ABB ACS880-04XT Manuals

Manuals and User Guides for ABB ACS880-04XT. We have 5 ABB ACS880-04XT manuals available for free PDF download: Firmware Instructions, Firmware Manual, Electrical Planning Instructions, Electrical Planning Manual, Application Manual

ABB ACS880-04XT Firmware Instructions (664 pages)

single drive

Brand: ABB | Category: Controller | Size: 11.89 MB

Table of Contents

5
- List of Related Manuals
  2
  - Table of Contents
    5
- Introduction to the Manual
  
  13
  - What this Chapter Contains
    13
  - Applicability
    13
  - Licensing
    14
  - Safety Instructions
    14
  - Target Audience
    14
  - Contents of the Manual
    15
  - Related Documents
    15
  - Terms and Abbreviations
    16
  - Cybersecurity Disclaimer
    19
- Using the Control Panel
  
  21
- Control Locations and Operating Modes
  
  23
  - What this Chapter Contains
    23
  - Local Control Vs. External Control
    24
    
    Local Control
    24
    
    External Control
    25
  - Operating Modes of the Drive
    26
    
    Speed Control Mode
    27
    
    Torque Control Mode
    27
    
    Frequency Control Mode
    27
    
    Special Control Modes
    27
- Quick Start-Up Guide
  
  29
  - Contents of this Chapter
    29
  - Before You Start
    29
  - Safety
    29
  - Drive Start-Up
    30
  - ESP Application Minimum Configuration
    38
- ESP Program Features
  
  41
  - What this Chapter Contains
    41
  - Overview of ESP Control Program
    41
  - Backspin Supervision
    42
    
    Restart Delay
    42
    
    Backspin Speed Observer
    42
    
    Backspin Speed Observer Constraints
    45
  - Starting the Motor
    46
    
    Starting Speed
    46
    
    Acceleration Assistance
    46
    
    Kick-Start
    47
    
    Current Pulse-Start
    48
  - ESP Production Mode
    49
    
    Manual Mode
    49
    
    Automatic Process Control Mode
    50
  - Underload and Overload Protection
    52
    
    Underload Ride through Recovery Sequence
    54
    
    Overload Recovery Sequence
    56
  - Motor Voltage Control
    58
  - Pump Impeller Cleaning
    59
  - Pump Curves
    60
- Program Features
  
  61
  - What this Chapter Contains
    61
  - Drive Configuration and Programming
    62
    
    Programming Via Parameters
    62
    
    Adaptive Programming
    63
    
    Application Programming
    63
  - Control Interfaces
    64
    
    Programmable Analog Inputs
    64
    
    Programmable Analog Outputs
    64
    
    Programmable Digital Inputs and Outputs
    64
    
    Programmable Relay Outputs
    65
    
    Programmable I/O Extensions
    65
    
    Fieldbus Control
    67
    
    Master/Follower Functionality
    68
    
    External Controller Interface
    75
    
    Control of a Supply Unit (LSU)
    77
  - Motor Control
    79
    
    Direct Torque Control (DTC)
    79
    
    Reference Ramping
    79
    
    Constant Speeds/Frequencies
    80
    
    Critical Speeds/Frequencies
    80
    
    Speed Controller Autotune
    81
    
    Oscillation Damping
    84
    
    Resonance Frequency Elimination
    85
    
    Rush Control
    85
    
    Encoder Support
    86
    
    Jogging
    92
    
    Scalar Motor Control
    95
    
    Autophasing
    96
    
    Flux Braking
    99
    
    DC Magnetization
    100
    
    Hexagonal Motor Flux Pattern
    102
  - Application Control
    103
    
    Application Macros
    103
    
    Process PID Control
    103
    
    Motor Potentiometer
    106
    
    Mechanical Brake Control
    107
  - DC Voltage Control
    112
    
    Overvoltage Control
    112
    
    Undervoltage Control (Power Loss Ride-Through)
    112
    
    Voltage Control and Trip Limits
    113
    
    Brake Chopper
    114
  - Safety and Protections
    115
    
    Emergency Stop
    115
    
    Motor Thermal Protection
    116
    
    Thermal Protection of Motor Cable
    119
    
    User Load Curve
    119
    
    Automatic Fault Resets
    120
    
    Other Programmable Protection Functions
    121
  - Diagnostics
    123
    
    Fault and Warning Messages, Data Logging
    123
    
    Signal Supervision
    123
    
    Maintenance Timers and Counters
    123
    
    Energy Saving Calculators
    124
    
    Load Analyzer
    124
  - Miscellaneous
    126
    
    User Parameter Sets
    126
    
    Parameter Checksum Calculation
    126
    
    User Lock
    127
    
    Data Storage Parameters
    127
    
    Reduced Run Function
    128
    
    Du/Dt Filter Support
    129
    
    Sine Filter Support
    129
- Application Macros
  
  131
- Parameters
  
  147
  - What this Chapter Contains
    147
  - Terms and Abbreviations
    148
Parameters 149 Summary of Parameter Groups

149
- Summary of Parameter Groups
  149
- Parameter Listing
  152
  - Actual Values
    152
  - Input References
    156
  - Warnings and Faults
    157
  - Diagnostics
    164
  - Control and Status Words
    165
  - System Info
    180
  - ESP Signals
    183
  - Standard DI, RO
    184
  - Standard DIO, FI, FO
    191
  - Standard AI
    196
  - Standard AO
    200
  - O Extension Module 1
    204
  - O Extension Module 2
    223
  - O Extension Module 3
    227
  - Operation Mode
    231
  - Start/Stop/Direction
    233
  - Start/Stop Mode
    242
  - Speed Reference Selection
    249
  - Speed Reference Ramp
    257
  - Speed Reference Conditioning
    263
  - Speed Control
    268
  - Torque Reference Chain
    279
  - Frequency Reference Chain
    285
  - Limits
    294
  - Fault Functions
    302
  - Supervision
    312
  - Generic Timer & Counter
    315
  - Motor Thermal Protection
    323
  - Load Analyzer
    334
  - User Load Curve
    338
  - Process PID Set 1
    341
  - Process PID Set 2
    353
  - Brake Chopper
    355
  - Mechanical Brake Control
    357
  - Energy Efficiency
    361
  - Monitoring/Scaling Settings
    364
  - Data Storage
    368
  - Panel Port Communication
    371
  - Fieldbus Adapter (FBA)
    373
  - FBA a Settings
    381
  - FBA a Data in
    382
  - FBA a Data out
    383
  - FBA B Settings
    383
  - FBA B Data in
    384
  - FBA B Data out
    385
  - Embedded Fieldbus
    385
  - DDCS Communication
    393
  - D2D and DDCS Transmit Data
    406
  - D2D and DDCS Receive Data
    410
  - ESP Control
    418
  - ESP Reference Setup
    421
  - ESP Automatic Control
    426
  - Load Protection
    429
  - Voltage Control
    437
  - Pump Cleaning
    440
  - H Pump Curves
    446
  - Feedback Selection
    451
  - Encoder Module Settings
    460
  - Encoder 1 Configuration
    463
  - Encoder 2 Configuration
    470
  - LSU Control
    472
  - HW Configuration
    473
  - System
    479
  - Motor Control
    489
  - User Motor Parameters
    493
  - Motor Data
    495
  - Safety
    501
- Additional Parameter Data
  
  503
  - What this Chapter Contains
    503
  - Terms and Abbreviations
    503
  - Fieldbus Addresses
    504
  - Parameter Groups 1
    505
  - Parameter Groups 10
    511
  - Speed Reference Conditioning
    525
  - Speed Control
    525
  - Torque Reference Chain
    526
  - Frequency Reference Chain
    527
  - Limits
    528
  - Fault Functions
    529
  - Supervision
    530
  - Generic Timer & Counter
    531
  - Motor Thermal Protection
    532
  - Load Analyzer
    533
  - User Load Curve
    534
  - Brake Chopper
    538
  - Mechanical Brake Control
    538
  - Energy Efficiency
    539
  - Monitoring/Scaling Settings
    539
  - Panel Port Communication
    541
  - Fieldbus Adapter (FBA)
    541
  - FBA a Settings
    542
  - FBA a Data in
    542
  - FBA a Data out
    543
  - FBA B Settings
    543
  - FBA B Data in
    543
  - FBA B Data out
    543
  - Embedded Fieldbus
    543
  - DDCS Communication
    544
  - D2D and DDCS Transmit Data
    545
  - D2D and DDCS Receive Data
    547
  - ESP Control
    550
  - ESP Automatic Control
    551
  - Load Protection
    552
  - Voltage Control
    553
  - Pump Cleaning
    554
  - Feedback Selection
    556
  - Encoder Module Settings
    558
  - Encoder 1 Configuration
    558
  - Encoder 2 Configuration
    559
  - LSU Control
    560
  - HW Configuration
    561
  - System
    561
  - Motor Control
    562
- Fault Tracing
  
  565
  - What this Chapter Contains
    565
  - Safety
    565
  - Indications
    565
    
    Warnings and Faults
    565
    
    Pure Events
    566
    
    Editable Messages
    566
  - Warning/Fault History and Analysis
    566
    
    Event Logs
    566
    
    Other Data Loggers
    567
    
    Parameters that Contain Warning/Fault Information
    567
  - QR Code Generation for Mobile Service Application
    568
  - Warning Messages
    569
  - Fault Messages
    587
- Fieldbus Control through the Embedded Fieldbus Interface (EFB)
  
  607
  - What this Chapter Contains
    607
  - System Overview
    607
  - Connecting the Fieldbus to the Drive
    608
  - Setting up the Embedded Fieldbus Interface
    609
  - Setting the Drive Control Parameters
    610
  - Basics of the Embedded Fieldbus Interface
    613
    
    Control Word and Status Word
    614
    
    References
    614
    
    Actual Values
    614
    
    Data Input/Outputs
    614
    
    Register Addressing
    615
  - About the Control Profiles
    616
  - The ABB Drives Profile
    617
    
    Control Word
    617
    
    Status Word
    619
    
    State Transition Diagram
    620
    
    References
    621
    
    Actual Values
    622
    
    Modbus Holding Register Addresses
    623
  - The Transparent Profile
    624
  - Modbus Function Codes
    625
  - Exception Codes
    626
  - Coils (0Xxxx Reference Set)
    627
  - Discrete Inputs (1Xxxx Reference Set)
    628
  - Error Code Registers (Holding Registers 400090
    630
- Fieldbus Control through a Fieldbus Adapter
  
  631
- Control Chain Diagrams
  
  643
  - What this Chapter Contains
    643
  - Speed Reference Source Selection I
    644
  - Speed Reference Source Selection II
    645
  - Speed Reference Ramping and Shaping
    646
  - Motor Feedback Configuration
    647
  - Load Feedback and Position Counter Configuration
    648
  - Speed Error Calculation
    649
  - Speed Controller
    650
  - Torque Reference Source Selection and Modification
    651
  - Operating Mode Selection
    652
  - Reference Selection for Torque Controller
    653
  - Torque Limitation
    654
  - Torque Controller
    655
  - Frequency Reference Selection
    656
  - Frequency Reference Modification
    657
  - Process PID Setpoint and Feedback Source Selection
    658
  - Process PID Controller
    659
  - Master/Follower Communication I (Master)
    660
  - Master/Follower Communication II (Follower)
    661
- Further Information
  
  663
  - Product and Service Inquiries
    663
  - Product Training
    663
  - Providing Feedback on ABB Drives Manuals
    663
  - Document Library on the Internet
    663

ABB ACS880-04XT Firmware Manual (604 pages)

primary control program

Brand: ABB | Category: Servo Drives | Size: 5.39 MB

Table of Contents

5
- Safety Instructions
  11
- Target Audience
  11
- Introduction to the Manual
  11
- Applicability
  11
- What this Chapter Contains
  11
- Contents of the Manual
  12
- Related Documents
  12
- Terms and Abbreviations
  13
- Cybersecurity Disclaimer
  16
- Using the Control Panel
  17
- Control Locations and Operating Modes
  19
- What this Chapter Contains
  19
- Local Control Vs. External Control
  20
- Local Control
  20
- External Control
  21
- Operating Modes of the Drive
  22
- DC Voltage Control Mode
  23
- Special Control Modes
  23
- Torque Control Mode
  23
- Speed Control Mode
  23
- Frequency Control Mode
  23
- Program Features
  25
- What this Chapter Contains
  25
- Drive Configuration and Programming
  26
- Programming Via Parameters
  26
- Adaptive Programming
  27
- Application Programming
  27
- Programmable Digital Inputs and Outputs
  28
- Control Interfaces
  28
- Programmable Analog Outputs
  28
- Programmable Analog Inputs
  28
- Programmable Relay Outputs
  29
- Programmable I/O Extensions
  29
- Fieldbus Control
  30
- Master/Follower Functionality
  31
- External Controller Interface
  39
- Control of a Supply Unit (LSU)
  41
- Motor Control
  42
- Direct Torque Control (DTC)
  42
- Reference Ramping
  42
- Constant Speeds/Frequencies
  43
- Critical Speeds/Frequencies
  43
- Speed Controller Autotune
  44
- Oscillation Damping
  47
- Resonance Frequency Elimination
  48
- Rush Control
  48
- Encoder Support
  49
- Jogging
  55
- Scalar Motor Control
  58
- Autophasing
  59
- Flux Braking
  62
- DC Magnetization
  63
- Hexagonal Motor Flux Pattern
  65
- Process PID Control
  66
- Application Macros
  66
- Application Control
  66
- Motor Potentiometer
  69
- Mechanical Brake Control
  70
- DC Voltage Control
  75
- Overvoltage Control
  75
- Undervoltage Control (Power Loss Ride-Through)
  75
- Voltage Control and Trip Limits
  76
- Brake Chopper
  77
- DC Voltage Control Mode
  78
- Safety and Protections
  79
- Emergency Stop
  79
- Motor Thermal Protection
  80
- Motor Overload Protection
  83
- Thermal Protection of Motor Cable
  84
- User Load Curve
  84
- Automatic Fault Resets
  85
- Other Programmable Protection Functions
  86
- Maintenance Timers and Counters
  88
- Fault and Warning Messages, Data Logging
  88
- Signal Supervision
  88
- Diagnostics
  88
- Energy Saving Calculators
  89
- Load Analyzer
  89
- Miscellaneous
  91
- User Parameter Sets
  91
- Parameter Checksum Calculation
  91
- User Lock
  92
- Reduced Run Function
  93
- Data Storage Parameters
  93
- Du/Dt Filter Support
  94
- Sine Filter Support
  95
- Router Mode for BCU Control Unit
  95
- Application Macros
  97
- What this Chapter Contains
  97
- General
  97
- Factory Macro
  98
- Default Parameter Settings for the Factory Macro
  98
- Default Control Connections for the Factory Macro
  99
- Hand/Auto Macro
  100
- Default Parameter Settings for the Hand/Auto Macro
  100
- Default Control Connections for the Hand/Auto Macro
  101
- PID Control Macro
  102
- Default Parameter Settings for the PID Control Macro
  103
- Default Control Connections for the PID Control Macro
  104
- Sensor Connection Examples for the PID Control Macro
  105
- Torque Control Macro
  106
- Default Parameter Settings for the Torque Control Macro
  106
- Default Control Connections for the Torque Control Macro
  107
- Sequential Control Macro
  108
- Operation Diagram
  108
- Selection of Constant Speeds
  109
- Default Parameter Settings for the Sequential Control Macro
  109
- Default Control Connections for the Sequential Control Macro
  110
- Fieldbus Control Macro
  111
- Parameters
  113
- What this Chapter Contains
  113
- Terms and Abbreviations
  114
Parameters 115 Summary of Parameter Groups

115
- Summary of Parameter Groups
  115
- Actual Values
  117
- Parameter Listing
  117
- Input References
  121
- Warnings and Faults
  123
- Diagnostics
  129
- Control and Status Words
  130
- System Info
  145
- Standard DI, RO
  148
- Standard DIO, FI, FO
  154
- Standard AI
  159
- Standard AO
  163
- O Extension Module 1
  167
- O Extension Module 2
  186
- O Extension Module 3
  190
- Operation Mode
  194
- Start/Stop/Direction
  196
- Start/Stop Mode
  205
- Speed Reference Selection
  212
- Speed Reference Ramp
  220
- Speed Reference Conditioning
  226
- Speed Control
  231
- Torque Reference Chain
  242
- Frequency Reference Chain
  250
- Voltage Reference Chain
  258
- Limits
  263
- Fault Functions
  271
- Supervision
  282
- Generic Timer & Counter
  285
- Motor Thermal Protection
  293
- Load Analyzer
  304
- User Load Curve
  308
- Process PID Set 1
  311
- Process PID Set 2
  324
- Brake Chopper
  326
- Mechanical Brake Control
  328
- Energy Efficiency
  332
- Monitoring/Scaling Settings
  335
- Data Storage
  339
- Panel Port Communication
  342
- Fieldbus Adapter (FBA)
  344
- FBA a Settings
  352
- FBA a Data in
  353
- FBA a Data out
  354
- FBA B Settings
  354
- FBA B Data in
  355
- Embedded Fieldbus
  356
- FBA B Data out
  356
- DDCS Communication
  364
- D2D and DDCS Transmit Data
  377
- D2D and DDCS Receive Data
  381
- Feedback Selection
  389
- Encoder Module Settings
  398
- Encoder 1 Configuration
  401
- Encoder 2 Configuration
  407
- LSU Control
  409
- HW Configuration
  411
- System
  418
- Motor Control
  429
- User Motor Parameters
  433
- Motor Data
  435
- O Bus Configuration
  442
- O Bus Diagnostics
  442
- O Bus Fan Identification
  442
- O Bus Service
  442
- Safety
  442
- Additional Parameter Data
  443
- Terms and Abbreviations
  443
- What this Chapter Contains
  443
- Parameter Groups 1
  444
- Parameter Groups 10
  450
- Speed Control
  463
- Speed Reference Conditioning
  463
- Torque Reference Chain
  464
- Frequency Reference Chain
  465
- Voltage Reference Chain
  466
- Limits
  467
- Fault Functions
  468
- Generic Timer & Counter
  469
- Supervision
  469
- Motor Thermal Protection
  470
- Load Analyzer
  471
- User Load Curve
  472
- Brake Chopper
  476
- Energy Efficiency
  476
- Mechanical Brake Control
  476
- Data Storage
  477
- Monitoring/Scaling Settings
  477
- Panel Port Communication
  478
- FBA a Data in
  480
- FBA a Data out
  480
- FBA a Settings
  480
- FBA B Settings
  480
- Embedded Fieldbus
  481
- FBA B Data in
  481
- FBA B Data out
  481
- DDCS Communication
  482
- D2D and DDCS Transmit Data
  483
- D2D and DDCS Receive Data
  485
- Feedback Selection
  487
- Encoder 1 Configuration
  489
- Encoder Module Settings
  489
- Encoder 2 Configuration
  490
- LSU Control
  491
- HW Configuration
  492
- System
  492
- User Motor Parameters
  494
- O Bus Configuration
  495
- O Bus Service
  495
- Safety
  495
- Fault Tracing
  497
- Indications
  497
- Safety
  497
- Warnings and Faults
  497
- What this Chapter Contains
  497
- Editable Messages
  498
- Event Logs
  498
- Pure Events
  498
- Warning/Fault History and Analysis
  498
- Other Data Loggers
  499
- Parameters that Contain Warning/Fault Information
  499
- QR Code Generation for Mobile Service Application
  500
- Warning Messages
  501
- Fault Messages
  519
- Auxiliary Codes for Line-Side Converter Warnings
  539
- Auxiliary Codes for Line-Side Converter Faults
  541
- Fieldbus Control through the Embedded Fieldbus Interface (EFB)
  545
- System Overview
  545
- What this Chapter Contains
  545
- Connecting the Fieldbus to the Drive
  546
- Setting up the Embedded Fieldbus Interface
  547
- Setting the Drive Control Parameters
  548
- Basics of the Embedded Fieldbus Interface
  551
- Actual Values
  552
- Control Word and Status Word
  552
- Data Input/Outputs
  552
- References
  552
- Register Addressing
  553
- About the Control Profiles
  554
- Control Word
  555
- The ABB Drives Profile
  555
- Status Word
  557
- State Transition Diagram
  558
- References
  559
- Actual Values
  560
- Modbus Holding Register Addresses
  561
- The Transparent Profile
  562
- Modbus Function Codes
  563
- Exception Codes
  564
- Coils (0Xxxx Reference Set)
  565
- Discrete Inputs (1Xxxx Reference Set)
  566
- Error Code Registers (Holding Registers 400090
  568
- Fieldbus Control through a Fieldbus Adapter
  569
- System Overview
  569
- What this Chapter Contains
  569
- Basics of the Fieldbus Control Interface
  571
- Control Word and Status Word
  572
- References
  572
- Actual Values
  573
- Contents of the Fieldbus Control Word (ABB Drives Profile)
  575
- Contents of the Fieldbus Status Word (ABB Drives Profile)
  576
- The State Diagram (ABB Drives Profile)
  577
- Setting up the Drive for Fieldbus Control
  578
- Parameter Setting Example: FPBA (PROFIBUS DP)
  579
- Control Chain Diagrams
  581
- What this Chapter Contains
  581
- Speed Reference Source Selection I
  582
- Speed Reference Source Selection II
  583
- Speed Reference Ramping and Shaping
  584
- Motor Feedback Configuration
  585
- Load Feedback and Position Counter Configuration
  586
- Speed Error Calculation
  587
- Speed Controller
  588
- Torque Reference Source Selection and Modification
  589
- Operating Mode Selection
  590
- Reference Selection for Torque Controller
  591
- Torque Limitation
  592
- Torque Controller
  593
- Frequency Reference Selection
  594
- Frequency Reference Modification
  595
- DC Voltage Reference Selection
  596
- DC Voltage Reference Modification
  597
- Process PID Setpoint and Feedback Source Selection
  598
- Process PID Controller
  599
- Master/Follower Communication I (Master)
  600
- Master/Follower Communication II (Follower)
  601

ABB ACS880-04XT Electrical Planning Instructions (52 pages)

Multidrive cabinets and modules

Brand: ABB | Category: Industrial Electrical | Size: 2.53 MB

ABB ACS880-04XT Electrical Planning Manual (50 pages)

liquid-cooled multidrive cabinets and modules

Brand: ABB | Category: Industrial Equipment | Size: 1.33 MB

ABB ACS880-04XT Application Manual (46 pages)

ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971

Brand: ABB | Category: DC Drives | Size: 1.79 MB

Table of Contents
5
1 Safety Instructions

7
2 Introduction

11
3 Implementing a Motor Thermal Protection Circuit

15
4 Parameter Settings

25
5 Technical Data

35
- Contents of this Chapter
  35
- Related Standards and Directives
  35
- Safety Data
  35
- Markings of the Drive/Inverter Module
  38
- ATEX Certificate
  39
- Declaration of Conformity
  42
- Further Information
  45

ABB Categories

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ABB ACS880-04XT Manuals

ABB ACS880-04XT Firmware Instructions (664 pages)

Table of Contents

Table of Contents

Introduction to the Manual

Using the Control Panel

Control Locations and Operating Modes

Quick Start-Up Guide

ESP Program Features

Program Features

Application Macros

Parameters

Parameters 149 Summary of Parameter Groups

Additional Parameter Data

Fault Tracing

Fieldbus Control through the Embedded Fieldbus Interface (EFB)

Fieldbus Control through a Fieldbus Adapter

Control Chain Diagrams

Further Information

ABB ACS880-04XT Firmware Manual (604 pages)

Table of Contents

Table of Contents

Parameters 115 Summary of Parameter Groups

ABB ACS880-04XT Electrical Planning Instructions (52 pages)

Table of Contents

1 Introduction to the Manual

2 Electrical Planning Guidelines

3 Standards and Markings

ABB ACS880-04XT Electrical Planning Manual (50 pages)

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ABB ACS880-04XT Application Manual (46 pages)

Table of Contents

1 Safety Instructions

2 Introduction

3 Implementing a Motor Thermal Protection Circuit

4 Parameter Settings

5 Technical Data

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