Page 1: Service Manual
FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XP46/XP46L PLC-XP41/XP41L U.S.A., Canada, Europe, Asia, Africa Original Version PLC-XP41 PLC-XP46 Chassis No. MA8-XP4600 MA8-XP46L00 MB8-XP4100 MB8-XP41L00 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual.
Page 2: Table Of Contents
■ Contents ■ Safety instructions ________________________________________________3 ■ Specifications __________________________________________________ 4 ■ Note on Servicing ______________________________________________ 5 ■ Adjustments after parts replacement ________________________________ 5 ■ Circuit protections ______________________________________________ 6-7 ● Fuse ____________________________________________________ 6 ● Thermal switch ____________________________________________ 6 ● Interlock switch ____________________________________________ 6 ●...
Page 3: Safety Instructions
■ Safety Instructions SAFETY PRECAUTIONS WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is iden- tified with the line ( ) in the schematic diagram.
Page 4: Specifications
Horizontal Resolution 800 TV lines (HDTV) Projection Lens F 1.7 ~2.0 lens with f=48.2mm ~ 62.6mm with motor zoom and focus (PLC-XP46) F 1.8 ~2.1 lens with f=48.4mm ~ 62.8mm with motor zoom and focus (PLC-XP41) Throw Distance 4.6’ ~ 48.3’ (1.4m ~ 14.7m) (PLC-XP45), 4.6’ ~ 47.3’ (1.4m ~ 14.4m) (PLC-XP40)
Page 5: Note On Servicing
■ Adjustments after Parts Replacement ● ❍ : Adjustment necessary : Check necessary Disassembly / Replaced Parts LCD/ Polarized glass Condenser Relay Power Sub Power Prism Main Board Lens Lens Board Board Ass’y ❍ ● Condenser lens adjustment ❍ ● Relay lens adjustment Contrast Adjustment ●...
Page 6: Circuit Protections
■ Circuit Protections This projector is equipped with the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits. ● Fuse The fuse is located inside of the projector. When either the LAMP indicator or the READY indicator is not illuminated, fuse may be opened.
Page 7: Warning Temperature And Power Failure Protection
Circuit Protections ● Warning temperature and power failure protection The TEMP WARNING indicator flashes red and the projector will automatically turn off when the internal tempera- ture of the projector exceeds the normal temperature or when stopping cooling fans or when the internal power supply lines are failed.
Page 8: Mechanical Disassemblies
■ Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Page 9 Mechanical Disassemblies Main Board removal Remove 7 screws to take the Main Board upward. Main Board Fig.3 AV, I/F Board & Rear Panel removal FN905 Remove 1 screw and take the Rear Panel ass’y upward off. Remove 4 screws to take the fan (FN905) off. Remove 5 screws and 1 screw to take AV Board...
Page 10 Mechanical Disassemblies Lamp Ballast Unit removal Ballast Cover Remove 4 screws to take the Ballast Cover upward FN903 off. Remove 2 screws to take the Fan (FN903) off. Remove the Sub Power Board and Drive Board by pulling them upward. Sub Power Board Ballast Board...
Page 11 Mechanical Disassemblies Prism Base removal Remove 2 screws to take the Prism Base ass’y upward off. Remove 2 screws to take the Lens Shift Motor and Sensor SW Holder from the Base. Prism Base Ass’y Motor and Sensor Holder Fig.7 Power Board removal Remove 3 screws to take the Power Board off.
Page 12 Mechanical Disassemblies Line Filter Board & Interlock SW & Thermal SW removal Remove 1 screw to take Interlock Switch(SW905). Remove 2 screws to take Filter Board Holder and remove 2 screws to take Filter Board from the Holder. Remove 1 screw to take Thermal Switch(SW902).
Page 13: Optical Parts Disassemblies
■ Optical Parts Disassemblies Before taking this procedure, remove Cabinet Top and Main Board following to the “Mechanical Disassemblies”. Disassembly requires a 2.0mm or 2.5mm hex wrench and a slot screwdriver. Projection Lens removal Remove Cabinet Front-Top following to the chapter “Mechanical Disassemblies”.
Page 14 Optical Pats Disassemblies Relay Lens disassembly Remove 2 hex screws and pull the Relay Lens ass’y upward. Remove 2 screws to take the Lens off from the holder. Note: There is no mounting direction of the lens. Holder Relay Lens Fig.3- Fig.3- Polarized Glass-Out and Wide view Glass removal...
Page 15 Optical Parts Disassemblies Optical Unit Top removal Remove 7 screws to take the Optical Unit Top off upward. Fig.5 Condenser Lens disassembly Remove 2 hex screws and take the Condenser Lens ass’y. Release 4 hooks to take the Lens off from the holder. * Lens should be placed as the flat surface side comes to the holder...
Page 16 Optical Parts Disassemblies Locations and Directions Key No. Description When the optical parts in the optical unit mounting or assembling, the Condenser lens (R) parts must be mounted in the specified location and direction as Condenser lens shown in figure below. Condenser lens Mirror (B) Optical filter (UV cut)
Page 17: Lcd Panel/Prism Ass'y Replacement
■ LCD Panel/Prism Ass’y Replacement IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass’y at once.
Page 18: Lamp Replacement
■ Lamp Replacement WARNING: ORDER REPLACEMENT LAMP - For continued safety, replace with a lamp assembly of the same type. Type No. Service Parts No. - Allow the projector to cool for at least 45 minutes before you open the POA-LMP47 610 297 3891 lamp cover.
Page 19: Optical Adjustments
■ Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top and Main Board following to the “Mechanical Disassemblies” Adjustments require a 2.0mm hex wrench and a slot screwdriver. Note: Do not disconnect connectors K8L, K8X, K8D, K8G and K8E on the main board, because the projector can not turn on due to operate the power failure protection.
Page 20: Condenser Adjustment
Optical Adjustments Condenser Lens adjustment Turn the projector on by a state of without FPC cables. Adjust the adjustment base of condenser lens ass’y to make color uniformity in white. 1) If the shading appears on the left or right of the screen as White shown in Fig.2-1, loosen 2 screws with the 2.0mm hex driv-...
Page 21: Relay Lens Adjustment
Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Adjust the adjustment base of relay lens ass’y to make color unifor- mity in white. 1) If the cyan bar appears on the left or right of the screen as shown in Fig.4-1, loosen 1 screw with the 2.0mm hex driver, and White...
Page 22: Electric Adjustments
■ Electrical Adjustments ● Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and IMAGE button on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows. To adjust service data Select the adjustment group no.
Page 23: Circuit Adjustments
Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per- formance and product safety.
Page 24 Electrical Adjustments Black Level adjustment NRS adjustment 1. Receive the 16-step gray scale computer signal with 1. Receive the a6-step gray scale computer signal with Input 1 [COMPUTER] mode. Input 1 [COMPUTER] mode. 2. Enter the service mode. 2. Enter the service mode. TP531 3.
Page 25 Electrical Adjustments 8. Select item no. “ and change data value to adjust PC Gamma Shift adjustment the pedestal level and black level to be the same 1. Receive the 16-step gray scale computer signal with level. Input 1 [COMPUTER] mode. 2.
Page 26 Electrical Adjustments HDTV Gain adjustment VIDEO Pedestal adjustment 1. Receive the 16-step gray scale component signal 1. Receive the 16-step gray scale video signal with [1080i] with Input 3 [COMPONENT] mode. Input 3 [VIDEO] mode. 2. Enter the service mode. 2.
Page 27 A/D Offset adjustment Video Gamma Shift adjustment 1. Receive the 16-step gray scale video signal with 1. Receive the 16-step gray scale video signal with Input 3 [VIDEO] mode. Input 3 [VIDEO] mode. 2. Enter the service mode. 2. Enter the service mode. TP531 3.
Page 28: Service Adjustment Data Table
Electrical Adjustments ● Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
Page 29: Electrical Adjustments
Electrical Adjustments Adjustment Item Initial Value Range Input source / Description ✻ B_DRIVE 31/31/31 0 ~ 63 NT,NT443,PAL,PALM,PALN,480i,575i/ 480p,575p/ 1080i,1035i,720p A/D Input adjustment [B] HSEP_SEL 0 ~ 1 CR_OFFSET1 0 ~ 15 CB_OFFSET1 0 ~ 15 BLK_BOTTOM 0 ~ 15 R-Y/R 12/13/6/6 0 ~ 15...
Page 30 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Real/Cinema GAMMA 14 488/488 385 ~ 639 Real/Cinema GAMMA 15 512/512 385 ~ 639 r_mid2_level 0 ~ 1023 _C9D r_mid1_level 0 ~ 1023 _C9E r_max_level 0 ~ 1023 _C9F g_mid2_level 0 ~ 1023 _CA1...
Page 31 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Lamp-use time accumulated Read only Net Board Reset 0 ~ 1 0: Invalid , 1: Valid Key Stone Option 0 ~ 1 0: Fixed, 1: Change with inpt signal Group: 11 Fan Control FAN_TEMP_A_WARNING 30 ~ 100...
Page 32 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description ICS_R5_Mask_Rev 0 ~ 63 ICS_R5_DPA_Res 0 ~ 3 NTSC & 480i / PAL & SECAM & 525i / 1035i & 1080i60 / 1080i50 / 720P / 480P / 575P ICS_R6_Out_Scl 0 ~ 3 ICS_R6_Ck2_Inv...
Page 33 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description CLAMP 0 ~ 2048 Group: 517 HDTV 480p Gakaku TOTAL DOTS 1285 0 ~ 2048 DISP DOTS 1024 0 ~ 2048 480p (top bottom left right 7) H BACK PORCTH 0 ~ 2048 V BACK PORCTH 0 ~ 2048...
Page 34: Test Points And Locations
Electrical Adjustments Test Points and Locations ● MAIN BOARD TP801 TPDHS TPDVS TP3681 IC9401 K25R TP3671 TP21B TP21G TP21R K25G TPVS TPHS TP531 TP20R TP814 TP815 TP20G TP20B TP1531 K25B IC6301 TP1501 IC4201 TP4101CR TP501 TP4101CB TP4101Y TP2301B TP2301G TP2301R -34-...
Page 35: Troubleshooting
■ Troubleshooting No Power The possible causes of No Power are listed below. Please check following and refer to power supply and protection cir- 2. Abnormality occurs on drive signals for power cuits diagram in the figure opposite. or lamp circuit. 1.
Page 36 Troubleshooting Power supply drive and protection diagrams and locations F601 IC1691 SW902 IC1872 SW905 IC1871 LAMP Ass'y LAMP BALLAST UNIT POWER BOARD SW902 SW905 F601 IC1691 Fuse Interlock sw. AC IN Thermal sw. TEMP. SENS. TSW601 IC601 K16I P.F.CONTROL SENSOR1 BOARD Power Oscillator...
Page 37: No Picture
Troubleshooting No Picture The possible causes of No Picture are listed below. Please 3. No picture from both of Video and Computer check following and refer to video signal processing dia- sources. grams in the figure opposite. Check RGB signals at test points TP20R, TP21R, TP20G, TP21G, TP20B and TP21B.
Page 38 Troubleshooting Video Signal processing diagrams K10Q VIDEO COMPUTER -38-...
Page 39: No Sound
Troubleshooting No Sound 1. No audio signals at AV input circuit. 3. No audio output signal at speakers. Check audio signals at pins 1, 13 (CG1), 5, 14 (CG2) and Check audio signals at pins 3, 4 and 1, 2 of K16U on M 2, 12 (VIDEO) of IC5011 on AV Board.
Page 40: Lens Motor Problems
Troubleshooting Lens Motor Problems 1. No drive signals supplied at motors Logic Table of IC1611/IC1602/IC1601 Check drive signals at pins 1 and 2 of K16M for focus Input Output Operation motor, pins 3 and 4 of K16M for zoom motor and pins 1 and 2 of K16L for lens shift motor on Power Board.
Page 41: Control Port Functions
■ Control Port Functions ● System Control & I/O Port Table (IC801) Pin No. Name Function Name Function Polarity PA23/WRHH USB RESET USB Reset Signal Active L PE14/TIOC4C/DACK0/AH IC RESET Power on/off control except FAN and LAMP Active L PA22/WRHL PA21/CASHH RS232C_SW Not used...
Page 42 Control Port Functions Pin No. Name Function Name Function Polarity PD16/D16/IRQ0 reserve PD15/D15 DATA15 Data Bus 15 PD14/D14 DATA14 Data Bus 14 PD13/D13 DATA13 Data Bus 13 PD12/D12 DATA12 Data Bus 12 PD11/D11 DATA11 Data Bus 11 PD10/D10 DATA10 Data Bus 10 PD9/D9 DATA9 Data Bus 9...
Page 43 Control Port Functions ● Parallel I/O Expander (IC1801, M66500FP) Pin No. Name Function Name Function Polarity CG_FILTER D_TURBO_SEL DIGITAL TURBO Selection 5 V ±10 % A SW1 Audio SW 1 A SW2 Audio SW 2 SEL_BAISOKU Double Scan Selection IP_CSA CPU Strobe signal for IP Conversion IP+RESETSW CPU reset signal for IP Conversion...
Page 44 Control Port Functions ● IIC Bus I/O Expander (IC1641, M62320FP) Port Functions Pin No. Name Function Action Serial Data output port (Not connected) IIC BUS SCL IIC BUS SDA FOCUS+ FOCUS + Active H FOCUS- FOCUS - Active H ZOOM+ ZOOM + Active H ZOOM-...
Page 45 Control Port Functions ● IIC Bus DA Converter (IC3551, M62399FP) Port Functions Pin No. Name Function Serial Data output port (Not connected) IIC BUS SCL IIC BUS SDA V_COMR V_COMG V_COMB VrefL DAC Lower Reference Voltage input VrefU 1 DAC Upper Reference Voltage input (CH5~CH8) VrefU2 DAC Upper Reference Voltage input (CH1~CH 4) NRSB...
Page 46: Waveforms
■ Waveforms VIDEO-IN <TP4111Y> Y-IN <IC3101-5> C-IN <IC3101-7> H-SYNC-OUT <IC3101-7> V-SYNC-OUT <IC3101-4> Sandcastle-OUT <IC3101-10> Y-IN <TP4101Y> CB-IN <TP4101CB> CR-IN <TP4101CR> R <TP4151R/IC201-12> G <TP4151G/IC201-10> B <TP4151B/IC201-8> CB-IN <TP2301R> Y-IN <TP2301G> CR-IN <TP2301B> -46-...
Page 47: Waveforms
Waveforms R <TP21R> G <TP21G> B <TP21B> R-S&H OUT <TP561/TP1561> G-S&H OUT <TP531/TP1531> B-S&H OUT <TP501/TP1501> -47-...
Page 48: Cleaning
■ Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Page 49: Ic Block Diagrams
■ IC Block Diagrams ● AD8183ARU/AD8185ARU <Selector, IC101, IC201, IC5203> ● BA7078AF <Sync Detector, IC7141> -49-...
Page 50 IC Block Diagrams ● BH3540 <Volume Control, IC1652> ● CXA2101AQ <RGB Matrix, IC4101> -50-...
Page 51 IC Block Diagrams ● FA5332M <P. F. Controller, IC601> ● FA7612CA <PWC Controller, IC6602, IC6603, IC6616> -51-...
Page 52 IC Block Diagrams ● ICS1523M <Clock Driver, IC4231> ● L3E06070 <D/A-Sample & Hold, > IC501, IC531, IC561, IC1501, IC1531, IC1561 -52-...
Page 53 IC Block Diagrams ● L3E07050 <Color, Gamma Correction & Timing Controller , IC401> ● LB1641 <Motor Drive, IC1602, IC1611> -53-...
Page 54 IC Block Diagrams ● LB1645 <Motor Drive, IC1601> ● LC863316 <SUB CPU, IC1851> -54-...
Page 55 IC Block Diagrams ● ML60851 <USB I/F, IC9801> ● M62393 <D/A, IC212, IC2381> -55-...
Page 56 IC Block Diagrams ● M62399 <D/A, IC3501, IC3551> ● PW365 <System Control & Scan Converter, IC301> -56-...
Page 57 IC Block Diagrams ● SII161ACT <DVI I/F, IC8001> ● STR-Z2156 <Power Switching, IC651> -57-...
Page 58 IC Block Diagrams ● TA1287 <RGB/YUV Converter, IC4551> ● TB1274AF <Video Decoder, IC1101> -58-...
Page 59: Ic Block Diagrams
IC Block Diagrams ● TDA7056 <Audio Output, IC1631, IC1632> -59-...
Page 60: Service Parts Lists
■ Electrical Parts List MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
Page 61 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD RC1 Board Sensor1 Board FN901 Cooling Fan FN903 Cooling Fan Drive Board Power Board Sub Power Main Board Board Lamp Ballast FN902...
Page 62 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R6897 401 105 1501 MT-GLAZE 1.5K JA 1/16W ASSEMBLIED BOARDS R6898 401 105 5202 MT-GLAZE 470 JA 1/16W 610 293 1815 ASSY,PWB,CONTROL MA8A 1AA0B10C3390A DIODE 610 293 1839 ASSY,PWB,RC FRONT MA8A...
Page 63: Main Board
MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1691 403 281 5205 CERAMIC 0.22U Z Q4162 405 014 4509 TR 2SC2412K T146 R C1692 403 155 1609 CERAMIC 33P J Q4171 405 014 4509 TR 2SC2412K T146 R C1693...
Page 64 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description IC3551 409 428 9600 IC M62399FP C1113 403 164 0204 CERAMIC 0.1U Z IC361 409 501 9107 IC ICS512MT C1114 403 164 0204 CERAMIC 0.1U Z IC3611...
Page 65 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1568 403 164 0204 CERAMIC 0.1U Z 403 349 4706 ELECT 220U M 6.3V C1569 403 164 0204 CERAMIC 0.1U Z C228 403 283 6309 CERAMIC 1U Z C1571...
Page 66 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C2514 403 164 0204 CERAMIC 0.1U Z C3128 403 164 0204 CERAMIC 0.1U Z C2516 403 164 0204 CERAMIC 0.1U Z C3129 403 164 0204 CERAMIC 0.1U Z C2517...
Page 67 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C3634 403 164 0204 CERAMIC 0.1U Z C414 403 164 0204 CERAMIC 0.1U Z C3636 403 164 0204 CERAMIC 0.1U Z C4141 403 149 9208 CERAMIC 0.01U Z C3637...
Page 68 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C4240 403 283 6309 CERAMIC 1U Z C534 403 164 0204 CERAMIC 0.1U Z C4241 403 149 9208 CERAMIC 0.01U Z C537 403 164 0204 CERAMIC 0.1U Z C4242...
Page 69 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C809 403 283 6309 CERAMIC 1U Z 645 021 4943 R-NETWORK 22X4 1/16W C811 403 164 0204 CERAMIC 0.1U Z RB407 645 037 0663 R-NETWORK 22X4 0.063W C812 403 164 0204...
Page 70 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description RB802 645 037 4920 R-NETWORK 3.3KX4 0.063W R147 401 105 6001 MT-GLAZE 5.6K JA 1/16W 645 031 4070 R-NETWORK 3.3KX4 1/16W R148 401 105 0405 MT-GLAZE 100 JA 1/16W RB803...
Page 71 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1883 401 105 0603 MT-GLAZE 10K JA 1/16W R2343 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R1884 401 105 0603 MT-GLAZE 10K JA 1/16W R2344 401 105 4106 MT-GLAZE...
Page 72 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R275 401 105 2003 MT-GLAZE 1.8K JA 1/16W R3211 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R276 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R3212 401 105 7909 MT-GLAZE...
Page 73 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R3616 401 105 0306 MT-GLAZE 10 JA 1/16W R403 401 105 2607 MT-GLAZE 22 JA 1/16W R3617 401 105 0306 MT-GLAZE 10 JA 1/16W R404 401 105 2607 MT-GLAZE...
Page 74 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R4168 403 145 9905 CERAMIC 22P J R4244 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R4169 403 145 9905 CERAMIC 22P J R4245 401 105 0603 MT-GLAZE 10K JA 1/16W...
Page 75 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R4801 401 105 0603 MT-GLAZE 10K JA 1/16W R571 401 105 5301 MT-GLAZE 4.7K JA 1/16W R4802 401 105 0405 MT-GLAZE 100 JA 1/16W R572 401 105 3406 MT-GLAZE...
Page 76 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R843 401 105 0504 MT-GLAZE 1K JA 1/16W R9819 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R844 401 105 0405 MT-GLAZE 100 JA 1/16W R9821 401 105 7909 MT-GLAZE...
Page 77: Power Board
MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description L532 645 020 1776 INDUCTOR,3.3U M Q602 405 161 9600 TR SPP20N60S5 L561 645 020 1776 INDUCTOR,3.3U M Q621 405 014 4509 TR 2SC2412K T146 R L562 645 020 1776 INDUCTOR,3.3U M...
Page 78 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R611 401 237 0007 MT-GLAZE 47K JA VR681 645 025 7414 VR,SEMI,1K S R612 401 237 0007 MT-GLAZE 47K JA TRANSFORMER R613 402 088 1809 RESISTER 0.1 JB TSW601...
Page 79 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description Q6612 405 014 4509 TR 2SC2412K T146 R C6647 403 354 8409 ELECT 2200U M 6.3V Q6613 405 014 4509 TR 2SC2412K T146 R C6653 403 347 5507 POS-SOLID...
Page 80 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R6663 401 238 4202 MT-GLAZE 1.5K JA 1/3W R6785 401 219 1107 MT-GLAZE 1.8K FA 1/16W R6664 401 105 0603 MT-GLAZE 10K JA 1/16W R6786 401 105 0603 MT-GLAZE...
Page 81 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description IC1602 409 114 4803 IC LB1641 R1642 401 105 0405 MT-GLAZE 100 JA 1/16W IC1611 409 114 4803 IC LB1641 R1643 401 105 6100 MT-GLAZE 560K JA 1/16W IC1621...
Page 82 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description Q2004 405 014 4509 TR 2SC2412K T146 R C2016 403 321 2607 ELECT 10U M Q2006 405 014 4509 TR 2SC2412K T146 R C2061 403 164 0204 CERAMIC...
Page 83 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C7221 403 164 0204 CERAMIC 0.1U Z R2004 401 260 4102 MT-GLAZE 75 JA 1/3W C7222 403 164 0204 CERAMIC 0.1U Z R2005 401 260 4102 MT-GLAZE 75 JA...
Page 84 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5203 401 105 0405 MT-GLAZE 100 JA 1/16W L2009 645 044 8836 FILTER,EMI 100MHZ R5204 401 037 5608 MT-GLAZE 10K JA 1/10W L2011 645 044 8836 FILTER,EMI 100MHZ R5206...
Page 85 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D2023 407 223 1102 ZENER DIODE 02DZ6.2Y(TPH3 C7024 403 164 0204 CERAMIC 0.1U Z D2024 407 223 1102 ZENER DIODE 02DZ6.2Y(TPH3 C7026 403 280 1604 ELECT 220U M D2026...
Page 86 CABLE,MOUSE SRAL AC CORD (US) 645 054 1162 CORD,POWER-3.0MK (EU) 645 054 1155 CORD,POWER-3.0MK (UK) 645 054 1148 CORD,POWER-3.138MK (PLC-XP46/XP46L) OWNER’S MANUAL (English) 610 297 8247 OWNER'S MANUAL-MA8AA (Germany) 610 297 8254 OWNER'S MANUAL-MA8AA-D (French) 610 297 8261 OWNER'S MANUAL-MA8AA-F...
Page 87: Mechanical Parts List
■ Mechanical Parts List MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Note: Parts order must contain Chassis No., Part No., and Descriptions. ● CABINET PARTS -87-...
Page 88 CABINET FRONT A-MA8A 411 174 9308 BOLT HEX-SCT+SW+W 2.5X6 610 297 3921 CABINET BOTTOM-MA8AA 411 174 9407 BOLT HEX-SCT 2.5X6 (For Model PLC-XP46 only) 411 030 7301 SCR BIN 2X6 610 294 9360 CAP LENS-MA8A (For Model PLC-XP41 only) 610 277 2203...
Page 89 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Mechanical Parts List 51-b 51-a 23-a 23-b -89-...
Page 90: Optical Parts List
■ Optical Parts List MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Note: Parts order must contain Chassis No., Part No., and Descriptions. 67: Red 68: Green 69: Blue -90-...
Page 91 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Optical Parts List 53-d 53-a: Red 53-b: Blue 53-c: Green -91-...
Page 92 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 Optical Parts List CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disassemblies” for further instructions. -92-...
Page 93 MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 -93-...
Page 94 SANYO Electric Co., Ltd. (MA8AA) Apr. 2002 BB 400 Printed in Japan...
Page 95 Diagrams & Drawings PLC-XP46, PLC-XP46L, PLC-XP41, PLC-XP41L...
Page 96 I/F BOARD 1AA0B10C3670B These schematic diagrams and printed wiring board drawings are a part of the serv- ice manual original for chassis No. MA8-XP4600, MA8-XP46L00, MB8-XP4100 and MB8-XP41L00, model PLC-XP46, PLC-XP46L, PLC-XP41 and PLC-XP41L. File with the service manual No. SM5110329.
Page 97: Parts Description And Reading In Schematic Diagram
■ Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
Page 98: Circuit Block Diagram
■ Circuit Block Diagram DIGITAL IC8001 DVI I/F IC351 IC341 IC211 IC3214 IC212 IC304 TP501 FLASH ROM SRAM CLAMP TP1501 CONTROL IC501 B-LCD MEMORY CLAMP S&H_B1 A0-A15 D0-D15 PANEL IC201 IC3611 RGB-SW B_LELEV CG1/CG2 ANALOG TP20R IC301 IC401 IC1501 SHIFT TP21R IC221 IC9401...
Page 99: Power Supply Lines
■ Power Supply Lines FILTER POWER BOARD BOARD K70C K66G K66J K66K K66L K66M K70F K70E SW905 LAMP BALLAST K6AA K6AB DB601 L601 THERMAL SW F601 BOARD T601 D604 BOARD D6621 D6631 Q6609 SUB POWER IC7001 IC7041 Q601 C616 BOARD DS602 D6610 D6612...
Page 100: Schematic Diagrams
Schematic Diagrams PLC-XP46 (MA8AA) Page A5 [Left] ■ Schematic Diagrams L6611 POWER BOARD L2M94 POWER FACTOR CORRECTION R665 POWER FACTOR CORRECTION 1/16GJ DB601 68KC RBV-1506 (T601,Q601,Q602,D604,IC601) T651 AT2S L51B2070N C6605 ;DDXAVB004 D681 FB601 FMB-26L 25EM Z20051--- K6AC C682 470SZ K6AB...
Page 101 Schematic Diagrams PLC-XP46 (MA8AA) Page A5 [Right] K911P K911S D6728 J11MC R6655 J11MB DRIVE BOARD K66G 020N 020N 1/2GJ K16N L6611 L6612 R6642 J10EP SOUND R-OUT J10EP 060G R6646 1/16GF R6721 SP901 L2M9470KN L2M9470KN 040G 1/16GJ 6.8KC A10B 180KC D6601...
Page 102 Schematic Diagrams PLC-XP46 (MA8AA) Page A6 [Left] D5201 RB051L L1001 R5201 -40G INPUT-1 F34DA200G 1/16GJ C5201 100C D1001 CG1-R 02DZ CG1-G 6.2YG R1001 C5212 L1002 R5202 D1002 L5201 25KZ0.1 GJ75 F34DA200G 1/16GJ CG1-B K10A 02DZ GQFY 1/8GZ000 J11B0990N 100C 6.2YG...
Page 103 Schematic Diagrams PLC-XP46 (MA8AA) Page A6 [Right] DIGITAL-INPUT INPUT-1 K10F J11B4930N K10P J11MD NTF1-1 NTF1-3 540G 5VDVI0 NT1P-1 5VDVI RXC- NT1P-3 RXC- R2063 RXC+ R2074 NT1P-5 RXC+ 1/10GZ NT1P-7 R2064 R2070 RX0- NT1P-9 RXO- 1/10GJ R2062 RX0+ 1/16GJ RXO+ NT1P-11 2.2KC...
Page 104 Schematic Diagrams PLC-XP46 (MA8AA) Page A7 [Left] R1112 R1111 1/16GJ 1/16GJ 100C 100C C1128 R1109 25KZ0.1 D1101 1/16GJ GQFZ 1SS355 4.7KC C1127 10KZ 1UGQFZ R1108 1/16GZ0C IC1161 BA033FP-E2 C1101 25KZ0.1 GQFZ 3.3V_AV D1161 AVDD FSCI 1SS355 CBPC C1102 25KZ0.1 C1161...
Page 105 Schematic Diagrams PLC-XP46 (MA8AA) Page A7 [Right] R1109 3.3V_AV 1/16GJ 4.7KC C1127 C1124 10KZ 6.3EM 1UGQFZ R1108 47WM 1/16GZ0C C1125 25KZ0.1 GQFZ C1126 Q1101 2SC2412 C1121 C1123 R1107 25KZ0.1 1/16GJ 25KZ0.1 GQFZ 470C GQFZ FSCI C1122 L1102 R1106 L2A54R CJ390...
Page 106 Schematic Diagrams PLC-XP46 (MA8AA) Page A8 [Left] R8001 1/16GZ R8002 RB8009 RB8010 1/16GZ R1EA1004G R1EA1004G ;R1A41004G ;R1A41004G RB8012 D_BO7 R1EA1004G ;R1A41004G D_BO6 RB8013 D_BO5 R1EA1004G D8031 ;R1A41004G L8001 1SS355 D_BO4 L2PD RB8011 C8021 2R2MG 5V_DVI 3.3V D_BO3 R1EA1004G CJ330 IC8003 ;R1A41004G...
Page 107 Schematic Diagrams PLC-XP46 (MA8AA) Page A8 [Right] IC301 SCAN CONVERTER 3FP-E2 L231 933T-E1 1/8GZ000 3.3VA/D 3.3V_A/D C280 3FP-E2 L232 933T-E1 1/8GZ000 3.3VAD C270 C264 470D C263 16KK R272 0.039GQBY 1/16GJ 3.3KC C262 3.3V_A/D KK3900 C260 C259 C266 C265 GQBY 25KZ0.1 25KZ0.1...
Page 108 Schematic Diagrams PLC-XP46 (MA8AA) Page A9 [Left] 3.3V 3.3V L4201 L4501 C4246 C4501 L2A73R3MG C4247 C4248 L2A7 6.3EM 25KZ 25KZ 25KZ 3R3MG 0.1GQFZ 47WM 0.1GQFZ 0.1GQFZ 3.3V1 3.3VIP C4502 25KZ0.1 GQFZ C4503 C4251 25KZ0.1 4VM470D GQFZ R4507 1/16GZ0C AV_CLP AV_BLK...
Page 109 Schematic Diagrams PLC-XP46 (MA8AA) Page A9 [Right] 3.3V L6301 1/8GZ C6309 C6308 C6307 C6311 25KZ0.1 3.3V_SG KK1000 GQFZ 1000 25KZ0.1 GQBZ GQBZ GQFZ C6312 25KZ0.1 GQFZ 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51...
Page 110 Schematic Diagrams PLC-XP46 (MA8AA) Page A10 [Left] IC391 IC392 BA033FP-E2 SI-3025LS UPC2933T-E1 R392 R395 C396 1/16GZ 470D S3.3V C391 25KZ0.1 GQFZ IC391 C392 UPC2933TP 6.3EM ;BA033FPP 2.5V_REG. 100WM C393 25KZ0.1 GQFZ RB302 RB301 C303 S3.3V 6.3EM 100WM C304 C302 25KZ0.1 GQFZ 6.3EM...
Page 111 Schematic Diagrams PLC-XP46 (MA8AA) Page A10 [Right] IC392 NTF-1 SI-3025LS-TL R392 C394 1/16GZ 6.3EM 100WM R1301 S2.5V IC4201 R1302 C395 R1304 25KZ0.1 R1303 1/16GZ GQFZ 1/16GJ10KC 2.5V_REG. CONVERTER R1305 1/16GZ C393 TP1304 25KZ0.1 J30A GQFZ 00102 R1306 TP1301E S3.3V J30A 00102 S3.3V...
Page 112 Schematic Diagrams PLC-XP46 (MA8AA) Page A11 [Left] IC301 STSQEB SCAN STSQOB XFRB CONVERTER SHCLKB IC451 SI-3025LS-TL C453 3.3V R451 6.3EM 1/16GZ0C 100WM L9401 L2PD C9412 3.3V 2.5V C9413 3R3MG C9411 25KZ0.1 25KZ0.1 25KZ0.1 GQFZ C451 C454 GQFZ GQFZ 6.3EM 25KZ0.1 3.3VT...
Page 113 Schematic Diagrams PLC-XP46 (MA8AA) Page A11 [Right] B-LCD Q3601 L3601 2SA1203Y 1/8GJ10 15.5V 15VL R3601 R503 PANEL 1/16GJ C512 1.5KC STSQEB P-FAIL 25KZ0.1 B-D/A&S/H R3602 DYOUT R3627 GQFZ R3603 1/16GJ STSQOB 1/16 D3601 1/16GJ 4.7KC GZ0C R504 4.7KC XFRB 1SS355...
Page 114 Schematic Diagrams PLC-XP46 (MA8AA) Page A12 [Left] LENS SHIFT LAMP POWER CONNECT POWER TEMP. CONTROL BALLAST M-DRIVE BOARD BOARD BOARD BOARD BAORD BOARD "K7B" "K BOARD "K66E" "K66F" "K9C" "K68A" "K28A" "K16I" "K16R" J10EP040G J10EP120G J10EP130G J10EG060G J10EP040G J10EP080G J10EG090G...
Page 115 Schematic Diagrams PLC-XP46 (MA8AA) Page A12 [Right] POWER BOARD BOARD BOARD BOARD "K66D" "K10Q" "K10R" "K10P" J10EG130G J10ML J10ML J10ML 540G 540G 540G NTD-11 NTD-10 NTD-6 NTD-12 NTD-4 NTD-8 NTE-8 NTD-1 NTD-3 NTD-5 NTD-7 NTD-9 J10ML J10ML J10ML 540G 540G...
Page 116: Printed Wiring Board Diagrams
Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A13 [Left] ■ Printed Wiring Board Diagrams CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (second circuit) at the same time.
Page 117 Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A13 [Right] sides (secondary measuring of volt- Power Board (SIDE:B) K6AC CN6C C609 (LIVE) C608 PTH601 R604 DS601 DB601 L681 R694 R693 R691 R681 R643 FB601 C688 C607 C684 C682 DS602 CN6A C634...
Page 118 Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A14 [Left] AV Board (SIDE:A) I/F Board (SIDE:A) Drive Board “K16S” FN907 Main Board “K8Y” R2024 R5012 R2027 D5013 C2014 K70D K70F K70E IC5001 R2026 K10T R5014 R2016 R2033 C5016 R2021 R2011 FN904...
Page 119 Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A14 [Right] AV Board (SIDE:B) I/F Board (SIDE:B) K20G D5012 R5013 D5011 R7022 R7024 K10T C5011 C5006 C5007 R7031 C5004 D5007 C7043 C5008 D2008 C2004 D2011 C5003 D7022 C5009 C2006 D5006 Q7021 C2002...
Page 120 Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A15 [Left] Main Board (SIDE:A) “K R9827 1AA4B10C30000 A_side R9819 TP801 R9821 R882 C9822 R1832 R9822 C808 C819 R1834 R9823 RC Front R4831 R1813 R1833 R9826 C4805 Q9802 R883 R1814 R4829 R884 C4804...
Page 121 Printed Wiring Board Diagrams PLC-XP46 (MA8AA) Page A15 [Right] Main Board (SIDE:B) Sensor1 Board I/F Board “K16I” “K70A” Q4832 B_side B_side IC802 R832 R828 C9821 D801 R1831 R1829 R826 R879 R836 R881 Front C814 R868 R824 R835 C813 R869 R862...
Page 122 ■ Pin description of diode, transistor and IC MA8-XP4600, MA8-XP46L00, MB8-XP4100, MB8-XP41L00 ● Diode ● Diode K: Cathode A: Anode ● Transistor/FET ● Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ●...

This manual is also suitable for:

Plc-xp46l Plc-xp41 Plc-xp41l

Sanyo PLC-XP46 Service Manual

Quick Links

SERVICE MANUAL

Related Manuals for Sanyo PLC-XP46

Summary of Contents for Sanyo PLC-XP46

This manual is also suitable for:

Table of Contents