Page 1 ACH550 User’s Manual ACH550-UH HVAC Drives (1 550 HP) … ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1 400 HP) … ACH550-PCR/PDR Packaged Drives with Disconnect (1 550 HP) …...
Page 2 RCNA-01 ControlNet Adapter User’s Manual 3AFE64506005 (English) GENERAL MANUALS RDNA-01 DeviceNet Adapter User’s Manual 3AFE64504223 (English) ACH550-UH HVAC Drives User’s Manual (1...550 HP) RETA-01 Ethernet Adapter Module User’s Manual 3AUA0000004092 (English) 3AFE64539736 (English) • Safety RETA-02 Ethernet Adapter Module User’s Manual •...
Page 5 ACH550 E-Clipse Bypass User’s Manual Safety Use of warnings and notes There are two types of safety instructions throughout this manual: • Notes draw attention to a particular condition or fact, or give information on a subject. • Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment.
Page 6 WARNING! The ACH550 will start up automatically after an input voltage interruption if the external run command is on. WARNING! The heat sink may reach a high temperature. Note: For more technical information, contact the factory or your local ABB representative. Safety...
Page 7: Table Of Contents
Preparing for installation (supplement to ACH550-UH User’s Manual) ..2-10 Installing the wiring (supplement to ACH550-UH User’s Manual) ..2-11 Check E-Clipse Bypass jumpers and switches ..... . 2-28 Control panel Bypass control panel features .
Page 8 Diagnostics – FBA ......... . . 2-210 ABB drives profile technical data ....... . 2-212 Generic profile technical data .
Page 9: Installation
Disconnect and lock out power to the drive before servicing the drive. Failure to disconnect power may cause serious injury or death. Application This manual is a supplement to the ACH550-UH User’s Manual and documents E-Clipse Bypass configurations. E-Clipse bypass features and functions...
Page 10 ACH550 E-Clipse Bypass User’s Manual The following shows the front view of the ACH550 E-Clipse Bypass vertical configuration, and identifies the major components. ACH550 Drive ACH-CP-B Control Panel E-Clipse Bypass Control Panel Operating Handle for Disconnect Switch or Circuit Breaker E-Clipse Bypass BP0091 The following shows the front view of the ACH550 E-Clipse Bypass standard...
Page 11: Installation Flow Chart
User’s Manual Reference in this Manual Installation section Preparing for installation Drive identification on page 2-10. PREPARE for installation Suitable mounting location (supplement to ACH550-UH User’s Manual) 2-11 on page Prepare the mounting PREPARE the mounting — location location Mount the drive MOUNT the unit —...
Page 12: Preparing For Installation (Supplement To Ach550-Uh User's Manual)
2-10 ACH550 E-Clipse Bypass User’s Manual Preparing for installation (supplement to ACH550-UH User’s Manual) Drive identification Drive labels To determine the type of drive you are installing, refer to either: • Serial number label attached on upper part of the chokeplate ACH550-BCR-316A-4 between the mounting holes.
Page 13: Installing The Wiring (Supplement To Ach550-Uh User's Manual)
Ratings 1-297 The chart in the section of the ACH550-UH User’s Manual on page lists technical specifications, and identifies the drive’s frame size – significant, since some instructions in this document vary, depending on the drive’s frame size. To Type code read the Ratings table, you need the “Output current rating”...
Page 14 ACH550 Vertical E-Clipse Bypass units are configured for wiring access from the bottom only. The following figure shows the Vertical E-Clipse Bypass wiring 1-315 connection points. Refer to the ACH550-UH User’s Manual on page control connections to the drive. V1/V2...
Page 15 ACH550 Standard E-Clipse Bypass units are configured for wiring access from the top. The following figure shows the Standard E-Clipse Bypass (wall mounted) wiring 1-315 connection points. Refer to the ACH550-UH User’s Manual on page control connections to the drive. ACH550...
Page 16 2-14 ACH550 E-Clipse Bypass User’s Manual User Power Cable Guides ACH550 Drive E-Clipse Bypass Control Board Terminals (X2) Disconnect Switch or Circuit Breaker Input Ground Lug Input Power Terminals Motor Terminals Output Ground Lug Service Switch (optional) ACH550 Drive Output Ground Lug Input Ground Lug Motor Terminals Input Power Terminals...
Page 17 ACH550 Standard E-Clipse Bypass units are configured for wiring access from the top. The following figure shows the Standard E-Clipse Bypass (floor mounted) wiring 1-315 connection points. Refer to the ACH550-UH User’s Manual on page control connections to the drive. ACH550 Drive...
Page 18 2-16 ACH550 E-Clipse Bypass User’s Manual Install the line input wiring (supplement to ACH550-UH User’s Manual) Line input connections – Vertical E-Clipse Bypass configurations Connect the input power to the terminals at the bottom of the disconnect switch or circuit breaker as shown below.
Page 19 ACH550 E-Clipse Bypass User’s Manual 2-17 User Power Cable Guides Input Power Cables Standard Configuration (B1/B2) Standard Configuration (B3) UL Type 3R Configuration (B1/B2) RHTR Temperature Heater ON Heater OFF HI / LO Jumper (X1) Temperature Temperature Default Setting 14.4 °C 21.4 °C (X1 jumper in LO position) 58 °F...
Page 20 ACH550 E-Clipse Bypass User’s Manual WARNING! Check the motor and motor wiring insulation before connecting the ACH550 to line power. Follow the procedure in the ACH550-UH User’s Manual on page 1-23. Before proceeding with the insulation resistance measurements, check that the ACH550 is disconnected from incoming line power. Failure to disconnect line power could result in death or serious injury.
Page 21 ACH550 E-Clipse Bypass User’s Manual 2-19 User Power Cable Guides Motor Cables Standard Configuration (B1/B2) Standard Configuration (B3) RHTR Temperature Heater ON Heater OFF HI / LO Jumper (X1) Temperature Temperature Default Setting 14.4 °C 21.4 °C (X1 jumper in LO position) 58 °F 70.5 °F Alternate Setting...
Page 22 Connect control wiring to terminal block X1 on the ACH550 control board and to terminal block X2 on the E-Clipse Bypass control board. For more information on these connections, refer to the following: • X1 terminal block location and terminal data are defined in the ACH550-UH User’s Manual on page 1-316. Connection •...
Page 23 ACH550 E-Clipse Bypass User’s Manual 2-21 Basic control connections for E-Clipse HVAC Default Parameters Changed Relative to E-Clipse HVAC Default Parameter Number Description Setting Smoke Control (Override1) is a fixed input. Closing Digital Input 6 will place the E-Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs.
Page 24 208 V or 460 V, 60 Hz, the MOTOR NOM VOLT and MOTOR NOM FREQ parameters will need to be properly set before proceeding. Refer to the ACH550-UH User’s Manual and set the parameters as required. Note: The settings for ALL external serial communication between the ACH550 with E-Clipse Bypass and any Building Automation System are configured using the E-Clipse Bypass operator panel.
Page 25 • Parameter 5311 must be set to “104” • Power must be cycled Refer to the ACH550-UH User’s Manual for additional information. Note: Run motor from drive before attempting bypass operation. System check: motor connected to ACH550 with E-Clipse Bypass...
Page 26 6. Increase the speed to 60 Hz or the highest safe operating speed. 7. Press the OFF key on the drive control panel. The motor should stop. If the drive does not operate according to these steps, refer to the ACH550-UH User’s Manual.
Page 27 • Parameter 5311 must be set to “104” • Power must be cycled Refer to the ACH550-UH User’s Manual for programming instructions. Note: Run motor from drive before attempting bypass operation. System check: motor disconnected from the ACH550 with E-Clipse Bypass If you are familiar with the E-Clipse Bypass operation, you may skip the following section.
Page 28 Operation using the “Vector: Speed” setting is unnecessary for control of almost all fan and pump applications. Refer to the 1-35 ACH550-UH User’s Manual on page for details on setting parameters. 8. Press the Drive Select key on the E-Clipse Bypass control panel. The Drive Select LED should be illuminated.
Page 29 • Terminals BRK+ to GND and BRK- to GND (frame size R1/R2) • Terminals UC+ and UC- (frame size R3…R8). If the drive does not operate according to these steps, refer to the ACH550-UH User’s Manual. Installation...
Page 30: Check E-Clipse Bypass Jumpers And Switches
On some ACH550 E-Clipse Bypasses, the circuit breaker has adjustable settings for instantaneous current protection. The factory default settings are practical for most applications. Refer to the “ABB SACE Instruction Sheet” (supplied with these units) for additional information on the adjustment of these settings.
Page 31: Control Panel
ACH550 E-Clipse Bypass User’s Manual 2-29 Control panel Bypass control panel features The figure below shows the bypass control panel and identifies the keys and LED indicating lights. The functions of the various keys and LEDs are described in the following paragraphs.
Page 32 Refer to the section on page of the ACH550-UH User’s Manual for more details. Automatic Transfer The Automatic Transfer indication is provided on the bypass control panel. The bypass control display will continuously flash an alarm to indicate the system has automatically transferred to Bypass after a Drive fault.
Page 33: Bypass Control Panel Modes
ACH550 E-Clipse Bypass User’s Manual 2-31 Off/Reset Key The Off/Reset Key may be used to manually stop the motor if the motor has been running on bypass power. The Off/Reset key also resets most bypass faults. It may take several minutes before the bypass can be reset after an overload trip. If a bypass fault condition is present the second press of this key places the bypass in the OFF mode.
Page 34 2-32 ACH550 E-Clipse Bypass User’s Manual BOOT Default Display Main Menu Bypass Status Enter System Selected Enter Status 1 Bypass Status Bypass Mode Status 2 Any state Parameters Fault Start-up Enter Enter 9802 Parameter edit Reset Parameter Menu 9902 Bypass Fault (Flashes over Blank Display )
Page 35: Start-Up
ACH550 E-Clipse Bypass User’s Manual 2-33 Start-up Start-up Start-Up can be performed in two ways: • Using the Start-Up Parameter List • Changing the parameters individually from the Full Parameter List. Note: Run motor from drive before attempting bypass operation. LCD Display Down Escape...
Page 36 2-34 ACH550 E-Clipse Bypass User’s Manual Select the appropriate Parameter with * 1 6 0 1 S T A R T / S T O P the Up/Down arrows and press 1 6 1 3 B P D I S A B L E ENTER ENTER.
Page 37 ACH550 E-Clipse Bypass User’s Manual 2-35 Note: In the Parameter Edit mode the current parameter value appears below the parameter name. Note: To view the default parameter value, press the Up/Down arrows simultaneously. Press Enter to restore the default parameter value or press ESC to leave the Parameter Edit mode.
Page 38 2-36 ACH550 E-Clipse Bypass User’s Manual Start-up...
Page 39: Bypass Functions Overview
ACH550 E-Clipse Bypass User’s Manual 2-37 Bypass functions overview Operating modes Note: For normal operation with the bypass, place the drive control panel in the Auto mode. Drive Mode Under normal conditions the system is in the Drive mode. The drive provides power to the motor and controls its speed.
Page 40 2-38 ACH550 E-Clipse Bypass User’s Manual Smoke Control Mode (Override 1) In the Smoke Control (Override 1) mode, the motor is powered by AC line power through the bypass contactor. The source of the start command is internal and unaffected by external stop commands. The system also ignores all commands from either the drive or bypass control panels when in this mode.
Page 41 ACH550 E-Clipse Bypass User’s Manual 2-39 Advanced Override Mode (Override 2) In the Advanced Override (Override 2) mode, the motor is powered either by the drive through the drive output contactor or by AC line power through the bypass contactor, depending upon the setting of parameter 1708. The user can switch to the Advanced Override mode by closing the Advanced Override input contact (DI5 - if programmed) or through serial comms.
Page 42 2-40 ACH550 E-Clipse Bypass User’s Manual Programming Advanced Override (Override 2) Parameter Parameter Name Parameter Value Comments Number Initial Programming The drive should first be set up and operating correctly with the E-Clipse Bypass. This must be done before programming the VFD's Override function. Programming the ACH550 for Advanced Override Operation from the E-Clipse Bypass The parameters on this section program the ACH550 VFD's operation during Override Mode.
Page 43 ACH550 E-Clipse Bypass User’s Manual 2-41 Parameter Parameter Name Parameter Value Comments Number Programming the E-Clipse Bypass for Advanced Override Operation 1701 OVERRIDE 2 [1] DI5 Digital Input 2 of the E-Clipse Bypass is used to activate Override operation for both the VFD and the E-Clipse Bypass.
Page 44 (P 1413: RO5 SELECT: [32] OVRD2 ENAB) 24 RO5A RO5B ABB E-Clipse Bypass Recommended control wiring between ACH550 and E-Clipse Bypass to enable Advanced Override 2. Required for E-Clipse parameter 1708 selections [2] VFD and [3] VFD/BYPASS. Bypass functions overview...
Page 45 ACH550 E-Clipse Bypass User’s Manual 2-43 Hand Mode When the system is in the Bypass mode, the operator can manually start the motor by pressing the Hand key on the bypass control panel. The motor will run and Hand is indicated on the bypass control display. In order to run the motor, the Safety Interlock(s) and Run Enable contacts must be closed (green Enabled LED) and any bypass fault must be reset.
Page 46: Relay Contact (Digital) Inputs
2-44 ACH550 E-Clipse Bypass User’s Manual Bypass/Drive Mode transfers If the drive is in the Auto mode and the motor is running in the Drive mode, the motor will transfer to bypass operation and continue running if the system is switched to the Bypass mode and the bypass is in the Auto mode with the Start/Stop Input contact closed.
Page 47 ACH550 E-Clipse Bypass User’s Manual 2-45 Start/Stop (DI1) The Start/Stop input is connected to a normally open contact that starts and stops the system. When the bypass is in the Drive mode and the drive is in the Auto mode, the Start/Stop input contact controls the motor by starting and stopping the drive.
Page 48: Relay Contact Outputs
2-46 ACH550 E-Clipse Bypass User’s Manual Relay contact outputs System Ready (1) [SYS READY] If configured for System Ready, the relay is energized when the Drive/Bypass System is ready to be started. Two conditions must be met in order for the System Ready relay to energize.
Page 49 ACH550 E-Clipse Bypass User’s Manual 2-47 Bypass No Fault (7) [BYP NOT FLT] If configured for Bypass No Fault, the relay is energized during normal operation. The Bypass No Fault relay is de-energized when power is removed from the system, a bypass fault has occurred or when the bypass motor overload/underload protection has tripped.
Page 50 2-48 ACH550 E-Clipse Bypass User’s Manual Communications Control (16) [COMM CTRL] If configured for Communications Control, the relay is energized when the appropriate ON command is provided over the serial communications connection. The relay is de-energized when the appropriate OFF command is provided over the serial communications connection.
Page 51 ACH550 E-Clipse Bypass User’s Manual 2-49 System External Control (25) [SYS EXT CTL] If configured for System External Control, the relay is energized when Auto is selected as the control mode for the selected power source (Drive or Bypass). The System External Control relay is de-energized when either Hand or Off is selected as the control mode for the selected power source.
Page 52: Energy Savings Estimator
ACH550 E-Clipse Bypass User’s Manual Energy Savings Estimator The ABB E-Clipse Bypass is capable of displaying the estimated energy savings provided by variable frequency drive operation. Additional displays provide estimated dollar savings based upon a user provided cost per kilowatt hour and estimated CO avoidance in tons.
Page 53 ACH550 E-Clipse Bypass User’s Manual 2-51 Energy Saving Estimator setup Verify the connected equipment is ready for operation. Set the following Parameters: • Parameter 1627 – set to local cost of energy in cents per kilowatt hours • Parameter 1629 – set to desired hours of initial bypass operation to establish energy usage baseline •...
Page 54 2-52 ACH550 E-Clipse Bypass User’s Manual Bypass functions overview...
Page 55: Application Macros
ACH550 E-Clipse Bypass User’s Manual 2-53 Application macros The following figures show a variety of configurations and connections using the available E-Clipse Bypass Macros. E-Clipse Bypass macros are selected and configured using the E-Clipse Bypass Control Panel. E-Clipse Bypass macros provide a simple, easy method of configuring the E-Clipse Bypass unit to the most commonly used HVAC applications.
Page 56: E-Clipse Hvac Default Macro
2-54 ACH550 E-Clipse Bypass User’s Manual E-Clipse HVAC Default macro Parameters Changed Relative to E-Clipse HVAC Default Parameter Number Description Setting Smoke Control (Override1) is a fixed input. Closing Digital Input 6 will place the E-Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs. Refer to the Smoke Control (Override1) documentation.
Page 57: Damper Macro
ACH550 E-Clipse Bypass User’s Manual 2-55 Damper macro Parameters Changed Relative to HVAC Default Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE (Run Permissive) 1604 Firestat, Freezestat, High Static Switch START EN 2 (Saftey Interlock 2) Smoke Control (Override1) is a fixed input. Closing Digital Input 6 will place the E-Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs.
Page 58: Retrofit Macro
2-56 ACH550 E-Clipse Bypass User’s Manual Retrofit macro Parameters Changed Relative to HVAC Default Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE (Run Permissive) 2-39 1701 Refer to page OVERRIDE 2 (Advanced Override) Smoke Control (Override1) is a fixed input. Closing Digital Input 6 will place the E-Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs.
Page 59: Smoke Control (Override1) Macro
ACH550 E-Clipse Bypass User’s Manual 2-57 Smoke Control (Override1) macro Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE (Run Permissive) 1603 High Pressure Switch, High Priority Safties START EN 1 (Safety Interlock 1) 1604 Supply Smoke Detector, Emergency Shutdown START EN 2 (Saftey Interlock 2) 1605 Freezestat, Low Priority Safties...
Page 60 2-58 ACH550 E-Clipse Bypass User’s Manual Typical wiring diagrams showing a conventional starter wiring and use of the E-Clipse Bypass Typical system wiring with use of E-Clipse Bypass: X2 E-Clipse Bypass Controller Input Normal Operation: • Close Start/Stop (X2:5) Normal Smoke •...
Page 61 ACH550 E-Clipse Bypass User’s Manual 2-59 Alternate wiring options Parameters Changed Relative to E-Clipse HVAC Default Parameter Number Description Setting Smoke Control (Override 1) is a fixed input. Closing Digital Input 6 will place the E-Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs. Refer to the Smoke Control (Override 1) documentation.
Page 62 2-60 ACH550 E-Clipse Bypass User’s Manual Application macros...
Page 63: Parameters
ACH550 E-Clipse Bypass User’s Manual 2-61 Parameters Parameter list and descriptions Parameter data is specific to bypass firmware version. Group 01: Actual Data Group 01: Actual Data Code Name Resolution Range Default Description 0101 MOTOR 0.1 A — Display motor current in any mode. CURR 0102 INPUT VOLT...
Page 64 2-62 ACH550 E-Clipse Bypass User’s Manual Group 03: Status Group 03: Status Code Name Resolution Range Default Description 0301 FBUS CW 1 — b0: 1 = Start Control word 1 from field bus b1: 1 = Fault reset b2: 1 = Run disable b3: 1 = Field bus local b4: 1 = Start disable 1 b5: 1 = Start disable 2...
Page 65 ACH550 E-Clipse Bypass User’s Manual 2-63 Group 03: Status Code Name Resolution Range Default Description 0306 FLT WORD 2 — b0: 1 = Motor Underload Bypass fault status, word 2 b1: 1 = Max cycling fault b2: 1 = Drive link fault b3: 1 = Reverse rotation b4: 1 = Phase A current measurement...
Page 66 2-64 ACH550 E-Clipse Bypass User’s Manual Group 03: Status Code Name Resolution Range Default Description 0309 ALR WORD 2 — b0: not used Bypass alarm status, word 2 b1: not used b2: Override 1 b3: Override 2 b4: 1 = Start Enable 1 b5: 1 = Start Enable 2 b6: 1 = Start Enable 3 b7: 1 = Start Enable 4...
Page 67 ACH550 E-Clipse Bypass User’s Manual 2-65 Group 04: Fault Log Code Name Resolution Range Default Description 0413 F2 VOLTAGE 0 - 1200V Input voltage at 2nd to last fault 0414 0.1A 0.0 - 6553.5A Motor current at 2nd to last fault CURRENT 0415 F2 EVENT 1...
Page 68 2-66 ACH550 E-Clipse Bypass User’s Manual Group 05: Event Log Code Name Resolution Range Default Description 0503 E1 TIME 2 2, ago 00:00:00 - 23:59:58 Time since last event, hr:min:sec 0504 EVENT 2 — See parameter 501 Status of 2nd to last event 0505 E2 TIME 1 1, days ago...
Page 69 ACH550 E-Clipse Bypass User’s Manual 2-67 Group 14: Relay Outputs Group 14: Relay Outputs Code Name Resolution Range Default Description 1401 RO1 SELECT 0 = NOT SEL BYP NOT Selects function for digital output. 1 = SYS READY Define the event or condition that 2 = SYS RUNNING activates relay 1.
Page 70 2-68 ACH550 E-Clipse Bypass User’s Manual Group 14: Relay Outputs Code Name Resolution Range Default Description 1410 RO4 SELECT See RO 1 Select. BYPASS 1411 R4 ON DLY 0.1 sec 0-3600.0s Delay from active state to active output. 1412 R4 OFF DLY 0.1 sec 0-3600.0s Delay from inactive state to...
Page 71 ACH550 E-Clipse Bypass User’s Manual 2-69 Group 16: System Control Group 16: System Control Code Name Resolution Range Default Description 1601 START/STOP 0 = NOT SEL DI 1 Selects source for system start 1 = DI1 command. 2 = COMM 1602 0 = NOT SEL NOT SEL...
Page 72 2-70 ACH550 E-Clipse Bypass User’s Manual Group 16: System Control Code Name Resolution Range Default Description 1615 SAVE 0 = DONE Save User Settings (SaveImm + PARAM 1 = SAVE SavePwrd). 1616 DISP ALRMS 0 = DISABLE ENABLE Enables alarms to be displayed: 1 = ENABLE INP PHASE A LOSS, INP PHASE B LOSS,...
Page 73 ACH550 E-Clipse Bypass User’s Manual 2-71 Group 16: System Control Code Name Resolution Range Default Description 1624 ST EN4 TXT 0 = START ENABLE 4 START Alternative text choices for alarm ENABLE 4024. See parameter 1621 for range. 1625 COMM CTRL 0 = DRIVE ONLY DRIVE Selects comm control mode.
Page 74 2-72 ACH550 E-Clipse Bypass User’s Manual Group 16: System Control Code Name Resolution Range Default Description 1630 START REV 0 = NOT SEL NOT SEL Drve 1 = DI2 DComm DComm Rev Request +24V ByPass Selects source for drive start reverse command •...
Page 75 ACH550 E-Clipse Bypass User’s Manual 2-73 Group 17: Override 2 Group 17: Override 2 Code Name Resolution Range Default Description 1701 OVERRIDE 2 0 = NOT SEL NOT SEL Selects source for override 2 1 = DI5 command. 2 = COMM 1702 RUN EN OVR 0 = ACKNOWLEDGE...
Page 76 2-74 ACH550 E-Clipse Bypass User’s Manual Group 30: Fault Function Code Name Resolution Range Default Description 3004 COMM LOSS 0 = NOT SEL NOT SEL This parameter serves similar 1 = FAULT purpose as parameter 3018 in 2 = CONST SP7 drive which specifies behavior if 3 = LAST SPEED Modbus link goes down.
Page 77 ACH550 E-Clipse Bypass User’s Manual 2-75 Group 33: Information Group 33: Information Code Name Resolution Range Default Description 3301 — Revision of main application VERSION firmware. 3302 PT VERSION — Revision of panel text file. 3303 LP VERSION — — Loading package version.
Page 78 0=8 NONE 1, Read-only copy from Group 53. 1=8 NONE 2, 2=8 EVEN 1, 3=8 ODD 1 5005 PROFILE 0=ABB DRV LIM, Read-only copy from Group 53. 1=DCU PROFILE, 2=ABB DRV FULL 5006 BP OK MSG 0 - 65535 Contains a count of valid messages received by the bypass.
Page 79 ACH550 E-Clipse Bypass User’s Manual 2-77 Group 51: External Comm Mode Group 51: External Comm Mode Code Name Resolution Range Default Description 5101 FBA TYPE 0 = NOT DEFINED — Displays type of attached 1 = Profibus fieldbus adapter module. 15 = LonWorks 32 = CANOpen 37 = DeviceNet...
Page 80 1=8 NONE 2, and stop bits to be used with the 2=8 EVEN 1, RS485 link communication. 3=8 ODD 1 5305 PROFILE 0=ABB DRV LIM, — Selects the communications 1=DCU PROFILE, profile used by the EFB protocol. 2=ABB DRV FULL 5306...
Page 81 ACH550 E-Clipse Bypass User’s Manual 2-79 Group 54: FBA Data In Group 54: FBA Data In Code Name Resolution Range Default Description 5401 DATA IN 1 0 = Not In Use — Figure module support. Specifies 1 = Control Word (ABBDP) addresses of parameters to be read from the drive (IN to 2 = Ref 1 (ABBDP)
Page 82 2-80 ACH550 E-Clipse Bypass User’s Manual Group 99: Startup Data Group 99: Startup Data Code Name Resolution Range Default Description 9902 B.P. MACRO 1 = HVAC DEFAULT Select bypass macro. Predifined 2 = DAMPER set of parameter values for 3 = RETROFIT certain application is loaded in 4 = SMOKE CONTROL use.
Page 83: Embedded Fieldbus
2-81 Embedded fieldbus Overview The ABB E-Clipse bypass can be set up to accept control for the ACH550 drive and/ or the E-Clipse Bypass from an external system using standard serial communication protocols. When using serial communication, the ABB E-Clipse bypass can: •...
Page 84 2-82 ACH550 E-Clipse Bypass User’s Manual Control interface In general, the basic control interface between the fieldbus system and the drive consists of: Protocol Control Interface Reference for more information Modbus • Output Words The content of these words is defined by profiles. For BACnet analog value details on the profiles used, see –...
Page 85: Mechanical And Electrical Installation - Efb
ACH550 E-Clipse Bypass User’s Manual 2-83 Mechanical and electrical installation – EFB Warning! Connections should be made only while the bypass is disconnected from the power source. Bypass terminals 26…30 are for EIA 485 communications. • Use Belden 9842 or equivalent. Belden 9842 is a dual twisted, shielded pair cable Ω...
Page 86 2-84 ACH550 E-Clipse Bypass User’s Manual Preferred wiring diagram ABB E-CLIPSE BYPASS RS485: Terminal Block: X2 Required Wiring: ANSI/ASHRAE Standard 135 (Twisted Pair and Reference with Isolated Devices) See Note 5 NOTES: See Note 2: Shield 1. Use 3 Conductor Cable - 1 twisted triplet. Tie 3rd wire to AGND: X2-29.
Page 87: Communication Setup - Efb
2-85 Communication setup – EFB The addition of serial communications to the ABB E-Clipse bypass system is done by bringing the network connection to the bypass and using the bypass software to direct messages either to the drive or to the bypass control software. The user makes no connection to the drive fieldbus terminals since this channel is reserved for the bypass control interface to the drive.
Page 88 2-86 ACH550 E-Clipse Bypass User’s Manual E-Clipse ACH550 16.25 = System Mode Bypass Drive (Group 50) (Group 53) Control: Control: - Start / Stop - Reverse - Run Enable - Ext 1 / Ext2 - Start Enable 1..4 - Reference 1 - Reference 2 Status: - Ready...
Page 89 ACH550 E-Clipse Bypass User’s Manual 2-87 Serial communication configuration – drive Setting 9802 automatically sets the appropriate default values in parameters that define the communication process. These parameters and descriptions are defined below. In particular, note that the station ID may require adjustment. EFB Protocol Reference Bypass Description...
Page 90 Operation of Control/ Status Words conform to 32-bit DCU Profile. – ABB DRV FULL Operation of Control/ Status Words conform to ABB Bypass Profile, as used in ACS600/800. 5310 DV PAR10 Not used When this protocol is selected, the default for Comm...
Page 91 ACH550 E-Clipse Bypass User’s Manual 2-89 EFB Protocol Reference Bypass Description Parameter Modbus BACnet 5311 DV PAR11 Not used for Comm setup. This parameter, together with parameter 5317, 17, sets BACnet Device Object Instance IDs: • For the range 1 to 65,535: This parameter sets the ID directly (5317...
Page 92 2-90 ACH550 E-Clipse Bypass User’s Manual EFB Protocol Reference Bypass Description Parameter Modbus BACnet 5002 BP STATION ID Set each bypass on the Sets MS/TP MAC ID. A network with a unique value for temporary value of 0 Defines the drives node this parameter.
Page 93 Status Words conform to 32-bit DCU Profile. – ABB DRV FULL Operation of Control/ Status Words conform to ABB Bypass Profile, as used in ACS600/800. 5010 BP PAR10 (Read Only Copy, edit in 5310) Sets the response turnaround time in milliseconds.
Page 94: Activate Drive Control Functions - Efb
2-92 ACH550 E-Clipse Bypass User’s Manual EFB Protocol Reference Bypass Description Parameter Modbus BACnet 5014 BP PAR14 Not used for Comm setup. Not Used 5016 BP PAR16 This parameter indicates the count of MS/TP tokens passed to the unit. 5017 BP PAR17 This parameter works with parameter 5011 to...
Page 95 ONLY 1. For Modbus, the protocol reference can depend on the profile used, hence two columns in these tables. One column refers to the ABB Drives profile, selected when parameter 5305 = 0 ( ABB DRV ) or 5305 = 2 ( ).
Page 96 • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus Drive Parameter Value Setting FLN BACnet ABB DRV PROFILE 1102 Reference set 40001 40031 BV13 COMM selection by fieldbus.
Page 97 • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus Drive Parameter Value Setting FLN BACnet ABB DRV PROFILE 1401 Relay Output 1 40134 bit 0 or 00033 BO7 RELAY controlled by fieldbus. OUTPUT...
Page 98 2-96 ACH550 E-Clipse Bypass User’s Manual Analog output control Using the fieldbus for analog output control requires: • Drive parameter values set as defined below. • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus Drive Parameter...
Page 99: Feedback From The Drive - Efb
ACH550 E-Clipse Bypass User’s Manual 2-97 Feedback from the drive – EFB Pre-defined feedback Inputs to the controller (drive outputs) have pre-defined meanings established by the protocol. This feedback does not require drive configuration. The following table lists a sample of feedback data. For a complete listing, see input word/point/object listings in the technical data for the appropriate protocol starting on page 2-109.
Page 100 2-98 ACH550 E-Clipse Bypass User’s Manual Mailbox read/write The ACH550 provides a “Mailbox” function to access parameters that have not been pre-defined by the protocol. Using mailbox, any drive parameter can be identified and read. Mailbox can also be used to adjust parameter settings by writing a value to any parameter identified.
Page 101 The scaling of actual values can be protocol dependent. In general, for Actual Complete Values, scale the feedback integer using the parameter’s resolution. (See parameter descriptions section in ACH550-UH User’s Manual for parameter resolutions.) For example: Feedback Parameter (Feedback Integer) * (Parameter Resolution) = Scaled Value...
Page 102: Activate Bypass Control Functions - Efb
2-100 ACH550 E-Clipse Bypass User’s Manual Activate bypass control functions – EFB Controlling the bypass Fieldbus control of various bypass functions requires configuration to: • Tell the system to accept fieldbus control of the function. • Define as a fieldbus input, any bypass data required for control. •...
Page 103 ACH550 E-Clipse Bypass User’s Manual 2-101 Miscellaneous system control Note: Control of system commands is dependent upon the setting of bypass parameter 1625. Using the fieldbus miscellaneous system control requires: • Bypass parameter values set as defined below. • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Bypass...
Page 104 2-102 ACH550 E-Clipse Bypass User’s Manual Bypass relay output control Using the fieldbus for relay output control requires: • Bypass parameter values set as defined below. • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Bypass Value...
Page 105: Feedback From The Abb E-Clipse Bypass - Efb
3005 Set time delay before acting on a communication loss. COMM FAULT TIME Feedback from the ABB E-Clipse Bypass – EFB Pre-defined feedback Inputs to the controller (bypass outputs) have pre-defined meanings established by the protocol. This feedback does not require bypass configuration. The following table lists a sample of feedback data.
Page 106: Diagnostics - Efb
Diagnostics – EFB Fault queue for drive diagnostics Diagnostics For general ACH550 diagnostics information, see section in the ACH550-UH User’s Manual on page 1-279. For specific ACH550 fault codes, see Fault listing on page 1-280. Type Name Description Modbus...
Page 107 16 (MS/TP token counter) advances for each EFB PAR token passed to this drive. (Does not apply for other protocols.) Loss of communication The action taken by the ABB E-Clipse Bypass, if communication is lost, is configured Communications fault. The parameters are 3004 and 3005...
Page 108 2-106 ACH550 E-Clipse Bypass User’s Manual Duplicate stations If two or more stations have duplicate numbers: • Two or more drives cannot be addressed. • Every time there is a read or write to one particular station, the value for 5307 or 5308 advances.
Page 109 ACH550 E-Clipse Bypass User’s Manual 2-107 Troubleshooting The troubleshooting table below should be followed in order from top to bottom by parameter number. Begin the troubleshooting process by displaying the first parameter in the table (5308) and determining if the display on the panel exhibits the symptom.
Page 110 2-108 ACH550 E-Clipse Bypass User’s Manual Display on Parameter Panel Possible Cause Corrective Action Number (Symptom) 5307 Rapidly 1. Duplicate 1. See Corrective Action 1. Parameter Increasing Addresses Number 5308 (5008) (5007) Numeric 2. Too many devices 2. Limit to 31 unit loads on 1 segment DV CRC Value on wire...
Page 111: N2 Protocol Technical Data - System
ACH550 E-Clipse Bypass User’s Manual 2-109 N2 protocol technical data – system System overview The N2 Fieldbus connection to the system is based on an industry standard RS-485 physical interface. The N2 Fieldbus protocol is a master-slave type, serial communication protocol, used by the Johnson Controls Metasys® system. In the Metasys architecture the N2 Fieldbus connects object interfaces and remote controllers to Network Control Units (NCUs).
Page 112 2-110 ACH550 E-Clipse Bypass User’s Manual Metasys integration The following diagram shows the drives’ integration to the Johnson Controls Metasys system. N1LAN N2 Fieldbus The following diagram shows the drives’ integration to the Johnson Controls Metasys Companion system. PC-Version Panel Version/LTD PC Version Panel Version/LTD Converter...
Page 113 ACH550 E-Clipse Bypass User’s Manual 2-111 consume two nodes on a N2 fieldbus segment, if both the drive and bypass objects are being polled by the system. Drive device type For the Metasys and Metasys Companion products, the device type for the ACH550 drive is VND.
Page 114 2-112 ACH550 E-Clipse Bypass User’s Manual • Change of State (COS) enabled • Alarm Enabled • Warning Enabled • Override value is received, but there is no action taken. Binary Input – The binary input objects support the following features: •...
Page 115 ACH550 E-Clipse Bypass User’s Manual 2-113 N2 Analog Inputs: Drive Scale Number Object Units Range Parameter Factor AI14 PRC PID DEVIATION 0132 0…100 AI15 EXT PID FEEDBACK 0131 0…100 AI16 EXT PID DEVIATION 0133 0…100 AI17 LAST FAULT 0401 fault code AI18 PREV FAULT 0402...
Page 116 2-114 ACH550 E-Clipse Bypass User’s Manual N2 Binary Inputs: Number Object Drive Parameter Range BI20 DRIVE READY Status Word 0 = Not Ready, 1 = Ready BI21 AT SETPOINT Status Word 0 = No, 1 = At Setpoint BI22 RUN ENABLED Status Word 0 = Not Enabled, 1 = Enabled BI23...
Page 117 ACH550 E-Clipse Bypass User’s Manual 2-115 N2 binary output objects – drive The following table lists the N2 Binary Output objects defined for the ACH550 drive. N2 Binary Outputs: Number Object Drive Parameter Range STOP/START Command Word 0 = Stop, 1 = Start to Speed FORWARD/REVERSE Command Word 0 = Forward, 1 = Reverse...
Page 118 Network Control Units. This listing is useful when defining drive I/O objects to the Network Controller Units. Below is the ACH550.DDL file listing. ******************************************************************* ABB Drives, ACH 550 Variable Frequency Drive ******************************************************************* CSMODEL "ACH_500", "VND" AITITLE "Analog_Inputs" BITITLE "Binary_Inputs"...
Page 119 ACH550 E-Clipse Bypass User’s Manual 2-117 CSBI "BI8",N,N,"RELAY_5","OFF","ON" CSBI "BI9",N,N,"RELAY_6","OFF","ON" CSBI "BI10",N,N,"INPUT_1","OFF","ON" CSBI "BI11",N,N,"INPUT_2","OFF","ON" CSBI "BI12",N,N,"INPUT_3","OFF","ON" CSBI "BI13",N,N,"INPUT_4","OFF","ON" CSBI "BI14",N,N,"INPUT_5","OFF","ON" CSBI "BI15",N,N,"INPUT_6","OFF","ON" CSBI "BI16",N,N,"EXT1/2","EXT1","EXT2" CSBI "BI17",N,N,"HND/AUTO","HAND","AUTO" CSBI "BI18",N,N,"ALARM","OFF","ON" CSBI "BI19",N,N,"MNTNCE_R","OFF","ON" CSBI "BI20",N,N,"DRV_REDY","NO","YES" CSBI "BI21",N,N,"AT_SETPT","NO","YES" CSBI "BI22",N,N,"RUN_ENAB","NO","YES" CSBI "BI23",N,N,"N2_LOC_M","AUTO","N2_L" CSBI "BI24",N,N,"N2_CTRL","NO","YES" CSBI "BI25",N,N,"N2_R1SRC","NO","YES"...
Page 120 The override feature is used only to change the value. N2 analog input objects – bypass The following table lists the N2 Analog Input objects defined for the ABB E-Clipse bypass. N2 Analog Inputs:...
Page 121 Phase C voltage AI12 C-B VOLT 0113 Phase C - Phase A voltage N2 analog output objects – bypass The following table lists the N2 Analog Input objects defined for the ABB E-Clipse bypass. N2 Analog Inputs: Bypass Scale Number Object...
Page 122 1 = System Fault BI24 BYPASS RUNNING Status Word 1 = Bypass Running N2 binary output objects – bypass The following table lists the N2 Binary Output objects defined for the ABB E-Clipse bypass. N2 Binary Outputs: Number Object Drive Parameter...
Page 123 ACH550 E-Clipse Bypass User’s Manual 2-121 N2 Binary Outputs: Number Object Drive Parameter Range BO14 RESET KW HOURS 0106 Bypass-mode kilowatt hours - RESET BO15 RESET RUN TIME 0108 0...65535 - RESET BO16 PAR LOCK 1619 0 = LOCKED, 1 = OPEN BO17 N2 LOCAL MODE Command Word...
Page 124 ACH550 E-Clipse Bypass User’s Manual DDL file for NCU – bypass The listing below is the Data Definition Language (DDL) file for ABB E-Clipse bypass used with the Network Control Units. This listing is useful when defining bypass I/O objects to the Network Controller Units.
Page 125 ACH550 E-Clipse Bypass User’s Manual 2-123 CSBI "BI21",N,N,"BP MODE","DRIVE","BYPASS" CSBI "BI22",N,N,"SYS UNLD","NO","YES" CSBI "BI23",N,N,"SYS FLT","NO","YES" CSBI "BI24",N,N,"BP RUN","NO","YES" CSAO "AO1",Y,Y,"BP R DLY","s" CSAO "AO2",Y,Y,"MB PARAM","" CSAO "AO3",Y,Y,"MB DATA","" CSBO "BO1",Y,Y,"SYS STRT","STOP","START" CSBO "BO2",Y,Y,"SYS ENAB","DISABLE","ENABLE" CSBO "BO3",Y,Y,"SYS RSET","OFF","RESET" CSBO "BO4",Y,Y,"OVERRIDE","OFF","OVERRIDE" CSBO "BO5",Y,Y,"CMD RO 1","OFF","ON" CSBO "BO6",Y,Y,"CMD RO 2","OFF","ON"...
Page 126: Fln Protocol Technical Data - System
2-124 ACH550 E-Clipse Bypass User’s Manual FLN protocol technical data – system System overview The FLN fieldbus connection to the E-Clipse Bypass system is based on an industry standard RS-485 physical interface. The FLN (Floor Level Network) Fieldbus protocol is a serial communication protocol, used by the Siemens APOGEE® system.
Page 127 FLN fieldbus controller, select one of the following sets of points. By providing views of selected points, these reports are often easier to work with than views of the full point database. ABB ACH 550 FLN ABB ACH 550 Report Point Subpoint Name Data...
Page 128 2-126 ACH550 E-Clipse Bypass User’s Manual Drive overview FLN Overview Report Point Subpoint Name Data Type FREQ OUTPUT Each host FLN application (e.g. CIS or Insight) controls both the particular data reported for each point, and the PCT OUTPUT report format. SPEED CURRENT TORQUE...
Page 129 ACH550 E-Clipse Bypass User’s Manual 2-127 FLN Drive I/O Report Point Subpoint Name Data Type RO 4 COMMAND RO 5 COMMAND RO 6 COMMAND AO 1 COMMAND AO 2 COMMAND DI 1 ACTUAL DI 2 ACTUAL DI 3 ACTUAL DI 4 ACTUAL DI 5 ACTUAL DI 6 ACTUAL RO 1 ACTUAL...
Page 130 2-128 ACH550 E-Clipse Bypass User’s Manual Drive Process PID FLN Process PID Report Point Subpoint Name Data Type PRC PID FBCK Each host FLN application (e.g. CIS or Insight) controls both the particular data reported for each point, and the PRC PID DEV report format.
Page 131 PRC PID GAIN (Point 50) and PRC PID ITIM (Point 51) are PID parameters similar to the P and I gains in the APOGEE TECs. Because the ABB PI loop and the Siemens loop are structured differently, there is no a one-to-one correspondence between the gains.
Page 132 2-130 ACH550 E-Clipse Bypass User’s Manual • To convert from Siemens P and I gains to ABB PI gains: P GAIN = PI GAIN x 667 Siemens PI GAIN Siemens x 667 I GAIN PI GAIN Siemens Point database drive The following table lists the point database for FLN / ACH550 (Application 2734).
Page 133 ACH550 E-Clipse Bypass User’s Manual 2-131 FLN Point Database Factory Engr. Point Slope Intercept Default Units Subpoint Name On Text Off Text Type (SI Units) {29} DAY.NIGHT NIGHT CURRENT LIM ACCEL TIME 1 DECEL TIME 1 {33} HANDAUTO AUTO HAND AUTO {34} ENA.DIS ACT...
Page 134 2-132 ACH550 E-Clipse Bypass User’s Manual FLN Point Database Factory Engr. Point Slope Intercept Default Units Subpoint Name On Text Off Text Type (SI Units) {60} INPUT REF 1 {61} INPUT REF 2 {62} EXT PID STPT {63} EXT PID FBCK {64} EXT PID DEV SPD OUT MIN...
Page 135 ACH550 E-Clipse Bypass User’s Manual 2-133 FLN Point Database Factory Engr. Point Slope Intercept Default Units Subpoint Name On Text Off Text Type (SI Units) {97} MBOX READ DONE READ DONE {98} MBOX WRITE DONE WRITE DONE {99} ERROR STATUS - a.
Page 136 2-134 ACH550 E-Clipse Bypass User’s Manual Detailed point descriptions – drive FLN Detailed Point Descriptions Drive Point Description Parameter CTRL ADDRESS The FLN address of the drive. It can be set by FLN and by 5302 the panel. APPLICATION The Application ID for FLN on the ACH550. This ID is assigned by Siemens for each unique application.
Page 137 ACH550 E-Clipse Bypass User’s Manual 2-135 FLN Detailed Point Descriptions Drive Point Description Parameter FWD.REV ACT Indicates the rotational direction of the motor, regardless of control source (1 = REV, 0 = FWD). FWD.REV CMD Commanded by FLN to change the rotational direction of the drive.
Page 138 2-136 ACH550 E-Clipse Bypass User’s Manual FLN Detailed Point Descriptions Drive Point Description Parameter FLN CTL SRC Indicates if FLN is a source for control inputs (1 = YES, 0 = NO). Note that this status point is true if any of the following control inputs are from FLN: Run/Stop, Ext1/2 Select or Run Enable.
Page 139 ACH550 E-Clipse Bypass User’s Manual 2-137 FLN Detailed Point Descriptions Drive Point Description Parameter PRC PID GAIN Sets the proportional gain of the active Process PID set, as 4001 (SET1) selected by Point 54, PRC PID SEL (1 = SET2, 0 = SET1). 4101 (SET2) PRC PID ITIM Sets the integration time of the active Process PID set, as...
Page 140 2-138 ACH550 E-Clipse Bypass User’s Manual FLN Detailed Point Descriptions Drive Point Description Parameter FLN LOC REF Commanded by FLN to temporarily “steal” input reference control of the drive from its normal source and place it under FLN control. This functionality is analogous to placing the drive in HAND mode at the panel, with the reference control being taken by FLN instead.
Page 141 Bypass overview The FLN fieldbus connection to the ABB E-Clipse bypass is based on an industry standard EIA 485 physical interface. The FLN (Floor Level Network) Fieldbus protocol is a serial communication protocol, used by the Siemens APOGEE®...
Page 142 2-140 ACH550 E-Clipse Bypass User’s Manual ABB E-Clipse Bypass FLN E-Clipse bypass Report Point Subpoint Name Data Type CTLR ADDRESS Each host FLN application (e.g. CIS or Insight) controls both the particular data reported for each point, and the APPLICATION report format.
Page 143 ACH550 E-Clipse Bypass User’s Manual 2-141 Bypass overview FLN Overview Report Point Subpoint Name Data Type INPUT VOLTS Each host FLN application (e.g. CIS or Insight) controls both the particular data reported for each point, and the CURRENT report format. BYPASS PCB TEMP KW HOURS RUN TIME...
Page 144 2-142 ACH550 E-Clipse Bypass User’s Manual Point database – bypass The following table lists the point database for FLN / ABB E-Clipse bypass (Application 2737). FLN Point Database Factory Engr. Point Slope Intercept Default Units Subpoint Name On Text Off Text...
Page 145 ACH550 E-Clipse Bypass User’s Manual 2-143 FLN Point Database Factory Engr. Point Slope Intercept Default Units Subpoint Name On Text Off Text Type (SI Units) {43} RO 4 [ON] [OFF] COMMAND {44} RO 5 [ON] [OFF] COMMAND {48} RST RUN TIME {49} RESET KWH {50}...
Page 146 2-144 ACH550 E-Clipse Bypass User’s Manual Detailed point descriptions – bypass FLN Detailed Point Descriptions Drive Point Description Parameter CTRL ADDRESS The FLN address of the bypass. It can be set by FLN and by 5002 the panel. APPLICATION This is the Application ID for FLN on the E-Clipse Bypass. This ID is assigned by Siemens for each unique application.
Page 147 ACH550 E-Clipse Bypass User’s Manual 2-145 FLN Detailed Point Descriptions Drive Point Description Parameter {32} DRIVE.BYPASS This point indicates if the system is selected to operate the motor from the drive or from the bypass. {33} BYP RUNNING This point indicates the bypass’s run status. It differs from the system running status in that it only applies to the bypass’s status not the logical OR of the drive and bypass status.
Page 148 2-146 ACH550 E-Clipse Bypass User’s Manual FLN Detailed Point Descriptions Drive Point Description Parameter {52} START ENA 3 This point is commanded by FLN to assert the system Start Enable 1 command (1 = ENABLE, 0 = DISABL). Bypass parameter 1605 must be set to COMM for FLN to have this control.
Page 149 ACH550 E-Clipse Bypass User’s Manual 2-147 FLN Detailed Point Descriptions Drive Point Description Parameter RESET FAULT This point is commanded by FLN to reset a faulted bypass (1 = RESET, 0 = NO). Bypass parameter 1607 must be set to COMM for FLN to control this state. This point is “momentary”, i.e.
Page 150: Bacnet Protocol Technical Data - System
2-148 ACH550 E-Clipse Bypass User’s Manual BACnet protocol technical data – system System overview - When bypass parameter 1625 COMM CTL = (0) DRIVE ONLY, the drive’s BACnet objects are all supported using the drive’s device address. The bypass’s BACnet Communication setup –...
Page 151 ACH550 E-Clipse Bypass User’s Manual 2-149 Default Parameter BACnet-specific Description Value 5304 EFB PARITY This parameter sets the BACnet MS/TP character format as follows: 0 = 8N1 1 = 8N2 2 = 8E1 3 = 8O1. 5305 EFB CTRL PROFILE This parameter indicates the active control profile.
Page 152 • Set bypass parameter 5302 to 0, and then back to a unique MAC ID, or • Use the ReinitializeDevice service. Quick-start sequence - drive communications The following steps summarize the process for enabling and configuring BACnet on the ABB E-Clipse Bypass: 1. Enable BACnet protocol: Set bypass parameter 9802, COMM PROTOCOL SEL BACNET (5).
Page 153 Object Name of the Device Object of the drive to a unique text string using the operator workstation or software tool capable of writing BACnet properties. The Object Name cannot be modified with the ABB display panel and only the Device object name is writable in this product. We do not support writing of Device Description.
Page 154 2-152 ACH550 E-Clipse Bypass User’s Manual BACnet Device Address Rules -- MSTP MAC Addresses must be unique for all devices connected to the same RS485 network. -- MSTP MAC Address is configurable via parameter 5302 in ACH550. 1..127 = range of supported Master addresses for ACH550 -- Network Number must be unique for each network (IP and MSTP) -- Network Number of 0 is reserved for broadcasts -- Device Object IDs must be unique across the entire BACnet network, all IP and MSTP subnetworks.
Page 155 ACH550 E-Clipse Bypass User’s Manual 2-153 Activate drive control functions Controlling the drive Fieldbus control of various drive functions requires configuration to: • Tell the drive to accept fieldbus control of the function. • Define as a fieldbus input, any system data required for control (drive only or system) •...
Page 156 2-154 ACH550 E-Clipse Bypass User’s Manual Drive relay output control Using the fieldbus for relay output control requires: • Drive parameter values set as defined below. • Only make these drive programming changes if you require control via BACnet. • Fieldbus controller supplied, binary coded, relay command(s) in the appropriate location.
Page 157 (and in the mailbox), the value 1 = 0.1 seconds. So, a mailbox value of 10 translates to 1.0 second, a mailbox value of 300 translates to Complete parameter list 30.0 seconds, etc. Refer to the in the ACH550-UH User’s Manual for each parameter’s resolution and units of measure. Embedded fieldbus...
Page 158 2-156 ACH550 E-Clipse Bypass User’s Manual Note: Relay status feedback occurs without configuration as defined below. BACnet Access Drive Parameter Value Point 0122 Relay 1…3 status. BI0, BI1, BI2 STATUS 0123 Relay 4…6 status. BI3, BI4, BI5 STATUS Protocol Implementation Conformance Statement (PICS) - Drive PICS summary BACnet Standard Device Profile.
Page 159 2-157 Statement This statement is part of this Standard and is required for its use. BACnet Protocol Implementation Conformance Statement November 1, 2006 Date: ABB, Inc Vendor Name: Low Voltage AC Motor Drive Product Name: ACH550 Product Model Number: 0511...
Page 160 2-158 ACH550 E-Clipse Bypass User’s Manual BACnet Protocol Implementation Conformance Statement  BACnet IP, (Annex J)  BACnet IP, (Annex J), Foreign Device  ISO 8802-3, Ethernet (Clause 7)  ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8)  ANSI/ATA 878.1, EIA-485 ARCNET (Clause 8), baud rate(s) ___ ...
Page 161 ACH550 E-Clipse Bypass User’s Manual 2-159 Object definitions – drive Object/property support matrix The following table summarizes the Object Types/Properties Supported: Object Type Property Binary Binary Binary Analog Analog Analog Device Input Output Value Input Output Value    ...
Page 162 2-160 ACH550 E-Clipse Bypass User’s Manual Binary input object instance summary – drive The following table summarizes the Binary Input Objects supported: Instance Object Active/ Present Value Description Name Inactive Text Access Type RO 1 ACT This object indicates the status of Relay ON/OFF Output 1.
Page 163 ACH550 E-Clipse Bypass User’s Manual 2-161 Instance Active/ Present Value Object Name Description Inactive Text Access Type RO4 COMMAND This object controls the output state ON/OFF of Relay 4. This control requires that parameter 1410 value = COMM (also requires OREL-01 option). RO5 COMMAND This object controls the output state ON/OFF...
Page 164 2-162 ACH550 E-Clipse Bypass User’s Manual Instance Active/Inactive Present Value Object Name Description Text Access Type ENABLE ACT This object indicates the ENABLE/ System Enable command DISABLE status (the combination of all Run and Start Enables), regardless of the control source.
Page 165 ACH550 E-Clipse Bypass User’s Manual 2-163 Instance Active/Inactive Present Value Object Name Description Text Access Type BV19 CTL OVERRIDE This object indicates whether ON/OFF the drive is in BACnet Control Override. (See BV18.) BV20 START ENABLE 1 This object commands start ENABLE/ enable1.
Page 166 2-164 ACH550 E-Clipse Bypass User’s Manual Note: For Present Value Access Types, R = Read-only, W = Writeable, C = Commandable. Commandable values support priority arrays & relinquish defaults. Analog value object instance summary – drive The following table summarizes the Analog Value Objects supported: Instance Present Value Object Name...
Page 167 ACH550 E-Clipse Bypass User’s Manual 2-165 Instance Present Value Object Name Description Units Access Type AV13 EXT PID DEV This object is the External PID output Percent signal’s deviation from its setpoint. The corresponding drive parameter is 0133. AV14 RUN TIME (R) This object indicates, in hours, the drive’s Hours accumulated run time since the last reset.
Page 168 2-166 ACH550 E-Clipse Bypass User’s Manual Instance Present Value Object Name Description Units Access Type AV27 EXT PID STPT This object sets the External PID Percent controller setpoint. The corresponding drive parameter is 4211. Control requires parameter 4210, , value PID SETPOINT SEL = 19 ( INTERNAL...
Page 169 1508 Firmware Revision: BACnet Protocol Revision: The ABB E-Clipse Bypass is an optional feature to the ACH550 high- performance adjustable frequency drive specifically designed for commercial automation applications. This product supports native BACnet, connecting directly to the MS/TP LAN. All standard MS/TP baud Product Description: rates are supported, as well as master mode functionality.
Page 170 2-168 ACH550 E-Clipse Bypass User’s Manual BACnet Protocol Implementation Conformance Statement  Yes Does the BBMD support registrations by Foreign Devices?  No  ANSI X3.4  IBM™/Microsoft™ DBCS Character Sets Supported:  ISO 8859-1 Indicating support for multiple character sets does not imply that they can all be supported ...
Page 171 ACH550 E-Clipse Bypass User’s Manual 2-169 Object definitions – bypass Object/property support matrix – bypass The following table summarizes the Object Types/Properties Supported: Object Type Property Binary Binary Binary Analog Analog Analog Device Input Output Value Input Output Value  ...
Page 172 2-170 ACH550 E-Clipse Bypass User’s Manual BACnet input object instance summary – bypass The following table summarizes the Binary Input Objects supported: Instance Object Active/ Present Value Description Name Inactive Text Access Type RO 1 ACT This object indicates the status of ON/OFF bypass Relay Output 1.
Page 173 ACH550 E-Clipse Bypass User’s Manual 2-171 Instance Active/ Present Value Object Name Description Inactive Text Access Type RO4 COMMAND This object controls the output state ON/OFF of bypass Relay Output 4. This control requires that parameter 1410 value = (also requires COMM OREL-01 option).
Page 174 2-172 ACH550 E-Clipse Bypass User’s Manual Instance Active/ Present Value Object Name Description Inactive Text Access Type BV10 RUN/STOP CMD This Object commands a system RUN/ STOP start. This requires bypass parameter 16.01 value = COMM for BACnet to control. BV11 OVERRIDE CMD This Object commands the...
Page 175 ACH550 E-Clipse Bypass User’s Manual 2-173 Instance Active/ Present Value Object Name Description Inactive Text Access Type BV22 MBOX WRITE This object writes the data value WRITE / specified by AV14, MBOX DATA, RESET to a parameter (defined by AV13, MBOX PARAM).
Page 176: Modbus Protocol Technical Data - System
Master and a single Slave, a more common implementation features a multi-drop EIA 485 network with a single Master controlling multiple Slaves. The ABB E-Clipse bypass features EIA 485 for its Modbus physical interface. The Modbus specification defines two distinct transmission modes: ASCII and RTU.
Page 177 ) selects the profile EFB CTRL PROFILE used. If bypass parameter 1625 = (1) SYSTEM then the drive and bypass profile are fixed ABB BYPASS PROFILE. See section Bypass Overview for ABB BYPASS PROFILE • – The primary (and default) profile is the...
Page 178 ). The first 32 coils are reserved for this purpose. CTRL PROFILE • Relay output states, numbered sequentially beginning with coil 00033. The following table summarizes the 0xxxx reference set: Modbus ABB DRV LIM DCU PROFILE ABB DRV FULL Internal Location Ref.
Page 179 STATUS WORD ). The first 32 inputs are reserved for this purpose. CTRL PROFILE • Discrete hardware inputs, numbered sequentially beginning with input 33. The following table summarizes the 1xxxx reference set: ABB DRV DCU PROFILE Modbus Internal Location Ref.
Page 180 2-178 ACH550 E-Clipse Bypass User’s Manual ABB DRV DCU PROFILE Modbus Internal Location Ref. BP Param BP Param (All Profiles) (5305 = 0 or 2) (5305 = 1) – Bit 26 Reserved REQ_CTL STATUS WORD 10027 – Bit 27 Reserved...
Page 181 Maps directly to the profile’s . Supported 40001 ABB DRIVES PROFILE CONTROL WORD only if bypass parameter 5305 = 0 or 2 (ABB drive CONTROL WORD profile). Bypass parameter 5319 holds a copy in hex format. Reference 1 Range = 0…+20000 (scaled to 0…1105...
Page 182 Specifies the parameter mapped to Modbus register 40012. 5318 Reserved. 5319 EFB PAR 19 Holds a copy (in hex) of the ABB DRIVES PROFILE CONTROL WORD Modbus register 40001. 5320 EFB PAR 20 Holds a copy (in hex) of the ABB DRIVES PROFILE STATUS WORD Modbus register 40004.
Page 183 ACH550 E-Clipse Bypass User’s Manual 2-181 The system supports the following Modbus function codes for 4xxxx registers: Function Code Description Read holding 4xxxx registers Preset single 4xxxx register 16 (0x10 Hex) Preset multiple 4xxxx registers 23 (0x17 Hex) Read/write 4xxxx registers Actual values The contents of the register addresses 40005…40012 are and are:...
Page 184: Abb Control Profiles Technical Data - Drive
ABB control profiles technical data – drive Overview ABB drives profile The ABB Drives profile provides a standard profile that can be used on multiple protocols, including Modbus and the protocols available on the FBA module. Two implementations of the ABB drives profile are available: •...
Page 185 ACH550 E-Clipse Bypass User’s Manual 2-183 ABB Drives Profile (EFB) CONTROL WORD Commanded Name Value Comments State OFF2 Continue operation (OFF2 inactive) OPERATING CONTROL Drive coasts to stop. EMERGENCY OFF Normal command sequence: • Enter ACTIVE • Proceed to SWITCHON INHIBITED...
Page 186 2-184 ACH550 E-Clipse Bypass User’s Manual ABB Drives Profile (EFB) CONTROL WORD Commanded Name Value Comments State Unused ( ABB DRV LIM REMOTE_CMD Fieldbus control enabled. ABB DRV FULL • CW 0 or Ref 0: Retain last CW and Ref.
Page 187 ACH550 E-Clipse Bypass User’s Manual 2-185 DCU Profile CONTROL WORD Name Value Command/Req. Comments RAMP_2 Ramp pair 2 Ramp pair 1 RAMP_OUT_0 Ramp output to 0 (no op) RAMP_HOLD Ramp freeze (no op) RAMP_IN_0 Ramp input to 0 (no op) RREQ_LOCALLOC 1 Local mode lock In lock, drive will not switch to local...
Page 188 STATUS WORD master station. ABB drives profile The following table and the state diagram later in this sub-section describe the status word content for the ABB Drives Profile. ABB Drives Profile (EFB) STATUS WORD Description Name...
Page 189 ACH550 E-Clipse Bypass User’s Manual 2-187 ABB Drives Profile (EFB) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram) ABOVE_LIMIT Supervised parameter’s value > supervision high limit. Bit remains “1” until supervised parameter’s value < supervision low limit.
Page 190 2-188 ACH550 E-Clipse Bypass User’s Manual DCU Profile STATUS WORD Name Value Status REV_REF Reference is in reverse direction. Reference is in forward direction. REV_ACT System is running in reverse direction. System is running in forward direction. PANEL_LOCAL Control is in control panel (or PC tool) local mode. Control is not in control panel local mode.
Page 191 To illustrate the operation of the state diagram, the following example ( ABB DRV LIM implementation of the ABB Drives profile) uses the control word to start the system: • First, the requirements for using the must be met. See above.
Page 192 2-190 ACH550 E-Clipse Bypass User’s Manual The state diagram below describes the start-stop function of (CW) CONTROL WORD (SW) bits for the ABB Drives profile. STATUS WORD From any state From any state From any state Emergency Stop Emergency Off...
Page 193 In system mode, the profile that controls system logic is always the ABB BYPASS PROFILE which is sent to the bypass device. The setting of bypass parameter 53.05, PROFILE is only used for reference related control (e.g.
Page 194 ACH550 E-Clipse Bypass User’s Manual The drive control words when bypass parameter 1625 = (1) SYSTEM are summarized in the following table. Note that these are written to the drive. DRIVE CONTROL WORD ABB DRV LIM DCU PROFILE ABB DRV FULL REVERSE...
Page 195 ACH550 E-Clipse Bypass User’s Manual 2-193 The bypass status word is defined in table below. The drive status word depends on the profile selected and does not change when bypass parameter 1625 = DRIVE ONLY or SYSTEM modes (see drive manual). BYPASS STATUS WORD NAME Value...
Page 196 32 coils when using the drive device ID. The Bypass Control Word defined in the ABB Bypass Profile control word table is mapped to the first 16 coils when using the bypass device ID. For both device IDs, the coil number is the bit number plus 1.
Page 197 ACH550 E-Clipse Bypass User’s Manual 2-195 MODBUS Registers (0xxxx) Bypass Device ID MODBUS Ref. BCU PROFILE Bypas Relay Output 1 00033 Bypas Relay Output 2 00034 Bypas Relay Output 3 00035 Bypas Relay Output 4 00036 Bypas Relay Output 5 00037 00038 1xxxx Registers –...
Page 198 2-196 ACH550 E-Clipse Bypass User’s Manual 1.1.1 MODBUS Registers (1xxxx) Bypass Device ID MODBUS Ref. BCU PROFILE 10020 10021 10022 10023 10024 10025 10026 10027 10028 10029 10030 10031 10032 Bypass DI1 10033 Bypass DI2 10034 Bypass DI3 10035 Bypass DI4 10036 Bypass DI5 10037...
Page 199 ACH550 E-Clipse Bypass User’s Manual 2-197 The following table summarizes the 4xxxx bypass control registers 40001...40099 (for 4xxxx registers above 40099, see the drive parameter list, e.g. 40102 is parameter 0102): MODBUS Registers (40001 to 40099) Internal location MODBUS Ref. Bypass Device ID (All profiles) 40001...
Page 200 2-198 ACH550 E-Clipse Bypass User’s Manual Embedded fieldbus...
Page 201: Fieldbus Adapter
Configuration details depend on the protocol and profile used.These details are provided in a user’s manual supplied with the FBA module. Details for the ABB Drives profile (which apply for all protocols) are provided in drives profile technical data on page 2-212.
Page 202 2-200 ACH550 E-Clipse Bypass User’s Manual Control interface In general, the basic control interface between the fieldbus system and the drive consists of: • Output Words: – CONTROL WORD – (speed or frequency) REFERENCE • Input Words: – STATUS WORD –...
Page 203 The use of a second reference (REF2) is supported only when a protocol is configured for the ABB Drives profile. Reference scaling is fieldbus type specific. See the user’s manual provided with the...
Page 204: Mechanical And Electrical Installation - Fba
2-202 ACH550 E-Clipse Bypass User’s Manual Mechanical and electrical installation – FBA WARNING! Connections should be made only while the drive is disconnected from the power source. Overview The FBA (fieldbus adapter) is a plug-in module that fits in the bypass expansion slot 2.
Page 205: Communication Setup - Fba
ACH550 E-Clipse Bypass User’s Manual 2-203 Communication setup – FBA Protocol selection To activate the serial communication, use parameter 9802 . Set COMM PROTOCOL SEL bypass parameter 9802 = 4 ( EXT FBA Protocol configuration Setting 9802, together with mounting a particular FBA module, automatically sets the appropriate default values in parameters that define the communication process.
Page 206 Input reference 2 supplied by fieldbus. COMM (Required only if 2 references used.) COMM 10 ( COMM Note: Multiple references are supported only when using the ABB Drives profile. Reference scaling Reference scaling Where required, can be scaled. See the in the...
Page 207 ACH550 E-Clipse Bypass User’s Manual 2-205 Drive relay output control Using the fieldbus for relay output control requires: • Drive parameter values set as defined below. • Fieldbus controller supplied, binary coded, relay command(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Drive Parameter...
Page 208: Feedback From The Drive - Fba
2-206 ACH550 E-Clipse Bypass User’s Manual PID control setpoint source Using the fieldbus for the PID control setpoint requires: • Drive parameter values set as defined below. • Fieldbus controller supplied setpoint value in the appropriate location. (As defined Analog output control above.) Protocol Drive Parameter...
Page 209: Activate Bypass Control Functions - Fba
2-207 Scaling Actual value scaling To scale the drive parameter values see the in the following sections, as appropriate: ABB drives profile technical data • Generic profile technical data • Activate bypass control functions – FBA Controlling the bypass Fieldbus control of various bypass functions requires configuration to: •...
Page 210 2-208 ACH550 E-Clipse Bypass User’s Manual Miscellaneous system control Note: Control of system commands is dependent upon the setting of bypass parameter 1625. Using the fieldbus miscellaneous system control requires: • Bypass parameter values set as defined below. • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Bypass Parameter Value...
Page 211: Feedback From The Abb E-Clipse Bypass - Fba
– COMM FAULT loss. TIME Feedback from the ABB E-Clipse Bypass – FBA Pre-defined feedback Inputs to the controller (bypass outputs) have pre-defined meanings established by the protocol. This feedback does not require bypass configuration. The following table lists a sample of feedback data. For a complete listing, see input word/point/ object listings in the technical data for the appropriate protocol.
Page 212: Diagnostics - Fba
Reports motor running status in bypass mode Scaling Actual value scaling To scale the drive parameter values see the in the following sections, as appropriate: ABB drives profile technical data • Generic profile technical data • Diagnostics – FBA Fault Handling...
Page 213 ACH550 E-Clipse Bypass User’s Manual 2-211 Fieldbus Fault Code Drive Fault Code (DRIVECOM specification) Reserved FF6Bh DC UNDERVOLT 3220h AI1 LOSS 8110h AI2 LOSS 8110h MOT TEMP 4310h PANEL LOSS 5300h ID RUN FAIL FF84h MOTOR STALL 7121h EXTERNAL FLT 1 9000h EXTERNAL FLT 2 9001h...
Page 214: Abb Drives Profile Technical Data
FBA module. ABB drives profile technical data Overview The ABB Drives profile provides a standard profile that can be used on multiple protocols, including protocols available on the FBA module. This section describes the ABB Drives profile implemented for FBA modules.
Page 215 ACH550 E-Clipse Bypass User’s Manual 2-213 The following table and the state diagram later in this sub-section describe the content for the ABB Drives profile. CONTROL WORD ABB Drives Profile (FBA) CONTROL WORD Commanded Name Value Comments State OFF1 Enter...
Page 216 2-214 ACH550 E-Clipse Bypass User’s Manual ABB Drives Profile (FBA) CONTROL WORD Commanded Name Value Comments State RESET 0=>1 Fault reset if an active fault exists (Enter RESET ). Effective if 1604 = SWITCH ON INHIBITED COMM Continue normal operation OPERATING 8…9...
Page 217 ACH550 E-Clipse Bypass User’s Manual 2-215 ABB Drives Profile (FBA) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram) AT_SETPOINT . Actual value equals (within tolerance limits) the OPERATING reference value. Actual value is outside tolerance limits (not equal to reference value).
Page 218 2-216 ACH550 E-Clipse Bypass User’s Manual The state diagram below describes the start-stop function of (CW) CONTROL WORD (SW) bits. STATUS WORD From any state From any state From any state Emergency Off Emergency Stop Fault OFF2 (CW Bit1=0) OFF3 (CW Bit2=0) (SW Bit3=1) OFF3 FAULT...
Page 219 Reference Control interface, the As described earlier in word is a speed or REFERENCE frequency reference. Reference scaling The following table describes scaling for the ABB Drives profile. REFERENCE ABB Drives Profile (FBA) Reference Reference Range Scaling Remarks Type REF1 -32767…...
Page 220 2-218 ACH550 E-Clipse Bypass User’s Manual ABB Drives Profile (FBA) Reference Value Setting AI Reference Scaling REF1 (%) * ( (%) / 0.5* (%)) COMM COMM Fieldbus Reference Correction Coefficient 200% 100% AI1 Input Signal (100 - 0.5 * (par. 1105))%...
Page 221 2). The following diagrams illustrate how group 10 parameters and the sign of the fieldbus reference interact to produce values ( REFERENCE 2). Note, fieldbus references are bipolar, that is they can be positive or negative. ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION FORWARD Resultant Ref.
Page 222 0.1 mA 1 * 0.1 mA = 0.1 mA 0.1% 10 * 0.1% = 1% Data words 5 and 6 are scaled as follows: ABB Drives Profile Data Word Contents Scaling -20000 … +20000 = -(par. 1105) … +(par. 1105) ACTUAL SPEED -10000 …...
Page 223: Generic Profile Technical Data
ACH550 E-Clipse Bypass User’s Manual 2-221 Generic profile technical data Overview The generic profile aims to fulfill the industry-standard drive profile for each protocol (e.g. PROFIdrive for PROFIBUS, AC/DC Drive for DeviceNet). Control Word Control interface As described earlier in is the principal means CONTROL WORD for controlling the drive from a fieldbus system.
Page 224 2-222 ACH550 E-Clipse Bypass User’s Manual Actual Values Control interface, Actual Values are words containing drive As described earlier in values. Actual value scaling For Actual Values, scale the feedback integer using the parameter’s resolution. (See Parameters section for parameter resolutions.) For example: Feedback Parameter (Feedback Integer) * (Parameter Resolution) =...
Page 225: Diagnostic Displays
ACH550 E-Clipse Bypass User’s Manual 2-223 Diagnostics WARNING! Do not attempt any measurement, parts replacement or other service procedure not described in this manual. Such action will void the warranty, may endanger correct operation, and increase downtime and expense. WARNING! All electrical installation and maintenance work described in this chapter should only be undertaken by qualified service personnel.
Page 226: Correcting Faults
2-224 ACH550 E-Clipse Bypass User’s Manual Correcting faults The recommended corrective action for faults is: Fault listing • Use the following table to find and address the root cause of the problem. • Reset the system. Diagnostics...
Page 227 ACH550 E-Clipse Bypass User’s Manual 2-225 Fault listing Fault Fault Name In Fault Possible Cause Corrective Action Code Panel 3001 COIL CURR FBK RBCU is sensing Defective component Change RBCU abnormal current on RBCU feedback when neither contactor should be energized 3002 BYP CNTACT...
Page 228 2-226 ACH550 E-Clipse Bypass User’s Manual Fault Fault Name In Fault Possible Cause Corrective Action Code Panel 3006 UNDERVOLTAGE Fault will be generated Loose J7 connector Check that J7 only if the drive is on RBCU unit connector is firmly controlling the motor seated in RBCU Loose input wiring...
Page 229 ACH550 E-Clipse Bypass User’s Manual 2-227 Fault Fault Name In Fault Possible Cause Corrective Action Code Panel 3013 DRIVE 1ST Fault generated if Run bypass unit in START attempting to close the drive mode before bypass contactor with attempting bypass out running the mode bypass in drive mode...
Page 230 Bad RBCU allowable values 3027 INVALID SUB Contactor assembly RBCU unit from a Contact ABB at as recorded in the different size bypass 1-800-HELP-365 RBCU unit does not used to replace a Option 4 match drive defective RBCU.
Page 231 Cycle power CORRUPT error Replace RBCU Upgrade firmware 3102 PMAP FILE Parameter file is Cycle Power corrupt Contact ABB with information that preceeded fault 3201 T1 OVERLOAD T1 program cycle is Contact ABB with overloaded information that proceeded fault Cycle Power...
Page 232 Fault Fault Name In Fault Possible Cause Corrective Action Code Panel 3202 T2 OVERLOAD T2 program cycle is Contact ABB with overloaded information that proceeded fault Cycle Power Replace RBCU 3203 T3 OVERLOAD T3 program cycle is Contact ABB with...
Page 233: Correcting Alarms
ACH550 E-Clipse Bypass User’s Manual 2-231 Red LED To reset the bypass for faults indicated by a red LED (on, not flashing), correct the problem and do one of the following: • From the bypass control panel, press OFF/RESET • Turn off the power for 5 minutes. Depending on the value of 1607, , the following could also be FAULT RESET SELECT...
Page 234 2-232 ACH550 E-Clipse Bypass User’s Manual Alarm listing The following table lists the alarms by code number and describes each. Alarm Alarm Name In Alarm Possible Cause Corrective Action Code Panel 4001 INP PHASE A Alarm will occur in drive Loose J8 connector Check J8 connector LOSS...
Page 235 ACH550 E-Clipse Bypass User’s Manual 2-233 Alarm Alarm Name In Alarm Possible Cause Corrective Action Code Panel 4008 DRIVE SETUP Alarm generated when Incorrect parameters Set Parameter 1001 to configuration of drive is settings “COMM” such that bypass can Set Parameter 1002 to not properly control the “COMM”...
Page 236 2-234 ACH550 E-Clipse Bypass User’s Manual Alarm Alarm Name In Alarm Possible Cause Corrective Action Code Panel 4016 INP VOLTAGE 3-Phase input voltage Loose J7 connector has not reached a Low input voltage. sufficient level to Incoming voltage has enable editing of not reached at least parameters via the 155 VAC within a few...
Page 237 ACH550 E-Clipse Bypass User’s Manual 2-235 Alarm Alarm Name In Alarm Possible Cause Corrective Action Code Panel 4024 Selected by PAR Alarm will occur when Run Enable condition is Check 24 Volts on 1624 start order is given and not satisfied. RBCU unit the “RUN Enable”...
Page 238: Bypass Status Listing
2-236 ACH550 E-Clipse Bypass User’s Manual Bypass status listing Bypass Status Condition Description (16 Characters) DRIVE/BYPASS? DRIVE SELECTED Displays which one is selected, drive or BYPASS SELECTED bypass SAFETIES? OPEN Displays if safeties (=START ENABLE 1 CLOSED and/or START ENABLE 2) have been applied, or if they are missing RUN PERMISSIVES? OPEN...
Page 239: Error Messages
ACH550 E-Clipse Bypass User’s Manual 2-237 Error messages Error Message Description CAN’T EDIT Try to save value (=press the ENTER key in Parameter Edit State) of a read- only parameter. E.g. try to change value PAR 01.02 INPUT VOLT PAR IS READ ONLY CAN’T EDIT Try to change value of a parameter, which is allowed to be changed only when system is not started.
Page 240 2-238 ACH550 E-Clipse Bypass User’s Manual Diagnostics...
Page 241: Technical Data
Fuses NOTE: Although fuses listed are similar in function to fuses listed in the ACH550-UH User’s Manual, physical characteristics may differ. Fuses from other manufacturers can be used if they meet the ratings given in the table. The fuses recommended in the table are UL recognized.
Page 242 2-240 ACH550 E-Clipse Bypass User’s Manual 208… 240 Volt Drive Input Fuse Ratings Frame Amps Bussmann Size Identification (600V) Type ACH550-xxR-012A-2 KTK-R-15 ACH550-xxR-017A-2 KTK-R-30 ACH550-xxR-024A-2 KTK-R-30 ACH550-xxR-031A-2 JJS-60 ACH550-xxR-046A-2 JJS-100 ACH550-xxR-059A-2 JJS-100 ACH550-xxR-075A-2 JJS-100 ACH550-xxR-088A-2 170M1370 ACH550-xxR-114A-2 170M2617 ACH550-xxR-143A-2 ACH550-xxR-178A-2 170M1372 ACH550-xxR-221A-2 170M2619...
Page 243 ACH550 E-Clipse Bypass User’s Manual 2-241 380… 480 Volt Drive Input Fuse Ratings Frame Amps Bussmann Size Identification (600V) Type ACH550-xxR-316A-4 JJS-400 ACH550-xxR-368A-4 JJS-400 ACH550-xxR-414A-4 JJS-600 ACH550-xxR-486A-4 JJS-600 1. “xxR” represents VCR, VDR, BCR and BDR. 2. UL Type/NEMA 3R enclosed units are provided with Bussman Type JJS or equivalent fuses. Fuse ratings shown relate to latest production.
Page 244 2-242 ACH550 E-Clipse Bypass User’s Manual Drive’s power connection terminals The following tables list power and motor cable terminal sizes for connections to an input circuit breaker or disconnect switch, a motor terminal block and ground lugs. The tables also list torque that should be applied when tightening the terminals. Vertical enclosure terminals, 208...240 volt units 208…240 Volt Maximum Wire Size Capacities of Power Terminals...
Page 245 ACH550 E-Clipse Bypass User’s Manual 2-243 Vertical enclosure terminals, 500...600 volt units 500…600 Volt Maximum Wire Size Capacities of Power Terminals Frame Circuit Disconnect Motor Ground Size Identification Breaker Switch Termination Lugs ACH550-VxR-02A7-6 ACH550-VxR-03A9-6 ACH550-VxR-06A1-6 62 in-lbs 18 in-lbs 30 in-lbs 35 in-lbs ACH550-VxR-09A0-6 ACH550-VxR-011A-6...
Page 246 2-244 ACH550 E-Clipse Bypass User’s Manual Standard enclosure terminals, 208...240 volt units 208…240 Volt Power Wiring Data Base Circuit Circuit Disconnect Disconnect Motor Motor Ground Ground Drive Breaker Breaker Switch Switch Terminals Terminals Lugs Lugs Frame Type Code UL Type/ UL Type/ UL Type/ UL Type/...
Page 247 ACH550 E-Clipse Bypass User’s Manual 2-245 Standard enclosure terminals, 480 volt units 480 Volt Power Wiring Data Base Circuit Circuit Disconnect Disconnect Motor Motor Ground Ground Drive Breaker Breaker Switch Switch Terminals Terminals Lugs Lugs Frame Type Code UL Type/ UL Type/ UL Type/ UL Type/...
Page 248 2-246 ACH550 E-Clipse Bypass User’s Manual Standard enclosure terminals, 600 volt units 600 Volt Power Wiring Data Base Circuit Circuit Disconnect Disconnect Motor Motor Ground Ground Drive Breaker Breaker Switch Switch Terminals Terminals Lugs Lugs Frame Type Code UL Type/ UL Type/ UL Type/ UL Type/...
Page 249: Motor Connections (Supplement To Ach550-Uh User's Manual)
Motor Overload Protection Motor overload protection is set using the ACH550 drive control panel. (Refer to ACH550-UH User’s manual.) The overload protection parameters set on the ACH550 drive are used by both the drive and the bypass. In the Drive mode, motor overload protection is provided by the ACH550.
Page 250: E-Clipse Bypass Control Unit Connections (Rbcu) (Supplement To Ach550-Uh User's Manual)
2-248 ACH550 E-Clipse Bypass User’s Manual E-Clipse Bypass control unit connections (RBCU) (supplement to ACH550-UH User’s Manual) Control cable requirements for connections to the E-Clipse Bypass (RBCU) (X2) are Control the same as those described for the ACH550 control panel (X1). Refer to...
Page 251: Dimensional References
ACH550 E-Clipse Bypass User’s Manual 2-249 Dimensional references The following tables contain dimensional references that identify the dimensional information applying to a given type code. Vertical enclosures – dimensional reference, 208...240 volt units 2-253 208…240 Volt Dimension Reference, Page Base Drive Frame Size Type Code UL Type/NEMA 1 ACH550-VxR-04A6-2...
Page 252 2-250 ACH550 E-Clipse Bypass User’s Manual Vertical enclosures – dimensional reference, 600 volt units 2-253 600 Volt Dimension Reference, Page Base Drive Frame Size Type Code UL Type/NEMA 1 ACH550-VxR-02A7-6 VX1-2 ACH550-VxR-03A9-6 VX1-2 ACH550-VxR-06A1-6 VX1-2 ACH550-VxR-09A0-6 VX1-2 ACH550-VxR-011A-6 VX1-2 ACH550-VxR-017A-6 VX1-2 ACH550-VxR-022A-6 VX1-3...
Page 253 ACH550 E-Clipse Bypass User’s Manual 2-251 Standard enclosures – dimensional reference, 480 volt units 2-254 2-256 480 Volt Dimension Reference, Pages Base Drive UL Type/ UL Type/ UL Type/ Frame Size Type Code NEMA 1 NEMA 12 NEMA 3R 1/1.5 ACH550-BxR-03A3-4 BX1-1 BX12-1...
Page 254 2-252 ACH550 E-Clipse Bypass User’s Manual Standard enclosures – dimensional reference, 600 volt units 2-254 2-256 600 Volt Dimension Reference, Pages Base Drive UL Type/ UL Type/ UL Type/ Frame Size Type Code NEMA 1 NEMA 12 NEMA 3R ACH550-BxR-02A7-6 BX1-2 BX12-2 BX3R-2...
Page 255: Dimensions And Weights (Supplement To Ach550-Uh User's Manual)
ACH550 E-Clipse Bypass User’s Manual 2-253 Dimensions and weights (supplement to ACH550-UH User’s Manual) Dimensions: ACH550-VxR UL Type 1/NEMA 1, R1 through R4 Frame Size Wall Mount (VX1-1 - VX1-4) Drawing is not for engineering purposes. UL Type 1 / NEMA 1...
Page 256 2-254 ACH550 E-Clipse Bypass User’s Manual Dimnsnions: ACH550-BxR UL Type 1/NEMA 1, R1 through R8 Frame Size Wall Mount (BX1-1 - BX1-6) Floor Mount (BX1-8) Drawing is not for engineering purposes. UL Type 1 / NEMA 1 UL Type 1 / NEMA 1 Mounting Dimensions Dimensions and Weights Dimension...
Page 257 ACH550 E-Clipse Bypass User’s Manual 2-255 Dimensions: ACH550-BxR UL Type 12/NEMA 12, R1 through R8 Frame Size Wall Mount (BX12-1 - BX12-6) Floor Mount (BX12-8) Drawing is not for engineering purposes. UL Type 12 / NEMA 12 UL Type 12 / NEMA 12 Mounting Dimensions Dimensions and Weights Dimension...
Page 258: Applicable Standards
Mounting these 3R enclosures on an open rack system requires the use of the supplied 3R enclosure back plates to maintain 3R integrity. Applicable standards The E-Clipse Bypass configuration conforms to all standards listed for the ACH550-UH. Technical data...
Page 259 ..2-105 scaling, FBA, ABB drives profile ..2-220 fault, swapped wires....2-106 scaling, FBA, generic profile .
Page 260 ABB drives ....2-214 28 serial 1 err ..... . 2-106...
Page 261 ....2-182 comm (EFB) ..... . . 2-175 dcu, overview .
Page 262 (EFB) ..... . . 2-190 comm, ABB drives ....2-216 status word ABB drives, FBA, description .
Page 263 ABB Inc.

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