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FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-SW36 U.S.A., Canada, (SUPPLEMENT) Europe, Asia, Africa Original Version Chassis No. KB6-SW3600 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No.
SM5110522-00 for models PLC-SW30. MAJOR CHANGES as below: - The electrical circuit (the LCD panels and the IN/OUT terminals) - The replacement lamp, the lamp ballast and fan controls - The optical parts PLC-SW30 PLC-SW36 RESET VIDEO S-VIDEO SERVICE PORT VIDEO...
■ Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 10.63" x 3.07" x 7 .48" (270mm x 78mm x 190mm) (not including Adjustable Feet) Net Weight 4.8lbs (2.2 kg) Feet Adjustment 0˚ to 7 ,0˚ Panel Resolution LCD Panel System 0.5"...
■ Lamp Replacement WARNING: ORDER REPLACEMENT LAMP - Allow a projector to cool, for at least 45 minutes before you open Lamp Type No. Service Parts No. Cover. The inside of a projector can become very hot. POA-LMP78 610 317 7038 - For continued safety, replace with a lamp assembly of the same type.
■ Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
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Mechanical Disassemblies Cabinet Front and R/C Board removal Remove 2 screws (M3x6) and 2 screws (M3x6 black) to take the Cabinet Front off. Cabinet Front Remove 1 screw (T3x6) to the R/C Board on the Cabinet Front. R/C Board Fig.2 Main Board removal Remove 4 screws (M3x6) to take the Main Board upward.
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Mechanical Disassemblies Rear Panel, AV Board and FN903 removal Remove 1 screw (M4x4) and take the Rear Panel AV Board ass’y upward off. Remove 2 screws (T3x8) to take the fan (FN903) off. Remove 4 screws (T3x6) and take AV Board from the Rear Panel ass’y off.
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Mechanical Disassemblies Optical Unit removal Remove 2 screws (M3x10) and take the Lamp Cable off. Remove 6 screws (T3x10) and take the Optical Unit upward off. Cover lens sheet Lamp Cable Optical Unit Fig.6 Power Unit, Speaker and FN901 removal Shield Plate Spacer Sheet Remove 4 screws...
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Mechanical Disassemblies Lamp Ballast Unit and Filter Board Spacer Sheet removal Lamp ballast Board Remove 1 screw (M4x4) to take the Earth cable off. Remove 2 screws (T3x8) to take the Lamp Ballast Unit and the Filter Board off. Holder Remove 2 screws (T3x6) to take the Lamp Ballast Unit off.
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Mechanical Disassemblies FN902, FN905 and Sensor Board removal Remove 1 screw (T3x8) to take the Duct under the Panel. Remove 1 screw (T3x8) to take the Holder with the Fans(FN902 and FN905) off. Remove 2 screws (T3x10) to take the Fans (FN902 and FN905) off.
Mechanical Disassemblies Connection around the Main Board R/C-A SENSOR "K68D" FN902 FN905 "K88A" MAIN K66A K66B (SIDE: A) K25G POWER "CN202" FN904 FN903 LAMP BALLAST CONTROL "CN300" "K68B" PART SIDE 1AA4B10C4340A MAIN NOTE : (SIDE: B) The connector (BLUE) from FN904 should be connected to K66C (WHITE). The connector (WHITE) from FN906 should be connected to K66D (BLUE).
■ Optical Parts Disassemblies Before taking this procedure, remove Cabinet Top, Main Board and Optical Unit following to the “Mechanical Disassemblies”. Lamp Holder removal Remove 4 screws to take the Lamp Holder off. Lamp Holder Optical Unit Box Fig.1 Projection Lens Ass'y removal Remove 3 screws to take the Projection Lens ass'y off.
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Optical Parts Disassemblies Polarized Glass-In removal Remove each screw to take the polarized glass-in R/G/B off. Polarized glass_Red Polarized glass Note: _Green and Blue The polarized glass-in_red is sticked on the condenser lens_red. So, it cannot be removed separately. Fig.3- Polarized glass_Red Screw Polarized glass_Blue...
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Optical Parts Disassemblies Condenser lens Ass'y and Relay lens Ass'y removal Remove 3 screws (M2x4) take the Condenser lens ass'y downward off. Remove 2 screws (M2x4) take the Relay lens ass'y downward off. Condenser lens ass’y Relay lens ass’y -14-...
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Optical Parts Disassemblies The printed marker comes this side. Rugged surface side come this side. (Integrator lens) Marker comes this side. The printed marker side come this surface Film attached side comes this side. side and top side. (Dichroic mirror) (Prism (PBS)) Film attached side Film attached side...
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Optical Parts Disassemblies Locations and Directions When the optical parts in the optical unit mounting or assembling, the parts must be mounted in the specified location and direction as shown in figure below. Key No. Description Integrator lens (IN) Mirror (W) Integrator lens (OUT) PBS (polarizing beam splitter) Condenser lens (IN)
■ LCD Panel/Prism Ass’y Replacement LCD Panel/Prism Ass'y removal Remove 4 screws to take the Projection Lens off. Zoom Lever Projection Lens Panel/Prism Ass'y Fig.1 LCD Panel/Prism Ass'y attachment Tighten 4 screws to fix the Projection Lens securely, making sure that the zoom lever is upside. Note: Do not replace the LCD panel separately otherwise it can not obtain proper picture.
■ Electrical Adjustments ● Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and INPUT button on the projector at the same time for more than 3 seconds, or press and hold the MENU button on the remote control unit for more than 20 seconds. The service menu appears on the screen as follows.
Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per- formance and product safety.
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Electrical Adjustments Video Gain adjustment 480p Gain adjustment 1. Receive the 16-step gray scale composite video sig- 1. Receive the 16-step gray scale component signal nal with Video [Video] mode. (480p format) with COMPUTER IN [COMPONENT] 2. Enter the service mode. mode.
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Electrical Adjustments Gamma adjustment White Balance adjustment [PC-GAMMA ADJUSTMENT] [PC WHITE BALANCE ADJUSTMENT] 1. Receive the 16-step gray scale computer signal with 1. Receive the 16-step gray scale computer signal with COMPUTER IN [RGB] mode. COMPUTER IN [RGB] mode. 2. Enter the service mode. 2.
Electrical Adjustments ● Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Initial ItemNo. Name Device YCbCr Video Detail 480i(+) 480p(+) NTSC Note: 480i(+) = 480i & 575i, 480p(+) = 480p & HDTV Shoot Out Mode 0: Normal / 1: Shoot out 1 Forced NOBRAND 0: Normal / 1: NOBRAND Normal / Eco SW 0: Normal / 1: Eco VSBEG...
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Electrical Adjustments Initial ItemNo. Name Device YCbCr Video Detail 480i(+) 480p(+) NTSC Note: 480i(+) = 480i & 575i, 480p(+) = 480p & HDTV Vertical Peaking Gain VPC3230 Note 1 AFC other1 VPC3230 Note 1 AFC other2 VPC3230 Note 1 Horizontal Peaking Filter VPC3230 Note 1 Peaking Gain...
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Electrical Adjustments Initial ItemNo. Name Device YCbCr Video Detail 480i(+) 480p(+) NTSC Note: 480i(+) = 480i & 575i, 480p(+) = 480p & HDTV Position (Horizontal) 1035i PIXEL For Component mode and RGB HDTV 1035i Position (Vertical) 1035i PIXEL Expand Ratio (Vertical) 1080i PIXEL For Component mode and RGB HDTV 1080i Expand Ratio (Horizontal) 1080i...
Chassis Block Diagrams ● Video signal processing circuit and LCD panel driving circuit K25B K25G K25R CBAL_SW K50A K50B 20,19,18 13,12,11 15,14 K10D K10E G_SYNC D-SUB_15 D-SUB_15 COMPUTER IN / MONITOR OUT VIDEO IN S-VIDEO IN / COMPONENT IN -27-...
■ Power Supply Lines ● Power supply circuit, Protection circuit and Fan control circuit K25B K25G K25R Fan Error : L Lamp-On: H D5619 FAN4 D5624 FAN3 D5620 FAN2 D5612 FAN1 IC1881 INVERTER Lamp-On: L SCEL 375V 15VB FUSE THERMAL SW FILTER BOARD -29-...
■ Troubleshooting ● No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs on the con- trol panel. Connect the AC cord and press the Power button once and then check the LED indication. - When all the LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting ● No Picture Check following steps. Check signal processing stage and LCD driving stage; No picture with all of Check RGB S&H signals at test points TPR1, TPG1, TPB1. input sources Check NRS signals at test points TP2531 and TP2561. Check power supply circuit 15VP and peripheral circuit.
Troubleshooting ● No Sound Check following steps. audio signal Check Audio control and pre-amp. circuit. observed at pins 1 and 7 Check IC5001(audio-control IC), IC5002(audio pre-amp IC) and of IC5002? peripheral circuit. Check the control voltage on pin 2 and 6 of IC5001. L: minimum volume, H: maximum volume Check Audio amp.
■ Control Port Functions ● System Control & I/O Port Table (IC301) Pin No. Name Function Name Function Polarity Port A7 LAMP_PWM PWM Output to Sub-CPU Port A6 MUPO_ON Port A5 M_SCL1 Port A4 M_SDA1 Port A3 M_SCL2 Port A2 M_SDA2 Port A1 SCLK...
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Control Port Functions Pin No. Name Function Name Function Polarity ROMOE ROMOE ROM Output Enable for Flash ROM ROMWE ROMWE ROM Write Enable for Flash ROM RAMOE RAMOE RAM Output Enable Not used RAMWE RAMWE RAM Write Enable Not used Port C1 Chip Select 3 Not used...
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Control Port Functions ● IIC Bus D/A Converter (IC3571, M62392FP) Port Functions Pin No. Name Function Reset input P_SCK2 IIC BUS SCL P_SDA2 IIC BUS SDA Not used Not used Not used Not used Not used Not used VrefL DAC Lower Reference Voltage input VrefU1 DAC Upper Reference Voltage input (CH5~CH8) VrefU2...
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Control Port Functions ● Output Expander (IC1802, TC74LCX574FT) Port Functions Pin No. Name Function IO_ENB ADD1_CS Output Port Chip Select Enable = L ON_3.3V 3.3V OFF at standby mode TURBO_ST Strobe for Turbo (IC9401) SH_B_ST Strobe for B sample & hold (IC501) SH_G_ST Strobe for G sample &...
■ Electrical Parts List KB6-SW3600 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
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KB6-SW3600 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD Control Board Unit_Power Main Board R/C Board Unit_Lamp Ballast Filter Board Sensor Board AV Board Switch Board Speaker (SP901) FN906 Exhaust Fan FN902 Intake Fan...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1513 TR 2SA1179N-M6-TB ASSEMBLIED BOARDS Q1006 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 610 321 2876 ASSY,PWB,A/V KA6A 405 015 8724 TR 2SC2812-L6-TB 610 321 2869 ASSY,PWB,CONT-KA6A...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 404 094 9800 CERAMIC 0.1U Z R1014 401 105 2716 MT-GLAZE 220 JA 1/16W C1008 403 164 0214 CERAMIC 0.1U Z 402 090 5802 MT-GLAZE 220 JA 1/16W 404 094 9800 CERAMIC 0.1U Z...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 402 091 2701 MT-GLAZE 82K JA 1/16W 402 090 2405 MT-GLAZE 1K JA 1/16W R5004 401 105 7513 MT-GLAZE 82K JA 1/16W R5238 401 105 0514 MT-GLAZE 1K JA 1/16W 402 091 2701...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description SC5003 645 076 3502 SURGE-ABSORBER D2863 407 222 4817 LED SML-521MUW T86 SC5004 645 076 3502 SURGE-ABSORBER D2866 407 223 1112 ZENER DIODE 02DZ6.2Y(TPH3 SW10A 645 042 8104 SWITCH,PUSH 1P-1TX1 D2867 407 223 1112...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description RESISTOR 405 163 1513 TR 2SA1179N-M6-TB R8821 401 105 0316 MT-GLAZE 10 JA 1/16W Q4807 405 014 4519 TR 2SC2412K T146 R 402 090 2207 MT-GLAZE 10 JA 1/16W 405 014 4618 TR 2SC2412K T146 S...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1513 TR 2SA1179N-M6-TB 405 014 4618 TR 2SC2412K T146 S Q5341 405 014 4519 TR 2SC2412K T146 R 405 015 8724 TR 2SC2812-L6-TB 405 014 4618 TR 2SC2412K T146 S 405 015 8922 TR 2SC2812-L7-TB...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C109 403 215 0910 CERAMIC 390P J C1821 403 164 0234 CERAMIC 0.1U Z 404 091 4105 CERAMIC 390P K 404 094 9800 CERAMIC 0.1U Z C111 403 379 6711 CERAMIC...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C316 403 164 0234 CERAMIC 0.1U Z C376 403 113 4119 CERAMIC 2200P K 404 094 9800 CERAMIC 0.1U Z 404 091 3306 CERAMIC 2200P K C319 403 164 0234 CERAMIC...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C433 403 149 9248 CERAMIC 0.01U Z C5051 403 409 8418 CERAMIC 2.2U M 404 095 4200 CERAMIC 0.01U Z 403 323 8815 CERAMIC 2.2U Z C434 403 149 9248 CERAMIC...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C5329 403 164 0234 CERAMIC 0.1U Z 403 296 9512 ELECT 100U M 404 094 9800 CERAMIC 0.1U Z C5642 403 164 0234 CERAMIC 0.1U Z C5340 401 105 7414 MT-GLAZE...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C8213 403 164 0234 CERAMIC 0.1U Z 402 090 9404 MT-GLAZE 470 JA 1/16W 404 094 9800 CERAMIC 0.1U Z R105 401 105 5212 MT-GLAZE 470 JA 1/16W C8214 403 164 0234 CERAMIC...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1471 401 105 0415 MT-GLAZE 100 JA 1/16W 402 090 2207 MT-GLAZE 10 JA 1/16W 402 090 2306 MT-GLAZE 100 JA 1/16W R1873 401 105 1115 MT-GLAZE 12K JA 1/16W R1472...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R2534 401 105 7919 MT-GLAZE 0.000 ZA 1/16W 402 090 4300 MT-GLAZE 15K JA 1/16W 402 095 1205 MT-GLAZE 0 JA 1/16W R354 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R2536...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R372 401 113 8311 MT-GLAZE 62K JA 1/16W 402 095 1205 MT-GLAZE 0 JA 1/16W 402 091 1100 MT-GLAZE 62K JA 1/16W R423 401 105 0415 MT-GLAZE 100 JA 1/16W R373...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5027 401 037 5113 MT-GLAZE 10 JA 1/10W R5073 401 105 2013 MT-GLAZE 1.8K JA 1/16W R5029 401 105 5212 MT-GLAZE 470 JA 1/16W 402 090 5000 MT-GLAZE 1.8K JA 1/16W 402 090 9404...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5339 401 105 0514 MT-GLAZE 1K JA 1/16W R5617 401 105 0613 MT-GLAZE 10K JA 1/16W 402 090 2405 MT-GLAZE 1K JA 1/16W 402 090 2504 MT-GLAZE 10K JA 1/16W R534...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 402 090 6700 MT-GLAZE 270 JA 1/16W 402 090 2504 MT-GLAZE 10K JA 1/16W R6207 401 105 3218 MT-GLAZE 270 JA 1/16W R8213 401 105 0415 MT-GLAZE 100 JA 1/16W 402 090 6700...
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KB6-SW3600 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R9803 401 105 0415 MT-GLAZE 100 JA 1/16W RB306 645 036 3528 R-NETWORK 0X4 1/32W 402 090 2306 MT-GLAZE 100 JA 1/16W RB307 645 036 3528 R-NETWORK 0X4 1/32W R9804 401 037 5014...
■ Optical Parts List KB6-SW3600 Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description OPTICAL PARTS 610 317 6994 ASSY,LCD PNL/PRISM-MR7A 645 067 5942 DICHROIC MIRROR (B) 645 061 9229 LENS,PROJECTION 645 067 5959 DAICHROIC MIRROR(G)
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KB6-SW3600 Optical Parts List 78 : Green 79 : Blue Polarized glass with mounting holder Polarized glass sticked on Condenser lens(R) 66 : Red Relay lens ass'y Condenser lens ass'y -61-...
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SANYO Electric Co., Ltd. (KB6A) SEP. 2005 BB 400 Printed in Japan...
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PLC-SW36 KB6-SW3600 These schematic diagrams and printed wiring board drawings are part of the serv- ice manual original for chassis No. KB6-SW3600 model PLC-SW36. File with the service manual No. SS5110748-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
■ Parts description and reading in schematic diagram KB6-SW3600 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
■ Printed Wiring Board Diagrams CAUTION R/C-A (SIDE:A) R/C-A (SIDE:B) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.