specifications if you are using other motor types. ● If you are using DC motors 1G.5/1H.5 as per Catalog DA12, p50113 must be set to 1.00. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 546 10.20 Measuring the motor temperature 10.20 Measuring the motor temperature SINAMICS DCM provides the possibility of evaluating a temperature sensor integrated in the motor. (see the SINAMICS DCM List Manual, function diagram 8030). The following measuring sensors can be evaluated.
  • Page 547 Descriptions of functions 10.20 Measuring the motor temperature ● NTC thermistor K227/S1/1.8 kΩ/KER approx. 200 Ω at 190° C to 1.8 kΩ at 100° C Figure 10-74 Characteristic K227 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 548 Making an incorrect setting for speed-dependent current limitation can lead to excessive stress on the commutator and brushes, which in turn results in a significantly reduced service life for the brushes. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 549 = n3 (defines the speed scaling) p50109 = 0 ... speed-dependent current limitation switched off = 1 ... speed-dependent current limitation switched on Figure 10-75 Example of a motor rating plate SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 550 = Motor rating plate data = Permissible limit values = Application point for speed-dependent current limitation = Maximum operating speed I20 = 1.2 × I2 Figure 10-76 Example of a motor rating plate SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 551 Parameters r52310 and r50014[1] show the calculated thyristor temperature rise as a % of the maximum permissible thyristor temperature rise. This maximum temperature rise differs from power unit to power unit, but falls approximately between 80 °C and 90 °C. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 552 10.22 Dynamic overload capability of the power unit 10.22.2 Configuring for dynamic overload capability The DVD documentation for the SINAMICS DCM provides the following information for each converter unit: ● The maximum overload duration t when starting up with a cold power unit and specified constant overload with overload factor X (i.e.
  • Page 553 = (300 s./113.2 s.)×20 s. = 53 s. Base load duration = 300 s. – 53 s. = 247 s. → Maximum base-load current = approx. 45% of I = 13.5 A SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 554 → overload duration = 126.35 s. Max. overload duration = (140 s./300 s.)×126.35 s. = approx. 58 s. Min. base load duration = 140 s. – 58 s. = 82 s. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 555 (order code L15, see Chapter Ordering information for options and accessories (Page 30)). The sensor is mounted in the cooling air intake of the device. Please note that when ordering SINAMICS DCM, it is only possible to subsequently retrofit a sensor in the manufacturer's factory.
  • Page 556 • Is less than -25° C temperature sensor is interrupted) Use of the SINAMICS DCM in a SINAMICS DCM Cabinet drive cabinet with option L99 Option L99 provides the same functionality as option L15. Devices with software version as of 1.4: Alarm A60082 is output if the drive performs an automatic derating as a result of the measured air intake temperature.
  • Page 557 10.24 Calculating the thyristor blocking voltage The SINAMICS DCM converter offers the possibility of continually determining the voltage available at each individual thyristor of the armature converter. The voltage is used to identify which armature thyristors are presently conducting and which are presently blocked.
  • Page 558 • C98043-A7107-... (option L05): All releases • C98043-A7108-... (option L05): All releases • A5E... : All releases This information is provided on the bar code label on the printed circuit board. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 559 Line frequency too low (armature current or field current) F60009 Line frequency too high (armature current or field current) Note There is no automatic restart when the electronics power supply fails. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 560 10.26 Operation on a single-phase line supply SINAMICS DCM converters with rated DC currents of up to 125 A and a rated armature supply voltage of 575 V can also be operated on single-phase line supplies. Areas of application for this operating mode include ●...
  • Page 561 As a consequence, the rated output voltage is also reduced. See also Technical data in Chapter 4. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 562 10.27 Connecting units in parallel and in series Topology overview Several SINAMICS DCM converters can be arranged in various topologies. The following topologies are supported: ● 6-pulse parallel connection This topology is used in order to realize converter power ratings that are above the highest available SINAMICS DCM rating.
  • Page 563 9350, 9352, and 9355. Controller • For all of the topologies, a SINAMICS DCM is used as the master converter. The other converters are called slave converters. • The control commands - switch-on/stop, operating enable, quick stop, etc. are fed to the master converter for all topologies.
  • Page 564 Miscellaneous Note For a slave converter the i t monitoring of the motor should be deactivated (p50114=0), because for a non-symmetrical current, this would then respond at the slave. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 565 The devices are connected using (8-pin) shielded patch cables of type UTP CAT5 in acc. with ANSI/EIA/TIA 568, such as those that are used in PC network technology. A standard, 5 m cable can be obtained directly from Siemens (article number: 6RY1707-0AA08). (n-1) cables are required for connecting n devices in parallel.
  • Page 566 The converters SINAMICS DCM 1, DCM 2, DCM 3 and DCM 4 are operated in the n+m operating mode. The SINAMICS DCM 5 converter is, regarding its power unit, independent of the others.
  • Page 567 There are two operating modes: Standard mode: A SINAMICS DCM is defined as the master. This device carries out the closed-loop speed control, the closed-loop armature-current control, the line synchronization tasks and determines the firing points. The firing points and the thyristor pair to be fired are transferred to the slave devices;...
  • Page 568 ● The control commands - switch-on/stop, operating enable, quick stop, etc. - must also be entered at all of the substitute master devices. ● The speed setpoint and the actual speed value must be entered at all substitute master devices. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 569 Position in the topology 11 (Master) 12 (Slave) p51801 Number of send data p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51803 n+m mode p51804[..] Transmit data...
  • Page 570 = 1 at the two outermost units (= at the physical ends of the bus line) = 0 on all of the other units The optimization run for current controller and precontrol (p50051 = 25) sets the correct values for these parameters. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 571 Support is also available through our Technical Support organization (for contact address, see the Preface). Topology The following diagram shows the topology of a 12-pulse parallel connection. Figure 10-80 12-pulse parallel connection (1), block diagram SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 572 Figure 10-81 12-pulse parallel connection (2), block diagram Note If additional converters are connected in parallel to the master converter, then exactly the same number of converters must also be connected in parallel with the slave converter. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 573 Figure 10-82 6-pulse series connection (1) The following diagram shows the topology of a 6-pulse series connection, where additional converters are connected in parallel to each of the two 6-pulse converters connected in series. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 574 This type of closed-loop control is only possible for continuous current. Operation with the same firing points is automatically selected in the discontinuous (pulsating) current range. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 575 33 (parallel to the master) 34 (parallel to the slave) p51801 Number of send data p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51803 n+m mode p51804[..]...
  • Page 576 0. Figure 10-84 6-pulse series connection: controlled + uncontrolled rectifier The instructions for dimensioning the balancing resistors can be found in an FAQ (for the link, see the Preface). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 577 Operating principle p51800 Position in the topology 35 (Master for diode rectifier) p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51807 Telegram failure time 0.0 s 0.1 s...
  • Page 578 Support is also available through our Technical Support organization (for contact address, see the Preface). Topology The following diagram shows the topology of a 12-pulse series connection of two SINAMICS DCM. Figure 10-85 12-pulse series connection (1), block diagram SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 579 This type of closed-loop control is only possible for continuous current. Operation with the same firing points is automatically selected in the discontinuous (pulsating) current range. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 580 The power unit of the slave converter must be connected to the 12-pulse transformer so that its phases lag the phases of the line supply at the master by 30°. The phase sequence must be the same. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 581 The incoming AC voltage of the controlled converter should be 10% to 15% higher than that at the uncontrolled converter, in order that the current can be reliably reduced down to 0. Figure 10-87 12-pulse series connection: Controlled + uncontrolled rectifier, block diagram SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 582 ● All participating SINAMICS DCM units must be equipped with option S50 ● "n+m" operation is not permissible ● The "parallel switching master" function must remain at the same SINAMICS DCM for both power unit topologies SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 583 10.28 Field reversal see also the SINAMICS DCM List Manual, function diagram 6920 When using a two-quadrant unit (with only one armature current flow direction) by reversing the current in the excitation winding of the DC motor (field reversal) operation in additional quadrants of the speed-torque characteristic is possible (direction of rotation reversal and braking).
  • Page 584 Note In the case of an internal speed actual value reversal as a result of field reversal, p50083 is supplied with inverted signal values (exception: p50083 = 3, see the SINAMICS DCM List Manual, function diagram 6810). When using the ramp-function generator it is recommended to parameterize p50228 = 0 (no speed controller setpoint filtering).
  • Page 585 – Wait until the braking command has been withdrawn using binector level = 0 (as long as level = 1 is present, the drive is kept in operating state o7.2) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 586 Acceleration is possible in the original direction of rotation when acknowledging using an external "Stop" and "Switch-on". Please also read the note at the end of the chapter "Direction of rotation reversal using field reversal" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 587 Descriptions of functions 10.28 Field reversal Figure 10-88 Wait times for field reversal (parameter p50092) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 588 Function diagram FP9300 shows the settings and BICO interconnection options for the "peer-to-peer connection". Diagnostics Parameter r50799 contains information about the distribution of error-free telegrams and telegrams with errors over time, as well as the type of any communications errors that occur. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 589 = 1 to 13, corresponding to between 300 and 187,500 baud Bus terminator p50795 = 0: Bus terminator OFF p50795 = 1: Bus terminator ON Error statistics r50799[1]: Displays receive errors on the peer-to-peer inter- face SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 590 7 V. Optional data feedback, which drive 1 can use to monitor the functionality of the entire peer chain Figure 10-89 "Series connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 591 ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-90 "Parallel connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 592 ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-91 "Bus connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 593 Descriptions of functions 10.30 Expanding the SINAMICS DCM to include a second CUD 10.30 Expanding the SINAMICS DCM to include a second CUD General information As an option, the SINAMICS DC MASTER can be equipped with a second CUD by inserting it in the right-hand slot.
  • Page 594 Descriptions of functions 10.30 Expanding the SINAMICS DCM to include a second CUD Either the unique bus address must be set using the AOP30, or STARTER must first be connected as the sole bus node in order to set the unique bus address.
  • Page 595 X1 and X2 on the TMC with the supplied cables (3 m). The cables must be laid in a cable duct. For terminal assignment, see Chapter Assignment of terminals and connectors (Page 168). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 596 Relative system runtime The relative system runtime since the last POWER ON is displayed in p0969 (Control Unit) in ms. The counter runs over after 49 days. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 597 When contacting Siemens with queries related to problems of this type, it is, therefore, advisable that you both read out this file and e-mail a copy of it to Siemens experts. With parallel or series connection, the diagnostics files of all devices must always be read out and sent to the Siemens experts.
  • Page 598 10.33 Diagnostics 10.33.3 Thyristor diagnostics SINAMICS DCM can perform a self-test of its own power unit. As a consequence, defective thyristors and other faults can be detected in the power unit. Note 1: Thyristor diagnostics cannot be used when SINAMICS DCMs are connected in series.
  • Page 599 Faults that are detected result in fault message F60061. The fault value provides information as to which thyristor was detected to be defective and what the possible cause of the fault could be. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 600 Software version and hardware version of the CUD are not com- patible. For information on the hardware/software compatibility, see Chapter Upgrading the unit software (Page 653). Orange 0.5 DRIVE-CLiQ component being updated. Orange 2 DRIVE-CLiQ component has been updated. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 601 CLiQ components light 2 Hz flash- DRIVE-CLiQ component firmware update com- Carry out POWER ON for ing light plete. Wait for POWER ON for the respective the respective components components. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 602 2 Hz flash- Bus fault – communication has been interrupted Correct fault ing light RDY and OPT Orange 0.5 Hz Firmware update in progress for connected Op- flashing tion Board CBE20 light Reserved SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 603 ● An offset is possible for each signal. The power-up to the offset can be parameterized. The signal generation starts after the power-up to the offset. ● Limitation of the output signal to the minimum and maximum value can be set. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 604 Parameterizing and operating the function generator You operate and parameterize the function generator via STARTER. Figure 10-95 Function generator Note Please refer to the online help for more information about parameterization and operation. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 605 If this button is still selected, then the message "Error occurred while parameterizing" is output on STARTER when "Loading the parameterization to the drive" as well as alarm A02007 (Function generator: Drive not SERVO/VECTOR) on the SINAMICS DCM. Starting/stopping the function generator...
  • Page 606 Parameterizing and operating the trace function Note Detailed information on how to parameterize and operate the trace function is available in the STARTER online help in Chapter "Trace, measuring functions and automatic controller setting". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 607 When more than four channels per single trace are used, the trace's device clock cycle is switched automatically from 0.250 ms to 4 ms. As a consequence, the performance of the SINAMICS DCM is not influenced too strongly by the trace function. ● Single trace: Device clock cycles of the SINAMICS DCM trace Up to four channels: 0.250 ms...
  • Page 608 "A02098 MTrace: Cannot be saved" is output with alarm value "1". Activating a multiple trace Note The multiple trace can be activated or set separately for each trace recorder. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 609 Detailed information on how to parameterize and operate the trace function is available in the STARTER online help in Chapter "Trace, measuring functions and automatic controller setting". 4. Make the required trace settings and save the settings. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 610 ) is used as before. The trace buffer of the previous single trace is emptied in the process. Trace status The status of the multiple trace is displayed in the screen form (red frame): Figure 10-99 Trace status in STARTER SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 611 1. In STARTER, click the symbol (device trace-function generator). The "Trace" parameterizing screen form is then displayed. Figure 10-100 Startup trace in STARTER 2. Activate the "Save recording in the device" checkbox. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 612 The oldest file is overwritten. In order to view the measurements later with STARTER, the memory card must be removed from the SINAMICS DCM and inserted into the PC. The files can then be opened with the STARTER trace.
  • Page 613 The individual faults and alarms are described in the section titled "Faults and alarms" in the SINAMICS DCM List Manual. Here you can also find a section titled "Function diagrams" → "Faults and alarms", which contains function diagrams for the fault buffer, alarm buffer, fault trigger, and fault configuration.
  • Page 614 – The fault can only be acknowledged with a pulse inhibit (r0899.11 = 0). – The same options are available for acknowledging as described under acknowledgment with IMMEDIATE. Note The drive cannot resume operation until all active faults have been acknowledged. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 615 (r0944, r2121) after "Fault active"/"Alarm active" is output. Fault buffer Faults which occur are entered in the fault buffer as follows: Figure 10-102 Structure of the fault buffer SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 616 ● A fault value (r0949) can be output for a fault. The fault value is used to diagnose the fault more accurately; please refer to the fault description for details of the meaning. Clearing the fault buffer ● The fault buffer is reset as follows: p0952 = 0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 617 In the alarm history, this is from 8 to 63. ● If 8 alarms have been entered in the alarm buffer, and a new alarm is received, the alarms that have been resolved are transferred to the alarm history. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 618 • The fault response of fault F12345 has been changed via p2100[n]. The factory settings are to be restored. – p2100[n] = 0 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 619 BI: p2108 → External fault 3 → F07862(A) BI: p2112 → External alarm 1 → A07850(F) BI: p2116 → External alarm 2 → A07851(F) BI: p2117 → External alarm 3 → A07852(F) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 620 ● 8070 Faults and alarms – fault/alarm trigger word r2129 ● 8075 Faults and alarms – fault/alarm configuration Overview of important parameters (refer to the SINAMICS DCM List Manual) ● r0944 Counter for fault buffer changes ● p0952 Fault incident counter ●...
  • Page 621 Faults are not forwarded within these two groups of drive object types. This behavior also applies to the faults set in a DCC chart on the above drive object types with the aid of DCB STM. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 622 10.34 CPU time load with SINAMICS DCM The CPU time load of the SINAMICS DCM can be read out at r9976[1]. Principally, the following rules apply: 1. The cyclic DC closed-loop control of the SINAMICS DCM generates a base load of approx.
  • Page 623 The additional CPU time load stated above for TM15, TM31 and TM150 apply to a sampling time of 4 ms (p4099 = 4000). Setting faster sampling rates in the TM modules increases the CPU time load in the SINAMICS DCM to values considerably higher than those stated above.
  • Page 624 82 % The CUD is 82 % utilized. Note The available CPU time can be expanded by equipping the SINAMICS DCM with a 2nd CUD (right-hand slot). See the "Expanding the SINAMICS DCM to include a second CUD" chapter. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 625 CPU time load. If that does not suffice, the application can be implemented with the DCC technology option. See the Drive Control Chart (DCC) chapter. ● In the SINAMICS DCM, simultaneous use of the free function blocks and the DCC technology option are feasible.
  • Page 626 The CPU time load can be reduced by either deactivating function modules or assigning used function blocks to a runtime group with a longer sampling time. Table 10- 62 CPU time load through free function blocks with the SINAMICS DCM Time slice...
  • Page 627 Function Manual DCC Block Description" as well as in the "SINAMICS SIMOTION Programming Manual DCC Editor". This chapter describes the special features of the DCC technology option with SINAMICS DCM. ● Simultaneous use of the free function blocks and the DCC technology option are feasible.
  • Page 628 Loading the DCC technology option into the drive unit is usually performed with STARTER and with the SINAMICS DCM takes about 7 min. During this process, the entire DCB library with a scope of approx. 2 MB data is transferred to the drive.
  • Page 629 Copy the OEM folder to an empty memory card. Note The memory card supplied from Siemens as option S01 or S02 includes, when supplied, a dump of the internal unit software. These files are only required to update software. These files can be deleted for all other applications of the memory card. Copy the files into a local folder of your PG/PC and delete the files on the memory card, before you use the card for the functions described in this chapter.
  • Page 630 Descriptions of functions 10.36 Drive Control Chart (DCC) A list of all of the DCC blocks available for SINAMICS DCM and the required computation times are listed in Appendix B. Table 10- 63 CPU time load DCC blocks left-hand CUD.
  • Page 631 DCC blocks and @parameters also more highly loads the internal memory (ROM) of the CUD. For using DCC, on the SINAMICS DCM, as compared with the maximum possible configurations documented in the "Maximum configuration" chapter, depending on the size of the diagram, one must omit optional components.
  • Page 632 ● If there is insufficient memory on the CUD for the configuration of the desired DCC diagram, the scope of the blocks needs to be reduced or the SINAMICS DCM needs to be equipped with a 2nd CUD on the right-hand slot.
  • Page 633 If the checkbox is activated, the DCC charts in the project are overwritten by those in the target device. The information about layout and graphics in the DCC charts (Point 2) is still available in the STARTER project. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 634 1. Connect the Control Unit to the programming device. 2. Call STARTER. 3. Download your project. 4. Establish a connection to the target device. 5. Select the required drive unit in the project navigator of your STARTER project. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 635 Per default, in spite of write protection, parameters can be changed via fieldbusses with acyclic access. If write protection should also be active for access operations via fieldbusses, then in the expert list, you must set p7762 to 1. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 636 Certain parameters are excluded from the write protection in order not to restrict the functionality and operability of the drives. The list of these parameters can be found in the SINAMICS DCM List Manual in Chapter "Parameters for write protection and know-how protection", Section "Parameters with WRITE_NO_LOCK".
  • Page 637 ● Displaying the alarm history ● Reading out the diagnostic buffer ● Switching over to the control panel (fetch the master control, all the buttons and setting parameters) ● Displaying created acceptance documentation SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 638 In spite of know-how protection being active, additional parameters can be read, but are locked against changes. The list of these parameters can be found in the SINAMICS DCM List Manual in Chapter "Parameters for write protection and know-how protection", in Section "Parameters with KHP_ACTIVE_READ".
  • Page 639 The exception list has no influence on the input screen forms in STARTER. Factory setting for the exception list: ● p7763 = 1 (exception list contains precisely one parameter) ● p7764[0] = 7766 (parameter number for entering the password) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 640 1. Connect the Control Unit to the programming device. 2. Call STARTER. 3. Open your project. 4. Establish a connection to the target device. 5. Select the required drive unit in the project navigator of your STARTER project. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 641 11.Then click "OK". Know-how protection is now activated. The text "Know-how protected" is in all protected parameters of the expert list instead of the content. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 642 A password can only be changed for an activated know-how protection. To change the password for the know-how protection, proceed as follows: 1. Connect the Control Unit to the programming device. 2. Call STARTER. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 643 In these cases, the OEM can create a new encrypted subproject (for a drive object) via STARTER. The serial number of a new memory card or a new Control Unit is saved in this encrypted data record in advance. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 644 If required, the end user must re-enter the changed parameters from the OEM exception lists. Calling the "Load to File System" dialog box 1. Call STARTER. 2. Open the required project. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 645 – Optionally you can also activate "Including DCC chart data". Graphical chart data can then also be stored. 3. Then enter the path for the storage directory in the appropriate input field, or click "Browse" and select the directory in your file system. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 646 By default, the "Without know-how protection" option is active. If you really want to store the data without protection (not recommended), you can exit the dialog box with "OK" or "Cancel" at this point. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 647 The data of the subproject is stored in the required encryption in your file system. With the aid of this encrypted data, an end user can install a new memory card or Control Unit for the drive unit. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 648 Descriptions of functions 10.37 Write and know-how protection 10.37.3 Overview of important parameters Overview of important parameters (see SINAMICS DCM List Manual) KHP Control Unit serial number • r7758[0...19] KHP Control Unit reference serial number • p7759[0...19] Write protection / know-how protection status •...
  • Page 649 Descriptions of functions 10.37 Write and know-how protection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 650 1 bar, or cleaned using a vacuum cleaner. The screw connections (also the protective conductor connections) must be retightened each time that maintenance work is carried out on the SINAMICS DCM. Please note the following when working with converter units featuring increased air cooling: The bearings for the fans are designed for an operating period of 30000 hours.
  • Page 651 However, a third OFF and ON of the electronic power supply is also required in this case. 2. Update the STARTER project 3. Load the converted STARTER project to the drive (load to the target device) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 652 ● Backup the parameter assignment on a memory card (see Chapter "Functions of the memory card") and/or ● Backup the parameterization in a STARTER project (see Chapter "Commissioning using the STARTER commissioning tool") SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 653 Step 2: Software update of the drive Notes: Only those memory cards that Siemens has prepared for these systems are accepted. If the memory card is formatted, then this must always be realized with the FAT16 setting. Download the current software release: See preface Procedure: ●...
  • Page 654 11.1 Upgrading software releases Step 3: Update the STARTER project Install the SSP that matches the new SW version (e.g. SSP SINAMICS DCM V1.2). SSPs for different versions of the same drive can be simultaneously installed in STARTER. Open the existing STARTER project (that refers to an old device version). Right-click the device in the project navigator and select "Target device"...
  • Page 655 ● Import the new DCC library (see Chapter "Drive Control Chart") Figure 11-1 Selecting technology packages ● Carry out a POWER OFF / POWER ON to activate the new DCC library. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 656 Importing the DCC library (1) – Shift the DCC library, which appears in the "Libraries installed in Starter", to the right with ">>" Figure 11-3 Importing the DCC library (2) – Select "Accept" SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 657 Load the project into the drive (load into the target system) to upgrade the charts in the drive to the new version and permanently save the parameter assignment (carry out RAM to ROM). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 658 Maintenance 11.2 Replacing components 11.2 Replacing components Note Only authorized Siemens personnel are permitted to repair the power unit. Exception: Fuses may also be changed by the customer. 11.2.1 Replacing the fan WARNING The fan must only be replaced by qualified personnel.
  • Page 659 The air must be blown upwards (see the arrow on the fan enclosure). Reconnect the fan connector and replace the fan cover. • Figure 11-4 Replacing fans in 210 - 280 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 660 Insert a new fan module and screw it in place (tightening torque 1.5 Nm), reconnect the connectors, and replace the • front cover. Figure 11-5 Replacing fans in 400 - 850 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 661 Lift out the fan together with the fan stay. • ③ Install the new fan in the inverse sequence, tightening torque for the nuts = 15 Nm • Figure 11-6 Replacing fans in 1,200 A devices SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 662 Release the fixing screws for the slide-in fan unit • ② ③ Disconnect the fan connector and fan monitoring equipment (3-pin) • Figure 11-7 Replacing fans in 1,500 - 3,000 A devices (1) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 663 Swivel back the support plate for the electronics and screw into place, tightening torque = 3 Nm • Re-attach the front plate and the top cover. • Figure 11-8 Replacing fans in 1,500 - 3,000 A devices (2) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 664 The fuses are fixed with 2 hex screws each ① (width across flats 16). Tightening torque 25 Nm. Figure 11-9 Replacing fuses for 900A to 1200 A units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 665 ● The fixing screws have different lengths. Re-use the screws at the same position. Figure 11-10 Replacing fuses for 1500A to 3000 A units SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 666 It is therefore essential that you use the supplied mounting aid (protective cover) when installing or removing the CUD. Required tools Torx screwdrivers TX10 (CUD) and TX20/TX30 (front cover). SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 667 There are sensitive components on the rear of the CUD that may be torn off or damaged by coming into contact with the assembly bolts when pulling the CUD out without the mounting aid. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 668 A CUD is installed in the right slot in the same way as in the left slot. For simple handling, it is recommended that you swing out the electronics plate slightly. Make sure that the mounting sockets are covered by the mounting aid. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 669 (washer and clamping ring) can be used. Note Apply a very thin layer of thermal paste evenly to the modules so that the base plate shines through! SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 670 Service life (during operation) > 2 years Replacement 1. Disconnect the SINAMICS DCM from the power supply 2. Open the cabinet. 3. Disconnect the 24 V DC power supply and communications line on the operator panel. 4. Open the cover of the battery compartment.
  • Page 671 11.3 Replacing the back-up battery in the AOP30 operator panel Figure 11-13 Replacing the backup battery for the cabinet operator panel Note The battery must be disposed of in accordance with the manufacturer guidelines and applicable country-specific laws and directives. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 672 Applications 12.1 Using SINAMICS DCM in shipbuilding When using SINAMICS DCM in shipbuilding, the following points must be observed: ● Radio interference suppression filters must be used in the armature circuit and in the field circuit (see Chapter 6) ● EMC-compliant design according to Chapter 6 ●...
  • Page 673 Chapter 6. HTL encoder, bipolar, with zero signal Improved protection against induced interference is achieved by twisting the signal lines in pairs. Figure 12-1 Bipolar incremental encoder SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 674 Applications 12.2 Connecting an incremental encoder HTL encoder, bipolar, with zero signal Figure 12-2 Unipolar incremental encoder SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 675 2Q devices have a thyristor bridge in B6 circuit. In this power unit topology, the output voltage of the SINAMICS DCM is partly negative for firing angles between 60° and 120°. In order to ensure that no negative voltages are present at the load, i.e. at the galvanizing and paint tanks, an external freewheeling diode is usually installed on the DC side for these applications.
  • Page 676 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants The shunt voltage must be increased via an external shunt converter and then led to the SINAMICS DCM via an analog input. See function diagram 6850, column 2. Figure 12-5...
  • Page 677 Applications 12.3 Use of the SINAMICS DCM in galvanizing and dip-painting plants SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 678 UL online certifications directory: http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm In order to maintain the limit values decisive for certification for marine applications, the prerequisites as listed in chapter "Using SINAMICS DCM in shipbuilding (Page 673)" must be observed. SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001...
  • Page 679 ● The use in grounded line supplies ● And the mandatory use of a commutating reactor Detailed information about the basics of EMC and EMC-compliant design of drives can be found in the Chapter "Connecting up". SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 680 UL 508 C Power Conversion Equipment UL 840 Insulation Coordination Including Clearances and Creepage Distances for Electrical Equipment UL 94 Tests for Flammability of Plastic Materials for Parts in Devices and Appli- ances SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 681 Serielles Bussystem Controller Area Network Kommunikationsbaugruppe CAN Communication Board CAN Compact Disc Compact Disc Befehlsdatensatz Command Data Set CompactFlash CompactFlash Konnektoreingang Connector Input Computerunterstützte numerische Steuerung Computer Numerical Control Konnektorausgang Connector Output SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 682 Electromagnetic Compatibility (EMC) Europäische Norm European Standard EnDat Geber-Schnittstelle Encoder-Data-Interface Impulsfreigabe Enable Pulses EPOS Einfachpositionierer Basic positioner Engineering System Engineering System Ersatzschaltbild Equivalent circuit diagram Erweitertes Stillsetzen und Rückziehen Extended Stop and Retract SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 683 International Electrotechnical Commission Interface Interface IGBT Bipolartransistor mit isolierter Steuerelektrode Insulated Gate Bipolar Transistor Impulslöschung Pulse suppression Interpolatortakt Interpolator clock Drehstromversorgungsnetz ungeerdet Insulated three-phase supply network Interner Spannungsschutz Internal Voltage Protection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 684 Normengremium in USA (United States of America) National Electrical Manufacturers Association Nullmarke Zero Mark Schließer Normally Open (contact) Netzstromrichter Line power converter Open Architecture Open Architecture Original Equipment Manufacturer Original Equipment Manufacturer SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 685 Receive Process Data Object RS232 Serielle Schnittstelle Serial Interface RS485 Norm. Beschreibt die Physik einer digitalen seriellen Standard. Describes the physical characteristics of a Schnittstelle. digital serial interface. Echtzeituhr Real Time Clock Raumzeigerapproximation Space vector approximation (SVA) SINAMICS DCM DC Converter ac.maher.co.ir...
  • Page 686 Terminal Module Drehstromversorgungsnetz geerdet Grounded three-phase supply network Nachstellzeit Integral time TPDO Transmit Process Data Object Transmit Process Data Object Drehstromversorgungsnetz geerdet Grounded three-phase supply network Transistor-Transistor-Logik Transistor-Transistor Logic Vorhaltezeit Derivative-action time SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 687 Voltage Sensing Module Voltage Sensing Module Wiedereinschaltautomatik Automatic restart Werkzeugmaschine Machine tool Erweiterbare Auszeichnungssprache (Standardspra- Extensible Markup Language che für Web-Publishing und Dokumentenmanage- ment) Zwischenkreis DC Link PROFIBUS Zustandswort PROFIBUS status word SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 688 Actual speed value nmin Minimum speed Normal zero nsetp Speed setpoint Armature circuit resistance Ramp-down time Integral time Ambient temperature Armature voltage Field voltage ULine Line voltage Universal serial interface SICROWBAR Overvoltage protection SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 689 Pollutant-free materials have been used for all significant parts. Insulation materials containing silicone are not used. Materials containing halogens are only present to a slight extent (cable insulation in the SINAMICS DCM Control Module). All materials meet ROHS criteria. Environmental compatibility was a key criterion in selecting supplier parts.
  • Page 690 • Device article number and serial number • Software version • Hardware version of the electronics module CUD (printed on the component side) • Hardware version and software version of additional modules (if used) SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 691 Appendix A A.4 Servicing SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 692 Appendix B Runtimes of the DCC blocks for SINAMICS DCM The typical runtimes of the DCC blocks (in µs) are listed in the following table. Table B- 1 DCC blocks on the SINAMICS DCM Designation Function Typ. Group runtime Adder (REAL type)
  • Page 693 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime Ramp-function generator Ramp-function generator with jerk limiting BY_W Status byte to status word converter Conversion B_DW Converter 32 binary variables to status dou- ble word...
  • Page 694 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime US_D UNSIGNED-SHORT-INTEGER to DOUBLE INTEGER converter US_I UNSIGNED-SHORT-INTEGER to INTEGER converter US_R UNSIGNED-SHORT-INTEGER to REAL converter Converter, status word to 16 binary variables W_BY...
  • Page 695 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime NOP8_I Dummy blocks (INTEGER type) Block (BOOL type) Inverter (BOOL type) Numeric change-over switch (REAL type) NSW_D Numeric change-over switch (DOUBLE INTEGER type) NSW_I...
  • Page 696 Writing drive parameters (UNSIGNED INTEGER type) WRP_US Writing drive parameters (UNSIGNED SHORT INTEGER type) Diameter calculator Technology INCO Axial winder moment of inertia TTCU Winding characteristic Software cam group Wobble generator SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 697 – Transfer the actual topology into the reference topology by setting p9905=1 or p9905=2. Power-up is continued. ● A memory card with a parameter data set, which comes from a SINAMICS DCM with a different MLFB is inserted in the drive –...
  • Page 698 Sensor Module Cabinet-Mounted SMC30, 195 Menu structure, 356 Terminal Module TM15, 214 Operation screen, 357 Terminal Module TM150, 244 Overview, 355 Terminal Module TM31, 227 Application classes, 383 Connecting Article number, 24 Incremental encoder, 674 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 699 Diagnostics via LEDs Terminal Module TM15, 220 Terminal Module TM150, 252 Terminal Module TM31, 238 Factory setting, 272 Diagnostics via STARTER, 604 Digital inputs, 176 Operating hours counter, 543 Digital outputs, 176 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 700 Sensor Module Cabinet SMC30, 206 Analog, 176 On the CUD, 601 Digital, 176 Terminal Module TM15, 220 Overview, 377 Terminal Module TM150, 252 Temperature sensor, 177 Terminal Module TM31, 238 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 701 EMF closed-loop control, 316 G2_STW, 402 Field current closed-loop control, 315, 322 Gn_STW, 399 Friction characteristic, 317 Process data, setpoints Manual, 266, 319 NSET_A, 392, 392 Mechanical system capable of oscillation, 318 NSET_B, 393 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 702 Bus cycle, 488 Configuring, 490 Requirements, 487 Synchronous cycle, 488 Transmission time, 488 Ramp-down time, 518 Single trace, 608 Ramp-function generator, 518 Single-phase line supply, 561 Ramp-function integrator, 521 SMC30, 189, 308 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
  • Page 703 Standard, 385 Structure, 387 ZSW1, 394 Temperature sensor, 177 ZSW1 BM, 396 Terminal Module Cabinet, 166, 184, 596 ZSW2, 396 Terminal Module TM15, 214, 305 ZSW2 BM, 397 Terminal Module TM150, 244 SINAMICS DCM DC Converter Operating Instructions, 02.2015, A5E34763375/RS-AA/001 ac.maher.co.ir...
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