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ACS880-07XT-0960A-7
ABB ACS880-07XT-0960A-7 Manuals
Manuals and User Guides for ABB ACS880-07XT-0960A-7. We have
1
ABB ACS880-07XT-0960A-7 manual available for free PDF download: Hardware Manual
ABB ACS880-07XT-0960A-7 Hardware Manual (168 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 10.55 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
13
Contents of this Chapter
13
Use of Warnings and Notes
13
General Safety in Installation, Start-Up and Maintenance
14
Electrical Safety in Installation, Start-Up and Maintenance
16
Precautions before Electrical Work
16
Additional Instructions and Notes
17
Grounding
18
Additional Instructions for Permanent Magnet Motor Drives
19
Safety in Installation, Start-Up and Maintenance
19
2 Introduction to the Manual
21
Contents of this Chapter
21
Target Audience
21
Contents of the Manual
21
Related Manuals
22
Categorization by Frame Size and Option Code
22
Quick Installation, Commissioning and Operation Flowchart
23
Terms and Abbreviations
24
Safety Data (SIL, PL)
25
3 Operation Principle and Hardware Description
27
Contents of this Chapter
27
Product Overview
27
Overview Circuit Diagram of the Drive
28
12-Pulse Connection (Option +A004)
29
Cabinet Line-Up and Layout Examples
30
Example(Frame R11)
30
Overview of Power and Control Connections
32
Door Switches and Lights
34
Main Disconnecting Device (Q1.1)
35
Control Panel
36
Control by PC Tools
36
Descriptions of Cabinet Options
37
Degree of Protection
37
Definitions
37
IP22 (Standard)
37
IP42 (Option +B054)
37
IP54 (Pending)
37
Cabinet Heater with External Supply (Option +G300)
37
Terminals for External Control Voltage (Option +G307)
38
Additional Terminal Block X504 (Option +L504)
38
Thermistor Relays (Options +L505, +2L505)
38
Pt100 Relays (Options +2L506, +3L506, +5L506, +8L506)
39
What the Option Contains
39
Description
39
Type Designation Label
40
Type Designation Key
40
4 Mechanical Installation
43
Contents of this Chapter
43
Examining the Installation Site
43
Necessary Tools
44
Checking the Delivery
44
Moving and Unpacking the Drive
45
Moving the Drive in Its Packaging
45
Lifting the Crate with a Forklift
45
Lifting the Crate with a Crane
46
Moving the Crate with a Forklift
47
Removing the Transport Package
48
Moving the Unpacked Drive Cabinet
48
Lifting the Cabinet with a Crane
48
Moving the Cabinet on Rollers
49
Moving the Cabinet on Its Back
49
Final Placement of the Cabinet
49
Fastening the Cabinet to the Floor and Wall or Roof (Non-Marine Units)
50
General Rules
50
Fastening Methods
51
Alternative 1 - Clamping
51
Alternative 2 - Using the Holes Inside the Cabinet
51
Fastening the Cabinet to the Floor and Roof/Wall (Marine Units)
52
Miscellaneous
53
Cable Duct in the Floor below the Cabinet
53
5 Guidelines for Planning the Electrical Installation
55
Contents of this Chapter
55
Selecting the Supply Disconnecting Device
56
European Union
56
Other Regions
56
Selecting the Main Contactor
56
Examining the Compatibility of the Motor and Drive
56
Protecting the Motor Insulation and Bearings
57
Requirements Table
58
Additional Requirements for Explosion-Safe (EX) Motors
60
Additional Requirements for ABB Motors of Types Other than M2_, M3_, M4_, HX_ and
60
Additional Requirements for the Braking Applications
60
Additional Requirements for ABB High-Output and IP23 Motors
60
Additional Requirements for Non-ABB High-Output and IP23 Motors
61
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
62
Additional Note for Sine Filters
62
Additional Note for Common Mode Filters
62
Selecting the Power Cables
63
General Rules
63
Typical Power Cable Sizes
64
Alternative Power Cable Types
65
Recommended Power Cable Types
65
Power Cable Types for Restricted Use
65
Not Allowed Power Cable Types
65
Motor Cable Shield
66
Armored Cable / Shielded Power Cable
66
Planning the Braking System
66
Selecting the Control Cables
66
Shielding
66
Signals in Separate Cables
67
Signals Allowed to be Run in the same Cable
67
Relay Cable Type
67
Control Panel Cable Length and Type
67
Routing the Cables
67
Separate Control Cable Ducts
68
Continuous Motor Cable Shield or Enclosure for Equipment in the Motor Cable
68
Implementing Thermal Overload and Short-Circuit Protection
69
Protecting the Drive and Input Power Cable in Short-Circuits
69
Circuit Breakers
69
Protecting the Motor and Motor Cable in Short-Circuits
69
Protecting the Drive and the Input Power and Motor Cables against Thermal Overload
69
Protecting the Motor against Thermal Overload
70
Protecting the Drive against Ground Faults
70
Residual Current Device Compatibility
70
Implementing the Emergency Stop Function
70
Iimplementing the Power Loss Ride-Through Function
71
Using Power Factor Compensation Capacitors with the Drive
71
Implementing a Safety Switch between the Drive and the Motor
71
Using a Contactor between the Drive and the Motor
72
Implementing a Bypass Connection
72
Example Bypass Connection
73
Switching the Motor Power Supply from Drive to Direct-On-Line
73
Switching the Motor Power Supply from Direct-On-Line to Drive
74
Protecting the Contacts of Relay Outputs
74
6 Electrical Installation
75
Contents of this Chapter
75
Warnings
75
Checking the Insulation of the Assembly
75
Drive
75
Input Cable
75
Motor and Motor Cable
76
Checking the Compatibility with IT (Ungrounded) Systems
76
Connecting the Control Cables
77
Control Cable Connection Procedure
77
Grounding the Outer Shields of the Control Cables at the Cabinet Lead-Through
77
Routing the Control Cables Inside the Cabinet
79
Connecting to the Control Unit (A41)
79
Connecting a 230/115 V AC Auxiliary Voltage Supply (UPS, Option +G307)
80
Connecting the Emergency Stop Push Buttons (Options +Q951, +Q952, +Q963, +Q964)
80
Wiring the Starter for Auxiliary Motor Fan (Options +M602
80
Wiring the Thermistor Relay(S) (Options +L505 and +2L505)
81
Wiring the Pt100 Relays (Options +2L506, +3L506, +5L506 and +8L506)
82
Powering the Heating(Options +G300)
83
Wiring Ground Fault Monitoring for IT Ungrounded Systems (Option +Q954)
83
Connecting the Motor Cables (Units Without Common Motor Terminal)
84
Connecting the Motor Cables (Units with Du/Dt and Common Motor Terminal)
85
Connecting the Input Power Cables
87
Connection Diagram, 6-Pulse Units
87
Connection Diagram, 12-Pulse Units
87
Connection Procedure
88
Connecting a PC
90
Installing Option Modules
91
Mechanical Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder Interface
91
Modules
91
Mechanical Installation of an FSO-XX Safety Functions Module
92
Wiring of Optional Modules
93
7 Control Units of the Drive
95
What this Chapter Contains
95
General
95
Control Unit Layout and Connections
96
Default I/O Diagram of the Control Unit (A41)
98
External Power Supply for the Control Unit (XPOW)
99
DI6 as a PTC Sensor Input
99
AI1 or AI2 as a Pt100, Pt1000 or KTY84 Sensor Input
100
DIIL Input
100
Drive-To-Drive Link (XD2D)
100
Safe Torque off (XSTO, XSTO OUT)
101
SDHC Memory Card Slot
101
Control Unit Connector Data
102
8 Installation Checklist
105
Contents of this Chapter
105
Warnings
105
Checklist
105
9 Start-Up
107
Contents of this Chapter
107
Start-Up Procedure
107
Checks/Settings with no Voltage Connected
108
Powering up the Auxiliary Circuit of the Drive
108
Setting up the Supply Unit Parameters
109
Setting up the Main Fan Fault Parameters
109
Setting up the Drive Parameters, and Performing the First Start
109
Powering up the Main Circuit of the Drive
109
On-Load Checks
109
10 Fault Tracing
111
Contents of this Chapter
111
Leds
111
Warning and Fault Messages
111
11 Maintenance
113
Contents of this Chapter
113
Maintenance Intervals
113
Preventive Maintenance Interval Table
113
Cabinet
115
Cleaning the Interior of the Cabinet
115
Cleaning the Door Air Inlets (IP22 and IP42)
115
Cleaning the Door Air Inlets (IP54)
116
Cleaning the Outlet (Roof) Filters (IP54)
116
Replacing the Outlet (Roof) Filters (IP54)
116
Heatsink
117
Fans
118
Replacing the Cooling Fan in the Auxiliary Control Cubicle
118
Replacing the Drive Module Main Fans
119
Replacing a Roof Fan (IP54)
120
Replacing the Drive Module
121
Replacing the Right Module
121
Replacing the Left Module
125
Capacitors
129
Reforming the Capacitors
129
Control Panel
129
Replacing the Battery
129
Cleaning
129
Control Units
130
BCU Control Unit Types
130
Memory Unit
130
Control Unit Battery
131
Reduced Run
132
Starting Reduced Run Operation
132
Resuming Normal Operation
132
12 Technical Data
133
Contents of this Chapter
133
Ratings
133
Ambient Temperature Derating
134
Altitude Derating
135
High Speed Mode
136
Frame Sizes and Power Module Types
137
Fuses (IEC)
137
Ultrarapid (Ar) Fuses Per Basic Drive Module
137
Dimensions and Weights
138
Free Space Requirements
138
Losses, Cooling Data and Noise
138
Terminal and Lead-Through Data for the Power Cables
138
Electrical Power Network Specification
139
Motor Connection Data
139
Control Unit Connection Data
139
Efficiency
140
Protection Classes
140
Ambient Conditions
140
Materials
141
Applicable Standards
142
Tightening Torques
143
Electrical Connections
143
Mechanical Connections
143
Insulation Supports
143
Cable Lugs
143
Disclaimers
144
Generic Disclaimer
144
CE Marking
144
Compliance with the European Low Voltage Directive
144
Compliance with the European EMC Directive
144
Compliance with the European Machinery Directive
144
Compliance with en 61800-3:2004
144
Definitions
144
Category C2
145
Category C3
145
Category C4
145
13 Dimensions
147
What this Chapter Contains
147
Cabinet Line-Up Dimensions
148
Weights
148
Dimension Drawing Examples
149
Frame 2×R11 (with Du/Dt)
149
Location of Input Terminals (ACS880-07XT-1310A-5, ACS880-07XT-1320A-7, ACS880-07XT-1330A-3, ACS880-07XT-1610A-3, ACS880-07XT-1610A-5)
152
Location of Output Terminals (ACS880-07XT, R10, with Du/Dt)
154
Location of Output Terminals (ACS880-07XT, R10, Without Du/Dt)
155
Location of Output Terminals (ACS880-07XT, R11, with Du/Dt)
156
Location of Output Terminals (ACS880-07XT, R11, Without Du/Dt)
157
Location of PE Terminals (ACS880-07XT)
158
Location of Resistor Terminals (ACS880-07XT, R10)
159
Location of Resistor Terminals (ACS880-07XT, R11)
160
14 Resistor Braking
161
Contents of this Chapter
161
Operation Principle and Hardware Description
161
Planning the Braking System
161
Selecting the Default Brake Circuit Components
161
Selecting a Custom Resistor
162
Selecting and Routing the External Brake Resistor Cables
162
Minimizing Electromagnetic Interference
162
Maximum Cable Length
163
EMC Compliance of the Complete Installation
163
Placing the Brake Resistors
163
Protecting the System against Thermal Overload
163
Protecting the Resistor Cable against Short-Circuits
163
Mechanical Installation of External Brake Resistors
164
Electrical Installation
164
Checking the Insulation of the Assembly
164
Connection Diagram
164
Connection Procedure
164
Start-Up
164
Technical Data
165
Ratings
165
SAFUR Resistors
165
Dimensions and Weights
166
Ordering Codes
166
Terminals and Cable Lead-Through Data
166
Further Information
167
Document Library on the Internet
167
Product and Service Inquiries
167
Product Training
167
Providing Feedback on ABB Drives Manuals
167
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