Patterson-Kelley MACH-04 Manuals

Manuals and User Guides for Patterson-Kelley MACH-04. We have 1 Patterson-Kelley MACH-04 manual available for free PDF download: Installation & Owner's Manual

Patterson-Kelley MACH-04 Installation & Owner's Manual

Patterson-Kelley MACH-04 Installation & Owner's Manual (56 pages)

Brand: Patterson-Kelley | Category: Boiler | Size: 5.49 MB

Table of Contents

Table of Contents
3
1 Introduction

5
2 Safety

5
- General
  5
- Training
  5
- Safety Features
  5
- Safety Labels
  6
- Safety Precautions
  6
  - Electrical Hazards
    6
  - Burn, Fire, and Explosion Hazards
    6
  - Crush Hazards
    7
  - Chemical Hazards
    7
  - Pressure Hazards
    8
  - Slip, Fall Hazards
    8
3 Installation

9
- Receiving and Storage
  9
  - Initial Inspection
    9
  - Storage Prior to Installation
    9
- Compliance with Codes
  9
- Setup
  9
  - Foundation
    9
  - Placement
    9
  - Clearances
    10
- Electrical Connections
  10
- Combustion Air
  11
  - Air Inlet Requirements
    11
- Flue Venting
  12
  - Barometric Damper
    12
  - Flue Connection
    12
  - Required Clearances
    12
  - Vent Terminations
    13
  - Venting for Multiple Boilers
    13
  - Sealed Combustion Air/Venting System
    14
  - Removing an Existing Boiler
    14
  - Intake/Exhaust Layout
    14
  - Intake Duct Materials and Sizes
    16
  - Sealing the Intake Duct
    16
  - Intake Duct Connection to Boiler
    16
  - Intake Duct Terminations
    16
  - Vent Elbows
    17
- Gas Piping
  17
  - Gas Supply Piping by Installer
    18
- Boiler Water Piping
  18
  - Piping Design
    18
  - Boiler Inlet and Outlet Connections
    19
  - Boiler Water Piping by Installer
    20
  - Flushing and Filling
    20
- Burner and Ignition System
  21
  - Inspection
    21
- Pre-Start Check List
  22
- Safety Checks
  22
- Initial Adjustments
  23
4 Operation

31
- General
  31
  - Control Panel Front
    31
  - Tests
    31
- Normal Lighting and Shut-Down Procedures
  31
  - Lighting Procedures
    31
  - Normal Shut down Procedures
    31
  - Emergency Shut-Off
    31
- Typical Boiler Operating Conditions
  32
5 Maintenance

33
- Maintenance and Inspection Schedule
  33
  - Daily
    33
  - Weekly
    33
  - Monthly (During Operation)
    33
  - Semi-Annually (Every 6 Months)
    33
  - Annually
    34
- Cleaning the Burner
  34
- After All Repairs or Maintenance
  34
- Sequence of Operation
  35
- Troubleshooting
  35
  - Manual Reset Service Codes
    37
  - Auto-Reset Service Codes
    38
6 Parts/Technical Support

39
- Wiring Diagrams
  40
- Boiler Parts List
  44
  - Main Assembly
    44
  - Control Panel
    45
  - Display Panel
    46
  - Heat Engine
    47
  - Series C-300 Boiler Gas Train
    49
  - Series C-450 Boiler Gas Train
    50
7 Limited Warranty

51
8 Appendix

53

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