Danaher Motion SuperDrive ACS24 Series Manuals

Manuals and User Guides for Danaher Motion SuperDrive ACS24 Series. We have 1 Danaher Motion SuperDrive ACS24 Series manual available for free PDF download: User Manual

Danaher Motion SuperDrive ACS24 Series User Manual (99 pages)

AC motor controller

Brand: Danaher Motion | Category: Controller | Size: 2.81 MB

Table of Contents
3
Introduction
7
About AC Superdrive Documentation
7
This Version
7
Copyright
7
Scope
7
Warning, Caution and Information Notices
7
Product Range
8
Related Documents
8
About the AC Superdrive
8
Personal Safety
8
Oem's Responsibility
8
Technical Support
8
Repair
9
Product Warranty
9
Product Identification
9
Configurations
9
AC Superdrive Identification Label
9
Standard Features and Capabilities
10
Available Options
11
Overview
13
Principles of Operation
14
Block Diagram
14
CAN Interface
14
Speed Control
14
Flux Control
15
Slip and Stator Frequency Estimation
15
Current Control and SPWM-Sym
15
Power Conversion Section
15
Speed Sensor Interface
17
Logic Power
17
Safety and Protective Functions
17
General
17
Errors
17
Warnings
18
Truck Controller - AC Superdrive Communications
18
General
18
Node Identification
18
Installation
19
Introduction
19
Cooling Requirements
20
AC Superdrive with Finned Heatsink
20
AC Superdrive with Flat Heatsink
20
Clearances for Access and Air Circulation
20
Orientation
20
Mounting AC Superdrive with Fins Heatsink
21
Dimensions and Clearances
21
Tools and Equipment Required
21
Procedure
21
Mounting AC Superdrive with Flat Heatsink
22
Dimensions and Clearances
22
Tools and Equipment Required
22
Procedure
22
Wiring
23
Motor and Battery Connections
23
Making Connections to Terminal Posts
24
Equipment Required
25
On-Board Fuse Sizing and Selection
25
Key Start Fuse F2
26
Installation of On-Board Fuses
26
Inrush Current Limiting Resistance
27
Main Contactor
27
Emergency Stop Switch
28
Key Start Input
28
Control and I/O Connections
28
General
28
120 Ohm Termination
29
Speed Encoder Signals
29
ACS ID1 and ID2 Inputs
30
Temperature Sensor
31
Can Bus Communications
32
Start up & Commissioning
35
General
35
Checks Prior to Initial Power up
35
Verifying AC Superdrive Readiness for Operation
36
Configuring the AC Superdrive for the Application
36
Operational Checks in Vehicle
37
Maintenance
39
Periodic Preventive Maintenance
39
AC Superdrive with Finned Heatsink
39
AC Superdrive Flat Heatsink
40
Replacement of AC Superdrive
40
Drive Removal
40
Drive Installation
40
Configuration & Control of the AC Superdrive
41
Introduction
41
Canopen and Application Control
42
Speed Measurement
45
Tuning of Speed Measurement
45
Speed Control
46
Speed Ramp
47
General
47
Basics
48
Slopes
49
Rollback
50
No Ramp
50
PDO Controlled Ramp
50
Parameter Controlled Ramp
51
Best Performance Curve
53
General
53
Speed PI Controller
53
Torque Current Limitation
53
Tuning of Speed Control
54
Tuning in Parameter or PDO Controlled Ramp Mode
54
Tuning in no Ramp Mode
55
Flux Control
56
Basics
56
Parameters
57
Tuning of Flux Control
58
Slip and Stator Frequency Estimation
58
Parameters and Variables
58
Tuning of the Slip and Stator Frequency Estimation
59
Current Control
59
Basics
59
Parameters and Variables
60
Tuning of Current Control
61
SPWM-Sym
62
Basics
62
Open Drain Output Control
64
Parameters
65
How the AC Superdrive Handles Parameters
66
General
66
Parameter Verification at Startup
66
Saving Parameters
67
Duplicating a Configuration
67
Reverting to Default Parameters
68
Troubleshooting Guide
69
General
69
Documentation for Oems
69
Errors
69
Warnings
69
Status Indicator
70
Using the Troubleshooting Guide
70
Troubleshooting Chart
72
Main Contactor Doesnt Close
73
Fuse to Power Stage Is Blown
74
AC Superdrive Status Indicator Is Flashing or off
75
Motor Runs Only at Low Speed
76
Speed Feedback Sensor Not Connected
77
Motor Temperature Error
78
Heatsink over Temperature Error
80
AC Current over Current
83
DC Bus High - Hardware Detected
84
DC Bus Low
85
CAN -Time out
86
Heatsink Temperature Sensor 1,2 - Open Circuit/Short Circuit
87
Motor - Temp < -50 °C
88
Motor Temperature Sensor Open Circuit/Short Circuit
89
Supply Low Voltage
90
Reverted to Default Parameters
91
AC Superdrive Specifications
93
General
93
Current and Power Output Ratings
93
DC Supply Voltage Requirement
94
Isolation
94
CAN Communications Interface
94
Safety System
94
Operating Environment
94
Emc
95
Safety and Testing Standards Compliance
95
Mechanical Tests
95
Physical Characteristics
95
Weight
95
Dimensions
96
Surface Requirements
96

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Danaher Motion SuperDrive ACS24 Series User Manual (99 pages)

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