ABB ACS800-U11 Manuals

Manuals and User Guides for ABB ACS800-U11. We have 3 ABB ACS800-U11 manuals available for free PDF download: Hardware Manual, Application Manual

ABB ACS800-U11 Hardware Manual

ABB ACS800-U11 Hardware Manual (146 pages)

Brand: ABB | Category: Controller | Size: 3.8 MB

Table of Contents

List of Related Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
- Operation
  10
- Permanent Magnet Motor
  11
  - Installation and Maintenance Work
    11
  - Start-Up and Operation
    11
  - Table of Contents
    13
Table of Contents

21
Introduction to this Manual

21
Operation Principle and Hardware Description

27
- What this Chapter Contains
  27
- Product Overview
  27
- Terms
  30
- Operation Principle
  30
  - Line-Side Converter
    30
- AC Voltage and Current Waveforms
  31
- Motor Control
  32
- Printed Circuit Boards
  32
- DDCS Communication Modules
  32
- Main Circuit and Control Diagram
  33
- Fieldbus Control Interface
  34
  - Control Block Diagram
    34
- Connection Diagram of the RMIO Board in the Line-Side Converter
  35
- Type Code
  36
Mechanical Installation

37
- What this Chapter Contains
  37
- Unpacking the Unit
  37
- Checking the Delivery
  38
- Moving the Unit
  39
- Before Installation
  40
  - Requirements for the Installation Site
    40
    
    Wall
    40
    
    Floor
    40
    
    Free Space Around the Unit
    41
- Mounting the Drive on the Wall
  41
  - Units Without Vibration Dampers
    41
  - Units with Vibration Dampers
    41
- Cabinet Installation
  42
  - Preventing Cooling Air Recirculation
    42
  - Unit above Another
    43
  - Installing Cabinet Duct Plates (Optional)
    43
    
    Installation Kits
    43
    
    Before You Start
    44
    
    Installation
    44
    
    Assembly Drawing for Cabinet Duct Plates
    45
Planning the Electrical Installation

47
Electrical Installation

69
- What this Chapter Contains
  69
- Checking the Insulation of the Installation
  69
  - Drive
    69
  - Supply Cable
    69
  - Motor and Motor Cable
    70
- IT (Ungrounded) Systems
  70
- Connecting the Control Cables
  78
- Installation of Optional Modules and PC
  81
  - Connecting a PC to the Motor-Side RMIO Board
    82
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)

83
- What this Chapter Contains
  83
- Prevention of Unexpected Start-Up (+Q950)
  83
- Installation of the AGPS Board
  83
  - Circuit Diagram
    85
- Start-Up and Validation
  85
- Use
  86
- Maintenance
  86
- Dimensional Drawing
  86
Installation of the ASTO Board (Safe Torque Off, +Q967)

87
- What this Chapter Contains
  87
- Safe Torque off (+Q967)
  87
- Installation of the ASTO Board
  87
  - Circuit Diagram
    89
- Validation and Start-Up
  89
- Dimensional Drawing
  89
Motor Control and I/O Board (RMIO)

91
- What this Chapter Contains
  91
- Note on Terminal Labelling
  91
- Note on External Power Supply
  91
- RMIO Board Specifications
  94
  - Analogue Inputs
    94
  - Constant Voltage Output
    94
  - Auxiliary Power Output
    94
  - Analogue Outputs
    94
  - Digital Inputs
    94
  - Relay Outputs
    95
  - DDCS Fibre Optic Link
    95
  - 24 VDC Power Input
    95
Installation Checklist

97
- What this Chapter Contains
  97
- Checklist
  97
Start-Up and Use

99
- What this Chapter Contains
  99
- Control Panel
  100
Actual Signals and Parameters

103
- What this Chapter Contains
  103
- Line-Side Converter Actual Signals and Parameters in the Motor-Side Converter Control Program
  103
  - Terms and Abbreviations
    103
  - Actual Signals
    104
  - Parameters
    104
- 95 Hardware Specif
  104
- ACS800-11/U11 Specific Parameters in the IGBT Supply Control Program
  105
  - Terms and Abbreviations
    105
  - Parameters
    105
- System Ctr Inputs
  105
- 31 Automatic Reset
  106
  - Fixed Parameters with the ACS800-11 and ACS800-U11
    107
Maintenance

109
- What this Chapter Contains
  109
- Safety
  109
- Maintenance Intervals
  109
- Heatsink
  110
- Main Cooling Fan
  110
  - Fan Replacement (R5, R6)
    111
- Additional Fan
  111
  - Replacement (R5)
    111
  - Replacement (R6)
    112
- Capacitors
  112
  - Reforming
    112
Fault Tracing

113
- What this Chapter Contains
  113
- Faults and Warnings Displayed by the CDP 312R Control Panel
  113
  - Conflicting ID Numbers
    113
- Leds
  114
Technical Data

115
- What this Chapter Contains
  115
- IEC Data
  115
  - Ratings
    115
  - Symbols
    116
  - Sizing
    116
  - Derating
    116
    
    Temperature Derating
    116
    
    Altitude Derating
    116
  - Mains Cable Fuses
    117
  - Cable Types
    119
  - Cable Entries
    119
  - Dimensions, Weights and Noise
    119
- NEMA Data
  120
  - Ratings
    120
  - Symbols
    120
  - Input Cable Fuses
    121
  - Cable Types
    122
  - Cable Entries
    122
  - Dimensions and Weights
    122
- Input Power Connection
  123
- Motor Connection
  123
- Efficiency
  123
- Cooling
  124
- Degree of Protection
  124
- AGPS-11C (Option +Q950)
  124
- ASTO-11C (Option +Q967)
  124
- Ambient Conditions
  125
- Materials
  125
- CE Marking
  126
- Applicable Standards
  126
- Compliance with en 61800-3:2004
  127
  - Definitions
    127
    
    First Environment (Drive of Category C2)
    127
    
    Second Environment (Drive of Category C3)
    127
    
    Second Environment (Drive of Category C4)
    128
    
    C-Tick" Marking
    128
- UL/CSA Markings
  129
  - UL Checklist
    129
Dimensional Drawings

131
External +24 V Power Supply for the RMIO Boards Via Terminal X34

139
- What this Chapter Contains
  139
- Parameter Settings
  139
- Connecting +24 V External Power Supply
  140
  - RMIO Board of the Motor-Side Converter
    140
  - RMIO Board of the Line-Side Converter
    142
    
    Frame Size R5
    142
    
    Frame Size R6
    142

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ABB ACS800-U11 Hardware Manual

ABB ACS800-U11 Hardware Manual (114 pages)

Brand: ABB | Category: DC Drives | Size: 2.85 MB

Table of Contents

ACS800 Single Drive Manuals
2
Safety Instructions
5
What this Chapter Contains
5
To Which Products this Chapter Applies
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Operation
10
Permanent Magnet Motor
11
- Installation and Maintenance Work
  11
- Start-Up and Operation
  11
  - Table of Contents
    13
  - Table of Contents
    18
About this Manual
19
What this Chapter Contains
19
Intended Audience
19
Other Related Manuals
19
Common Chapters for Several Products
20
Categorization According to the Frame Size
20
Categorization According to the Plus Code
20
Contents
20
Installation and Commissioning Flowchart
21
Inquiries
22
The ACS800-11/U11
23
What this Chapter Contains
23
Terms
25
Operation Principle
25
- Line-Side Converter
  25
AC Voltage and Current Waveforms
26
Motor Control
27
Printed Circuit Boards
27
DDCS Communication Modules
27
Main Circuit and Control Diagram
28
Type Code
29
Mechanical Installation
31
Unpacking the Unit
31
- Delivery Check
  31
Moving the Unit
32
Before Installation
33
- Requirements for the Installation Site
  33
  - Wall
    33
  - Floor
    33
  - Free Space Around the Unit
    33
Mounting the Drive on the Wall
34
Cabinet Installation
34
- Preventing Cooling Air Recirculation
  34
- Unit above Another
  35
Planning the Electrical Installation
37
What this Chapter Contains
37
To Which Products this Chapter Applies
37
Motor Selection and Compatibility
37
- Protecting the Motor Insulation and Bearings
  39
- Requirements Table
  40
Permanent Magnet Synchronous Motor
42
Supply Connection
42
- Disconnecting Device (Disconnecting Means)
  42
  - ACS800-01, ACS800-U1, ACS800-11, ACS800-U11, ACS800-02, ACS800-U2 Without Enclosure Extension, ACS800-04, ACS800-U4
    42
  - ACS800-U2 with Enclosure Extension, ACS800-07 and ACS800-U7
    42
- Fuses
  42
Thermal Overload and Short-Circuit Protection
43
Ground Fault Protection
44
Emergency Stop Devices
44
- ACS800-02/U2 with Enclosure Extension and ACS800-07/U7
  44
  - Restarting after an Emergency Stop
    44
Prevention of Unexpected Start
45
Selecting the Power Cables
46
- General Rules
  46
- Alternative Power Cable Types
  47
- Motor Cable Shield
  47
- Additional US Requirements
  48
  - Conduit
    48
  - Armored Cable / Shielded Power Cable
    48
Power Factor Compensation Capacitors
48
Equipment Connected to the Motor Cable
49
- Installation of Safety Switches, Contactors, Connection Boxes, Etc
  49
  - Bypass Connection
    49
- Before Opening a Contactor (DTC Control Mode Selected)
  49
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
50
Selecting the Control Cables
51
- Relay Cable
  51
- Control Panel Cable
  51
Connection of a Motor Temperature Sensor to the Drive I/O
52
Routing the Cables
52
- Control Cable Ducts
  53
Electrical Installation
55
What this Chapter Contains
55
Checking the Insulation of the Installation
55
- Drive
  55
- Input Cable
  55
- Motor and Motor Cable
  55
IT (Ungrounded) Systems
56
- Disconnecting the EMC Filter Capacitors
  56
Connecting the Power Cables
57
Connecting the Control Cables
63
Installation of Optional Modules and PC
66
External +24 V Power Supply for the RMIO Board
66
Motor Control and I/O Board (RMIO)
67
What this Chapter Contains
67
To Which Products this Chapter Applies
67
Note for the ACS800-02 with Enclosure Extension and the ACS800-07
67
Note on External Power Supply
67
- External Control Connections (Non-US)
  68
- External Control Connections (US)
  69
RMIO Board Specifications
70
- Analogue Inputs
  70
- Constant Voltage Output
  70
- Auxiliary Power Output
  70
- Analogue Outputs
  70
- Digital Inputs
  70
- Relay Outputs
  71
- DDCS Fibre Optic Link
  71
- 24 VDC Power Input
  71
Installation Checklist
73
Checklist
73
Operation
75
What this Chapter Contains
75
Start-Up and Use
75
ACS800-11/U11 Specific Parameters in the IGBT Supply Control Program
76
- Terms and Abbreviations
  76
- Parameters
  76
  - System Ctr Inputs
    76
  - 31 Automatic Reset
    76
- Fixed Parameters with the ACS800-11, ACS800-U11 and ACS800-17
  77
ACS800-11/U11 Specific Parameters in the Application Program
78
- Terms and Abbreviations
  78
- Actual Signals and Parameters of the Line Converter in the Motor-Side Converter Control Program
  79
  - 09 Actual Signals
    79
  - 95 Hardware Specif
    79
Fieldbus Control Interface
80
- Block Diagram: Reference Select
  80
Connection Diagram of the RMIO Board in the Line-Side Converter
81
Fault Tracing
82
- Fault: same ID Numbers
  82
Changing the Control Panel to the Line-Side Converter
82
Changing the Control Panel to the Motor-Side Converter
83
Maintenance
85
What this Chapter Contains
85
Safety
85
Maintenance Intervals
85
Heatsink
86
Main Cooling Fan
86
- Fan Replacement (R5, R6)
  87
Additional Fan
87
- Replacement (R5)
  87
- Replacement (R6)
  88
Capacitors
88
- Reforming
  88
Leds
88
Technical Data
89
IEC Ratings
89
- Symbols
  90
- Sizing
  90
- Derating
  90
  - Temperature Derating
    90
  - Altitude Derating
    90
Mains Cable Fuses
91
Cable Types
92
Cable Entries
92
Dimensions, Weights and Noise
92
Input Power Connection
93
Motor Connection
93
Efficiency
93
Cooling
94
Degrees of Protection
94
Ambient Conditions
94
Materials
95
Applicable Standards
95
CE Marking
96
- Definitions
  96
- Compliance with the EMC Directive
  96
- Compliance with the en 61800-3 + Amendment A11 (2000)
  96
  - First Environment (Restricted Distribution)
    96
  - Second Environment
    97
- Machinery Directive
  97
- C-Tick" Marking
  98
- Definitions
  98
- Compliance with IEC 61800-3
  98
  - First Environment (Restricted Distribution)
    98
  - Second Environment
    99
Equipment Warranty and Liability
99
US Tables
100
- NEMA Ratings
  100
- Symbols
  100
- Input Cable Fuses
  101
- Cable Types
  102
- Cable Entries
  102
- Dimensions and Weights
  102
- UL/CSA Markings
  103
Dimensional Drawings
105
Frame Size R5 (IP 21, UL Type Open)
106
Frame Size R6 (IP 21, UL Type Open)
107
External +24 V Power Supply for the RMIO Board
109
What this Chapter Contains
109
When to Use
109
Parameter Settings
109
Connecting +24 V External Power Supply
110

ABB ACS800-U11 Application Manual

ABB ACS800-U11 Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31
5 Maintenance and Fault Tracing

33
- Contents of this Chapter
  33
- Maintenance
  33
  - Proof Test Interval
    33
  - Competence
    34
- Fault Tracing
  34
  - Warning Messages Generated by the Drive
    34
  - Fault Messages Generated by the Drive
    34
6 Technical Data

35
- Contents of this Chapter
  35
- STO Components
  35
  - ASTO-11/21 Board
    35
    
    ASTO-11 and ASTO-21 Board
    35
    
    ASTO-11 Board
    35
    
    ASTO Board According to Frame Size of the Module
    36
    
    Dimensions of the ASTO Board with Enclosure
    36
  - STO Safety Relay Type
    37
  - Push-Button to be Used with Emergency Stop
    37
  - Sto
    37
- Safety Data
  37
  - STO in ACS800 Drives and Inverter Modules
    37
  - Multiples of Frame Size R8I
    38
- Related Standards and Directives
  39
- Compliance with the European Machinery Directive
  39
- Declarations of Conformity
  40
Further Information

45

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