User Manuals: Danfoss VLT series Frequency Drive

Manuals and User Guides for Danfoss VLT series Frequency Drive. We have 19 Danfoss VLT series Frequency Drive manuals available for free PDF download: Programming Manual, Design Manual, Operating Instructions Manual, Service Manual, Installation Manual, Quick Manual

Danfoss VLT series Programming Manual

Danfoss VLT series Programming Manual (390 pages)

Integrated Servo Drive ISD 510 System

Brand: Danfoss | Category: Servo Drives | Size: 12.02 MB

Table of Contents

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Danfoss VLT series Service Manual

Danfoss VLT series Service Manual (158 pages)

Brand: Danfoss | Category: DC Drives | Size: 11.88 MB

Table of Contents

Table of Contents
3
Introduction
9
Purpose
9
Vlt Product Overview
9
For Your Safety
9
Electrostatic Discharge (Esd)
9
Tools Required
11
Section 1 Operator Interface and Drive Control
21
Introduction
21
- Normal Display
  21
- Status Display
  22
- Factory Default Display Settings
  22
Warnings and Alarms
26
- Alarms
  26
- Warnings
  26
Service Functions
26
Fault Message Table
27
Drive Inputs and Outputs
28
- Input Signals
  28
- Output Signals
  28
- Control Terminals
  29
- Control Terminal Functions
  29
- Grounding Shielded Cables
  31
Section 2 Internal Drive Operation
33
General
33
Description of Operation
33
- Logic Section
  33
- Logic to Power Interface
  34
- Power Section
  35
Sequence of Operation
36
- Rectifier Section
  36
- Intermediate Section
  38
- Inverter Section
  40
- Brake Option
  42
- Cooling Fans
  43
- Load Sharing
  43
- Specific Card Connections
  43
Section 3 Troubleshooting
45
Troubleshooting Tips
45
3 Fault Symptoms

47
- Display
  47
  - No Display
    47
  - Intermittent Display
    47
  - Display (Line 2) Flashing
    47
  - WRONG or WRONG LCP Displayed
    47
- Motor
  48
  - Motor will Not Run
    48
  - Incorrect Motor Operation
    49
- Warning and Alarm Messages
  50
- After Repair Tests
  57
- Section 4 Drive and Motor Applications
  59
  - Torque Limit, Current Limit, and Unstable Motor Operation
    59
  - Overvoltage Trips
    60
  - Mains Phase Loss Trips
    60
  - Control Logic Problems
    61
  - Programming Problems
    61
  - Motor/Load Problems
    61
- Internal Drive Problems
  62
- Signal Conductor Currents
  64
  - Preventative Measures
    65
  - Proper EMC Installation
    66
- Section 5 Test Procedures
  67
- Introduction
  67
- Tools Required for Testing
  67
  - Signal Test Board
    67
  - Test Cable
    67
5 Test Procedures

68
- Static Test Procedures
  68
  - Soft Charge and Rectifier Circuits Test: D-Frame Size
    69
- Soft Charge Card Fuses
  69
  - Soft Charge Rectifier Test: D-Frame Size
    71
- Soft Charge Card Connectors
  71
  - Soft Charge and Rectifier Circuits Test: E-Frame Sizes
    72
- Soft Charge Card Fuse Location
  72
- Dynamic Test Procedures
  79
  - No Display Test
    80
  - Input Voltage Test
    80
  - Basic Control Card Voltage Test
    80
  - Switch Mode Power Supply (SMPS) Test
    81
  - Zero DC Bus Voltage Test
    81
  - DC under Voltage Test
    82
  - Input Phase Imbalance Test
    82
  - Input Waveform Test
    83
  - Input SCR Test
    85
  - Output Phase Imbalance Test
    86
  - IGBT Gate Drive Signals Test
    87
  - IGBT Switiching Test
    90
  - Brake IGBT Test
    90
  - Current Sensors Test
    91
  - Fan Tests
    92
  - Input Terminal Signal Tests
    93
  - Control Card Test
    94
- Initial Start up or after Repair Drive Tests
  95
- Section 6 D-Frame Sizes Disassembly and Assembly Instructions
  97
- Electrostatic Discharge (Esd)
  97

Danfoss VLT series Programming Manual

Danfoss VLT series Programming Manual (241 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 5.45 MB

Table of Contents

Table of Contents
2
1 Introduction

4
- Copyright, Limitation of Liability and Revision Rights
  4
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
- Definitions
  5
2 How to Programme

10
- Local Control Panel
  10
- How to Operate Graphical LCP (GLCP)
  10
- How to Operate Numeric LCP (NLCP)
  14
- Quick Menu Mode
  16
- Function Set-Ups
  18
- Main Menu Mode
  21
3 Parameter Description

24
4 Troubleshooting

194
- Alarm Words
  198
- Warning Words
  199
- Extended Status Words
  200
- Fault Messages
  200
5 Parameter Lists

207
- Operation and Display
  208
- Load / Motor
  210
- Brakes
  212
- Reference / Ramps
  213
- Limits / Warnings
  214
- Digital in / out
  215
- Analog in / out
  217
- Communication and Options
  218
- Profibus
  220
- CAN Fieldbus
  221
- Lonworks
  221
- Smart Logic Controller
  222
- Special Functions
  223
- Drive Information
  224
- Data Readouts
  226
- Info & Readouts
  228
- FC Closed Loop
  229
- Ext. Closed Loop
  230
- Application Functions
  232
- Time Based Funtions
  234
- Application Functions
  235
- Cascade Pack Controller
  236
- Analog I / O Option MCB
  237

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Danfoss VLT series Design Manual

Danfoss VLT series Design Manual (165 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 7.57 MB

Table of Contents

Table of Contents
1
1 How to Read this Design Guide

5
- Approvals
  5
- Symbols
  6
- Abbreviations
  6
- Definitions
  7
2 Introduction to VLT HVAC Drive

13
- Disposal Instruction
  13
- Software Version
  13
- CE Labelling
  14
- Air Humidity
  15
- Aggressive Environments
  15
- Vibration and Shock
  16
- VLT HVAC Controls
  28
- Pid
  30
- Illustration 2
  36
  - General Aspects of EMC
    41
  - Table 2.1: EMC Test Results (Emission, Immunity)
    42
  - Table 2.2: Immunity
    43
  - Galvanic Isolation (PELV)
    44
  - Earth Leakage Current
    45
  - Control with Brake Function
    45
  - Mechanical Brake Control
    47
  - Extreme Running Conditions
    47
3 VLT HVAC Selection

49
4 How to Order

79
- Ordering Form
  79
- Type Code String
  80
- Ordering Numbers
  81
5 How to Install

83

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (161 pages)

Brand: Danfoss | Category: DC Drives | Size: 7.2 MB

Table of Contents

Table of Contents
1
1 Introduction

4
- Sequence of Operation
  5
2 Safety Instructions and General Warnings

6
- Safety and Warnings
  6
- High Voltage Warning
  6
- Caution
  6
- Disposal
  6
- Software Version
  6
- Safety Instructions
  6
- General Warning
  7
- Leakage Current
  7
- Residual Current Device
  7
- IT Mains
  7
- Avoid Unintended Start
  7
- Safe Stop of the Frequency Converter
  7
- Terminal 37 Safe Stop Function
  8
- Safe Stop Commissioning Test
  13
3 How to Install

14
- Environment
  14
- Ambient Temperature and Altitude
  14
- Environmental Requirements for Mechanical Installation
  14
- Accessory Bags
  14
- Mechanical Mounting
  15
- Mechanical Dimensions
  15
- Electrical Installation
  17
- Cables General
  17
- Removal of Knockouts for Extra Cables
  17
- Motor Compressor Connection
  20
- Motor Compressors Cables
  21
- Electrical Installation of Motor Compressor Cables
  21
- Compressor Motor Protection
  21
- Access to Control Terminals
  21
- Basic Wiring Example
  22
- Electrical Installation, Control Cables
  24
- Electrical Installation - EMC Protection
  26
- Safety Earth Connection
  27
- Basic Examples of Control Connections
  28
- High Voltage Test
  29
- Fuses and Circuit Breakers
  29
- Recommendations
  29
- CE Compliance
  30
- Application Example - Pack Controller
  34
4 Quick Set-Up

37
5 How to Program

40
- How to Program on the Graphical LCP
  40
- Control Panel
  40
- Display Lines
  40
- Display Contrast Adjustment
  40
- Indicator Lights
  41
- LCP Keys
  41
- Function Keys
  41
- Navigation Keys
  41
- Local Control Keys
  41
- Quick Transfer of Parameter Settings
  42
- Data Storage in LCP
  42
- Initialisation to Default Settings
  42
- Data Transfer from LCP to Frequency Converter
  43
- Parameter Selection
  43
- Changing Data
  43
- Changing a Text Value
  43
- Changing a Group of Numeric Data Values
  43

Danfoss VLT series Design Manual

Danfoss VLT series Design Manual (179 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 6.05 MB

Table of Contents

Table of Contents

1
- 1 How to Read this Design Guide
  
  5
  - Copyright, Limitation of Liability and Revision Rights
    5
  - Approvals
    6
  - Symbols
    6
  - Abbreviations
    7
  - Definitions
    7
- 2 Introduction to the VLT HVAC Drive
  
  13
  - Disposal Instructions
    14
  - CE Labeling
    16
  - Air Humidity
    18
  - Aggressive Environments
    18
  - Vibration and Shock
    19
2.6.11. Application Examples

25
- Constant Air Volume
  27
- Cooling Tower Fan
  28
- Condenser Pumps
  29
- Primary Pumps
  30
- Secondary Pumps
  32

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (98 pages)

12-pulse Automation Drive

Brand: Danfoss | Category: DC Drives | Size: 5.55 MB

Table of Contents

Table of Contents
3
1 Introduction

6
2 Safety Instructions

9
- Safety Symbols
  9
- Qualified Personnel
  9
- Safety Regulations
  9
3 How to Install

11
- Pre-Installation
  11
  - Planning the Installation Site
    11
  - Inspection on Receipt
    11
  - Transportation and Unpacking
    11
  - Lifting Unit
    11
  - Mechanical Dimensions
    14
- Mechanical Installation
  20
- Installing the Panel Options
  36
  - Panel Options
    36
- Electrical Installation
  37
  - Transformer Selection
    38
  - Power Connections
    38
  - Grounding
    47
  - Extra Protection (RCD)
    47
  - RFI Switch
    47
  - Torque
    48
  - Shielded Cables
    48
  - Motor Cable
    48
  - Brake Cable for Frequency Converters with Factory-Installed Brake Chopper Option
    49
  - Shielding against Electrical Noise
    49
  - Connection of Mains
    50
  - External Fan Supply
    50
  - Fuses
    50
  - Supplementary Fuses
    52
  - Motor Insulation
    53
  - Motor Bearing Currents
    53
  - Brake Resistor Temperature Switch
    53
  - Control Cable Routing
    54
  - Access to Control Terminals
    54
  - Wiring to Control Terminals
    54
  - Electrical Installation, Control Cables
    55
  - Switches S201, S202, and S801
    57
- Connection Examples
  58
  - Start/Stop
    58
  - Pulse Start/Stop
    58
- Final Set-Up and Test
  59
- Additional Connections
  60

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (50 pages)

for VLT AutomationDrive FC 302

Brand: Danfoss | Category: Security Sensors | Size: 4.81 MB

Table of Contents

Table of Contents
3
1 Introduction

6
- Purpose of the Manual
  6
- Intended Use
  6
- Unit Features
  6
- Front View
  7
- Hardware and Software Requirements
  7
  - Compatibility
    7
- Additional Resources
  7
- Document Version
  7
- Compliance and Certifications
  7
- Disposal
  7
2 Safety

8
- Safety Symbols
  8
- Qualified Personnel
  8
- Safety Precautions
  8
- Risk Assessment
  9
3 Functions

11
- Safety Functions
  11
  - Safe Torque off - STO
    11
  - Specification of Safety Functions
    12
  - Activation of Safety Functions
    12
  - Activation of STO from Multiple Sources
    12
  - Functional Proof Tests
    12
  - PFD and PFH Definitions
    12
  - Internal Errors
    12
- Inputs and Output
  13
  - Permitted Sensor Types on Digital Inputs
    13
  - Inputs
    13
  - Safe Option Monitoring (so Mon)
    13
  - Output
    13
  - Signal Filtering
    13
  - Stable Signal and Safety Devices
    14
4 Installation

15
- Safety Instructions
  15
- Installation Overview
  15
- Items Supplied
  15
- Mounting
  15
- Electrical Installation
  15
  - Cabling Requirements
    16
  - Connector Pin Assignment
    16
  - Wiring Procedures
    16
- Installation Checklist
  17
5 Commissioning

18
- Before Commissioning
  18
- Commissioning Requirements
  18
- Commissioning Procedure
  18
  - Power-Up/Self-Test
    18
  - Commissioning in Online Mode
    18
- Commissioning Test
  20
  - Preconditions for Performing the Commissioning Test
    20
- Operation
  20
- Commissioning Set-Up Examples
  21
6 Configuring the Safety Option

22
- Profisafe Configuration
  22
  - Telegram Configuration
    22
  - Safety Functions Configuration
    22
  - Password Protection
    22
- Status over Fieldbus
  23
  - Safety Option Reset Via Control Word
    23
  - Safety Option Status
    23
- Reset Function
  24
  - Reset Input (DI2)
    24
- Configuring Profisafe with Siemens Step
  25
- Configuring Profisafe with Siemens TIA Portal
  26
  - Configure the Hardware
    26

Danfoss VLT series Installation Manual

Danfoss VLT series Installation Manual (40 pages)

Plus Panel Frequency Converter

Brand: Danfoss | Category: Media Converter | Size: 6.8 MB

Table of Contents

Table of Contents
3
1 Introduction

5
- Purpose of the Manual
  5
- Additional Resources
  5
- Document Version
  5
- Product Overview
  6
  - Intended Use
    6
  - Features
    6
  - Product Variant Examples
    7
- Approvals and Certifications
  9
- Disposal
  9
- Symbols, Abbreviations, and Conventions
  9
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Safety Precautions
  10
  - Before Commencing Repair Work
    12
3 Mechanical Installation

13
- Planning the Installation Site
  13
- Cooling
  13
- Derating
  14
- Operating Environment
  14
  - Gases
    14
  - Dust
    14
  - Potentially Explosive Atmospheres
    14
- Receiving and Unpacking the Unit
  15
  - Unpacking
    15
  - Tools Needed
    15
  - Lifting the Unit
    16
  - Crane Transport and Lifting
    17
  - Fork Lift Transport and Lifting
    19
  - Storage
    20
- Assembling a Standard Unit with a Pedestal
  20
- Assembling a Standard Unit Without a Pedestal
  23
  - Creating an Entry for Cables
    24
  - Attaching the Unit to the Floor
    25
4 Electrical Installation

27
- Safety Instructions
  27
  - General Notes on Cabling and Fusing
    27
- EMC Compliant Installation
  27
- Grounding
  28
- Fuses
  30
  - Motor Insulation
    30
  - Motor Bearing Currents
    30
  - Control Cable Routing
    30
5 Specifications

31
- Technical Design Considerations
  31
- Dimensions
  33
  - Kw Enclosure
    33
  - 250 Kw Enclosure
    34
  - 315 Kw and 400 Kw Enclosure
    35
- Weights
  36

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (43 pages)

Brand: Danfoss | Category: DC Drives | Size: 3.16 MB

Table of Contents

Table of Contents
1
Extended and Advanced Cascade Controller Option

3
- How to Read These Operating Instructions
  3
- High Voltage Warning
  3
- Safety Instructions
  3
- Avoid Unintended Start
  3
- Software Version
  3
- Symbols
  4
- Safety
  4
- Caution
  5
- Introduction to MCO 101 and 102
  5
- Extended Cascade Controller MCO 101
  7
- Advanced Cascade Controller MCO 102
  8
- Supported Configurations
  10
- Extension of Basic Cascade - Parameter Group 25** Control Mode
  11
- Fixed Speed Pump Configuration
  12
- Master-Follower Configuration
  13
- Mixed Pump Configuration
  14
- Unequal Size Pump Configuration
  15
- Mixed Pump Configuration with Alternation
  17
- Soft Starters
  18
- Configuring the System
  18
- Setting-Up the Cascade Parameters
  18
- Additional Configuration for Multiple Drives
  19
- Closed Loop Control
  20
- Staging / De-Staging of Variable Speed Pumps Based on Drive Speed
  20
- Staging / De-Staging of Fixed Speed Pumps Based on Pressure Feedback
  21
- Control
  21
- Cascade Controller Features
  21
- Pump Status and Control
  21
- Manual Pump Control
  22
- Runtime Balancing
  22
- Pump Spin for Unused Pumps
  23
- Total Lifetime Hours
  23
- Alternation of the Lead Pump
  23
- Staging / Destaging in Mixed Pump Configurations
  23
- Override Staging /Destaging
  24
- Minimum Speed Destaging
  24
- Fixed Speed Only Operation
  24
- Cascade Controller Parameters
  25
- Cascade CTL Option, 27
  25
- Control & Status
  25
- Configuration
  26
- Bandwidth Settings
  27
- Staging Speed
  30
- Staging Settings
  31
- Alternation Settings
  33
- Connections
  34
- Readouts
  35
- Master/Follower Application Note
  38
Index

41

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (48 pages)

PROFIBUS Converter; AutomationDrive;

Brand: Danfoss | Category: Media Converter | Size: 3.21 MB

Table of Contents

Table of Contents
3
VLT 5000 Parameter Group
3
1 Introduction

5
- About this Manual
  5
- Technical Overview
  5
- Constraints
  5
  - Software Versions
    5
- VLT ® 5000 Parameter Group
  5
  - Relations
    6
  - Hardware
    6
  - Performance
    7
- Abbreviations
  7
- VLT ® 5000 Parameter Group
  7
2 Safety

8
3 How to Install

9
4 How to Configure the System

11
5 Parameter Mapping Lists

14
6 Troubleshooting

45
- Step-By-Step Troubleshooting
  45

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (31 pages)

ISD Power Supply Module

Brand: Danfoss | Category: Control Unit | Size: 0.62 MB

Table of Contents

Table of Contents
1
1 General Information

3
- Important Safety Warnings
  3
- Copyright
  3
- Product Names and Trademarks
  3
- Disclaimer
  3
- Approvals
  3
- Service and Support
  4
2 Introduction

5
3 Safety

7
4 Introduction

11
5 Mechanical Installation

12
- Cooling
  12
- Mounting
  12
6 Electrical Installation

14
- Earth (Grounding) Requirements
  14
- Overview
  15
- Installation Procedure
  16
7 Troubleshooting

17
8 Specifications

18
- Nameplate
  18
- Input
  18
- Output
  19
- Control and Signalling
  20
- Leds
  21
- Environment
  22
- Connections
  22
  - Input Connection X1
    22
  - Output Connection X2
    22
  - Signal Connection X3
    23
  - CAN-Bus Connection X4
    23
- CAN-Bus Interface
  24
- Mechanical Data
  24
- Dimensions
  25
  - Front View
    25
  - Side View
    26
9 Appendix

27
- Glossary
  27
Index

30

Danfoss VLT series Service Manual

Danfoss VLT series Service Manual (56 pages)

Brand: Danfoss | Category: Transducer | Size: 0.44 MB

Table of Contents

Table of Contents
1
Introduction

2
Section One

4
Section Two

9
Section Three

19
Section Four

29
Section Five

34
- Ground Fault Trips
  36
- Overcurrent Trips
  36
- Overvoltage Trips
  37
- Fault Memory
  39
- Spare Parts Tables
  40
Appendix

48
- Component Locations
  48
- Block Diagrams
  49

Danfoss VLT series Quick Manual

Danfoss VLT series Quick Manual (37 pages)

HVAC Basic Drive Cascade Controller

Brand: Danfoss | Category: Controller | Size: 4.82 MB

Table of Contents

Table of Contents
3
Safety
4
- Warnings
  4
- Safety Instructions
  4
Introduction
5
- Available Literature
  5
- IT Mains
  5
- Avoid Unintended Start
  5
- Disposal Instruction
  5
Installation
5
Programming
14
- Programming with the Local Control Panel (LCP)
  14
- The Start-Up Wizard for Open Loop Applications
  15
Cascade Controller
23
- System Status and Operation
  24
- Start/Stop Conditions
  24
- Cascade Control Wizard
  25
- Cascade Control Connection
  26
- Main Menu Structure
  27
Warnings and Alarms
29
- Mains Supply 3X380-480 V AC
  31
- EMC Test Results
  33
Special Conditions
36
- Derating for Ambient Temperature and Switching Frequency
  36
- Derating for Low Air Pressure
  36

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (31 pages)

Extended Relay Card

Brand: Danfoss | Category: Relays | Size: 1.49 MB

Table of Contents

Table of Contents
2
1 How to Read These Operating Instructions

4
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
2 Safety and Conformity

6
3 Introduction to Extended Relay Card MCB 113

8
- Connection Schematic
  8
- Connection Schematic - Following NAMUR
  9
- Galvanic Isolation
  10
- Electrical Data
  10
- Ordering Numbers
  10
4 How to Install

12
- Installation of Option in the Frequency Converter
  12
5 Parameter Set-Up

14
- Digital In/Out
  14
- Analog Outputs
  26
- 24 V DC External Supply
  28
- Data Readouts
  29

Danfoss VLT series Quick Manual

Danfoss VLT series Quick Manual (23 pages)

Micro Drive

Brand: Danfoss | Category: Controller | Size: 2.86 MB

Table of Contents

Table of Contents
2
Quick Guide
3
- Safety
  3
- Warnings
  3
- Safety Instructions
  3
- Introduction
  4
- Available Literature
  4
- Approvals
  4
- IT Mains
  4
- Avoid Unintended Start
  4
- Disposal Instruction
  4
- Installation
  4
- Side-By-Side Installation
  4
- Mechanical Dimensions
  5
- Connecting to Mains and Motor
  7
- Control Terminals
  7
- Power Circuit - Overview
  9
- Load Sharing/Brake
  9
- Programming
  10
- Programming with LCP
  10
- Specifications
  15
- General Technical Data
  17
- Special Conditions
  19
- Derating for Ambient Temperature
  19
- Derating for Low Air Pressure
  19
- Derating for Running at Low Speeds
  19
- Options for VLT ® Micro Drive
  20
Index
21

Danfoss VLT series Operating Instructions Manual

Danfoss VLT series Operating Instructions Manual (16 pages)

Frequency Converters - Safe Torque Off

Brand: Danfoss | Category: Media Converter | Size: 1.04 MB

Table of Contents

Danfoss VLT series Installation Manual

Danfoss VLT series Installation Manual (22 pages)

Real-time Clock

Brand: Danfoss | Category: Time Clocks | Size: 0.44 MB

Danfoss VLT series Installation Manual

Danfoss VLT series Installation Manual (6 pages)

24 V DC Supply

Brand: Danfoss | Category: DC Drives | Size: 0.19 MB

Table of Contents

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