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SINAMICS SM150 6SL3810-7NN38-0AA1
Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 Manuals
Manuals and User Guides for Siemens SINAMICS SM150 6SL3810-7NN38-0AA1. We have
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Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 manual available for free PDF download: Operating And Installation Instructions
Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 Operating And Installation Instructions (188 pages)
Medium-Voltage Drive
Brand:
Siemens
| Category:
DC Drives
| Size: 4.19 MB
Table of Contents
Table of Contents
5
1 Introduction
13
About These Instructions
13
2 Safety Instructions
15
Warning Symbol on the Device
15
Qualified Personnel
15
The 5 Safety Rules
15
Safe Handling
16
Electromagnetic Fields in Electrical Power Engineering Installations
18
Components that Can be Destroyed by Electrostatic Discharge (ESD)
19
Information for Nominated Persons in Control of an Electrical Installation
20
Proper Usage
20
Figure 2-1 ESD Information
20
Grounding Concept
21
Installation Site Safety
22
Measures for Operator Protection in Electromagnetic Fields
22
Residual Risks
23
Security Information
24
3 Description
27
Applications
27
Safety Concept
27
Safety Components and Functions
27
External Safety Components
28
Protection and Monitoring Functions of Internal Components
28
Protection and Monitoring Functions for External Components
29
Design
29
Components
29
Figure 3-1 Design of the Power Unit
30
Design of the Active Line Module and Motor Module
31
Operating Principle
31
Description of the Components
31
Figure 3-2 Active Line Module / Motor Module
31
SIMOTION Control Unit
32
Power Stack Adapter
33
Terminal Modules
34
Figure 3-3 Overview of PSA Interfaces
34
Voltage Sensing Module
35
SMC30 Sensor Module
35
Precharging
35
Electromechanical Door Interlock System
36
Make-Proof Grounding Switch
36
Circuit-Breaker (Provided by the Customer)
36
Converter Transformer
37
Actual Value Acquisition
37
Common Power Supply
38
Field of Application
38
Design
38
Figure 3-4 AVT Combination Module
38
Figure 3-5 Design When Using Igbts
38
Connections
39
Figure 3-6 Overview
39
DM10 Diagnostics Module
40
Functions
40
Figure 3-7 Schematic Diagram: Printed Circuit Board of the Diagnostics Module
40
Signal Processing
41
Figure 3-8 Logical Design of the DM10 Diagnosis Module
41
Voltage Monitoring
42
Customer Terminal Strips
43
Description of Options
43
NAMUR Terminal Strip (Option B00)
43
Auxiliary Voltage Supply 3 AC 200 V 50 Hz (Option C30)
43
Isolation Amplifiers for Optional Analog Inputs (Option E86)
44
Isolation Amplifiers for Optional Analog Outputs (Option E87)
44
Additional Terminal Module TM31 (Option G61)
44
Additional Terminal Module TM15 (Option G63)
45
Pulse Distributor for Splitting Speed Encoder Signal (Option G70)
45
Optical Bus Terminal (OBT) for PROFIBUS (Option G71)
46
Indicator Lamps in the Cabinet Door (Option K20)
46
Display Instruments in the Cabinet Door for Voltage, Current, Speed, and Output Plus Indicator Lamps (Option K21)
46
Safe Torque off
46
Safety Information Regarding the "Safe Torque off / Safe Standstill" Function
47
Description
49
Figure 3-9 "Safe Torque Off" Block Diagram
50
Figure 3-10 Connection Possibilities - Mushroom Pushbutton "Safe Torque off
51
Figure 3-11 Connection Possibility Button - "Acknowledge Safe Torque Off" or "Acknowledge
52
Figure 3-12 Function Overview Macro Interconnection
54
Start-Up
55
Figure 3-13 Safety Relay -K110 and Time Relay -K120
56
Figure 3-14 Voltage Monitoring Relay -A11
57
Cyclic Function Test
59
Acceptance Test and Log
59
Cyclic Function Test Log
60
Table 3-1 Example of the Cyclic Function Test Log
60
Acceptance Certificate
61
Circuit Overview
62
Figure 3-15 Circuit Overview Option "Safe Torque Off", Sheet 1
62
Figure 3-16 Circuit Overview Option "Safe Torque Off", Sheet 2
63
Figure 3-17 Circuit Overview Option "Safe Torque Off", Sheet 3
64
Output Reactor (Option L08)
65
Automatic Restart Function (Option L32)
65
Cabinet Illumination and Service Socket in Closed-Loop Control Unit (Option L50)
65
Disconnector at the Drive Output (Option L51)
65
Circuit Breaker at the Drive Output (Option L52)
66
Anti-Condensation Heating (Option L55)
66
EMERGENCY STOP Category 1 (Option L60)
66
Safety Locking System (Option M10)
67
Dust Protection (Option M11)
67
Signal and Control Cable (Max. 2.5 MM²) (Option M32)
67
Controlled Outgoing Circuit for Auxiliary Equipment 400 V 3 AC (Option N30)
67
4 Preparations for Use
69
Requirements for Installation Location
69
Inspections When Receiving the Delivery
69
Scope of Delivery
69
Checking Shock and Tilt Indicators
70
Checking the Load Handling Attachments
71
Figure 4-1 Example of Attaching and Displaying the Shock and Tilt Indicators
71
Transportation
72
Transport Markings
72
Transport Requirements
72
Observe Center of Gravity
73
Transport with a Fork-Lift Truck
73
Figure 4-2 Example Illustration of Centers of Gravity
73
Transport with a Crane
74
Using Lifting Rods
74
Figure 4-3 Lifting Bar Label
75
Figure 4-4 Securing the Lifting Rods
75
Transporting Transportation Units Packed in Boxes
76
Unpacking
77
Removing the Packaging
77
Figure 4-5 Transporting a Transportation Unit (Still in Packaging) with a Crane
77
Removing Load Securing Devices
78
Lifting the Cabinet off the Transport Pallet
78
Opening Doors in Preparation for Use
79
Figure 4-6 Example: Label with Instructions for Opening the Doors
79
Checking the Shock and Tilt Indicators Inside the Cabinet
80
Storage
80
Storing a Device
80
Storing Fans
82
5 Installation
83
Safety Instructions for Assembly
83
Tools Required
84
Removing Transport Rails
84
Screwing the Transport Units Together
84
Figure 5-1 Removing the Support Rails
84
Connecting to the Foundation
85
Figure 5-2 Screwing Cabinets Together
85
Connecting the Grounding Bars
86
5.7 Connecting the DC Bus
87
Preparation
87
Figure 5-3 Grounding Bar
87
5.7 Connecting the DC Bus
88
Connecting the Interface Terminals
89
Ensuring Cooling Air
89
6 Electrical Connection
91
Safety Instructions for Electrical Connections
91
Electromagnetic Compatibility
93
Potential Concept
96
Electrical Requirements
97
Connection
97
Manually Unlocking Power-Unit Doors
97
Table 6-1 Dimensioning Cables
97
Table 6-2 Cable Cross-Sections
97
Connecting Ground
98
Preparations for Connecting the Power Cables
98
Connecting Power Cables
99
Connect the Power Cable to the Motor and the Supply System
99
Connect the Auxiliary Voltage
101
Connecting the Encoder
102
Interconnecting Optional Connections
103
Fastening the Cable Ducts with Cable Ties
103
7 Start-Up
105
8 Operation
107
Safety Instructions for Operation
107
Operating the Drive
108
Touch Screen Operator Panel
109
Parameter
110
Parameters
110
Parameter Types
110
Functions
111
Setpoint Channel and Closed-Loop Control
111
Setpoint Channel
111
Vector Control
114
U/F Control
117
Analog and Digital Inputs/Outputs
118
Analog Outputs
118
Additional Settings for Analog Outputs
120
Scaling the Input Signal of the Analog Inputs
123
Digital Inputs/Outputs
124
Digital Outputs
125
Monitoring Functions and Protective Functions
126
Insulation Monitoring
127
Tripping of the Circuit-Breaker in Case of Undervoltage
128
DC-Link Short-Circuiter
128
VDC-Max Closed-Loop Control
129
Fan Monitoring
131
Speed Monitoring with Incremental Encoder
131
Controlled Stop, EMERGENCY STOP Category 1
131
Automatic Restart
132
Fault and System Messages
133
External Alarms and Faults
133
Message from the Grounding Switch
133
Diagnosis
134
Indicating and Rectifying Faults
134
Diagnostics Via Leds
134
Diagnostics Via Parameters
136
9 Maintenance
141
Safety Instructions for Maintenance
141
Grounding the System
143
Grounding with a Grounding Device
143
Grounding Using a Make-Proof Grounding Switch
144
Opening the Doors
145
Opening the Power Unit Doors for Maintenance Work
145
Manually Unlocking Power Unit Doors
146
Secure Locking System (Option M10)
147
Inspection and Maintenance
148
Inspection
148
Checklist
148
Cleaning
149
Cleaning Aluminum Parts
150
Visual Inspections
150
Equipment for Visual Inspections
150
Checking the Filter Mats
150
Checking Hoisting Solenoids and Security Bolts
151
Checking the Isolating Clearances
151
Checking the Capacitor Release
151
Checking the Cable and Screw Terminals
151
Checking the Plug Connections
151
Replacing Filter Mats
152
Maintaining the Fan
153
Replace the Fans
153
Repair
155
Torques
156
Replacing the AVT Combination Module
157
Replacing the Operator Panel
158
Replacing the Compactflash Card
159
Replacing the Powercard
160
Replacing the Power Stack Adapter
162
Replacing Fuses
163
Replacing the Current Transformer
163
Door Interlock System
164
Replacing the Precharging Transformer
164
Replacing the Precharging Rectifier
166
10 Spare Parts
167
11 Disposal
169
Disposing of Packaging Material
169
Removing Device Components and Old Devices
169
Service & Support
171
Technical Data and Drawings
173
Technical Specifications
173
Standards and Regulations
173
100 C Checklists and Forms
175
Checklists and Forms
175
Mechanical Installation: Checklist
175
Checklist for Electrical Installation
176
Index
181
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