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User Manuals: Siemens 6DR53 Series Valve Positioner
Manuals and User Guides for Siemens 6DR53 Series Valve Positioner. We have
1
Siemens 6DR53 Series Valve Positioner manual available for free PDF download: Operating Instructions Manual
Siemens 6DR53 Series Operating Instructions Manual (298 pages)
Electropneumatic positioners with and without HART/not explosion-proof/explosion-proof
Brand:
Siemens
| Category:
Valve Positioners
| Size: 14.77 MB
Table of Contents
Table of Contents
5
1 Introduction
13
Purpose of this Documentation
13
History
13
Purpose
14
Checking the Consignment
14
Transportation and Storage
15
Product Information
15
Notes on Warranty
15
2 Safety Information
17
Requirements for Safe Use
17
Warning Symbols on the Device
17
Laws and Directives
18
Conformity with European Directives
18
Improper Device Modifications
18
Requirements for Special Applications
19
Use in Hazardous Areas
19
3 Description
21
Function
21
Structure
21
Overview of Structure
21
Nameplate Layout
24
Device Components
26
Overview of Device Components
26
Basic Electronics
27
Mode of Operation
28
Control Algorithm
29
Block Circuit Diagram for Single-Acting or Double-Acting Actuators
30
Mode of Operation of the HART Function
31
HART System Configuration
31
Simatic Pdm
32
4 Installing/Mounting
33
Basic Safety Instructions
33
Proper Mounting
36
Mounting the Linear Actuator
36
Mounting the Part-Turn Actuator
42
Using the Positioner in a Humid Environment
46
Positioners Subjected to Fast Acceleration or Strong Vibration
47
External Position Detection
50
Installing Option Modules
50
General Information on Installing Option Modules
50
Installing Optional Modules in the Standard and Intrinsically Safe Version
51
Installing the Optional Modules in the "Flameproof Enclosure" Version
54
Position Feedback Module
58
Alarm Module
59
Slot Initiator Alarm Module
61
Setting the Limits of the Slotted Initiator Alarm Module
63
Mechanical Limit Switch Module
64
Setting the Limits of the Mechanical Limit Switch Module
66
Label Set for Limit Contact Module
67
EMC Filter Module
68
Accessories
70
5 Connection
71
Basic Safety Instructions
71
Electric
75
Device 6DR5..0/1/2/3-0N or 6DR5..5-0E
75
Basic Electronics with 6DR5..0/1/2/3-0N or 6DR5..5-0E
75
Option Modules with 6DR5
79
Device 6DR5..0/1/2/3-0E/D/F/G/K
83
Breakdown of the Article Numbers 6DR5..0/1/2/3-0E/D/F/G/K
83
Basic Electronics with 6DR5..0/1/2/3-0E/D/F/G/K
84
Option Modules with 6DR5..0/1/2/3-0E/D/F/G/K
88
Connecting NCS to EMC Filter Module
93
Connecting the External Position Detection System to the EMC Filter Module
95
Pneumatic
97
Pneumatic Connections
97
Pneumatic Connection for 6DR5..0/1/2/3
97
Integrated Pneumatic Connection
97
Pneumatic Connection for 6DR5..5-0E
98
Reaction to Failure of Auxiliary Powers
99
Pneumatic Connection
102
Restrictors
103
6 Operating
105
Operating Elements
105
Display
105
Buttons
107
Firmware Version
108
Operating Modes
108
Overview of Operating Modes
108
Changing the Operating Mode
109
Overview of Configuration
110
Description of Operating Modes
110
Optimization of Controller Data
113
7 Commissioning
115
Basic Safety Instructions
115
Commissioning Overview
117
Sequence of Automatic Initialization
119
Purge Air Switching
124
Commissioning Linear Actuators
125
Preparing Linear Actuators for Commissioning
125
Automatic Initialization of Linear Actuators
127
Manual Initialization of Linear Actuators
129
Commissioning Part-Turn Actuators
133
Preparing Part-Turn Actuators for Commissioning
133
Automatic Initialization of Part-Turn Actuators
134
Manual Initialization of Part-Turn Actuators
136
Device Replacement
139
8 Functional Safety
141
Range of Applications for Functional Safety
141
Safety Function
141
Safety Integrity Level (SIL)
143
Settings
144
Safety Characteristics
145
Maintenance/Check
146
9 Parameterizing/Addressing
147
Parameter Chapter
147
Configuration Schematic for Parameter Operating Principle
148
Parameter Overview
149
Overview of Initialization Parameters 1 to 5
149
Overview of Application Parameters 6 to 52
150
Overview of Advanced Diagnostics Parameters a to P
154
Description of Parameters
158
Description of Initialization Parameters 1 to 5
158
YFCT' Type of Actuator
158
YAGL' Rated Angle of Rotation of Feedback
159
YWAY' Range of Stroke
160
INITA' Initialization (Automatically)
160
INITM' Initialization (Manual)
161
Description of Application Parameters 6 to 52
161
SCUR' Current Range of Setpoint
161
SDIR' Setpoint Direction
162
SPRA' Setpoint Split Range Start / '9.SPRE' Setpoint Split Range End
162
TSUP' Setpoint Ramp up / '11.TSDO' Setpoint Ramp down
163
SFCT' Setpoint Function
164
Sl0
164
DEBA' Deadband of Closed-Loop Controller
165
YA' Start of Manipulated Variable Limit / '36.YE' End of Manipulated Variable Limit
166
YNRM' Standardization of Manipulated Variable
166
YDIR' Direction of Manipulated Variable for Display and Position Feedback
168
YCLS' Tight Closing with Manipulated Variable
168
YCDO' Lower Value for Tight Closing / '41.YCUP' Upper Value for Tight Closing
168
BIN1' / '43.BIN2' Function Binary Inputs
169
AFCT' Alarm Function
171
A1' / '46.A2' Response Threshold of Alarms
172
47._FCT' Function Fault Message Output
173
TIM' Monitoring Time for Setting of Fault Message "Control Deviation
174
LIM' Response Threshold for Fault Message "Control Deviation
174
PRST' Preset
175
PNEUM' Fail in Place
176
XDIAG' Activating for Extended Diagnostics
176
Description of Advanced Diagnostics Parameters a to P
177
Partial Stroke Test "A._PST
177
Monitoring of Dynamic Control Valve Behavior "B._Devi
183
Monitoring Pneumatic Leakage "C._LEAK
185
Monitoring the Stiction (Slipstick) "D._Stic
187
Monitoring the Deadband "E._DEBA
189
Monitoring the Lower Endstop "F._ZERO
190
Monitoring the Upper Endstop "G._OPEN
192
Monitoring the Lower Limit Temperature "H._TMIN
194
Monitoring the Upper Limit Temperature "J._TMAX
195
Monitoring the Number of Total Strokes "L._STRK
196
Monitoring the Number of Changes in Direction "O._DCHG
197
Monitoring the Position Average Value "P._PAVG
199
10 Alarm, Error, and System Messages
201
Output of System Messages in the Display
201
System Messages before Initialization
201
System Messages During Initialization
202
System Messages When Exiting the Configuration Mode
205
System Messages During Operation
206
Diagnostics
207
Display of Diagnostics Values
207
Overview of Diagnostics Values
208
Meaning of the Diagnostics Parameters
211
Diagnostics Parameter '1.STRKS' Number of Total Strokes
211
Diagnostics Parameter '2.CHDIR' Number of Changes in Direction
211
Diagnostics Parameter '3._CNT' Number of Fault Messages
211
Diagnostics Parameters '4.A1CNT' Number of Alarms 1 / '5.A2CNT' Number of Alarms 2
211
Diagnostics Parameter '6.HOURS' Number of Operating Hours
212
Diagnostics Parameter '7.HOURR' Resettable Operating Hours Counter
212
Diagnostics Parameter '8.WAY' - Determined Travel
212
Diagnostics Parameters '9.TUP' Travel Time up / '10.TDOWN' Travel Time down
212
Diagnostics Parameter '11.LEAK' Leakage Test
213
Diagnostics Parameter '12.PST' Monitoring of Partial Stroke Test
214
Diagnostics Parameter '13.PRPST' Time Since Last Partial Stroke Test
214
Diagnostics Parameter '14.NXPST' Time until Next Partial Stroke Test
215
Diagnostics Parameter '15.DEVI' General Control Valve Fault
215
Diagnostics Parameter '16.ONLK' Pneumatic Leakage
215
Diagnostics Parameter '17.STIC' Stiction (Slipstick)
216
Diagnostics Parameter '18.ZERO' Lower Endstop
216
Diagnostics Parameter '19.OPEN' Displacement of Upper End Stop
216
Diagnostics Parameter '20.PAVG' Position Average
217
Diagnostics Parameters '21.P0' Potentiometer Value of Bottom End Stop / '22.P100' Potentiometer Value of Top End Stop
218
Diagnostics Parameters '23.IMPUP' Impulse Length up / '24.IMPDN' Impulse Length
220
Down
220
Diagnostics Parameter '25.PAUTP' Interpulse Period
220
Diagnostics Parameters '26.DBUP' Deadband up / '27.DBDN' Deadband down
220
Diagnostics Parameters '28.SSUP' Slow Step Zone up / '29.SSDN' Slow Step Zone down
221
Diagnostics Parameter '30.TEMP' Current Temperature
221
Diagnostics Parameters '31.TMIN' Minimum Temperature / '32.TMAX' Maximum Temperature
221
Diagnostics Parameters '33.T1
222
Temperature Range 1 to 9
222
Diagnostics Parameters '42.VENT1' / '43.VENT2
222
Diagnostics Parameters '44.VEN1R' / '45.VEN2R
223
Diagnostics Parameter '46.STORE' Save Maintenance Data
223
Diagnostics Parameters '47.PRUP' Prediction up / '48.PRDN' Prediction down
224
Diagnostics Parameters '49.WT00
224
Travel Range WT00 to WT95
224
Diagnostics Parameter '57.Ma' Setpoint Current
224
Online Diagnostics
225
Overview of Online Diagnostics
225
Overview of Error Codes
226
XDIAG Parameter
228
Meaning of Error Codes
228
Remaining Control Deviation
228
Device Not in "Automatic" Mode
228
Binary Input BIN1 or BIN2 Active
228
Monitoring the Number of Total Strokes
229
Monitoring the Number of Changes in Direction
229
Monitoring the Lower Endstop / 7 Monitoring the Upper Endstop
229
Monitoring Deadband
230
Partial Stroke Test
230
Monitoring of Dynamic Control Valve Behavior
230
Monitoring the Pneumatic Leakage
230
Monitoring of Stiction (Slipstick)
230
Monitoring the Lower Limit Temperature
230
Monitoring the Upper Limit Temperature
230
Monitoring the Position Average Value
231
Monitoring the Plausibility of Values for the Partial Stroke Test
231
Fault Correction
231
Fault Identification
231
Remedial Measures Table 1
232
Remedial Measures Table 2
233
Remedial Measures Table 3
234
Corrective Measures Table 4
235
Remedial Measures Table 5
236
11 Service and Maintenance
237
Basic Safety Instructions
237
Cleaning of the Screens
238
Positioners with Makrolon Enclosure 6DR5..0, Aluminum Enclosure 6DR5..3
238
Positioners with Stainless Steel Enclosure 6DR5..2 and Narrow Aluminum
239
Fail in Place: Replacing the Basic Electronics
240
Repair/Upgrading
240
Return Procedure
241
Disposal
241
12 Technical Data
243
Rated Conditions
243
Pneumatic Data
244
Construction
245
Controller
247
Certificates, Approvals, Explosion Protection
248
Electrical Data
249
Technical Data for Natural Gas as Actuator Medium
251
Option Modules
252
Alarm Module
252
Position Feedback Module
253
SIA Module
254
Mechanical Limit Switch Module
255
EMC Filter Module
256
Non-Contacting Position Sensor
257
External Position Detection System
258
13 Dimension Drawings
261
Positioner with Makrolon Enclosure 6DR5
261
Positioner with Narrow Aluminum Enclosure 6DR5
262
Positioner with Aluminum Enclosure 6DR5
263
Terminal Strip for Positioners with Macrolon Enclosure 6DR5
264
Positioner with Flameproof Aluminum Enclosure 6DR5
265
14 Spare Parts/Accessories/Scope of Delivery
267
Overview
267
Spare Parts
269
Scope of Delivery of Small Part Sets
270
Scope of Delivery of External Position Detection System
272
Scope of Delivery of Mechanical Limit Switch Module
272
Scope of Delivery EMC Filter Module
273
Accessories
274
Appendix
275
Operation with Boosters
275
A.1 Operation with Boosters
275
Certificates
276
Literature and Catalogs
276
Technical Support
276
A.2 Certificates
276
Abbreviations
279
Glossary
283
Index
293
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