WEBSITE http://biz.LGservice.com E-MAIL http://www.LGEservice.com/techsup.html Room Air Conditioner SERVICE MANUAL CAUTION -BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. -ONLY FOR AUTHORIZED SERVICE PERSONNEL. MODELS : LS-M3021CL/AL LS-M3060HL/CL/AL/BL LS-M3061HL/CL/BL/AL LS-M3063CL LS-M3064HL/CL/DL/EL/DM/EM LS-M3221HL/CL/BL/AL LS-N3621CL/AL LS-N3660HL/CL/AL/BL LS-N3661HL/CL/AL/BL LS-N3664EL LS-N3821HL/CL/BL/AL LS-M306LCL/LDL...
Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control •...
Remote Controller Operation ON/OFF Operation Mode Selection Cooling Operation Mode.( Auto Operation Mode.( (Cooling (Heating Healthy Dehumidification Operation Mode.( Heating Operation Mode.( model only) model only) Fan Speed Selection (Low) (Med) (High) (CHAOS) Room, Temperature Display : (High:39°C Low:11°C) Temperature Setting TEMPERATURE HIGH Down to 18°C...
Refrigeration Cycle Diagram (1) Cooling Only Models INDOOR UNIT OUTDOOR UNIT LIQUID SIDE CAPILLARY TUBE HEAT HEAT EXCHANGE EXCHANGE (EVAPORATOR) (CONDENSER) GAS SIDE COMPRESSOR (2) Cooling & Heating Models INDOOR UNIT OUTDOOR UNIT CHECK VALVE LIQUID SIDE (Heating Model only) 3-WAY VALVE CAPILLARY TUBE HEAT...
Pipe length and the elevation Pipe Size Standard Max. Max. Additional Capacity Length Elevation Length Refrigerant (Btu/h) LIQUID B (m) A (m) (g/m) 30k/32k 5/8" 3/8" (50Hz, 60Hz) 36k/38k 3/4" 3/8" (50Hz, 60Hz) Outdoor unit Outdoor unit Oil trap Indoor unit Indoor unit In case more than 5m CAUTION...
Operation Details 1. MAIN UNIT FUNCTION • DISPLAY 1) C/O Model (high quality LCD remote controller supplied) Operation Indicator • On while in appliance operation, off while in appliance pause Timer Indicator • On while in timer mode (on/off) and in sleep timer mode, off when timer mode is completed or canceled. Comp.
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I Healthy Dehumidification Mode • When the dehumidification operation input by the remote controller is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C ≤ Intake Air Temp =>...
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26°C ≤ Intake Air Temp => 25°C 24°C ≤ Intake Air Temp<26°C => Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C => Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C => Intake Air Temp Intake Air Temp<18°C => 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule.
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Compressor ON Temp => Setting Temp+0.5°C Compressor OFF Temp => Setting Temp+0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp =>...
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I Off-Timer <=> On-Timer Operation • When the set time is reached after the on/off time is input by the remote controller, the on/off-timer operation is carried out according to the set time. I Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote controller while in appliance operation, the operation of the appliance stops.
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• Operation Mode that is kept on the memory - State of Operation ON/OFF - Operation Mode/Setting Temp/Selected Airflow Speed - Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour) I Forced Operation ( C/O Model) • To operate the appliance by force in case that the remote controller is lost, the forced operation button is on the main unit of the appliance to operate the appliance in the standard conditions.
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I Air Cleaner Operation • When an air cleaner function is selected during Air Conditioner operation - Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. •...
Display Function Signal Receptor Receives the signals from the remote control.(Signal receiving sound: two short beeps or one long beep.) Operation Indication Lamps On/Off : Lights up during the system operation. Timer or Sleep Mode : Lights up during Timer operation or Sleep mode. Defrost Mode : Lights up during Defrost Mode or Hot Start operation.
Installation Read completely, then follow step by step. 1. Installation of Indoor, Outdoor unit 1) Select the best location More than 60cm 1. Indoor unit I Do not have any heat or steam near the unit. More than 10cm More than 10cm I Select a place where there are no obstacles in front of the unit.
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3) How to fix installation plate 4) Drill a hole in the wall I Drill the piping hole with a ø70mm hole core drill. The wall you select should be strong and solid enough to prevent vibration Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
2. Flaring Work and Connection of Piping 1) Flaring work 4. Flaring work I Carry out flaring work using flaring tool as shown Main cause for gas leakage is due to defect in flar- below. ing work. Carry out correct flaring work in the follow- ing procedure.
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2) Connection of piping-Indoor CAUTION When install, make sure that the 1. Remove the 2 screws of right side panel. remaining parts must be removed clearly so as not to damage the piping and drain Right side panel hose, especially power cord and connecting cable.
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3. Tape the tubing, drain hose and the connecting 3. Tape the tubing, drain hose and the connecting 5. Connecting the pipings to the indoor unit and drain cable. Be sure that the drain hose is located at the cable. Be sure that the drain hose is located at the hose to drain pipe.
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6. Wrap the insulation material around the connecting For right rear piping portion. I Overlap the connection pipe insulation material and 1. Route the indoor tubing and the drain hose to the the indoor unit pipe insulation material. Bind them required piping hole position.
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I When extending the drain hose at the indoor unit, 5. Indoor unit installation install the drain pipe. I Hook the indoor unit onto the upper portion of the installation plate.(Engage the three hooks of the rear top and rear lower of the indoor unit with the upper edge and lower edge of the installation Drain hose plate.) Ensure that the hooks are properly seated...
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I Bundle the piping and drain hose together by 9. Reinstall the parts to the original position. wrapping them with cloth tape over the range I Refix the lower panel to the original position. within which they fit into the rear piping housing section.
3) Connection of the drain hose 4) Connection of piping-Outdoor I The drain hose can be connected at two different positions. Use the most convenient position and, if 1. Align the center of the pipings and sufficiently tighten the flare nut by hand. necessary, exchange the position of the drain pan, rubber cap and the drain hose.
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3. Connecting the cable between indoor unit and outdoor unit 1) Connect the cable to the Indoor unit. CAUTION I Connect the cable to the indoor unit by connect- The power cord connected to the outdoor unit ing the wires to the terminals on the control should be complied with the following board individually according to the outdoor unit specifications (Rubber insulation, type H05RN-F...
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Outdoor Unit 2) Connect the cable to the outdoor unit Terminal block 1. Remove the control cover from the unit by loosen- Over 5mm ing the screw. Connect the wires to the terminals on the control Connecting cable board individually. 2.
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1) Checking the drainage 1. Remove the right side panel. 4. To check the drainage. I Pour a glass of water on the drain pan. I Ensure the water flows through the drain hose of Right side panel the indoor unit without any leakage and goes out the drain exit.
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2) Form the piping 3. In cases where the Outdoor unit is installed above the Indoor unit perform the following. 1. Form the piping by wrapping the connecting por- I Tape the piping and connecting cable from down tion of the indoor unit with insulation material and to up.
I Do a leak test of all joints of the tubing(both indoor 4. AIR PURGING and outdoor) and both gas and liquid side service valves. 1) Air purging Bubbles indicate a leak. Be sure to wipe off the Air and moisture remaining in the refrigerant system soap with a clean cloth.
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Soap water method Gas side (1) Remove the caps from the gas side and liquid side valves. (2) Remove the service-port cap from the gas side valve. (3) To open the gas side valve turn the valve stem counter- clockwise approximately 90°, wait for about 2~3 sec, and close it.
5. TEST RUNNING 3. Ensure the difference between the intake temper- ature and the discharge is more than 8°C 1. Check that all tubing and wiring have been prop- (Cooling) or reversely (Heating). erly connected. 2. Check that the gas and liquid side service valves Intake temperature are fully open.
Operation I Name and Function-Remote Control START/STOP BUTTON Remote Control Operation starts when this button is pressed and stops when the button is pressed again. Signal transmitter ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. Transmits the signals INDOOR FAN SPEED SELECTOR to the room air conditioner.
I Name and Function-Remote Control Remote Control START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. Signal transmitter OPERATION MODE SELECTION BUTTON Used to select the operation mode. Transmits the signals to the room air conditioner. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature.
Disassembly of the parts (Indoor unit) I LS-M3060HL, LS-M3060CL, LS-M3060BL, LS-N3660HL, LS-N3660CL, LS-N3660BL Warning : Right side panel Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. 1. To remove the Grille from the Chassis. ...
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Remove the grille from the chassis. • Remove the 4 securing screws.(30K, 32K) • Remove the 5 securing screws.(36K, 38K) • To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
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3. To remove the Control Box. Screw • Remove the 5 securing screws. • Pull the control box out from the chassis carefully. 4. To remove the Discharge Grille. • Remove the 3 securing screw. • Pressing the right side of the discharge grille downward slightly, unhook the discharge grille.
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6. To remove the Fan motor • Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Fan motor Screw • Loosen the screw securing the mount motor. Screw Mount motor • Separate the fan motor from the cross-flow fan. •...
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I LS-M3060HL/CL/BL, LS-M3061HL/CL/BL/AL, LS-M3064HL/CL, LS-M3221HL/CL/BL/AL LS-N3660HL/CL/BL, LS-N3661HL/BL/CL, LS-N3821HL/CL/BL/AL Warning : Right side panel Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. 1. To remove the Grille from the Chassis. ...
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Remove the grille from the chassis. • Remove the 4 securing screws.(30K, 32K) • Remove the 5 securing screws.(36K, 38K) • To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
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3. To remove the Control Box. • Remove the 5 securing screws. Screw • Pull the control box out from the chassis carefully. 4. To remove the Discharge Grille. • Remove the 3 securing screw. • Pressing the right side of the discharge grille downward slightly, unhook the discharge grille.
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6. To remove the Fan motor • Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Fan motor Screw • Loosen the screw securing the mount motor. Screw Mount motor • Separate the fan motor from the cross-flow fan. •...
3-way Valve 1. Pump down Liquid side Indoor unit Outdoor unit Open 3-Way valve Gas side Closed 3-Way valve CLOSE CLOSE Purge the air • Procedure (6) Operate the air conditioner in cooling mode (1) Confirm that both liquid side and gas side and stop it when the gauge indicates valves are set to the open position.
1) Re-air purging (Re-installation) Liquid side Indoor unit Closed Outdoor unit 3-Way valve Gas side Closed 3-Way valve Gas cylinder OPEN CLOSE • Procedure (6) Disconnect the charge set and the gas cylin- (1) Confirm that both the liquid side valve and the der, and set the Liquid side and Gas side gas side valve are set to the closed position.
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2) Balance refrigerant of the 3-way valve (Gas leakage) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open OPEN CLOSE • Procedure (1) Confirm that both the liquid side and gas side (3) Open the valve (Lo side) on the charge set and valves are set to the back seat.
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2. Evacuation (All amount of refrigerant leaked) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open Vacuum pump OPEN CLOSE • Procedure (1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set, of charge set center hose turn off the vacuum pump, and confirm that the gauge needle does not move...
3. Gas Charging (After Evacuation) Liquid side Indoor unit Open Outdoor unit 3-Way valve Gas side Open 3-Way valve Check valve Charging cylinder OPEN CLOSE • Procedure (1) Connect the charge hose to the charging This is different from previous procedures. cylinder.
Cycle Troubleshooting Guide Trouble analysis 1. Check temperature difference between intake and discharge air and operating current. Temp. difference : approx. 0°C • All amount of refrigerant leaked Current : less than 80% of out. Check refrigeration cycle. rated current Temp.
Electronic Parts Troubleshooting Guide 1. Product does not operate at all. (* Refer to Electronic Control Device drawing and Schematic diagram.) Turn off Main Power (After 10 seconds) Turn on Main Power Does "beeping" sound is made from the Indoor Unit? Primarily, the operating condition of Micom is OK.
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2. The product is not operate with the remote controller. Turn on Main Power While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller.
3. Compressor/Outdoor Fan are unable to drive. Turn on Main Power Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1°C at least. When in Air Circulation Mode, Compressor/Outdoor Fan is stopped. Check the sensor for indoor temperature is attached as close as to be effected by the tempera- ture of Heat Exchanger(EVA).
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4. When indoor Fan does not operate. Turn off Main power Check the connection of CN-MOTOR Check the Fan Motor Check the Fuse(AC250V/T2A) Check the related circuit of indoor Fan Motor. • The pin NO 63 of Micom, and the part for driving TRIAC(the input and output signal of IC01M, PIN NO 2, 15) •...
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5. When Vertical Louver does not operate. • Confirm that the Vertical Louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the Vertical Louver with hands Normal • Check the connecting condition of CN-U/D Connector •...
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Check the connector of intake and pipe sensor(thermistors) • Check the related circuit of R02H(12.1K), R04H(6.2K), R03H(1.0K), Micom(No. 3, 4). • Check the indoor room temperature is disconnected or not (about 10KΩ/at 25°C). • Check the indoor pipe temperature is disconnected or not (about 5KΩ/at 25°C).