46" class bravia xbr® series lcd tv (45.5" diagonally) (2 pages)
Summary of Contents for Sony KDL-40XBR4; KDL-40XBR5; KDL-46XBR4; KDL-46XBR5
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: FIX2 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR4 RM-YD017 US/CND KDL-40XBR5 RM-YD017 US/CND KDL-46XBR4 RM-YD017 US/CND KDL-46XBR5 RM-YD017 US/CND ORIGINAL MANUAL ISSUE DATE: 7/2007 :UPDATED ITEM REVISION DATE SUBJECT 7/2007 No revisions or updates are applicable at this time. 9/2007 Added Slide Cover P/N for Remote Commander RM-YD017.
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Self Diagnosis Supported model FIX2 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR4 RM-YD017 US/CND KDL-40XBR5 RM-YD017 US/CND KDL-46XBR4 RM-YD017 US/CND KDL-46XBR5 RM-YD017 US/CND KDL-46XBR4/46XBR5 RM-YD017 LCD DIGITAL COLOR TELEVISION 9-883-758-04...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 3-4. Schematics and Supporting Information ......29 AU Board Schematic Diagram (1 of 6) ......... 29 Warnings and Cautions ..............6 AU Board Schematic Diagram (2 of 6) ......... 30 Safety-Related Component Warning ..........
HDMI Licensing LLC. and “XrossMediaBar”, S-Force, BRAVIA Theatre Sync, , DM BRAVIA Internet Video Link Ready and “PS3” are trademarks or registered marks of Sony Corporation and/or Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice. KDL-40XBR4/40XBR5/46XBR4/46XBR5...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 KDL-40XBR4/40XBR5 KDL-46XBR4/46XBR5 Speakers Output 11W+11W Dimensions (W x H x D) with stand x 28 x 12 inches x 31 x 12 inches 1111 x 717 x 322 mm 1262 x 795 x 322 mm x 25 inches x 28 inches without stand 1111 x 657 x 121 mm...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-40XBR4/40XBR5/46XBR4/46XBR5 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40XBR4/40XBR5/46XBR4/46XBR5...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-40XBR4/40XBR5/46XBR4/46XBR5 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model Control Buttons PIC OFF/TIMER STANDBY POWER PIC OFF/TIMER STANDBY POWER Description of LED Indictors LED Type Description Green LED * Light when the TV set is on POWER LED STANDBY LED Red LED * Lights up in red when TV is in PC standby mode.
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED automatically begins to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-3. ARM AND STAND REMOVAL Remove 2 screws from top of Arms, +PSW M5X8 Remove 4 screws from bottom of Arms, +PSW M5X8 Remove 4 screws from Stand Holders and Stand, +PSW M5X12 Remove 4 screws, +BVST 4X8 Stand Assembly Arm Holder Under Cover 1-4.
KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-14. MT INVERTER BOARD(S) REMOVAL CAUTION: Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the lamp sockets. Remove screws securing the inverter cover. Remove screws securing the inverter board Plastic Strip holding DO NOT...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 2: SERVICE ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING SERVICE ADJUSTMENTS INDICATORS To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. DISPLAY 1. TV must be in standby mode. (Power off). TV POWER 2.
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 The screen displays the fi rst category in the selected service menu. 4. To change the category, press 2 or 5 on the Remote Commander. Note: Pressing 2 or 5 only changes the categories within the service menu displayed. To change a category on one of the other service menus, press the JUMP button until the correct service menu is displayed.
KDL-40XBR4/40XBR5/46XBR4/46XBR5 2-3. UPDATING MODEL INFORMATION AFTER REPLACING THE FB1 BOARD Complete the following steps to reset the model information to the correct size after replacing the FB1 Board. 1. Access the Service Menu by pressing the following buttons on the Remote Commander within a second: Channel 5 Volume +...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION DF3 (KDL-46XBR4/46XBR5) H5 (KDL-40XBR5/46XBR5) DF1 (KDL-40XBR4/40XBR5) DF2 (KDL-46XBR4/46XBR5) TUU2 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE Base...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 3-3. BLOCK DIAGRAM TMDS 1 DDC 1 TMDS HDMI I N 1 NVM 2KB MS D/L EDID HDMI Service TMDS 3 Equalizer DDC 3 CXB1444 HDMI I N 3 NVM 2KB Sub Chroma EDID CCP- XA Audio L/ R Audio IN MFV2.5 SW(Buffer)
KDL-40XBR4/40XBR5/46XBR4/46XBR5 3-4. SCHEMATICS AND SUPPORTING INFORMATION AU BOARD SCHEMATIC DIAGRAM (1 OF 6) TO FB1 BOARD TO FB1 BOARD CN4001 CN4002 CN005 — REC5V-BE FL003 — TV_EMMA_UART HDMI_STBY3.3V MAIN_COMP_OUT MAIN_V_OUT — — STBY3.3V R146 To TUU2 FE_I2C_0 T o J I G CN1001 —...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 FB1 BOARD SCHEMATIC DIAGRAM (13 OF 17) EMMA2TH_1.05V E2TH_3.3V IC2000 EMMA2TH Portion8 IC2000 EMMA2TH Portion9 E2TH_3.3V IC2000 C2305 IC2000 0 . 1 IC2000 UPD61162F1-RNA-A P o r t i o n 8 UPD61162F1-RNA-A P o r t i o n 9 EMMA2TH C2364 6 .
KDL-40XBR4/40XBR5/46XBR4/46XBR5 FB1 BOARD SCHEMATIC DIAGRAM (14 OF 17) IC2000 EMMA2TH Portion1 — D D R D a t a B U S ( I / O ) IC2000 UPD61162F1-RNA-A P o r t i o n 1 DDR2_1.8V AN16 UMVDD UMDQ0 C2500 C2501...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 FB1 BOARD SCHEMATIC DIAGRAM (15 OF 17) EMMA2_VIDEO IC2000 EMMA2 Digital MAIN Video Output BUS EMMA2TH Portion5 — IC2000 UPD61162F1-RNA-A IC2000 IC2000 RB2723 RB2724 P o r t i o n 7 UPD61162F1-RNA-A RB2706 100k 100k 100k EMMA2TH Portion7 P o r t i o n 5 EMMA2_GPX RB2712...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 [CONNECTORS, LVDS, BE MICRO, HDMI, ADC, PC IN, SUB CHROMA-CCPXA, DCR V2.5, EPP POWER AND CLOCK, EPP IN/OUT, EPP DDR2 I/F, BE POWER, RESET, CLOCK, UART, IC2, ROM & GPIO, VDD, GND FOR E2TH, DDR2 FOR EMMA2TH, TS/AV, PCI, USB, CARD I/F, POWER] [CONNECTORS, LVDS, BE MICRO, HDMI, ADC, PC IN, SUB CHROMA-CCPXA, DCR V2.5, EPP POWER AND CLOCK, EPP IN/OUT, EPP DDR2 I/F, BE POWER, RESET, CLOCK, UART, IC2, ROM &...
See Appendix A: Encryption Key Components in the back of this manual. 4-1. REAR COVER ASSEMBLY AND STAND ASSEMBLY (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3...
See Appendix A: Encryption Key Components in the back of this manual. 4-2. SPEAKERS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-596-649-01 +KTT 3X10 (S TYPE) 2-580-654-01...
See Appendix A: Encryption Key Components in the back of this manual. 4-3. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16 3-682-691-00...
See Appendix A: Encryption Key Components in the back of this manual. 4-4. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-599-01 SCREW, +PSW M4X6 REF. NO.
See Appendix A: Encryption Key Components in the back of this manual. 4-5. BEZEL ASSEMBLY AND LCD PANEL (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-654-01 SCREW, +PWTP2 4X16...
KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only AU DF1 que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF1 DF2DF3 que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF2DF3 que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF2DF3 que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 DF2DF3 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6707 1-216-833-11 METAL CHIP 1/10W R6778 1-218-895-11 METAL CHIP 100K 0.50% 1/10W R6708 1-216-833-11 METAL CHIP 1/10W R6779 1-218-871-11 METAL CHIP 0.50% 1/10W R6710 1-243-681-71 METAL OXIDE R6711 1-243-681-71 METAL OXIDE...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety. Replace only DF2DF3 these components are repaired and/or replaced.
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 TUU2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1050 1-218-953-11 RES-CHIP 1/16W R1131 1-218-990-81 SHORT CHIP R1053 1-218-990-81 SHORT CHIP R1132 1-218-990-81 SHORT CHIP R1133 1-218-990-81 SHORT CHIP R1054 1-218-990-81 SHORT CHIP R1055 1-218-929-11 RES-CHIP 1/16W R1134...
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KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.
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If you need more information on Computer and Electronic Repair, please visit these websites to improve yourself. http://www.fastrepairguide.com http://www.protech2u.com http://www.plasma-television-repair.com http://www.lcd-television-repair.com Happy Repairing!! Highly Recommended Repair Ebook: If you’re a LCD Monitor repairer, then this is the best guide for you. Why? Because, the author revealed all his LCD Monitor Repairing secrets for you.