Related Manuals for Sony 2005 SXRD KDS-R50XBR1
Summary of Contents for Sony 2005 SXRD KDS-R50XBR1
- Page 1 Training Manual 2005 SXRD Disassembly Manual Models: KDS-R50XBR1 KDS-R60XBR1 Disassembly Course: TVP-21D...
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Page 2: Table Of Contents
Table of Contents Introduction ..........................1 Overview ...........................1 Chapter 1 - Screen Frame Removal ..................2 Chapter 2 - Rear & Sub Plastic Cover Removal ..............4 Chapter 3 - Chassis Assembly Removal .................5 Chapter 4 - Optics Block & Fan Removal ................7 Chapter 5 - Power Supply Block Removal ................11 Chapter 6 - Q-Box &... -
Page 3: Introduction
Introduction Overview This manual presents complete and concise step-by-step procedures for the disassembly of the chas- sis assemblies and the removal of all boards included in the 2005 SXRD chassis. As it is with any chassis disassembly or assembly process, care must be taken to remove chassis components with- out damaging the boards, wiring, or the chassis itself. -
Page 4: Chapter 1 - Screen Frame Removal
Chapter 1 - Screen Frame Removal Screen Frame Removal The lower front cover must be removed to access the screws that secure the two lower screen-frame brackets Open the Lamp Door and Slide to the Right remove 1 screw in the lower left hand corner when view Lower Front cover from the rear of the unit . - Page 5 1. Screen Frame Removal Screen Frame Removal (cont.) Hold Together Leave top -center screw for last Remove 9 screws to release front Screen Frame assembly. CAUTION: Leave the top-center Screws screw in place while removing the eight other screws. Go around to the front of the unit .
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Page 6: Chapter 2 - Rear & Sub Plastic Cover Removal
Chapter 2 - Rear & Sub Plastic Cover Removal Rear and Sub Plastic Cover Removal & ASU-Board Access Remove 9 screws and pull rear plastic cover straight back and off. Screws Remove 5 screws and detach AC cord from the slot . Pull sub Detach plastic cover slowly straight AC Cord... -
Page 7: Chapter 3 - Chassis Assembly Removal
Chapter 3 - Chassis Assembly Removal Removal of Complete Chassis Assembly Remove 6 screws and Screw disconnect the C-Board ribbon cable (Gentle press the Tan tab on the side of the connector to release cable. Disconnect C-Brd Connector Tan Tab 2 Screws 3 Screws Remove the small cover (3 screw) - Page 8 3. Chassis Assembly Removal Removal of Complete Chassis Assembly (cont.) Disconnect Cables on each side of the chassis assembly Slide Chassis out until it is stopped by the vertical bracket. Before attempting to remove the Chassis assembly disconnect the wires as illustrated in the photo.
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Page 9: Chapter 4 - Optics Block & Fan Removal
Chapter 4 - Optics Block & Fan Removal Optics Block , Power Supply Block , and Fan Assembly Removal Before the Optical Block can be removed the Fan assembly must be removed. First, remove cable clamp and wire tape. Assembly Tape Clamp Screws... - Page 10 Optics Block , Power Supply Block , and Fan Assembly Removal 4. Optical Block & Fan Removal (cont.) Grasp the Fan assembly and pull out to remove . Power Supply Block Optical Block Cover Screws To access the Optics Block the gray plastic cover must first be removed.
- Page 11 Optics Block , Power Supply Block , and Fan Assembly Removal 4. Optical Block & Fan Removal (cont.) Locking The Power Supply Block must be removed with the Optics T1-Board Block because they are Lamp Housing attached by 1 internal screw inside the Lamp Housing.
- Page 12 Optics Block , Power Supply Block , and Fan Assembly Removal 4. Optical Block & Fan Removal (cont.) Plastic CAUTION: divider Take care not to damage black plastic divider (light shield) when removing and Tape installing the Optics Block. Do not remove or damage black tape on the lens.
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Page 13: Chapter 5 - Power Supply Block Removal
Chapter 5 - Power Supply Block Removal Power Supply Block (Only) Removal Squeeze Tabs Use the following procedures to remove the Power Supply Block only without any other chassis disassembly. Disconnect the power and sensor Disconnect Cables cables. Release cables from 2 holders. Squeeze the 2 upper white tabs and dismount the Power Supply Release... - Page 14 5. Power Supply Block Removal Power Supply Block (Only) Removal (cont.) The Power Supply Block (including the Lamp Plug & Cable Guide) is pull out underneath the Fan assembly. Direct the Carefully direct the Lamp Plug Lamp Jack out through the slot in the Lamp housing.
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Page 15: Chapter 6 - Q-Box & Pd-Board Removal
Chapter 6 - Q-Box & PD-Board Removal Access & Removal of Q -Box & PD-Board (Digital Module Block DMB ) Slide Out The Chassis only needs to be slightly slid out to access the screws and wire holders to access the Q-Box and PD- board. - Page 16 Access & Removal of Q -Box & PD-Board (cont.) 6. Q-Box & PD-Board Removal (Digital Module Block DMB ) The Q-Box assembly and the PD-Board (HDMI) can now be access and removed. To remove the PD-Board Q-Box Assembly remove 2 screws, squeeze the 2 white tabs, and disconnect the 2 wires.
- Page 17 Access & Removal of Q -Box & PD-Board (cont.) 6. Q-Box & PD-Board Removal (Digital Module Block DMB ) Remove 6 screws to free the Q - Box assembly. Firmly grasp the assembly at the top and bottom and pull to dislodge it from the chassis Screws frame.
- Page 18 Access & Removal of Q -Box & PD-Board (cont.) 6. Q-Box & PD-Board Removal (Digital Module Block DMB ) Q-Box assembly includes the QM, QI, QT, and QH boards.
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Page 19: Chapter 7 - Dsu-Board Removal
Chapter 7 - DSU-Board Removal DSU-Board Removal To access the DSU-Board, remove the Chassis assembly from the Bottom Cabinet. For instructions on removing the Chassis reference Chapter 3 – Chassis Assembly Removal. After removing the Chassis assembly, remove 16 screws and Connector Cover the Connector Cover to remove... - Page 20 7. DSU-Board Removal DSU-Board Removal (cont.) Push Grasp the top and bottom of the framing holding the Q-Box and CableCard PD-Board . ASU-Board Q-Box Push the framing to the left until the two connectors between the ASU-Board and the DSU-Board DSU-Board completely separate.
- Page 21 7. DSU-Board Removal DSU-Board Removal (cont.) Disconnect the CableCard ribbon Screws cable (Reference Chapter 6 page 14 for procedure). Detach CableCard assembly from the Chassis assembly. Remove 3 screws. Connector Lay the CableCard assembly to the side Grasp the top and bottom of the DSU-Board shield on the far left side of the Chassis assembly and pull out.
- Page 22 7. DSU-Board Removal DSU-Board Removal (cont.) Front-Side Connectors To remove the DSU-Board Connectors continue to pull the DMB and the DSU-Board assemblies away from the Chassis frame (swinging the assemblies to the right). Remove 6 screws, and squeeze the two white tabs to release the DSU-Board from the shield.
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Page 23: Chapter 8 - Asu & G Boards Removal
Chapter 8 - ASU & G Boards Removal ASU & G-Board Removal To access the ASU-Board and the G - Board, remove the Chassis assembly from the Bottom Cabinet (Reference Chapter 3 – Chassis Assembly Removal). Remove the shields on the ASU- Board (Reference Chapter 2 –... - Page 24 8. ASU & G Boards Removal ASU & G-Board Removal (cont.) Grasp one side of the Chassis assembly at a time and pull up while holding down the lower chassis assembly until connector between ASU-Board and the G-Board begins to separate. Repeat the above procedure with the other side of the Chassis assembly Pull up...
- Page 25 8. ASU & G Boards Removal ASU & G-Board Removal (cont.) Disconnect Disconnect all cables on the ASU- Board. Remove 4 screws, squeeze the 2 white tabs and lift ASU-Board off assembly. Screws ASU-Board Tabs To removal the G-Board press the 4 gray tabs in and lift G -Board off the lower chassis frame.
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Page 26: Chapter 9 - Wire Routing Diagrams
Chapter 9 - Wire Routing Diagrams Wire Routing Diagrams... - Page 27 9. Wire Routing Diagrams Wire Routing Diagrams (cont.)
- Page 28 9. Wire Routing Diagrams Wire Routing Diagrams (cont.)
- Page 29 9. Wire Routing Diagrams Wire Routing Diagrams (cont.)
- Page 30 9. Wire Routing Diagrams Wire Routing Diagrams (cont.)
- Page 31 Sony Electronics 2004 Sony Electornics Inc. EMCSA - A Service Company TVP21D1005 10/14/05 1 Sony Drive Park Ridge, New Jersey 07656 Reproduction in whole or part without written permission is prohibited. All rights reserved...