User Manuals: ABB ACS320 series Pump Drive

Manuals and User Guides for ABB ACS320 series Pump Drive. We have 5 ABB ACS320 series Pump Drive manuals available for free PDF download: User Manual, Supplemental Manual, Installation Instructions

ABB ACS320 series User Manual (442 pages)

drives (0.5 to 30 hp)

Brand: ABB | Category: Controller | Size: 9.41 MB

List of Related Manuals
2
Table of Contents
5
1 Safety

15
- Contents of this Chapter
  15
- Use of Warning Symbols
  15
- Safety in Installation and Maintenance
  16
  - Electrical Safety
    16
  - General Safety
    17
- Safe Start-Up and Operation
  17
- Safety
  
  17
2 Introduction to the Manual

19
- Contents of this Chapter
  19
- Applicability
  19
- Target Audience
  19
- Purpose of the Manual
  19
- Contents of this Manual
  20
- Related Documents
  21
- Categorization by Frame Size
  21
- Quick Installation and Commissioning Flowchart
  22
3 Operation Principle and Hardware Description

23
- Contents of this Chapter
  23
- Operation Principle
  23
- Product Overview
  24
  - Layout
    24
  - Power Connections and Control Interfaces
    25
- Type Designation Label
  26
- Type Designation Key
  27
4 Mechanical Installation

29
- Contents of this Chapter
  29
- Checking the Installation Site
  29
  - Requirements for the Installation Site
    29
- Product and Service Inquiries
  29
- Product Training
  29
- Providing Feedback on ABB Drives Manuals
  29
- Document Library on the Internet
  29
- Required Tools
  30
- Unpacking
  31
- Checking the Delivery
  31
- Installing
  32
  - Install the Drive
    32
  - Fasten Clamping Plates
    34
5 Planning the Electrical Installation

35
6 Electrical Installation

45
- Contents of this Chapter
  45
- Checking the Insulation of the Assembly
  45
  - Drive
    45
  - Input Power Cable
    45
  - Motor and Motor Cable
    46
- Checking the Compatibility with IT (Ungrounded) and Corner Grounded TN Systems
  47
- Connecting the Power Cables
  48
  - Connection Diagram
    48
  - Connection Procedure
    49
- Connecting the Control Cables
  50
  - I/O Terminals
    50
  - Default I/O Connection Diagram
    53
  - Connection Procedure
    54
- Connecting the Embedded Fieldbus
  55
  - Connection Diagram
    55
7 Installation Checklist

57
- Contents of this Chapter
  57
- Checking the Installation
  57
8 Start-Up

59
- Contents of this Chapter
  59
- HVAC Control Panel Features
  59
  - General Display Features
    60
- Start-Up
  62
  - Start-Up by Using the Start-Up Assistant
    62
  - Start-Up by Changing the Parameters Individually
    63
- Modes
  64
  - Standard Display Mode
    64
  - Parameters Mode
    66
  - Start-Up Assistant Mode
    68
  - Changed Parameters Mode
    70
  - Fault Logger Mode
    70
  - Drive Parameter Backup Mode
    70
  - Clock Set Mode
    75
  - I/O Settings Mode
    78
9 Application Macros

79
- Contents of this Chapter
  79
- Overview of Macros
  79
- General Considerations
  80
- Selecting an Application Macro
  81
- Restoring Defaults
  81
- Control Wiring
  81
- Application / Macro Listing
  82
  - HVAC Default
    83
  - Supply Fan
    84
  - Return Fan
    85
  - Cooling Tower Fan
    86
  - Condenser
    87
  - Booster Pump
    88
  - PFA Control Macro
    89
  - Internal Timer
    90
  - Internal Timer with Constant Speeds / PRV
    91
  - Floating Point
    92
  - Dual Setpoint with PID
    93
  - Dual Setpoint with PID and Constant Speeds
    94
  - E-Bypass
    95
  - Hand Control
    96
  - E-Clipse
    97
  - Modbus Configuration Macro
    98
10 Program Features

99
- Contents of this Chapter
  99
- Start-Up Assistant
  99
- Local Control Vs. External Control
  102
  - Local Control
    102
  - External Control
    103
  - Settings
    103
  - Diagnostics
    103
  - Block Diagram: Start, Stop, Direction Source for EXT1
    104
  - Block Diagram: Reference Source for EXT1
    104
- Reference Types and Processing
  105
  - Settings
    105
  - Diagnostics
    105
- Reference Trimming
  106
  - Settings
    106
- Programmable Analog Inputs
  107
  - Settings
    107
  - Diagnostics
    107
- Programmable Analog Output
  108
  - Settings
    108
  - Diagnostics
    108
- Programmable Digital Inputs
  109
  - Settings
    109
  - Diagnostics
    110
- Programmable Relay Output
  110
  - Settings
    110
- Frequency Input
  111
  - Settings
    111
  - Diagnostics
    111
- Transistor Output
  111
- Actual Signals
  112
  - Settings
    112
  - Diagnostics
    112
- Power Loss Ride-Through
  113
  - Settings
    113
- DC Magnetizing
  113
- Maintenance Trigger
  114
  - Settings
    114
- Acceleration and Deceleration Ramps
  114
- Critical Speeds
  115
  - Settings
    115
- Constant Speeds
  115
- Custom U/F Ratio
  116
  - Settings
    116
  - Diagnostics
    116
- R Compensation
  117
  - Settings
    117
- Programmable Protection Functions
  117
  - Ai<Min
    117
  - Panel Loss
    117
  - External Fault
    117
  - Stall Protection
    117
  - Motor Thermal Protection
    118
  - Earth Fault Protection
    118
  - Incorrect Wiring
    119
- Preprogrammed Faults
  119
  - Overcurrent
    119
  - DC Overvoltage
    119
  - DC Undervoltage
    119
  - Drive Temperature
    119
  - Short Circuit
    119
  - Internal Fault
    119
  - Supply Phase Loss
    119
- Operation Limits
  119
- Power Limit
  120
- Automatic Resets
  120
  - Settings
    120
  - Diagnostics
    120
- Supervisions
  120
- Parameter Lock
  121
  - Settings
    121
- PID Control
  121
  - Process Controller PID1
    121
  - External/Trim Controller PID2
    121
  - Block Diagrams
    122
  - Settings
    124
  - Diagnostics
    124
- Sleep Function for the Process PID (PID1) Control
  125
  - Example
    126
  - Settings
    127
  - Diagnostics
    127
- Motor Temperature Measurement through the Standard I/O
  127
  - Settings
    129
  - Diagnostics
    129
- Timed Functions
  130
  - Examples
    131
  - Settings
    131
- User Load Curve
  132
  - Settings
    132
  - Diagnostics
    133
- Energy Optimizer
  133
  - Settings
    133
- Energy Saving
  134
  - Settings
    134
  - Diagnostics
    134
- Pump Cleaning
  135
  - Settings
    135
- Load Analyzer
  136
  - Peak Value Logger
    136
  - Amplitude Loggers
    136
  - Settings
    137
  - Diagnostics
    137
- PFA Control
  137
- (Requires Use of MREL-01 Option Purchased Separately)
  137
  - SPFC Control
    138
  - Settings
    140
  - Diagnostics
    141
  - Connection Diagram Example
    142
11 Actual Signals and Parameters

143
- Contents of this Chapter
  143
- Terms and Abbreviations
  144
- Fieldbus Equivalent
  144
- Actual Signals in the Short Parameter View
  144
- Parameters in the Short Parameter View
  145
- Parameter Listing
  148
  - Group 99: Start-Up Data
    148
  - Group 01: Operating Data
    150
  - Group 03: FB Actual Signals
    155
  - Group 04: Fault History
    159
  - Group 10: Start/Stop/Dir
    160
  - Group 11: Reference Select
    162
  - Group 12: Constant Speeds
    168
  - Group 13: Analogue Inputs
    173
  - Group 14: Relay Outputs
    174
  - Group 15: Analogue Outputs
    178
  - Group 16: System Controls
    179
  - Group 17: Override
    185
  - Group 18: Freq in & Tran out
    188
  - Group 20: Limits
    191
  - Group 21: Start/Stop
    192
  - Group 22: Accel/Decel
    195
  - Group 25: Critical Speeds
    198
  - Group 26: Motor Control
    199
  - Group 29: Maintenance Trig
    202
  - Group 30: Fault Functions
    203
  - Group 31: Automatic Reset
    208
  - Group 32: Supervision
    210
  - Group 33: Information
    212
  - Group 34: Panel Display
    213
  - Group 35: Motor Temp Meas
    217
  - Group 36: Timed Functions
    218
  - Group 37: User Load Curve
    224
  - Group 40: Process PID Set 1
    226
  - Group 41: Process PID Set 2
    243
  - Group 42: Ext / Trim PID
    243
  - Group 44: Pump Protection
    246
  - Group 45: Energy Saving
    251
  - Group 46: Pump Cleaning
    253
  - Group 52: Panel Comm
    255
  - Group 53: EFB Protocol
    256
  - Group 64: Load Analyzer
    258
  - Group 81: PFA Control
    261
  - Group 98: Options
    278
- Default Values with Different Macros
  279
12 Fieldbus Control

283
- Contents of this Chapter
  283
- System Overview
  283
  - Control Interface
    285
- Planning
  285
- Mechanical and Electrical Installation - EFB
  286
- Communication Set-Up - EFB
  288
  - Serial Communication Selection
    288
  - Serial Communication Configuration
    288
- Activate Drive Control Functions - EFB
  292
  - Controlling the Drive
    292
  - Start/Stop Direction Control
    292
  - Input Reference Select
    293
  - Miscellaneous Drive Control
    294
  - Relay Output Control
    295
  - Analog Output Control
    296
  - PID Control Setpoint Source
    296
  - Communication Fault
    296
- Feedback from the Drive - EFB
  297
  - Pre-Defined Feedback
    297
  - Mailbox Read/Write
    297
  - Actual Value Scaling
    298
- Diagnostics - EFB
  299
  - Fault Queue for Drive Diagnostics
    299
  - Serial Communication Diagnostics
    299
  - Diagnostic Situations
    299
- N2 Protocol Technical Data
  302
  - Overview
    302
  - N2 Analog Input Objects
    305
  - N2 Binary Input Objects
    306
  - N2 Analog Output Objects
    306
  - N2 Binary Output Objects
    307
  - DDL File for NCU
    308
- FLN Protocol Technical Data
  311
  - Overview
    311
  - Reports
    311
  - Scaling Drive Feedback Values
    315
  - Loop Gains
    316
  - Point Database
    316
  - Detailed Point Descriptions
    319
- Bacnet Protocol Technical Data
  325
- Bacnet Quick-Start Sequence
  331
- Bacnet Protocol Implementation Conformance Statement (PICS)
  332
  - Bacnet Standard Device Profile
    332
  - Services Supported
    332
  - Data Link Layer Options
    332
  - MAC ID / Device Object Instance
    332
  - Max Info Frames Property
    332
  - Max Master Property
    333
  - MS/TP Token Counter
    333
- Bacnet Protocol Implementation Conformance Statement
  333
- Bacnet Object Definitions
  335
  - Object/Property Support Matrix
    335
- Modbus Protocol Technical Data
  336
  - Overview
    336
  - Modbus Addressing
    338
- ABB Control Profiles Technical Data
  345
  - Overview
    345
  - Status Word
    349
  - State Diagram
    353
  - Reference Scaling
    355
13 Fault Tracing

359
- Contents of this Chapter
  359
- Safety
  359
- Alarm and Fault Indications
  359
- How to Reset
  359
- Fault History
  360
- Alarm Messages Generated by the Drive
  361
- Alarms Generated by the Basic Control Panel
  365
- Fault Messages Generated by the Drive
  368
- Embedded Fieldbus Faults
  375
  - No Master Device
    375
  - Same Device Address
    375
  - Incorrect Wiring
    375
14 Maintenance and Hardware Diagnostics

377
- Contents of this Chapter
  377
- Maintenance Intervals
  377
- Cooling Fan
  378
  - Replacing the Cooling Fan (Frame Sizes R1
    378
- Capacitors
  380
  - Reforming the Capacitors
    380
- Power Connections
  380
- Control Panel
  380
  - Cleaning the Control Panel
    380
  - Changing the Battery in the Assistant Control Panel
    380
- Leds
  381
15 Technical Data

383
- Contents of this Chapter
  383
- Ratings
  384
- Definitions
  385
  - Sizing
    386
  - Derating
    386
- Fuses and Alternate Short-Circuit Protection
  388
  - Fuses
    388
  - Alternate Short-Circuit Protection
    388
  - Fuses and Mmps
    389
  - Size of Copper Conductor in Cablings
    391
- Dimensions, Weights and Free Space Requirements
  392
  - Dimensions and Weights
    392
  - Free Space Requirements
    392
- Losses, Cooling Data and Noise
  393
  - Losses and Cooling Data
    393
  - Noise
    394
- Terminal and Lead-Through Data for the Power Cables
  394
- Terminal and Lead-Through Data for the Control Cables
  394
- Electric Power Network Specification
  395
- Motor Connection Data
  395
- Control Connection Data
  396
- Clearance and Creepage Distance
  396
- Efficiency
  396
- Degrees of Protection
  396
- Ambient Conditions
  397
- Materials
  398
- Applicable Standards
  398
- CE Marking
  399
  - Compliance with the European EMC Directive
    399
- Compliance with en 61800-3:2004
  399
  - Definitions
    399
  - Category C2
    400
  - Category C3
    400
- UL Marking
  401
  - UL Checklist
    401
- C-Tick Marking
  401
- Rohs Marking
  402
16 Dimension Drawings

403
17 Index

413
Further Information

441

ABB ACS320 series User Manual (57 pages)

Brand: ABB | Category: Controller | Size: 4.44 MB

List of Related Manuals
2
Purpose of the Manual
2
Applicability
2
Table of Contents
3
1 Safety

5
- Safety in Installation and Maintenance
  5
- Safe Start-Up and Operation
  6
2 Hardware Description

9
3 Mechanical Installation

13
- Installing
  13
4 Electrical Installation

17
5 Start-Up and Control with I/O

25
- How to Start up the Drive
  25
- How to Control the Drive through the I/O Interface
  32
6 Actual Signals and Parameters in the Short View

33
7 Technical Data

47
- Ratings
  47
- Definitions
  48
- Fuses and Alternate Short-Circuit Protection
  50
- UL Marking
  53
- Product and Service Inquiries
  57

ABB ACS320 series Supplemental Manual (16 pages)

VARIABLE FREQUENCY DRIVES IN RENEWAIRE VENTILATORS

Brand: ABB | Category: DC Drives | Size: 0.71 MB

ABB ACS320 series Installation Instructions (4 pages)

Brand: ABB | Category: DC Drives | Size: 0.67 MB

ABB ACS320 series Installation Instructions (4 pages)

Brand: ABB | Category: Media Converter | Size: 0.4 MB

ABB Categories

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More ABB Manuals

User Manuals: ABB ACS320 series Pump Drive

ABB ACS320 series User Manual (442 pages)

Table of Contents

1 Safety

Safety

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Planning the Electrical Installation

6 Electrical Installation

7 Installation Checklist

8 Start-Up

9 Application Macros

10 Program Features

11 Actual Signals and Parameters

12 Fieldbus Control

13 Fault Tracing

14 Maintenance and Hardware Diagnostics

15 Technical Data

16 Dimension Drawings

17 Index

Further Information

ABB ACS320 series User Manual (57 pages)

Table of Contents

1 Safety

2 Hardware Description

3 Mechanical Installation

4 Electrical Installation

5 Start-Up and Control with I/O

6 Actual Signals and Parameters in the Short View

7 Technical Data

ABB ACS320 series Supplemental Manual (16 pages)

ABB ACS320 series Installation Instructions (4 pages)

ABB ACS320 series Installation Instructions (4 pages)

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