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ACS800-U1-0050-3
ABB ACS800-U1-0050-3 Manuals
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1
ABB ACS800-U1-0050-3 manual available for free PDF download: Hardware Manual
ABB ACS800-U1-0050-3 Hardware Manual (174 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 5.8 MB
Table of Contents
List of Related Manuals
2
Safety Instructions
5
What this Chapter Contains
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Grounding
7
Mechanical Installation and Maintenance
8
Printed Circuit Boards
8
Fibre Optic Cables
8
Operation
9
Permanent Magnet Motor
10
Installation and Maintenance Work
10
Start-Up and Operation
10
Table of Contents
11
Table of Contents
19
Introduction to this Manual
19
What this Chapter Contains
19
Intended Audience
19
Categorization According to the Frame Size
19
Categorization According to the + Code
19
Contents
20
Installation and Commissioning Flowchart
21
Terms and Abbreviations
22
Operation Principle and Hardware Description
25
What this Chapter Contains
25
Product Overview
25
Type Code
26
Main Circuit and Control
27
Diagram
27
Operation
27
Printed Circuit Boards
28
Motor Control
28
Mechanical Installation
29
What this Chapter Contains
29
Unpacking the Unit
29
Example 1
30
Example 2
31
Checking the Delivery
32
Before Installation
32
Requirements for the Installation Site
32
Wall
32
Floor
32
Free Space Around the Unit
33
Mounting the Drive on the Wall
34
Units Without Vibration Dampers
34
IP55 (UL Type 12) Marine Applications (+C132) of Frame Sizes R4 to R6
34
Units with Vibration Dampers (+C131)
34
UL 12 Units
34
Cabinet Installation
35
Preventing Cooling Air Recirculation
35
Unit above Another
36
Planning the Electrical Installation
37
What this Chapter Contains
37
Motor Selection and Compatibility
37
Protecting the Motor Insulation and Bearings
38
Requirements Table
39
Permanent Magnet Motor
43
Supply Connection
44
Disconnecting Device
44
Fuses
44
Main Contactor
44
Thermal Overload and Short-Circuit Protection
45
Thermal Overload Protection of the Drive and the Input and Motor Cables
45
Thermal Overload Protection of the Motor
45
Protection against Short-Circuit in the Motor Cable
45
Protection against Short-Circuit Inside the Drive or in the Supply Cable
46
Fuses
46
Circuit Breaker
46
Ground Fault Protection
47
Prevention of Unexpected Start-Up (Option +Q950)
48
Safe Torque off (Option +Q967)
49
Safe Torque off Circuit Diagram
50
Selecting the Power Cables
51
General Rules
51
Alternative Power Cable Types
52
Motor Cable Shield
53
Additional US Requirements
53
Conduit
53
Armored Cable / Shielded Power Cable
53
Power Factor Compensation Capacitors
54
Equipment Connected to the Motor Cable
54
Installation of Safety Switches, Contactors, Connection Boxes, Etc
54
Bypass Connection
54
Using a Contactor between the Drive and the Motor
55
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
56
Selecting the Control Cables
57
Relay Cable
57
Control Panel Cable
57
Connection of a Motor Temperature Sensor to the Drive I/O
58
Installation Sites above 2000 Metres (6562 Feet)
58
Routing the Cables
58
Control Cable Ducts
59
Electrical Installation
61
What this Chapter Contains
61
Checking the Insulation of the Installation
61
Drive
61
Supply Cable
61
Motor and Motor Cable
62
IT (Ungrounded) Systems
62
Connecting the Power Cables
63
Diagram
63
Conductor Stripping Lengths
64
Allowed Wire Sizes, Tightening Torques
64
Wall Installed Units (European Version)
64
Power Cable Installation Procedure
64
Wall Installed Units (US Version)
68
Warning Sticker
69
Cabinet Installation (IP21, UL Type 1)
70
Frame Size R5
70
Frame Size R6
71
Connecting the Control Cables
72
Terminals
72
Degrees Grounding
74
Connecting the Shield Wires
74
Cabling of I/O and Fieldbus Modules
75
Pulse Encoder Module Cabling
75
Fastening the Control Cables and Covers
76
Installation of Option Modules and PC
76
Fibre Optic Link
76
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)
77
What this Chapter Contains
77
Prevention of Unexpected Start-Up (+Q950)
77
Installation of the AGPS Board
77
Circuit Diagram
80
Start-Up and Validation
81
Use
81
Maintenance
81
Dimensional Drawing
81
Installation of the ASTO Board (Safe Torque Off, +Q967)
83
What this Chapter Contains
83
Safe Torque off (+Q967)
83
Installation of the ASTO Board
83
Circuit Diagram
86
Start-Up and Validation
86
Dimensional Drawing
86
Motor Control and I/O Board (RMIO)
87
What this Chapter Contains
87
Note on Terminal Labelling
87
Note on External Power Supply
87
Parameter Settings
87
External Control Connections (Non-US)
88
External Control Connections (US)
89
RMIO Board Specifications
90
Analogue Inputs
90
Constant Voltage Output
90
Auxiliary Power Output
90
Analogue Outputs
90
Digital Inputs
90
Relay Outputs
91
DDCS Fibre Optic Link
91
24 V DC Power Input
91
Installation Checklist
93
What this Chapter Contains
93
Checklist
93
Start-Up and Use
95
What this Chapter Contains
95
Startup Procedure
95
Control Panel
95
Removing the Control Panel
95
Maintenance
97
What this Chapter Contains
97
Safety
97
Maintenance Intervals
97
Heatsink
98
Fan
98
Fan Replacement (R2, R3)
98
Fan Replacement (R4)
99
Fan Replacement (R5)
100
Fan Replacement (R6)
101
Additional Fan
102
Replacement (R2, R3)
102
Replacement (R4, R5)
102
Replacement (R6)
102
Capacitors
103
Reforming
103
Leds
103
Technical Data
105
What this Chapter Contains
105
IEC Data
105
Ratings
105
Symbols
107
Sizing
107
Derating
108
Temperature Derating
108
Altitude Derating
108
Fuses
108
Frame Sizes R2 to R4
108
Frame Sizes R5 and R6
110
Calculation Example
110
Fuse Tables for Frame Sizes R5 and R6
111
Standard Gg Fuses
111
Ultrarapid (Ar) Fuses
113
Quick Guide for Selecting between Gg and Ar Fuses
114
Cable Types
116
Cable Entries
117
Dimensions, Weights and Noise
117
Package Dimensions and Weights
117
NEMA Data
118
Ratings
118
Symbols
119
Sizing
119
Derating
119
Fuses
120
Cable Types
121
Cable Entries
122
Dimensions, Weights and Noise
122
Package Dimensions and Weights
122
Input Power Connection
123
Motor Connection
123
Efficiency
123
Cooling
124
Degree of Protection
124
AGPS-11C (Option +Q950)
124
ASTO-11C (Option +Q967)
124
Ambient Conditions
125
Materials
126
Applicable Standards
126
CE Marking
127
Compliance with the European Low Voltage Directive
127
Compliance with the European EMC Directive
127
Compliance with the European Machinery Directive
127
Compliance with en 61800-3:2004
127
Definitions
127
First Environment (Drive of Category C2)
128
Second Environment (Drive of Category C3)
128
Second Environment (Drive of Category C4)
129
C-Tick" Marking
129
Marine Type Approvals
129
UL/CSA Markings
130
UL Checklist
130
Disclaimer
130
Dimensional Drawings
131
Frame Size R2 (IP21, UL Type 1)
132
Frame Size R2 (IP55, UL Type 12)
133
Frame Size R3 (IP21, UL Type 1)
134
Frame Size R3 (IP55, UL Type 12)
135
Frame Size R4 (IP21, UL Type 1)
136
Frame Size R4 (IP55, UL Type 12)
137
Frame Size R5 (IP21, UL Type 1)
138
Frame Size R5 (IP55, UL Type 12)
139
Frame Size R6 (IP21, UL Type 1)
140
Frame Size R6 (IP21, UL Type 1), -205-3 and -255-5 Units
141
Frame Size R6 (IP55, UL Type 12)
142
Frame Size R6 (IP55, UL Type 12) -0205-3 and -0255-5 Units
143
Dimensional Drawings (USA)
144
Frame Size R2 (UL Type 1, IP21)
145
Frame Size R2 (UL Type 12, IP55)
146
Frame Size R3 (UL Type 1, IP21)
147
Frame Size R3 (UL Type 12, IP55)
148
Frame Size R4 (UL Type 1, IP21)
149
Frame Size R4 (UL Type 12, IP55)
150
Frame Size R5 (UL Type 1, IP21)
151
Frame Size R5 (UL Type 12, IP55)
152
Frame Size R6 (UL Type 1, IP21)
153
Frame Size R6 (UL Type 1, IP21) -0205-3 and -0255-5 Units
154
Frame Size R6 (UL Type 12, IP55)
155
Frame Size R6 (UL Type 12, IP55) -0205-3 and -0255-5 Units
156
AGPS Board (Option +Q950)
157
ASTO Board with Enclosure (Option +Q967)
158
Resistor Braking
159
What this Chapter Contains
159
Availability of Brake Choppers and Resistors for the ACS800
159
Selecting the Correct Drive/Chopper/Resistor Combination
159
Optional Brake Chopper and Resistor(S) for the ACS800-01/U1
160
Resistor Installation and Wiring
162
Protection of Frame Sizes R2 to R5 (ACS800-01/U1)
163
Protection of Frame Size R6
163
Brake Circuit Commissioning
164
External +24 V DC Power Supply for the RMIO Board Via Terminal X34
165
What this Chapter Contains
165
Parameter Settings
165
Connecting +24 V DC External Power Supply
166
RDCO-01/02/03/04 DDCS Communication Option Modules
169
What this Chapter Contains
169
Overview
169
Delivery Check
170
Module Layout
170
Installation
170
Installation Procedure
171
Technical Data
171
Further Information
173
Product and Service Inquiries
173
Product Training
173
Providing Feedback on ABB Drives Manuals
173
Document Library on the Internet
173
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