Page 1 Instruction Harmony Series Harmony Input/O utput System I/O and Auxiliary Blocks...
Page 2 Preface The Harmony Input/Output (I/O) System sets new standards for user convenience in industrial I/O. A wide variety of I/O building blocks can be combined to form an optimum solution for a specific application. The Harmony I/O system is part of the Symphony Enterprise Management and Control System.
Page 3 List of Effective Pages Total number of pages in this instruction is 368, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR16-1 through PR16-3 Original PR17-1 through PR17-4 Original List of Effective Pages Original PR18-1 through PR18-2 Original iii through xviii...
Page 4 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 Harmony I/O System Documentation............... 1-1 System Overview ...................... 1-2 Input/Output ......................1-4 Harmony Controllers....................1-5 Harmony Bridge Controller................... 1-5 Harmony Area Controller..................1-7 Function Codes......................1-8 Compatibility ......................1-8 Features ........................1-8 Intended User ......................
Page 5 Table of Contents (continued) Section 3 Description and Operation (continued) Analog Input ......................3-1 Data Conversion ....................3-2 Calibrations ......................3-3 Analog Output ......................3-3 Data Conversion ....................3-3 Calibrations ......................3-3 Readback ......................3-4 Digital Input ......................3-4 Digital Output ......................3-5 I/O Block .........................3-6 I/O Module ......................3-7 Block Power ......................3-8 Central Processing Unit...................3-10 Memory ......................3-11...
Page 6 Table of Contents (continued) Section 4 Redundancy (continued) Analog Output ......................4-4 Digital Input ......................4-7 Digital Output......................4-9 Section 5 Installation ....................5-1 Introduction......................5-1 Special Handling ...................... 5-1 Unpacking and Inspection..................5-2 Installation Procedures .................... 5-2 Installation and Connection Sequence..............5-3 Section 6 Configuration ....................6-1 Introduction......................
Page 7 Table of Contents (continued) Section 6 Configuration (continued) Test Status (FC 226) ...................6-16 Section 7 Operating Procedures .................7-1 Introduction ......................7-1 I/O Block .........................7-1 I/O Module Front Panel ..................7-1 Block Type and Model ..................7-1 Operating Mode - Normal and Fault ..............7-2 Status.......................7-2 Block Power ......................7-3 Field Power .......................7-4...
Page 8 Table of Contents (continued) Section 9 Maintenance ....................9-1 Introduction......................9-1 Preventive Maintenance Schedule................9-1 Section 10 Repair and Replacement .................10-1 Introduction......................10-1 Repair........................10-1 Replacement ......................10-1 Section 11 Replacement and Spare Parts ..............11-1 Introduction......................11-1 I/O and Auxiliary Block Nomenclature ..............11-1 Cable Nomenclature....................
Page 9 List of Procedures (continued) Title PR15 CIO-110 Setup PR16 RLY-200 Setup PR17 CIO-100/110 Cable Connection PR18 RLY-100/200 Cable Connection PR19 Field Wiring (S Type Base) PR20 Field Wiring (C Type Base) PR21 Field Wiring (Cable Connection) PR22 CIO-110 Wiring PR23 RLY-100/200 Wiring PR24 Offline Diagnostics...
Page 10: Table Of Contents
List of Figures Title Page 1-1. Harmony Area Controller with Harmony I/O Blocks ........1-2 1-2. Harmony Bridge Controller with Harmony I/O Blocks ....... 1-3 1-3. Harmony I/O System ................1-4 1-4. Controller I/O Communication..............1-7 2-1. Analog Control Station Interface..............2-9 2-2.
Page 11 List of Figures (continued) Title Page 7-3. Auxiliary Block Front Panel ..............7-10 10-1. Replacement Flowchart (1 of 4) ..............10-2 10-2. I/O Module Replacement Flowchart (2 of 4)..........10-2 10-3. I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) ....10-3 10-4. Relay Replacement Flowchart (4 of 4) ............10-3 A-1.
Page 12 List of Figures (continued) Title Page PR17-3. Electric Drive/Pulse Positioner Bypass Cable Connection ....PR17-4 PR18-1. DIO to RLY Connection ............... PR18-1 PR18-2. DIO Block to RLY Block Cable Connection........... PR18-2 PR19-1. Screw Terminal Base................PR19-2 PR19-2. Analog Input ..................PR19-5 PR19-3.
Page 13 List of Tables (continued) Title Page 1-6. Related Nomenclature................1-14 1-7. Design Standards ..................1-15 1-8. General I/O Block Specifications .............1-16 1-9. General Auxiliary Block Specifications .............1-17 1-10. Environmental Specifications..............1-18 2-1. AIN-120 Specifications................2-1 2-2. AIN-200 Specifications................2-3 2-3. AIN-220 Specifications................2-4 2-4. AIN-300 Specifications................2-5 2-5.
Page 14 List of Tables (continued) Title Page 11-4. Digital Input/Output Nomenclature ............11-3 11-5. Digital Output Nomenclature ..............11-3 11-6. Auxiliary Relay Assembly Nomenclature ..........11-4 11-7. Blank Block Nomenclature..............11-4 11-8. DIO to RLY Cable Nomenclature .............. 11-4 11-9. I/O Block to Remote Termination Cable Nomenclature ......11-5 11-10.
Page 15 List of Tables (continued) Title Page PR19-4. AIN-200....................PR19-9 PR19-5. AIN-300.....................PR19-10 PR19-6. AOT-150....................PR19-11 PR19-7. CIO-100 ....................PR19-12 PR19-8. DIO-400 ....................PR19-13 PR19-9. DOT-100 and DOT-120..............PR19-14 PR20-1. Terminal Strip Markings and Color Coding ......... PR20-3 PR20-2. Terminal Assignments Tables ............. PR20-3 PR20-3. AIN-120 and AIN-220 ................. PR20-7 PR20-4.
Page 16 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
Page 17 LFP voltage is greater than the voltage set- ting of jumper DIFP-J2. (p. PR12-1) Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
Page 18 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Page 19 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Composer Trademark of Elsag Bailey Process Automation ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® INFI-NET Registered trademark of Elsag Bailey Process Automation xviii WBPEEUI240751C0...
Page 20 Preface The Harmony Input/Output (I/O) System sets new standards for user convenience in industrial I/O. A wide variety of I/O building blocks can be combined to form an optimum solution for a specific application. The Harmony I/O system is part of the Symphony Enterprise Management and Control System.
Page 21 List of Effective Pages Total number of pages in this instruction is 368, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR16-1 through PR16-3 Original PR17-1 through PR17-4 Original List of Effective Pages Original PR18-1 through PR18-2 Original iii through xviii...
Page 22 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 Harmony I/O System Documentation............... 1-1 System Overview ...................... 1-2 Input/Output ......................1-4 Harmony Controllers....................1-5 Harmony Bridge Controller................... 1-5 Harmony Area Controller..................1-7 Function Codes......................1-8 Compatibility ......................1-8 Features ........................1-8 Intended User ......................
Page 23 Table of Contents (continued) Section 3 Description and Operation (continued) Analog Input ......................3-1 Data Conversion ....................3-2 Calibrations ......................3-3 Analog Output ......................3-3 Data Conversion ....................3-3 Calibrations ......................3-3 Readback ......................3-4 Digital Input ......................3-4 Digital Output ......................3-5 I/O Block .........................3-6 I/O Module ......................3-7 Block Power ......................3-8 Central Processing Unit...................3-10 Memory ......................3-11...
Page 24 Table of Contents (continued) Section 4 Redundancy (continued) Analog Output ......................4-4 Digital Input ......................4-7 Digital Output......................4-9 Section 5 Installation ....................5-1 Introduction......................5-1 Special Handling ...................... 5-1 Unpacking and Inspection..................5-2 Installation Procedures .................... 5-2 Installation and Connection Sequence..............5-3 Section 6 Configuration ....................6-1 Introduction......................
Page 25 Table of Contents (continued) Section 6 Configuration (continued) Test Status (FC 226) ...................6-16 Section 7 Operating Procedures .................7-1 Introduction ......................7-1 I/O Block .........................7-1 I/O Module Front Panel ..................7-1 Block Type and Model ..................7-1 Operating Mode - Normal and Fault ..............7-2 Status.......................7-2 Block Power ......................7-3 Field Power .......................7-4...
Page 26 Table of Contents (continued) Section 9 Maintenance ....................9-1 Introduction......................9-1 Preventive Maintenance Schedule................9-1 Section 10 Repair and Replacement .................10-1 Introduction......................10-1 Repair........................10-1 Replacement ......................10-1 Section 11 Replacement and Spare Parts ..............11-1 Introduction......................11-1 I/O and Auxiliary Block Nomenclature ..............11-1 Cable Nomenclature....................
Page 27 List of Procedures (continued) Title PR15 CIO-110 Setup PR16 RLY-200 Setup PR17 CIO-100/110 Cable Connection PR18 RLY-100/200 Cable Connection PR19 Field Wiring (S Type Base) PR20 Field Wiring (C Type Base) PR21 Field Wiring (Cable Connection) PR22 CIO-110 Wiring PR23 RLY-100/200 Wiring PR24 Offline Diagnostics...
Page 28 List of Figures Title Page 1-1. Harmony Area Controller with Harmony I/O Blocks ........1-2 1-2. Harmony Bridge Controller with Harmony I/O Blocks ....... 1-3 1-3. Harmony I/O System ................1-4 1-4. Controller I/O Communication..............1-7 2-1. Analog Control Station Interface..............2-9 2-2.
Page 29 List of Figures (continued) Title Page 7-3. Auxiliary Block Front Panel ..............7-10 10-1. Replacement Flowchart (1 of 4) ..............10-2 10-2. I/O Module Replacement Flowchart (2 of 4)..........10-2 10-3. I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) ....10-3 10-4. Relay Replacement Flowchart (4 of 4) ............10-3 A-1.
Page 30 List of Figures (continued) Title Page PR17-3. Electric Drive/Pulse Positioner Bypass Cable Connection ....PR17-4 PR18-1. DIO to RLY Connection ............... PR18-1 PR18-2. DIO Block to RLY Block Cable Connection........... PR18-2 PR19-1. Screw Terminal Base................PR19-2 PR19-2. Analog Input ..................PR19-5 PR19-3.
Page 31 List of Tables (continued) Title Page 1-6. Related Nomenclature................1-14 1-7. Design Standards ..................1-15 1-8. General I/O Block Specifications .............1-16 1-9. General Auxiliary Block Specifications .............1-17 1-10. Environmental Specifications..............1-18 2-1. AIN-120 Specifications................2-1 2-2. AIN-200 Specifications................2-3 2-3. AIN-220 Specifications................2-4 2-4. AIN-300 Specifications................2-5 2-5.
Page 32 List of Tables (continued) Title Page 11-4. Digital Input/Output Nomenclature ............11-3 11-5. Digital Output Nomenclature ..............11-3 11-6. Auxiliary Relay Assembly Nomenclature ..........11-4 11-7. Blank Block Nomenclature..............11-4 11-8. DIO to RLY Cable Nomenclature .............. 11-4 11-9. I/O Block to Remote Termination Cable Nomenclature ......11-5 11-10.
Page 33 List of Tables (continued) Title Page PR19-4. AIN-200....................PR19-9 PR19-5. AIN-300.....................PR19-10 PR19-6. AOT-150....................PR19-11 PR19-7. CIO-100 ....................PR19-12 PR19-8. DIO-400 ....................PR19-13 PR19-9. DOT-100 and DOT-120..............PR19-14 PR20-1. Terminal Strip Markings and Color Coding ......... PR20-3 PR20-2. Terminal Assignments Tables ............. PR20-3 PR20-3. AIN-120 and AIN-220 ................. PR20-7 PR20-4.
Page 34 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
Page 35 LFP voltage is greater than the voltage set- ting of jumper DIFP-J2. (p. PR12-1) Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
Page 36 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Page 37 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Composer Trademark of Elsag Bailey Process Automation ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® INFI-NET Registered trademark of Elsag Bailey Process Automation xviii WBPEEUI240751C0...
Page 38 Preface The Harmony Input/Output (I/O) System sets new standards for user convenience in industrial I/O. A wide variety of I/O building blocks can be combined to form an optimum solution for a specific application. The Harmony I/O system is part of the Symphony Enterprise Management and Control System.
Page 39 List of Effective Pages Total number of pages in this instruction is 368, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR16-1 through PR16-3 Original PR17-1 through PR17-4 Original List of Effective Pages Original PR18-1 through PR18-2 Original iii through xviii...
Page 40 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 Harmony I/O System Documentation............... 1-1 System Overview ...................... 1-2 Input/Output ......................1-4 Harmony Controllers....................1-5 Harmony Bridge Controller................... 1-5 Harmony Area Controller..................1-7 Function Codes......................1-8 Compatibility ......................1-8 Features ........................1-8 Intended User ......................
Page 41 Table of Contents (continued) Section 3 Description and Operation (continued) Analog Input ......................3-1 Data Conversion ....................3-2 Calibrations ......................3-3 Analog Output ......................3-3 Data Conversion ....................3-3 Calibrations ......................3-3 Readback ......................3-4 Digital Input ......................3-4 Digital Output ......................3-5 I/O Block .........................3-6 I/O Module ......................3-7 Block Power ......................3-8 Central Processing Unit...................3-10 Memory ......................3-11...
Page 42 Table of Contents (continued) Section 4 Redundancy (continued) Analog Output ......................4-4 Digital Input ......................4-7 Digital Output......................4-9 Section 5 Installation ....................5-1 Introduction......................5-1 Special Handling ...................... 5-1 Unpacking and Inspection..................5-2 Installation Procedures .................... 5-2 Installation and Connection Sequence..............5-3 Section 6 Configuration ....................6-1 Introduction......................
Page 43 Table of Contents (continued) Section 6 Configuration (continued) Test Status (FC 226) ...................6-16 Section 7 Operating Procedures .................7-1 Introduction ......................7-1 I/O Block .........................7-1 I/O Module Front Panel ..................7-1 Block Type and Model ..................7-1 Operating Mode - Normal and Fault ..............7-2 Status.......................7-2 Block Power ......................7-3 Field Power .......................7-4...
Page 44 Table of Contents (continued) Section 9 Maintenance ....................9-1 Introduction......................9-1 Preventive Maintenance Schedule................9-1 Section 10 Repair and Replacement .................10-1 Introduction......................10-1 Repair........................10-1 Replacement ......................10-1 Section 11 Replacement and Spare Parts ..............11-1 Introduction......................11-1 I/O and Auxiliary Block Nomenclature ..............11-1 Cable Nomenclature....................
Page 45 List of Procedures (continued) Title PR15 CIO-110 Setup PR16 RLY-200 Setup PR17 CIO-100/110 Cable Connection PR18 RLY-100/200 Cable Connection PR19 Field Wiring (S Type Base) PR20 Field Wiring (C Type Base) PR21 Field Wiring (Cable Connection) PR22 CIO-110 Wiring PR23 RLY-100/200 Wiring PR24 Offline Diagnostics...
Page 46 List of Figures Title Page 1-1. Harmony Area Controller with Harmony I/O Blocks ........1-2 1-2. Harmony Bridge Controller with Harmony I/O Blocks ....... 1-3 1-3. Harmony I/O System ................1-4 1-4. Controller I/O Communication..............1-7 2-1. Analog Control Station Interface..............2-9 2-2.
Page 47 List of Figures (continued) Title Page 7-3. Auxiliary Block Front Panel ..............7-10 10-1. Replacement Flowchart (1 of 4) ..............10-2 10-2. I/O Module Replacement Flowchart (2 of 4)..........10-2 10-3. I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) ....10-3 10-4. Relay Replacement Flowchart (4 of 4) ............10-3 A-1.
Page 48 List of Figures (continued) Title Page PR17-3. Electric Drive/Pulse Positioner Bypass Cable Connection ....PR17-4 PR18-1. DIO to RLY Connection ............... PR18-1 PR18-2. DIO Block to RLY Block Cable Connection........... PR18-2 PR19-1. Screw Terminal Base................PR19-2 PR19-2. Analog Input ..................PR19-5 PR19-3.
Page 49 List of Tables (continued) Title Page 1-6. Related Nomenclature................1-14 1-7. Design Standards ..................1-15 1-8. General I/O Block Specifications .............1-16 1-9. General Auxiliary Block Specifications .............1-17 1-10. Environmental Specifications..............1-18 2-1. AIN-120 Specifications................2-1 2-2. AIN-200 Specifications................2-3 2-3. AIN-220 Specifications................2-4 2-4. AIN-300 Specifications................2-5 2-5.
Page 50 List of Tables (continued) Title Page 11-4. Digital Input/Output Nomenclature ............11-3 11-5. Digital Output Nomenclature ..............11-3 11-6. Auxiliary Relay Assembly Nomenclature ..........11-4 11-7. Blank Block Nomenclature..............11-4 11-8. DIO to RLY Cable Nomenclature .............. 11-4 11-9. I/O Block to Remote Termination Cable Nomenclature ......11-5 11-10.
Page 51 List of Tables (continued) Title Page PR19-4. AIN-200....................PR19-9 PR19-5. AIN-300.....................PR19-10 PR19-6. AOT-150....................PR19-11 PR19-7. CIO-100 ....................PR19-12 PR19-8. DIO-400 ....................PR19-13 PR19-9. DOT-100 and DOT-120..............PR19-14 PR20-1. Terminal Strip Markings and Color Coding ......... PR20-3 PR20-2. Terminal Assignments Tables ............. PR20-3 PR20-3. AIN-120 and AIN-220 ................. PR20-7 PR20-4.
Page 52 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
Page 53 LFP voltage is greater than the voltage set- ting of jumper DIFP-J2. (p. PR12-1) Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
Page 54 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Page 55 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Composer Trademark of Elsag Bailey Process Automation ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® INFI-NET Registered trademark of Elsag Bailey Process Automation xviii WBPEEUI240751C0...
Page 56 Preface The Harmony Input/Output (I/O) System sets new standards for user convenience in industrial I/O. A wide variety of I/O building blocks can be combined to form an optimum solution for a specific application. The Harmony I/O system is part of the Symphony Enterprise Management and Control System.
Page 57 List of Effective Pages Total number of pages in this instruction is 368, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR16-1 through PR16-3 Original PR17-1 through PR17-4 Original List of Effective Pages Original PR18-1 through PR18-2 Original iii through xviii...
Page 58 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 Harmony I/O System Documentation............... 1-1 System Overview ...................... 1-2 Input/Output ......................1-4 Harmony Controllers....................1-5 Harmony Bridge Controller................... 1-5 Harmony Area Controller..................1-7 Function Codes......................1-8 Compatibility ......................1-8 Features ........................1-8 Intended User ......................
Page 59 Table of Contents (continued) Section 3 Description and Operation (continued) Analog Input ......................3-1 Data Conversion ....................3-2 Calibrations ......................3-3 Analog Output ......................3-3 Data Conversion ....................3-3 Calibrations ......................3-3 Readback ......................3-4 Digital Input ......................3-4 Digital Output ......................3-5 I/O Block .........................3-6 I/O Module ......................3-7 Block Power ......................3-8 Central Processing Unit...................3-10 Memory ......................3-11...
Page 60 Table of Contents (continued) Section 4 Redundancy (continued) Analog Output ......................4-4 Digital Input ......................4-7 Digital Output......................4-9 Section 5 Installation ....................5-1 Introduction......................5-1 Special Handling ...................... 5-1 Unpacking and Inspection..................5-2 Installation Procedures .................... 5-2 Installation and Connection Sequence..............5-3 Section 6 Configuration ....................6-1 Introduction......................
Page 61 Table of Contents (continued) Section 6 Configuration (continued) Test Status (FC 226) ...................6-16 Section 7 Operating Procedures .................7-1 Introduction ......................7-1 I/O Block .........................7-1 I/O Module Front Panel ..................7-1 Block Type and Model ..................7-1 Operating Mode - Normal and Fault ..............7-2 Status.......................7-2 Block Power ......................7-3 Field Power .......................7-4...
Page 62 Table of Contents (continued) Section 9 Maintenance ....................9-1 Introduction......................9-1 Preventive Maintenance Schedule................9-1 Section 10 Repair and Replacement .................10-1 Introduction......................10-1 Repair........................10-1 Replacement ......................10-1 Section 11 Replacement and Spare Parts ..............11-1 Introduction......................11-1 I/O and Auxiliary Block Nomenclature ..............11-1 Cable Nomenclature....................
Page 63 List of Procedures (continued) Title PR15 CIO-110 Setup PR16 RLY-200 Setup PR17 CIO-100/110 Cable Connection PR18 RLY-100/200 Cable Connection PR19 Field Wiring (S Type Base) PR20 Field Wiring (C Type Base) PR21 Field Wiring (Cable Connection) PR22 CIO-110 Wiring PR23 RLY-100/200 Wiring PR24 Offline Diagnostics...
Page 64 List of Figures Title Page 1-1. Harmony Area Controller with Harmony I/O Blocks ........1-2 1-2. Harmony Bridge Controller with Harmony I/O Blocks ....... 1-3 1-3. Harmony I/O System ................1-4 1-4. Controller I/O Communication..............1-7 2-1. Analog Control Station Interface..............2-9 2-2.
Page 65 List of Figures (continued) Title Page 7-3. Auxiliary Block Front Panel ..............7-10 10-1. Replacement Flowchart (1 of 4) ..............10-2 10-2. I/O Module Replacement Flowchart (2 of 4)..........10-2 10-3. I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) ....10-3 10-4. Relay Replacement Flowchart (4 of 4) ............10-3 A-1.
Page 66 List of Figures (continued) Title Page PR17-3. Electric Drive/Pulse Positioner Bypass Cable Connection ....PR17-4 PR18-1. DIO to RLY Connection ............... PR18-1 PR18-2. DIO Block to RLY Block Cable Connection........... PR18-2 PR19-1. Screw Terminal Base................PR19-2 PR19-2. Analog Input ..................PR19-5 PR19-3.
Page 67 List of Tables (continued) Title Page 1-6. Related Nomenclature................1-14 1-7. Design Standards ..................1-15 1-8. General I/O Block Specifications .............1-16 1-9. General Auxiliary Block Specifications .............1-17 1-10. Environmental Specifications..............1-18 2-1. AIN-120 Specifications................2-1 2-2. AIN-200 Specifications................2-3 2-3. AIN-220 Specifications................2-4 2-4. AIN-300 Specifications................2-5 2-5.
Page 68 List of Tables (continued) Title Page 11-4. Digital Input/Output Nomenclature ............11-3 11-5. Digital Output Nomenclature ..............11-3 11-6. Auxiliary Relay Assembly Nomenclature ..........11-4 11-7. Blank Block Nomenclature..............11-4 11-8. DIO to RLY Cable Nomenclature .............. 11-4 11-9. I/O Block to Remote Termination Cable Nomenclature ......11-5 11-10.
Page 69 List of Tables (continued) Title Page PR19-4. AIN-200....................PR19-9 PR19-5. AIN-300.....................PR19-10 PR19-6. AOT-150....................PR19-11 PR19-7. CIO-100 ....................PR19-12 PR19-8. DIO-400 ....................PR19-13 PR19-9. DOT-100 and DOT-120..............PR19-14 PR20-1. Terminal Strip Markings and Color Coding ......... PR20-3 PR20-2. Terminal Assignments Tables ............. PR20-3 PR20-3. AIN-120 and AIN-220 ................. PR20-7 PR20-4.
Page 70 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
Page 71 LFP voltage is greater than the voltage set- ting of jumper DIFP-J2. (p. PR12-1) Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
Page 72 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Page 73 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Composer Trademark of Elsag Bailey Process Automation ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® INFI-NET Registered trademark of Elsag Bailey Process Automation xviii WBPEEUI240751C0...
Page 74 Preface The Harmony Input/Output (I/O) System sets new standards for user convenience in industrial I/O. A wide variety of I/O building blocks can be combined to form an optimum solution for a specific application. The Harmony I/O system is part of the Symphony Enterprise Management and Control System.
Page 75 List of Effective Pages Total number of pages in this instruction is 368, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR16-1 through PR16-3 Original PR17-1 through PR17-4 Original List of Effective Pages Original PR18-1 through PR18-2 Original iii through xviii...
Page 76 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 Harmony I/O System Documentation............... 1-1 System Overview ...................... 1-2 Input/Output ......................1-4 Harmony Controllers....................1-5 Harmony Bridge Controller................... 1-5 Harmony Area Controller..................1-7 Function Codes......................1-8 Compatibility ......................1-8 Features ........................1-8 Intended User ......................
Page 77 Table of Contents (continued) Section 3 Description and Operation (continued) Analog Input ......................3-1 Data Conversion ....................3-2 Calibrations ......................3-3 Analog Output ......................3-3 Data Conversion ....................3-3 Calibrations ......................3-3 Readback ......................3-4 Digital Input ......................3-4 Digital Output ......................3-5 I/O Block .........................3-6 I/O Module ......................3-7 Block Power ......................3-8 Central Processing Unit...................3-10 Memory ......................3-11...
Page 78 Table of Contents (continued) Section 4 Redundancy (continued) Analog Output ......................4-4 Digital Input ......................4-7 Digital Output......................4-9 Section 5 Installation ....................5-1 Introduction......................5-1 Special Handling ...................... 5-1 Unpacking and Inspection..................5-2 Installation Procedures .................... 5-2 Installation and Connection Sequence..............5-3 Section 6 Configuration ....................6-1 Introduction......................
Page 79 Table of Contents (continued) Section 6 Configuration (continued) Test Status (FC 226) ...................6-16 Section 7 Operating Procedures .................7-1 Introduction ......................7-1 I/O Block .........................7-1 I/O Module Front Panel ..................7-1 Block Type and Model ..................7-1 Operating Mode - Normal and Fault ..............7-2 Status.......................7-2 Block Power ......................7-3 Field Power .......................7-4...
Page 80 Table of Contents (continued) Section 9 Maintenance ....................9-1 Introduction......................9-1 Preventive Maintenance Schedule................9-1 Section 10 Repair and Replacement .................10-1 Introduction......................10-1 Repair........................10-1 Replacement ......................10-1 Section 11 Replacement and Spare Parts ..............11-1 Introduction......................11-1 I/O and Auxiliary Block Nomenclature ..............11-1 Cable Nomenclature....................
Page 81 List of Procedures (continued) Title PR15 CIO-110 Setup PR16 RLY-200 Setup PR17 CIO-100/110 Cable Connection PR18 RLY-100/200 Cable Connection PR19 Field Wiring (S Type Base) PR20 Field Wiring (C Type Base) PR21 Field Wiring (Cable Connection) PR22 CIO-110 Wiring PR23 RLY-100/200 Wiring PR24 Offline Diagnostics...
Page 82 List of Figures Title Page 1-1. Harmony Area Controller with Harmony I/O Blocks ........1-2 1-2. Harmony Bridge Controller with Harmony I/O Blocks ....... 1-3 1-3. Harmony I/O System ................1-4 1-4. Controller I/O Communication..............1-7 2-1. Analog Control Station Interface..............2-9 2-2.
Page 83 List of Figures (continued) Title Page 7-3. Auxiliary Block Front Panel ..............7-10 10-1. Replacement Flowchart (1 of 4) ..............10-2 10-2. I/O Module Replacement Flowchart (2 of 4)..........10-2 10-3. I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) ....10-3 10-4. Relay Replacement Flowchart (4 of 4) ............10-3 A-1.
Page 84 List of Figures (continued) Title Page PR17-3. Electric Drive/Pulse Positioner Bypass Cable Connection ....PR17-4 PR18-1. DIO to RLY Connection ............... PR18-1 PR18-2. DIO Block to RLY Block Cable Connection........... PR18-2 PR19-1. Screw Terminal Base................PR19-2 PR19-2. Analog Input ..................PR19-5 PR19-3.
Page 85 List of Tables (continued) Title Page 1-6. Related Nomenclature................1-14 1-7. Design Standards ..................1-15 1-8. General I/O Block Specifications .............1-16 1-9. General Auxiliary Block Specifications .............1-17 1-10. Environmental Specifications..............1-18 2-1. AIN-120 Specifications................2-1 2-2. AIN-200 Specifications................2-3 2-3. AIN-220 Specifications................2-4 2-4. AIN-300 Specifications................2-5 2-5.
Page 86 List of Tables (continued) Title Page 11-4. Digital Input/Output Nomenclature ............11-3 11-5. Digital Output Nomenclature ..............11-3 11-6. Auxiliary Relay Assembly Nomenclature ..........11-4 11-7. Blank Block Nomenclature..............11-4 11-8. DIO to RLY Cable Nomenclature .............. 11-4 11-9. I/O Block to Remote Termination Cable Nomenclature ......11-5 11-10.
Page 87 List of Tables (continued) Title Page PR19-4. AIN-200....................PR19-9 PR19-5. AIN-300.....................PR19-10 PR19-6. AOT-150....................PR19-11 PR19-7. CIO-100 ....................PR19-12 PR19-8. DIO-400 ....................PR19-13 PR19-9. DOT-100 and DOT-120..............PR19-14 PR20-1. Terminal Strip Markings and Color Coding ......... PR20-3 PR20-2. Terminal Assignments Tables ............. PR20-3 PR20-3. AIN-120 and AIN-220 ................. PR20-7 PR20-4.
Page 88 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
Page 89 LFP voltage is greater than the voltage set- ting of jumper DIFP-J2. (p. PR12-1) Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
Page 90 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Page 91 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Composer Trademark of Elsag Bailey Process Automation ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® INFI-NET Registered trademark of Elsag Bailey Process Automation xviii WBPEEUI240751C0...
Page 92: Purpose
Introduction Section 1 Purpose The Harmony Input/Output (I/O) System interfaces field inputs and outputs for the Symphony Enterprise Management and Control System to monitor and control a process. The Harmony I/O system incorporates a variety of input and out- put devices (blocks) to interface process signals. Blocks for analog, digital, and control I/O interface along with remote I/O communication combine to create a complete I/O system.
Page 93: Harmony Area Controller With Harmony I/O Blocks
System Overview architecture options, and provides Hnet component installa- tion and connection procedures. Harmony I/O data sheets supplement the information pro- vided in these instructions. System Overview Figures are hierarchical views of the Symphony system showing the various system communication levels and the position of the Harmony I/O system within these levels.
Page 94: Harmony Bridge Controller With Harmony I/O Blocks
System Overview C N E T H A R M O N Y R AC K C O M M U N IC AT IO N M O D U LE S H A R M O N Y B R ID G E C O N T R O L L E R I/O H N E T I/O H N E T...
Page 95: Input/Output
Input/Output H A R M O N Y A IN D OT C O N TR O LLE R I/O H N E T (R E D U N DA N T ) R M U C IO C IO D IO D IO W IT H H N E T...
Page 96: Harmony Controllers
Harmony Controllers lists the currently available I/O and auxiliary blocks. Table summarizes I/O block capabilities. Refer to Section 2 for a description of each block and its specifications. Table 1-1. Available I/O and Auxiliary Blocks Block Description AIN-120 Current, high level voltage in AIN-200 Isolated high level voltage, low level voltage, TC in AIN-220...
Page 97 Harmony Controllers Table 1-2. I/O Block Capabilities Range/Type Current 4 to 20 mA • • • High level VDC -10 to + 10 VDC • • • • Low level VDC -100 to +100 mV • • Thermocouple B, E, J, K, L, N (14/28 AWG), R, S, T, U, •...
Page 98: Controller I/O Communication
Harmony Controllers The controller can read and send I/O block channel data, con- figuration information, and status over Hnet (Fig. 1-4). The controller can also simultaneously communicate with rack I/O devices over the I/O expander bus. H A R M O N Y C O N T R O LL E R I/O E X PA N D E R BU S I/O H N E T...
Page 99: Function Codes
Function Codes Function Codes When interfacing to Harmony I/O blocks, the controller uti- lizes single channel I/O function codes: Analog input/channel (FC 222). • Analog output/channel (FC 223). • Digital input/channel (FC 224). • Digital output/channel (FC 225). • These single channel function codes simplify configuration: one function code configures one channel.
Page 100: Harmony I/O System
Intended User Inherent redundancy design: Designed with redundant block Inherent redundancy design: Inherent redundancy design: Inherent redundancy design: power inputs (24 VDC), redundant communications, and optionally redundant I/O modules. Wide variety of I/O types: Analog (high level, low level, and Wide variety of I/O types: Wide variety of I/O types: Wide variety of I/O types:...
Page 101: Instruction Content
Instruction Content a background in process control systems should read this instruction thoroughly before installing and using the system. Instruction Content Gives an overview of the Harmony I/O system and describes Introduction the content and intended user of this instruction. It also high- lights I/O system features, lists reference documents, and contains system and general block specification information.
Page 102: How To Use This Instruction
How to Use this Instruction Worksheets are provided for each I/O block type and are only Worksheets intended to aid in the installation process. In some cases, the information recorded on the worksheets may already be avail- able or provided in some other form. How to Use this Instruction When installing a complete Harmony I/O system: 1.
Page 103: Document Conventions
It contains those terms and abbreviations that are unique to ABB Automation or have a definition that is different from standard industry usage. Table 1-3. Glossary of Terms and Abbreviations...
Page 104: Reference Documents
Reference Documents Table 1-3. Glossary of Terms and Abbreviations (continued) Term Definition Processor bus adapter. Processor bus adapter Adapter that connects a Harmony bridge controller to Hnet. Repeater mounting unit Generic name for a block that contains Hnet repeaters. Fiber optic repeater used to connect Hnet between enclosures. Repeater mounting unit.
Page 105: Related Nomenclature
Related Nomenclature Table 1-5. Abbreviated Harmony I/O System Nomenclature Nomenclature Description AIN-120, AIN-200, Analog input block AIN-220, AIN-300 AOT-150 Analog output block BLK-100 Blank block BRC-PBA Processor bus adapter CIO-100 Control input/output block CIO-110 Electric drive/pulse positioner termination block DIO-400 Digital input/output block DOT-100, DOT-120 Digital output block...
Page 106 Design Standards Table 1-7. Design Standards Category Standard Description Safety CSA C22.2 No. 142 Safety standards for process control equipment ANSI/ISA S82.01-1994 IEC 61010-1 Safety standards for process control equipment CSA C22.2 No. 1010.1 Environmental IEC 60068-2-1,2,14 Operating temperature IEC 60068-2-3,30 Operating relative humidity MIL-STD-810E 502.3 &...
Page 107: General I/O Block Specifications
Specifications Table 1-7. Design Standards (continued) Category Standard Description CE Mark directives 73/23/EEC Low voltage directive 89/336/EEC EMC directive 92/31/EEC 90/683/EEC CE marking directives 93/68/EEC 93/465/EEC Certifications Certified for use as process control equipment in an ordinary (nonhazardous) location Factory Mutual (FM) Approved for use in Class I;...
Page 108: General Auxiliary Block Specifications
Specifications Table 1-8. General I/O Block Specifications (continued) Property Characteristic/Value Field power (IFP/LFP) 24.0 VDC nominal 48.0 VDC nominal 125.0 VDC nominal 120.0 VAC nominal 240.0 VAC nominal LFP terminals 3.0 A Fusing Refer to the individual block specifications in Section 2 Common mode isolation 300 VDC/V...
Page 109: Environmental Specifications
Specifications Table 1-9. General Auxiliary Block Specifications (continued) Property Characteristic/Value Dimensions Height Width Depth 10.5 NOTE: Refer to Appendix A for hardware drawings. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Table 1-10. Environmental Specifications Environment Operating Storage and Transportation Air quality Noncorrosive Noncorrosive Altitude...
Page 110: Section 2 Input/Output Blocks
Input/Output Blocks Section 2 Introduction This section provides a brief description of the available I/O and auxiliary blocks, and provides specifications for each. Refer to Tables for general specifications that apply to all I/O and auxiliary blocks. NOTES: Refer to Inputs and Outputs in Section 3 for further explanation of ana- log and digital input and output capabilities.
Page 111 AIN-200 Table 2-1. AIN-120 Specifications (continued) Property Characteristic/Value Temperature effect (0° to 70°C) ±0.005%/°C  Settling time for all 16 channels 75 msec to 95% of final value (100% step change) Update rate All channels 40 times per second (25 msec) Rejection (50-60 Hz) Normal mode –70 dB...
Page 112 AIN-200 The AIN-200 block supports 16 isolated input channels that operate in voltage mode only. Each input channel is individu- ally software configurable for voltage range or thermocouple type. Cold junction compensation for thermocouple inputs is included. The block supports redundant I/O electronics. Table 2-2.
Page 113 AIN-220 AIN-220 Isolated Current, High Level Voltage, Low Level Voltage, Thermocouple In Analog input signals: 4 to 20 milliampere. • –10 to +10 VDC high level, differential. • –10 to +10 VDC high level, single-ended. • –100 to +100 millivolt (DC) low level, differential. •...
Page 114 AIN-300 Table 2-3. AIN-220 Specifications (continued) Property Characteristic/Value Full scale resolution 18 bit resolution for –10 to +10 VDC range or –100 to +100 mVDC range Fault currents per channel Each channel provides current limiting and automatic recovery (current mode) Shorted transmitter 60 mA nominal (IFP/LFP) 100 mA nominal (RFP)
Page 115 AOT-150 Table 2-4. AIN-300 Specifications (continued) Property Characteristic/Value Maximum error ±0.10% of full scale range Temperature effect (0° to 70°C) ±0.005%/°C Settling time per channel 170 msec to 95% of final value (100% step change) Update rate All channels 18 times per second (56 msec) Rejection (50-60 Hz) Normal mode –70 dB...
Page 116 BLK-100 Table 2-5. AOT-150 Specifications (continued) Property Characteristic/Value Maximum error ±0.15% of full scale range Temperature effect (0° to 70°C) ±0.005%/°C Update rate All channels 16 times per second (63 msec) Settling time per channel µsec (resistive load) to 95% of final value (100% step change) Number of D-to-A converters D-to-A full scale resolution...
Page 117 CIO-100 Table 2-6. BLK-100 Specifications Property Characteristic/Value Weight Module 0.9 kg (2.1 lb) Nonredundant base 1.1 kg (2.4 lb) Redundant base 1.4 kg (3.2 lb) SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE CIO-100 Control Loop In/Out The CIO-100 supports the following control inputs and out- puts: Four nonisolated 4 to 20 milliampere or 1 to 5 VDC high •...
Page 118: Analog Control Station Interface
CIO-100 C IO C IO (BY PAS S) (BY PAS S) (BY PAS S) (BY PAS S) (N O BY PA SS ) (N O BY PA SS ) (N O BY PA SS ) (N O BY PA SS ) T 02 0 40 A Figure 2-1.
Page 119 CIO-100 The CIO-100 does not support redundant I/O electronics. Instead, the analog control station (IISAC01) can be used with the CIO block to provide automatic or manual backup. Table 2-7. CIO-100 Specifications Property Characteristic/Value Channels 4 nonisolated analog inputs 2 nonisolated analog outputs 4 isolated digital inputs 4 isolated digital outputs Input range...
Page 120 CIO-100 Table 2-7. CIO-100 Specifications (continued) Property Characteristic/Value Temperature effect ±0.005%/°C (0° to 70°C) Update rate All channels 40 times per second (25 msec) Settling time per channel 500 µsec (resistive load) to 95% of final value (100% step change) Number of D-to-A converters D-to-A full scale resolution 12 bit...
Page 121 CIO-110 Table 2-7. CIO-100 Specifications (continued) Property Characteristic/Value Fault currents per channel: Each channel provides current limiting and automatic recovery 24 VDC 31 mA nominal 48 VDC 8.1 mA nominal 125 VDC 14 mA nominal 120 VAC 15 mA nominal 240 VAC 15 mA nominal Open collector outputs...
Page 122 DIO-400 Table 2-8. CIO-110 Specifications Property Characteristic/Value Station connectors Field power (LFP) voltage 24.0 VDC nominal Station fuse (24 VDC LFP) 4.0 A, 250 V, 5 x 20 mm, fast-acting, low break capacity (IEC 127-2/II) Weight 1.5 kg (3.2 lb) NOTE: 1.
Page 123 DIO-400 Table 2-9. DIO-400 Specifications (continued) Property Characteristic/Value Turn ON voltage 24 VDC 19.5 VDC minimum 48 VDC 39 VDC minimum 125 VDC 95 VDC minimum 120 VAC 85 VAC minimum 240 VAC 190 VAC minimum Turn OFF voltage 24 VDC 12 VDC 48 VDC 18 VDC...
Page 124 DOT-100 DOT-100 Onboard Electromechanical Relay Out The DOT-100 block interfaces digital output signals and is used in AC/DC switching applications. It supports 16 isolated output channels (i.e., relay contacts). Each channel can be wired as either a normally open or normally closed output. Relays are socketed for easy replacement.
Page 125 DOT-120 Table 2-10. DOT-100 Specifications (continued) Property Characteristic/Value IFP/LFP fuse 3.15 A, 250 V, 5 x 20 mm, time-lag, medium break capacity (IEC 127-2/VI) Weight Module 1.3 kg (2.8 lb) Nonredundant base 1.4 kg (3.0 lb) Redundant base 1.6 kg (3.5 lb) NOTES: 1.
Page 126 RLY-100 Table 2-11. DOT-120 Specifications (continued) Property Characteristic/Value Relay Currents Property 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC (cont) Make 6.0 A 6.0 A 6.0 A 6.0 A 3.0 A Carry 3.0 A 3.0 A 3.0 A 3.0 A 1.5 A Resistive break...
Page 127 RLY-200 Table 2-12. RLY-100 Specifications (Electromechanical Relays) (continued) Property Characteristic/Value Relay Coil nominal current 75 mA (cont) Contact configuration DPDT (2 form C) Contact material Silver cadmium oxide, gold flashed Contact resistance 50 mΩ Cycle rate 30 operations per minute at rated load Minimum switching 24 VDC at 10 mA load...
Page 128 RLY-200 Table 2-13. RLY-200 Specifications (Solid State Relays) Property Characteristic/Value Outputs 24 VDC, 125 VDC 120 VAC, 240 VAC Channels Relays Property 24 VDC 125 VDC 120/240 VAC Output range (VDC/VAC) 5 to 60 10 to 200 12 to 280 Output current (A) 0°...
Page 129 WBPEEUI240751C0...
Page 130 Description and Operation Section 3 Introduction This section describes the following capabilities and compo- nents of the Harmony I/O system: Inputs and outputs. • I/O blocks. • Auxiliary blocks. • I/O system configuration. • Inputs and Outputs The Harmony I/O system supports a variety of input and out- put types, both analog and digital.
Page 131 Inputs and Outputs T R A N S M ITT E R IN T E R N A L FIE L D 4-2 0 m A P O W E R E D – T R A N S M IT TE R +24 V D C E X T ER N AL F IE LD 4 -2 0 m A...
Page 132 Inputs and Outputs Calibrations No field calibrations for analog inputs are required. The elec- tronics automatically perform the following adjustments to the raw analog inputs depending on input type: Drift correction using onboard zero and span reference • voltages. Lead wire resistance adjustment for low level, thermocou- •...
Page 133 Inputs and Outputs Readback Each analog output channel is monitored on the block. This readback function serves two purposes: Provides high accuracy by using a software compensation • algorithm in combination with the analog output readback value. The integrity of the hardware and field wiring is constantly •...
Page 134 Inputs and Outputs An I/O block that supports digital inputs reads voltage levels at its input channels, converts the voltages to boolean logic states (0 or 1), then reports the input states to the Harmony controller. The block provides channel status information along with each reported input.
Page 135: I/O Block
I/O Block An I/O block that supports digital outputs receives boolean logic states (0 or 1) from the Harmony controller and converts them to digital voltages to switch the output channels. The DOT-120 output channels are fused and monitored through readback circuitry on the block. The block constantly monitors readback from the output contacts to verify and insure hardware and field wiring integrity.
Page 136 I/O Block T E R M IN AT IO N B A S E I/O M O D U L E I/O B L O C K T 006 05 B Figure 3-5. I/O Block I/O Module The I/O module (Fig. 3-5) contains the I/O processing cir- cuitry.
Page 137: Configuration Jumper Access
I/O Block I/O BO AR D R E TR AC TA BLE H A N D LE AC C ES S C OV ER T 01 60 3 A Figure 3-6. Configuration Jumper Access I/O modules can be removed and installed while system power is applied.
Page 138: Block Diagram - I/O Module
I/O Block SP EC IA L H N E T O PE R AT ION S HN E T INT E R FAC E SW IT CH (S W 2) M AC H INE M E M O RY C P U FAU LT T IM E R + 5 V D C BL O C K...
Page 139 I/O Block S O A A LA R M P OW E R P O W E R M O N ITO R S TAT U S F IE LD P O W E R S E LE C T IF P /LFP F IE LD P O W E R...
Page 140 I/O Block Status reporting. • Memory The I/O block utilizes static-RAM memory and flash-ROM memory. The static-RAM memory provides temporary storage for the CPU to perform calculations and data manipulation. The Hnet interface also uses a portion of the RAM memory to store received messages and messages to be transmitted.
Page 141: Hnet Interface
I/O Block The Hnet control section also provides a means for the CPU to interrogate the Hnet to determine its condition. If a bus failure or stall is detected on either of the Hnet channels, the channel will be shut down locally until the problem is corrected. The capability to detect a bus failure allows the I/O module to set the appropriate output channel default states if communica- tion with the Harmony controller is completely lost.
Page 142: Serial Link Interface
I/O Block DATA AN D R E D U N DAN C Y C O N T RO L R E D U N DAN C Y D UAR T LIN K LIN K IN T ER FAC E DATA AN D C O N T RO L STAT IO N LIN K D UAR T...
Page 143 I/O Block LED Drivers and Status LEDs The LED drivers control the front panel status indicators as directed by the CPU. The indicators show I/O module operat- ing status, error codes, digital I/O states, and power status. I/O Channel Interface The I/O channel interface allows the CPU to select an I/O channel.
Page 144 I/O Block Circuit protection (surges, shorts, overvoltages, etc.). • Special Operations Switch (SW2) The special operations switch (SW2) is used to enable normal operation, to initialize the I/O module, and to select offline diagnostics. Refer to Table for normal operation and ini- tialize switch settings.
Page 145: Screw Terminal Base (S Type)
I/O Block screw terminals accommodate wire lugs and the clamp termi- nals accommodate stripped wires. Figure 3-11 shows the screw terminal base and Figure 3-12 shows the clamp termi- nal base. NOTE: A DIO block uses an R type base to connect its digital outputs to an RLY block.
Page 146: Clamp Terminal Base (C Type)
I/O Block T 01 4 62 A Figure 3-12. Clamp Terminal Base (C Type) closed relay contact wiring connections (Fig. 3-13). Addition- ally, input and output channel terminals are color coded for easier recognition. The markings and color coding allow wiring of input and output channels without requiring any additional documentation: Black letter on blue background - analog input channel.
Page 147: Terminal Markings (Door Removed)
I/O Block C H A N N EL AS SIG N M EN T S I/O TE R M IN A LS 01 02 03 04 05 06 C H A SS IS 07 08 G RO U N D 09 10 11 12 13 14...
Page 148: C Type Base For Cable Connection
I/O Block T 01 4 63 A Figure 3-14. C Type Base for Cable Connection One or more HRM-RTS cables, which are terminated at both ends with connectors, are used to connect the I/O block to the remote termination system. Shield Terminations (Chassis Ground) The back panel of the base is a ground plate that connects to chassis ground (Fig.
Page 149 I/O Block connects the redundancy link. For the CIO block, it also con- nects the station link to the module. I/O modules can be inserted or removed without having to power down the system. A captive mounting screw on the I/O module secures it in place.
Page 150: Redundant I/O Block
I/O Block TE R M IN ATIO N BA S E FO R TW O ID E N TIC AL R E DU NDAN T I/O M O D ULE S I/O M O D U LE S R E D U N DAN T I/O BLO CK T 00816C Figure 3-15.
Page 151: I/O Block Failure Mode Output Conditions
I/O Block Stop or reset occurs. • In some cases, a reset may be enough to return the outputs to normal operation. If a reset does not, then an I/O module replacement will most likely be required. Table summa- rizes the I/O block output channel conditions based on type of event.
Page 152: Channel Fault Currents (Nominal) Under Short Conditions
I/O Block terminal to ground. A channel will recover to full function after correcting the fault condition. NOTES: In the case of external remote field powered I/O, some type of external protection such as fusing should be incorporated where appropriate. Refer to the Block Power and Mounting Hardware instruction for an explanation of the various field power options available.
Page 153 Auxiliary Block Auxiliary Block An auxiliary block extends I/O block capabilities (Fig. 3-16). There are different types of auxiliary blocks available (refer to Table 1-1). T 00 96 0 A Figure 3-16. Auxiliary Block An auxiliary block shares a similar housing layout with I/O blocks.
Page 154: Example I/O Connection, Setup, And Configuration
I/O System Configuration I/O blocks - most require some minimal hardware configu- I/O blocks I/O blocks I/O blocks • ration; all require function code configuration (Fig. 3-17). Repeater mounting units - Hnet repeaters in repeater Repeater mounting units Repeater mounting units Repeater mounting units •...
Page 155 I/O System Configuration configuration in the Harmony controller. A device label is nor- mally defined during installation. I/O block function codes are normally added to the control configuration during its cre- ation; however, they can be added at any time to existing con- figurations.
Page 156 Redundancy Section 4 Introduction This section provides a general description of block redun- dancy, and details redundancy for specific block types. Redun- dancy allows backup electronics to read inputs and to drive outputs in the event of a primary failure. The backup is contin- uously monitoring its ability to read field inputs and to drive field outputs as a background diagnostic task.
Page 157 Description primary and backup I/O modules report different values for the same channel to the controller, the controller will mark the Suspect Condition value as suspect. Refer to in Section 6 for further explanation. Redundancy Arbitration Primary and backup responsibilities are determined by an arbitration process performed during startup.
Page 158: Analog Input
Analog Input operational. If the backup I/O module has detected a problem such as an Hnet communication failure, I/O channel failure, and IFP or LFP field power failure, then no failover will occur. When a failover occurs due to a non catastrophic failure of the primary module, the primary will halt with LEDs one and two on.
Page 159: Analog Output
Analog Output R E D U N D A N T A IN -120 B A S E A IN -120 M O D U LE H N E T +24 V V IN C H 1 – – – •...
Page 160 Analog Output R E D U N DA N T A IN -1 2 0 B A S E A IN -1 2 0 M O D U L E H N E T IFP /LF P + 2 4 V 15 0 τ...
Page 161 Analog Output R E D U N D A N T A IN -120 B A S E A IN -120 M O D U LE H N E T +24 V +24 V 4-20 m A 250τ C H 1 LO O P –...
Page 162: Digital Input
Digital Input R E D U N DA N T A IN -200/220 B A S E A IN -2 00/220 M O D U LE H N E T + 24 V R E F 1 V IN O P TO - C H 1 A M P A /D...
Page 163 Digital Input R E D U N DA N T A IN -220 B A S E A IN -22 0 M O D U LE H N E T IF P /L FP 4-2 0 m A +2 4 V LO O P 15 0τ...
Page 164: Digital Output
Digital Output R E D U N DA N T A IN -2 20 B A S E A IN -22 0 M O D U LE H N E T + 24 V + 24 V R E F 1 4-20 m A O P TO - LO O P...
Page 165 Digital Output R E D U N DA N T A IN -3 00 B A S E A IN -300 M O D U LE (P R IM A RY ) H N E T R E F 1 –...
Page 166 Digital Output R E D U N DA N T H N E T AO T-1 5 0 M O D U L E (P R IM A RY ) AO T-1 5 0 B A S E 0 -7 5 τ...
Page 167 Digital Output R E D U N DA N T D IO -400 B A SE D IO -40 0 M O D U LE H N E T IFP /LF P + 5 V C H 1 – D I 1 •...
Page 168 Digital Output R ED U N DA N T D IO -400 B AS E D IO -400 M O D U LE H N E T S O U R C E +5 V C H 1 – D I 1 •...
Page 169 Digital Output R E D U N DA N T H N E T D O T-1 0 0 M O D U L E D O T-1 0 0 B A S E L O A D C P U C H 1 A N D L AT C H /...
Page 170 Digital Output R E D U N DA N T H N E T D OT-120 M O D U LE D OT-1 20 B A S E LO A D R E A D B AC K JU M P E R C P U C H 1 A N D...
Page 171 WBPEEUI240751C0...
Page 172 Use an Antistatic Field Service Vacuum from assemblies if necessary. 6. Use a Grounded Wrist Strap. p. p. p. Use the ABB Automation field static kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipative work surface) when working with modules.
Page 173: Installation Procedures
1. Examine the hardware immediately to verify that it has not been damaged in transit. 2. Notify the nearest ABB sales office of any damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment.
Page 174 Installation and Connection Sequence Table 5-1. Installation Procedures (continued) Procedure Description PR12 DIO-400 setup PR13 DOT-100 setup PR14 DOT-120 setup PR15 CIO-110 setup PR16 RLY-200 setup PR17 CIO-100/110 cable connection PR18 RLY-100/200 cable connection PR19 Field wiring (S type base) PR20 Field wiring (C type base) PR21...
Page 175: I/O And Auxiliary Block Installation And Connection Flowchart
Installation and Connection Sequence A IN B L O C K AOT B L O C K P R E PA R E C IO B LO C K F O R S TA R T IN S TA L L AT IO N P R 1 D IO B LO C K D OT B L O C K...
Page 176: Aot Block Flowchart
Installation and Connection Sequence C O N N E C T F IE LD IN S TA LL S E T U P S E PA R AT E T H E W IR IN G TO B A S E AOT B LO C K AOT B LO C K AOT-150...
Page 177: Cio Block Flowchart
Installation and Connection Sequence S E PA R ATE TH E C IO B LO C K I/O M O D U LE F R O M IT S B A S E IN S TA LL S E T U P E LE C T R IC Y E S Y E S...
Page 178: Dio And Rly Blocks Flowchart
Installation and Connection Sequence IN S TA LL D IO S E PA R AT E TH E D IO B LO C K B LO C K B A S E I/O M O D U LE (N OT E 1) FR O M IT S B A S E P R 2 EL E C T RO -...
Page 179: Dot Block Flowchart
Installation and Connection Sequence C O N N E C T F IE LD IN S TA LL S E T U P D OT B LO C K S E PA R AT E T H E W IR IN G TO B A S E D OT B LO C K D OT B LO C K I/O M O D U LE...
Page 180 Configuration Section 6 Introduction This section details I/O block configuration. All configuration is performed through a Harmony controller. NOTE: The Function Code Application Manual contains I/O block configura- tion examples. Configuration Tools The Harmony I/O system can be configured and tuned using any configuration tools that support the I/O block function codes.
Page 181 Harmony Controller The complete control configuration resides and is retained in the Harmony controller at all times. The controller only off loads a portion of the configuration to be executed by the I/O blocks. The controller automatically downloads the configuration dur- ing startup or after any configuration changes.
Page 182 Labels process. Refer to the Primary Interface Primary Interface instruction for an Primary Interface Primary Interface explanation of online configuration. Tuning is the process of making changes to function code specifications while the controller and I/O blocks are execut- ing. Not all specifications can be tuned. Only those specifically designated as tunable can be tuned.
Page 183 Labels Device Label All I/O blocks must have a device label assigned to communi- cate on Hnet. The Harmony controller uses the device labels to direct messages to specific I/O blocks and to identify the source of any received messages. In the control configuration, device labels map function codes to specific I/O blocks.
Page 184 Labels Redundant I/O modules share the same device label. The primary I/O module will define or update the backup I/O module’s device label automati- cally. This occurs even if the backup I/O module does not currently have a device label defined or if it has a device label that is different than the primary I/O module’s.
Page 185 Labels Channel Label A channel label identifies an I/O channel of an I/O block. A channel label can be any unique, meaningful label desired. The label assignment is optional and is not required for proper operation. It is strictly for ease of recognition during configura- tion and maintenance.
Page 186 Function Codes 3. A device problem report indicating duplicate device labels is issued for the I/O blocks that have the duplicate labels. This report can be seen on a human system interface. This does not affect control configuration execution and the controller will continue to operate and communicate as normal with other I/O blocks.
Page 187 Function Codes The Harmony controller allows using both I/O block and rack I/O function codes concurrently to communicate with both Harmony I/O blocks and Harmony rack I/O devices simulta- neously. I/O Device Definition (FC 221) The I/O device definition function code (FC 221) is mainly used to group the various I/O channel function codes of an I/O block.
Page 188: I/O Channel Function Code Summary
Function Codes I/O Channel (FC 222, 223, 224, 225) The I/O channel function codes allow for single channel mod- ularity. In other words, one I/O channel function code reads the input value or drives the output of one channel. Specifica- tions are set on a per channel basis rather than on an I/O group basis.
Page 189 Function Codes Table 6-2. I/O Channel Specifications Summary (continued) Function Code Specification Description (AI) (AO) (DI) (DO) Identification Channel label • • • • Custom range high limit • characteristics Custom range low limit • Deviation limit • • EU Identifier •...
Page 190 Function Codes I/O Channel Data An I/O channel function code reports channel data in auto- matically generated exception reports. Channel data includes quality, alarm status, channel status, analog value or digital state, and a time-stamp. The data can be read by an external device such as a human system interface.
Page 191 Function Codes For redundant redundant inputs and outputs, the function code reports a redundant redundant suspect condition when: Redundant digital input states are good quality but do not • match. Redundant digital output states (readback) are good qual- • ity but do not match. Redundant analog input values are good quality but there •...
Page 192 Function Codes While in simulation mode, there is a difference between the • simulation analog output value and the readback output demand value and the difference is greater than the devia- tion limit specified in the function code. In this case, the suspect warns that if the mode is changed from either override to normal or simulation to normal, the dif- ference between actual value and override value or between actual value and simulation value may be significant enough...
Page 193 Function Codes Example: A high level analog input signal has a range of 0 to 10 VDC. The actual input signal is at 5 VDC. The engineering unit associated with the input is percent (%); therefore, the high limit is 100 and the low limit is zero. For this signal, the I/O block will report the input value as 50 percent.
Page 194 Function Codes The auto-bypass/manual override operation of the IISAC01 Analog Con- trol Station takes precedence over the CIO block’s simulation, override, normal, and undefined source modes. Hnet Stall Mode (Default State) A default state on stall specification in output channel func- tion codes selects a failure mode output.
Page 195 Function Codes value is at or below the low alarm limit. Likewise, a high alarm condition will be reported when the value is at or above the high alarm limit. An alarm state specification in digital I/O channel function codes is used to set up alarming. One of the two digital chan- nel states can be selected as an alarm state.
Page 196 Operating Procedures Section 7 Introduction This section provides operating information for I/O blocks and auxiliary blocks, and describes termination base markings and color coding. I/O Block All I/O blocks share similar front and rear panel layouts. Figure shows an example front panel. I/O Module Front Panel The front panel of an I/O block communicates a considerable amount of information including block type, operating mode,...
Page 197: I/O Block Front Panel
I/O Block FAU LT N O R M A L S TAT U S T Y P E M O D E L 1 00 1 00 S TO P /R E S E T B LO C K P OW E R FU S E H O L D E R 1.6 A...
Page 198: Block Power
I/O Block Table 7-1. Operating Mode - Normal and Fault LEDs Indicator State Description Normal Operational and online. Flashing Established communication but not initialized or configured. Configured and operational but lost communica- tion with the controller. No power. If this condition exists, no front panel LEDs will be on.
Page 199: Digital Channel Status
I/O Block it could be a problem with the actual power source. A problem with the power source, however, will cause a bad status indica- tion on other blocks. Field Power The field power indicator gives a good or bad status indication for the internal field power (IFP) or external local field power (LFP) input to the block.
Page 200 I/O Block When the I/O block has both digital input and output capabili- ties, the channel indicators are segregated into input (I) and output (O) groups on the front panel. ID Labels The front panel contains two labels at the bottom of the I/O module: inner label and outer label.
Page 201: I/O Module Rear Panel
I/O Block SW 2 : SP EC IA L O PE R AT IO N S P 4: R E D U N DAN C Y L IN K P1 : P OW E R P5 : C O M M U N IC AT IO N F IE LD PO W E R S EL EC T P-HB-AIN-12010000 Elsag B ailey...
Page 202 I/O Block Table 7-5. Terminal Strip Markings and Color Coding (continued) Marking/Color Description Normally closed relay contact Normally open relay contact Three-wire RTD Black letter on blue background Analog input channel Blue letter on black background Analog output channel Black letter on orange background Digital input channel Orange letter on black background Digital output channel Channels are numbered consecutively whether they are input or output channels.
Page 203: Startup Sequence
I/O Block Table 7-6. Startup Sequence LEDs Sequence Status Block and Field Digital Normal Fault 1 to 8 Power Channel All On All On All On All Off All Off All Off On/Off On/Off NOTE: 1. Refer to Table 7-2. 2.
Page 204 Auxiliary Block operations switch (SW2) on the back of the I/O module allows manually initializing a block: 1. Halt operation by depressing the stop/reset button once. 2. Remove the I/O module. 3. Set switch SW2 to initialize (refer to Fig. for its loca- tion).
Page 205 Auxiliary Block T YP E M O D E L AC C ES S D O O R 1ST FLO OR CABINET Electric Drive LA BE LS T 01 50 0 A Figure 7-3. Auxiliary Block Front Panel 7 - 10 WBPEEUI240751C0...
Page 206: Operating Mode - Normal And Fault Leds
Harmony I/O system errors. It is not meant to be all inclusive. If a problem exists that cannot be corrected using the information provided in this instruction, contact a local ABB service office for assistance. Troubleshooting Procedures Troubleshooting of the Harmony I/O system is performed mainly by observing the block front panel LEDs.
Page 207 Power LEDs Table 8-1. Operating Mode - Normal and Fault LEDs Indicator State Description Corrective Action Normal Operational and online. No action required. Flashing Established communication but not Normal indication until the controller initialized or configured. downloads and verifies the I/O block configuration.
Page 208: Block And Field Power Leds
Status Code LEDs Table 8-2. Block and Field Power LEDs Indicator State Description Corrective Action Block Good power input. No action required. power BLP power problem for the indicated 1. Verify front panel block power A or A or B power input.
Page 209 1. No data type mismatches for function block inputs. 2. Constant specifications are within valid range limits. 0x0A – 2 – 4 – – – – Software error Contact ABB 8 - 4 WBPEEUI240751C0...
Page 210 Status Code LEDs Table 8-3. Status Codes (continued) Code LED On Condition Corrective Action 0x0D 1 – 3 4 – – – – Redundancy link Problem in redundancy link connection communications error between primary and backup, or redun- dancy link hardware failure. 1.
Page 211: I/O Block Problem Reports
I/O Block Problem Reports Table 8-3. Status Codes (continued) Code LED On Condition Corrective Action 0x1A – 2 – 4 5 – – – Duplicate device label Device label assigned to the block is detected already in use by another I/O block. Define a unique device label.
Page 212 I/O Block Problem Reports Table 8-4. I/O Block Problem Reports Error Type Description Corrective Action Backup I/O Device Problem with the backup I/O mod- 1. Reset the backup I/O module. module error ule. Backup will not be able to take 2.
Page 213 I/O Block Problem Reports Table 8-4. I/O Block Problem Reports (continued) Error Type Description Corrective Action Bad redun- Device Problem in redundancy link con- 3. Replace the backup I/O module. dancy link nection between primary and 4. Stop primary by pressing the channel A or B backup I/O modules or redun- stop/reset button once.
Page 214: Station Problem Reports
Station Problem Reports Table 8-4. I/O Block Problem Reports (continued) Error Type Description Corrective Action Duplicate label Device Controller detected a device label Redefine the device label for one Duplicate defined the same on more than of the blocks. Refer to one I/O block;...
Page 215 Station Problem Reports remote station problems, FC 80 (control station) will generate problem reports that include: Station function block number (FC 80). • Station address. • I/O device definition function block number. • Device label. • Error type (Table 8-5). •...
Page 216 I/O Block Status Table 8-5. Station Problem Reports (continued) Error Description Corrective Action Missing or Controller is communicating with the 1. Insure IISAC01 station is config- misconfigured CIO-100 block, but the CIO-100 block ured for 40 kilobaud. IISAC01 is not communicating with the IISAC01 2.
Page 217 Diagnostics Power. • Redundancy. • Local I/O. • Station. • Also, status information can be acquired directly from the I/O device definition function code and the I/O channel function codes using FC 226 (test status). Refer to Test Status (FC 226) Test Status (FC 226) Test Status (FC 226) Test Status (FC 226)
Page 218: P1 Power Pins
I/O Block Connectors I/O Block Connectors The following sections provide the pin assignments for I/O block connectors. I/O Module (P1, P4, P5) An I/O module has three connection points for external sig- nals and power: P1 power, P4 redundancy link, and P5 com- munication.
Page 219: P5 Communication Pins
I/O Block Connectors Table 8-8. P5 Communication Pins Connection Connection Ground Clock A Ground Data A Ground SOA 1 SOA 2 Ground Data B Ground Clock B Ground CIO-100 (P7, P8) Table lists the pin assignments for the P7 station one con- nector and the P8 station two connector of the CIO-100 block.
Page 220: Dio P17 Connector Pins
I/O Block Connectors DIO (P17) Table 8-10 lists the pin assignments for the P17 connector of the DIO blocks. Table 8-10. DIO P17 Connector Pins Connection Connection Common DO 22 (+) DO 21 (+) DO 20 (+) DO 19 (+) DO 18 (+) DO 17 (+) DO 23/24 (–)
Page 221 WBPEEUI240751C0...
Page 222: Preventive Maintenance Schedule
Section 9 Introduction The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB Automa- tion recommends that all equipment users practice a preven- tive maintenance program that will keep the equipment operating at an optimum level.
Page 223 Preventive Maintenance Schedule Table 9-1. Preventive Maintenance Schedule Task Procedure Frequency General cleaning. Use a lint-free cloth and mild, all-purpose, non- As required flammable, commercial spray cleaner to remove dirt, fingerprints, and grease from the equipment (e.g., LCD screen, keypad, hous- ing assembly).
Page 224 Repair and Replacement Section 10 Introduction This section explains repair and replacement procedures for I/O and auxiliary blocks. Repair Harmony I/O system repair is limited to assembly replace- ment. If a block component such as an I/O module fails, remove and replace it with another. Do not not attempt to replace discrete components in any I/O system assembly.
Page 225 Replacement I/O M O D U LE S TA RT I/O B L O C K B A S E AU X IL IA RY B L O C K D OT-1 0 0 /1 20 R E LAY R LY B L O C K R E L AY R E P LAC E M E N T R LY-1 0 0 /20 0 R E L AY D O N E...
Page 226 Replacement TU R N O FF P O W E R D IS C O N N E C T R E M OV E R E M O V E I/O B LO C K B A S E TO F IE LD D E V IC E S W IR IN G A N D I/O M O D U LE...
Page 227 WBPEEUI240751C0...
Page 228: Analog Input Nomenclature
Replacement and Spare Parts Section 11 Introduction This section provides installation, replacement, and spare part nomenclature and part numbers. Contact ABB for help deter- mining the quantity of spare parts to keep on hand for your particular system. I/O and Auxiliary Block Nomenclature...
Page 229: Analog Output Nomenclature
I/O and Auxiliary Block Nomenclature Table 11-2. Analog Output Nomenclature 10 11 12 13 14 15 16 17 Block Nomenclature - Current Out Module/Base Option Nonredundant cable/clamp terminal base Redundant cable/clamp terminal base Nonredundant screw terminal base Redundant screw terminal base I/O module Reserved for Future Use Must be zeros...
Page 230 I/O and Auxiliary Block Nomenclature Table 11-4. Digital Input/Output Nomenclature 10 11 12 13 14 15 16 17 Block Nomenclature - Universal Digital In, 24/48 VDC Digital Out Module/Base Option Nonredundant cable/clamp terminal base Redundant cable/clamp terminal base Nonredundant relay connector base - DI screw terminals, DO cable Redundant relay connector base - DI screw terminals, DO cable...
Page 231 Cable Nomenclature Table 11-6. Auxiliary Relay Assembly Nomenclature 10 11 12 13 14 15 16 17 Block Nomenclature Block Type Electromechanical relay assembly Solid state relay assembly Reserved for Future Use Must be zeros NOTES: 1. Available in screw termination base style only. 2.
Page 232 Cable Nomenclature Table 11-9. I/O Block to Remote Termination Cable Nomenclature 10 11 12 13 14 15 16 17 Cable Nomenclature Conductors 12 conductors 16 conductors 24 conductors Cable Type PLTC rated for use in hazardous areas For use in nonhazardous areas Cable Length 01 to 60 for 1.0 to 60 m (3.3 to 200 ft) NOTE:...
Page 233 Miscellaneous Parts Miscellaneous Parts Tables 11-11 through 11-13 list related, miscellaneous parts and their part numbers. Table 11-11. Fuses Number Part 1949438A1001 1.0 A, 250 V, 5 x 20 mm, fast-acting, low break capacity • 1949438A1601 1.6 A, 250 V, 5 x 20 mm, fast-acting, low break capacity •...
Page 234 Miscellaneous Parts Table 11-13. Miscellaneous Number Part 1946984A4 1 × 2 jumper block (0.1 mm center-to-center) 1946984A6 1 × 2 jumper 1946984A7 2 × 2 jumper block (0.2 mm center-to-center) 1946984A8 2 × 3 jumper block (0.2 mm center-to-center) 1948616A12 12-position terminal block (clamp terminal base) 1948616A16 16-position terminal block (clamp terminal base)
Page 235 WBPEEUI240751C0...
Page 236 CIO-100 Setup PR11 Purpose/Scope 15 min. This procedure gives the steps required to set up the CIO-100 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS6. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 237 Procedure Table PR11-1. Field Power Select Jumpers Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base 4. Set the analog input field power select jumpers J15 and □...
Page 238 Procedure Table PR11-3. Analog Input Channel Jumpers Field Input Power 4 to 20 mA IFP/LFP Differential 1 to 5 VDC Single-ended 1 to 5 VDC NOTE: 1. n corresponds to the channel number from 1 to 4. For example, 1-J1, 1-J2, 1-J3, and 1-J4 con- figure channel one.
Page 239 Procedure Table PR11-5. Digital Input Channel Jumpers Field Input Power 24 VDC 1 2 3 9 10 11 12 48 VDC 1 2 3 9 10 11 12 125 VDC 1 2 3 9 10 11 12 120 VAC 1 2 3 9 10 11 12 240 VAC 1 2 3...
Page 240 Procedure 12. Verify a 3.15 A, 250 V fuse is present in the field power □ fuse holder. 13. Open the access door of the CIO-100 base and verify a □ 6.3 A, 250 V fuse is present in fuse holder F1. This fuse is for the +24 VDC LFP power that operates IISAC01 control sta- tions.
Page 241 Procedure I/O B LO C K A N A LO G IN P U T C H A N N E L S – J1 5 LF P IFP /LF P – – J1 6 LF P – B A S E I/O M O D U LE T0322 6A Figure PR11-2.
Page 242 Procedure 5-J1 6-J1 7-J1 D I1 7-J 2 8-J1 D I2 8-J2 9-J1 D I3 9-J2 10-J1 D I4 10-J2 D O 1 11-J1 D O 2 12-J1 D O 3 13-J1 D O 4 14-J1 T 00 89 4 A Figure PR11-4.
Page 243 Field Device Connection Field Device Connection Figures PR11-5, PR11-6, PR11-7, and PR11-8 show the circuit connections made after attaching field wiring and setting jumpers. + 2 4 V TR A N S M ITTE R IN T ER N AL/L O C A L 4 -2 0 m A F IEL D PO W ER E D –...
Page 244 Field Device Connection + 2 4 V IN T ER N AL/L O C A L L O A D 1 -5 V F IEL D PO W ER E D – C O M M O N + 2 4 V IN T ER N AL/L O C A L L O A D 4 -2 0 m A...
Page 245 Field Device Connection IFP /L FP L O A D IN T ER N AL/L O C A L F IEL D PO W ER E D – C O M M O N S O U R C E R E M OT E F IELD PO W ER E D –...
Page 246 DIO-400 Setup PR12 Purpose/Scope 10 min. This procedure gives the steps required to set up the DIO-400 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS7. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 247 Procedure Table PR12-1. Digital Output Field Power Select Jumpers Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base NOTE: 1. 24 VDC IFP/LFP required when connecting to an RLY block. 4.
Page 248 Procedure Table PR12-3. Digital Input Field Power Monitor Jumper (continued) Input DIFP-J2 120 VAC 9 10 11 12 240 VAC 9 10 11 12 7. Set the input channel jumpers as appropriate □ (Table PR12-4). Table PR12-4. Digital Input Channel Jumpers Field Input Power...
Page 249 Procedure Table PR12-4. Digital Input Channel Jumpers (continued) Field Input Power 120 VAC RFP 1 2 3 1 2 3 4 5 6 9 10 11 12 7 8 9 240 VAC LFP 1 2 3 1 2 3 4 5 6 9 10 11 12 7 8 9 1 2 3...
Page 250 Field Device Connection 10. Verify 1.6 A, 250 V fuses are present in both the A and B □ channel block power fuse holders on the I/O module. 11. Verify a 3.15 A, 250 V fuse is present in the field power fuse □...
Page 251 Field Device Connection 1-J2 1-J 3 2-J2 2-J 3 3-J2 3-J 3 4-J2 4-J 3 5-J2 5-J 3 6-J2 6-J 3 7-J2 7-J 3 8-J2 D IG ITA L 8-J 3 IN P U T S 9-J2 9-J 3 10-J 2 10-J 3 11-J 2 11-J 3...
Page 252 Field Device Connection IFP /L FP + 5 V IN TE R N A L /LO C A L FIE L D PO W ER ED – IN P U T C O M M O N S O U R C E + 5 V R E M OTE FIE L D P OW E R ED...
Page 253 Field Device Connection + 2 4 V S O U R C E L O A D H R M -R LY C O M M O N C O M M O N E L EC T RO M E C H A N IC A L O R S O L ID S TATE R EL AY T 00 8 39 A Figure PR12-5.
Page 254 DOT-100 Setup PR13 Purpose/Scope 5 min. This procedure gives the steps required to set up the DOT-100 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS8. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 255 Field Device Connection Table PR13-1. Field Power Select Jumpers Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base NOTE: 1. 24 VDC to power output relay coils. 4.
Page 256 DOT-120 Setup PR14 Purpose/Scope 10 min. This procedure gives the steps required to set up the DOT-120 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS9. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 257: Block
Procedure Table PR14-1. Field Power Select Jumpers Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base NOTE: 1. 24 VDC to power output relay coils. 4.
Page 258 Procedure 9. Verify a 3.15 A, 250 V fuse is present in the field power □ fuse holder. 10. If installing redundant I/O modules, insure the settings for □ both I/O modules are the same. I/O BO AR D AC C ES S C OV ER T 00 91 4 A Figure PR14-1.
Page 259 Procedure F U SE H O LD E R 1-J1 1-J 2 2-J1 2-J 2 3-J1 3-J 2 4-J1 4-J 2 5-J 2 5-J1 6-J1 6-J 2 7-J1 7-J 2 8-J1 8-J 2 9-J1 9-J 2 10-J1 1 0-J2 X F1 0 11-J1 1 1-J2 X F1 1...
Page 260 Field Device Connection Field Device Connection Figure PR14-3 shows the circuit connections made after attaching field wiring. S O U R C E +24 V IN T E R N A L/LO C A L F IE LD P O W E R E D LO A D C O M M O N C O M M O N...
Page 261 WBPEEUI240751C0...
Page 262: Block
CIO-110 Setup PR15 Purpose/Scope 5 min. This procedure gives the steps required to set up the CIO-110 block for proper operation. None. Parts Small-tipped, flat-blade screwdriver. Tools • Needlenose pliers (optional). • IISAC01 Analog Control Station instruction. • Procedure 1. Set the M/A power select jumpers J1 and J2 as appropri- □...
Page 263 Procedure S TATIO N P O W E R 1 M /A P O W E R (LF P ) F U S E H O L D E R F U S E H O LD E R X F 1 X F 3 M /A P O W E R 1 S E LE C T...
Page 264 Small-tipped, flat-blade screwdriver. Tools • Safety Considerations 1. Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route CAUTION signals and damage equipment connected to the relay and the relay itself. CSA certification is voided when unapproved relays are used.
Page 265 Procedure b. Align and insert the relay into the socket. Insure that it is seated flush with the socket. c. Tighten the attachment screw. 2. Install the proper fuse in each fuse holder XF17 through □ XF24. The fuse is dependent on the type of relay installed (Table PR16-1).
Page 266 Procedure XK 18 F U SE XK 17 R E LAY H O LD E R SO C K ET XF1 7 XF 1 8 XK 19 XK 20 AT TAC H M E N T SC R EW H O LE T B2 XF 19 XF2 0...
Page 267 WBPEEUI240751C0...
Page 268 CIO-100/110 Cable Connection PR17 Purpose/Scope 10 min. This procedure gives the steps required to cable connect an IISAC01 Analog Control Station to a CIO-100 block. A station can either connect directly to the CIO-100 block or connect through a CIO-110 block (Fig. PR17-1). C IO -100 C IO -100 IIS AC 0 1...
Page 269 Procedure IISAC01 Analog Control Station instruction. Tools • Procedure Figure PR17-2 shows the cabling required to connect an IISAC01 station that supports current mode bypass operation. Figure PR17-3 shows the cabling required to connect an IISAC01 station that supports electric drive/pulse positioner bypass operation.
Page 270 Procedure C IO -100 N K C S03 N K C S01 N K C S11 N K C S02 N K C S12 IIS AC 0 1 IIS AC 0 1 STAT IO N 1 STAT IO N 2 T 01 01 3 A Figure PR17-2.
Page 271 Procedure C IO -100 N K C S04 C IO -110 N K C S05 N K C S01 N K C S11 N K C S02 N K C S12 IIS AC 0 1 IIS AC 0 1 STAT IO N 1 STAT ION 2 T 01 01 4 A Figure PR17-3.
Page 272 RLY-100/200 Cable Connection PR18 Purpose/Scope 5 min. This procedure gives the steps required to cable connect a RLY-100 or RLY-200 block to a DIO-400 block (Fig. PR18-1). NOTE: A DIO block must have a relay connector base (P-HB-DIO-4000R?00) to connect DIO outputs to an RLY block. D IO -40 0 R LY-10 0, R LY-20 0...
Page 273 Procedure Procedure Make the necessary cable connections as shown in □ Figure PR18-2. This figure shows the cabling required to con- nect an RLY-100 or RLY-200 block to the DIO block. D IO D IO H R M -R LY H R M -R LY P1 7 P1 7...
Page 274 I/O Module Removal PR28 Purpose/Scope 1 min. This procedure gives the steps required to remove an I/O mod- ule from its base. The removal procedure is the same for all I/O modules. An I/O module can be removed with power on. NOTE: Always follow the instructions given in Special Handling in Section 5...
Page 275 Procedure AL IG N M EN T PO S TS FA ST E N IN G SC R EW R E TR AC TA BL E H A N D LE T 00 9 11 B Figure PR28-1. I/O Module Removal PR28 - 2 WBPEEUI240751C0...
Page 276 I/O Block Base Removal PR29 Purpose/Scope 5 min. This procedure gives the steps required to remove a terminal (C, R, and S type) or connector base (K type). The procedure is the same whether removing a nonredundant or redundant base. None.
Page 277 Procedure R E A R V IE W A LIG N M E N T H O LE S C A P T IV E FA S T E N IN G S C R E W S T 032 46A Figure PR29-1.
Page 278 Auxiliary Block Removal PR30 Purpose/Scope 10 min. This procedure gives the steps required to remove an auxiliary block. The procedure is the same for all auxiliary blocks. None. Parts Phillips screwdriver. Tools • Procedure 1. Separate the auxiliary block housing from its mounting □...
Page 279 Procedure A LIG N M E N T H O L E S R E A R V IE W C A P T IV E FA S T E N IN G S C R E W (4) S C R E W (3) T 00 9 62 B Figure PR30-1.
Page 280 Wiring and Cabling PR31 Disconnection Purpose/Scope 15 min. This procedure gives the steps to disconnect field wiring, power wiring, and cables prior to removing an I/O or auxiliary block. None. Parts Flat-blade screwdriver. Tools • Phillips screwdriver. • Safety Considerations 1.
Page 281 Procedure If the field wiring is attached using a cable connector, unplug Cable Connector the cable from the base. 4. Disconnect the LFP power wiring from the block. □ 5. Disconnect all cables. □ PR31 - 2 WBPEEUI240751C0...
Page 282 Electromechanical relay (SPDT) None. Tools Safety Considerations 1. Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route CAUTION signals and damage equipment connected to the relay and the relay itself. CSA certification is voided when unapproved relays are used.
Page 283 Procedure I/O BO AR D AC C ES S C OV ER T 00 91 4 A Figure PR32-1. Configuration Jumper Access PR32 - 2 WBPEEUI240751C0...
Page 284 Procedure R E LAY S O C K ET X K 1 X F 1 X K 2 X F 2 X K 3 X F 3 X K 4 X F 4 X K 5 X F 5 X K 6 X F 6 X F 7 X K 7...
Page 285 WBPEEUI240751C0...
Page 286 WARNING shock. Do not turn the power on until the replacement proce- dure is complete. 1. Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route CAUTION signals and damage equipment connected to the relay and the relay itself.
Page 287 Procedure 4. Align and insert the new relay. Insure that it is seated flush □ with the socket. 5. Turn on power previously turned off in Step 1. □ PR33 - 2 WBPEEUI240751C0...
Page 288 Procedure T B 1 T B2 R E LAY S O C K ET X K 18 XK 17 X K 20 XK 19 XK 22 XK 21 XK 24 XK 23 T 00 89 7 A Figure PR33-1. RLY-100 Board Layout (Shown Without Relays) WBPEEUI240751C0 PR33 - 3...
Page 289 WBPEEUI240751C0...
Page 290 WARNING shock. Do not turn the power on until the replacement proce- dure is complete. 1. Use only ABB Automation approved relays on the relay assembly. Using unapproved relays could improperly route sig- CAUTION nals and damage equipment connected to the relay and the relay itself.
Page 291 Procedure 3. Pull the existing relay from its socket XK17 through XK24. □ 4. Verify the replacement relay is an approved relay and of □ the same type. 5. Align and insert the new relay. Insure that it is seated □...
Page 292 Procedure XK 18 XK 17 F U SE R E LAY H O LD E R SO C K ET XF 1 7 XF 18 XK 19 XK 20 AT TAC H M E N T SC R EW H O LE T B1 XF1 9 XF 2 0...
Page 293 WBPEEUI240751C0...
Page 294 AIN-120 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: Analog Inputs - FC 222 Input Range Current...
Page 295 Analog Inputs - FC 222 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ Channel Info:...
Page 296 Analog Inputs - FC 222 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ Channel Info:...
Page 297 Analog Inputs - FC 222 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ Channel Info:...
Page 298 Analog Inputs - FC 222 CH10 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ CH11 Channel Info:...
Page 299 Analog Inputs - FC 222 CH13 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ CH14 Channel Info:...
Page 300 Analog Inputs - FC 222 CH16 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ WBPEEUI240751C0...
Page 301 WBPEEUI240751C0...
Page 302 AIN-200 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Field Power Selection: IFP (only option) Analog Inputs - FC 222 Input Range/Type High level voltage 0 to 1 VDC 0 to 5 VDC...
Page 303 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ Channel Info:...
Page 304 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ Channel Info:...
Page 305 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ Channel Info:...
Page 306 Analog Inputs - FC 222 CH10 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________...
Page 307 Analog Inputs - FC 222 CH13 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________...
Page 308 Analog Inputs - FC 222 CH16 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: _______ to _______ VDC Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________...
Page 309 WBPEEUI240751C0...
Page 310 AIN-220 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: Analog Inputs - FC 222 Input Range/Type Current...
Page 311 Analog Inputs - FC 222 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 312 Analog Inputs - FC 222 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 313 Analog Inputs - FC 222 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 314 Analog Inputs - FC 222 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 315 Analog Inputs - FC 222 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 316 Analog Inputs - FC 222 CH11 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 317 Analog Inputs - FC 222 CH13 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 318 Analog Inputs - FC 222 CH15 Channel Info: __________________________________________________________ Channel Label: ________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP _______ to _______ VDC (RFP only) Single-ended Differential (voltage mode) Thermocouple TC Type: _________________________________ Lead Wire Ω: _________________________________ (mV or TC input) Eng.
Page 319 WBPEEUI240751C0...
Page 320 AIN-300 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Field Power Selection: IFP (only option) Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.)
Page 321 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 322 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 323 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 324 Analog Inputs - FC 222 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 325 Analog Inputs - FC 222 CH10 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 326 Analog Inputs - FC 222 CH12 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 327 Analog Inputs - FC 222 CH14 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 328 Analog Inputs - FC 222 CH16 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Input: 10 Ω copper 100 Ω platinum U.S. Lab. Std. U.S. Ind. Std. Euro. Std. 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω: _________________________________ Eng.
Page 329 WBPEEUI240751C0...
Page 330 AOT-150 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: Analog Outputs - FC 223 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________...
Page 331 Analog Outputs - FC 223 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100% Hold Output Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100%...
Page 332 Analog Outputs - FC 223 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100% Hold Output Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100%...
Page 333 Analog Outputs - FC 223 CH11 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100% Hold Output Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ CH12 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State:...
Page 334 Analog Outputs - FC 223 CH15 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State: 100% Hold Output Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________ CH16 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Stall State:...
Page 335 WBPEEUI240751C0...
Page 336 CIO-100 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: Analog Inputs - FC 222 Channel Info: ____________________________________________________________ Channel Label:...
Page 337 Analog Outputs - FC 223 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 4 to 20 mA IFP/LFP 1 to 5 VDC (RFP only) Single-ended Differential (voltage mode) Eng. Units: ____________________ Percent (%) Deg F Deg C Low Value: ___________ High Value: ___________ Channel Info:...
Page 338 Digital Inputs - FC 224 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Output: 4 to 20 mA (IFP/LFP only) 1 to 5 VDC (IFP/LFP only) Stall State: 100% Hold Output Eng. Units: _______________ Percent (%) Deg F Deg C Low Value: ______________ High Value: ______________...
Page 339 Digital Outputs - FC 225 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input (RFP only): 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC CH10 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input (RFP only): 24 VDC 48 VDC 125 VDC...
Page 340 Digital Outputs - FC 225 CH13 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) 24 VDC: IFP/LFP Stall State: On (0) Off (1) Hold Output CH14 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) 24 VDC: IFP/LFP Stall State: On (0)
Page 341 WBPEEUI240751C0...
Page 342 DIO-400 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC None Digital Input Field Power: Digital Output Field Power:...
Page 343 Digital Inputs - FC 224 Digital Inputs - FC 224 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP...
Page 344 Digital Inputs - FC 224 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC...
Page 345 Digital Inputs - FC 224 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC...
Page 346 Digital Inputs - FC 224 CH10 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC CH11 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC...
Page 347 Digital Inputs - FC 224 CH13 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC CH14 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC...
Page 348 Digital Outputs - FC 225 CH16 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Input: 24 VDC IFP/LFP 48 VDC 125 VDC 120 VAC 240 VAC Digital Outputs - FC 225 CH17 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Output: 24 VDC...
Page 349 Digital Outputs - FC 225 CH20 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Output: 24 VDC IFP/LFP 48 VDC Stall State: On (0) Off (1) Hold Output CH21 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Output: 24 VDC IFP/LFP...
Page 350 Digital Outputs - FC 225 CH24 Channel Info: _____________________________________________________________ Channel Label: ___________________________________________ (optional 32 characters max.) Output: 24 VDC IFP/LFP 48 VDC Stall State: On (0) Off (1) Hold Output WBPEEUI240751C0 WS7 - 9...
Page 351 WBPEEUI240751C0...
Page 352 DOT-100 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: NOTE: 24 VDC IFP or LFP is needed to power the output relay coils. Digital Outputs - FC 225 Channel Info: ____________________________________________________________...
Page 353 Digital Outputs - FC 225 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0)
Page 354 Digital Outputs - FC 225 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output CH10 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State:...
Page 355 Digital Outputs - FC 225 CH15 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output CH16 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed...
Page 356 DOT-120 Block ID: ____________________________________________________________________ Location: ____________________________________ Column: _______ Row: _______ Device Label: _______________________________________________________ (32 characters max.) Field Power Options Internal Field Power (IFP): 24 VDC (always available) Local Field Power (LFP): 24 VDC None Field Power Selection: NOTE: 24 VDC IFP or LFP is required to power the output relay coils. Digital Outputs - FC 225 Channel Info: ____________________________________________________________...
Page 357 Digital Outputs - FC 225 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0)
Page 358 Digital Outputs - FC 225 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output CH10 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State:...
Page 359 Digital Outputs - FC 225 CH15 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed Stall State: On (0) Off (1) Hold Output CH16 Channel Info: ____________________________________________________________ Channel Label: _________________________________________ (optional 32 characters max.) Output: Normally open Normally closed...
Page 360 Hardware Drawings Appendix A Introduction This section provides drawings showing dimensions for I/O and auxiliary blocks. I/O Block Figures through are I/O block components: I/O mod- ule, nonredundant base, and redundant base. D IM E N SIO N S M IL LIM E TE R S IN C H E S 6.38 76.2...
Page 361 I/O Block D IM EN S IO N S M ILLIM E TE R S IN C H E S 137.6 169.2 5.42 6.66 267.1 10.51 T 0110 5B Figure A-2. Nonredundant Base A - 2 WBPEEUI240751C0...
Page 362 I/O Block D IM E N S IO N S M IL LIM E T E R S IN C H E S 1 6 9 .2 6 .6 6 2 1 6.6 8 .53 2 6 7.1 1 0 .5 1 T 01 45 1 A Figure A-3.
Page 363 Auxiliary Block Auxiliary Block Figure is the auxiliary block. 168.5 6.64 DIMENSIONS MILLIMETERS INCHES 143.6 5.65 266.0 10.47 T01440A Figure A-4. Auxiliary Block A - 4 WBPEEUI240751C0...
Page 364 Installation Preparation Purpose/Scope Variable This procedure gives steps that should be performed in prepa- ration for I/O and auxiliary blocks installation. Block mounting hardware installed. Prerequisites • Block power connected. • Hnet components installed and connected. • None. Parts Block Power and Mounting Hardware instruction. Tools •...
Page 365: Block
I/O and Auxiliary Block Considerations the previously listed items have not been completed before beginning any I/O and auxiliary blocks installation. 2. Verify the internal enclosure locations for I/O and auxiliary □ blocks to be installed. Refer to I/O and Auxiliary Block Con- I/O and Auxiliary Block Con- I/O and Auxiliary Block Con- I/O and Auxiliary Block Con-...
Page 366 I/O Block Worksheets 4. When installing any nonredundant I/O blocks or auxiliary blocks on a redundant column, locate the blocks at the bottom of the column so that air flow through the redundant I/O mod- ules of blocks is not disrupted in midstream. I/O Block Worksheets The number of input and output signals a single Harmony I/O system will interface can be substantial.
Page 367 WBPEEUI240751C0...
Page 368 I/O Block Base Installation Purpose/Scope 5 min. This procedure gives the steps required to install a termination base for an I/O block. The procedure is the same whether installing a nonredundant or redundant base. A redundant base, however, requires a redundant mounting column. None.
Page 369 Procedure R E A R V IE W IN S E RT TA B S IN S LO TS A LIG N M E N T H O LE S C A P T IV E FA S T E N IN G S C R E W S T 0 091 0B Figure PR2-1.
Page 370 I/O Module Installation Purpose/Scope 1 min. This procedure gives the steps required to install an I/O mod- ule. The installation procedure is the same for all I/O modules. Also, the procedure is the same whether installing modules on redundant or nonredundant bases. NOTE: Always follow the instructions given in Special Handling in Section 5...
Page 371 Procedure much pressure. If the I/O module cannot be pushed in flush with the base, then either it is not properly aligned or it is not compatible with the particular base. 5. Tighten the captive front panel fastening screw. The fas- □...
Page 372: Auxiliary Block
Auxiliary Block Installation Purpose/Scope 10 min. This procedure gives the steps required to install an auxiliary block. The installation procedure is the same for all auxiliary blocks. Parts Number Description 200021A040S080 M4 × 8-mm screw Phillips screwdriver. Tools • Procedure 1.
Page 373 Procedure A LIG N M E N T H O L E S R E A R V IE W C A P T IV E FA S T E N IN G S C R E W (4) S C R E W (3) T 00 9 62 B Figure PR4-1.
Page 374 BLK-100 Installation Purpose/Scope 5 min. This procedure gives the steps required to install a blank block (BLK-100) to fill empty block positions. Any empty positions within a column of blocks must be filled to maintain airflow. Blank blocks are not required, however, in empty positions at the bottom of a column.
Page 375 Procedure R E A R V IE W IN S E RT TA B S IN S LO TS A LIG N M E N T H O LE S C A P T IV E FA S T E N IN G S C R E W S T 0 091 0B Figure PR5-1.
Page 376 Procedure AL IG N M EN T PO S TS FA ST E N IN G SC R EW R E TR AC TA BL E H A N D LE T 01 3 77 B Figure PR5-2. Blank Module Attachment d.
Page 377 WBPEEUI240751C0...
Page 378 AIN-120 Setup Purpose/Scope 15 min. This procedure gives the steps required to set up the AIN-120 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS1. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 379 Procedure Table PR6-1. Field Power Select Jumpers (Module) Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base NOTE: 1. Use this setting if all channels are RFP powered. 4.
Page 380 Procedure Table PR6-3. Input Channel Jumpers (continued) Field Input Power Single-ended high 3 2 1 3 2 1 level voltage NOTE: 1. n corresponds to the channel number from 1 to 16. For example, 1-J1 and 1-J2 configure channel one. 6.
Page 381 Procedure 1 -J 1 1 -J 2 2 -J 1 2 -J 2 3 -J 1 3 -J 2 4 -J 1 4 -J 2 5 -J 1 5 -J 2 6 -J 1 6 -J 2 7 -J 1 7 -J 2 8 -J 1 8 -J 2...
Page 382 Field Device Connection I/O B L O C K A N A L O G IN P U T C H A N N E L S – J1 7 LF P IFP /L FP – – L FP – B A S E I/O M O D U LE T 0141 3B...
Page 383 Field Device Connection +24 V T R AN S M IT T ER +24 V IN T ER N AL/L O C A L 4-20 m A F IEL D PO W ER E D M E AS U R ED 1-5 V IN P U T C O M M O N...
Page 384 AIN-200 Setup Purpose/Scope 10 min. This procedure gives the steps required to set up the AIN-200 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS2. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 385 Field Device Connection 6. If installing redundant I/O modules, insure the settings for □ both I/O modules are the same. Field Device Connection Figure PR7-1 shows the circuit connections made after attach- ing field wiring. D IF FE R E N T IA L M E A S U R E D ±...
Page 386 AIN-220 Setup Purpose/Scope 15 min. This procedure gives the steps required to set up the AIN-220 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS3. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 387 Procedure Table PR8-1. Field Power Select Jumpers (Module) Field Power Description Field power from mounting 1 2 3 1 2 3 column bus Field power from LFP 1 2 3 1 2 3 terminals on base NOTE: 1. Use this setting if all channels are RFP powered. 4.
Page 388 Procedure Table PR8-3. Input Channel Jumpers (continued) Field Input Power Single-ended high 3 2 1 3 2 1 level voltage Thermocouple 3 2 1 3 2 1 NOTE: 1. n corresponds to the channel number from 1 to 16. For example, 1-J1 and 1-J2 configure channel one.
Page 389 Procedure 1 -J 1 1 -J 2 2 -J 1 2 -J 2 3 -J 1 3 -J 2 4 -J 1 4 -J 2 5 -J 1 5 -J 2 6 -J 1 6 -J 2 7 -J 1 7 -J 2 8 -J 1 8 -J 2...
Page 390 Field Device Connection I/O B LO C K A N A LO G IN P U T C H A N N E L S – J1 7 LF P IFP /LF P – – J1 8 LF P – B A S E I/O M O D U LE T0141 3B...
Page 391 Field Device Connection +24 V T R A N S M IT TE R +24 V IN T E R N A L/LO C A L 4 -2 0 m A FIE LD P O W E R E D M E A S U R E D 1-5 V IN P U T...
Page 392 AIN-300 Setup Purpose/Scope 5 min. This procedure gives the steps required to set up the AIN-300 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS4. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 393 Field Device Connection 6. If installing redundant I/O modules, insure the settings for □ both I/O modules are the same. Field Device Connection Figure PR9-1 shows the circuit connections made after attach- ing field wiring. – M E AS U R E D IN P U T 3 -W IR E R TD –...
Page 394 AOT-150 Setup PR10 Purpose/Scope 5 min. This procedure gives the steps required to set up the AOT-150 block for proper operation. This includes setting jumpers and switches, and checking for fuses. Completed worksheet WS5. Prerequisites • None. Parts Small-tipped, flat-blade screwdriver. Tools •...
Page 395 Field Device Connection 5. Verify a 3.15 A, 250 V fuse is present in the field power fuse □ holder. 6. If installing redundant I/O modules, insure the settings for □ both I/O modules are the same. Field Device Connection Figure PR10-1 shows the circuit connections made after...
Page 396 Index Clamp terminals (C type) .....3-15 Color coding and markings ....7-6 AIN-120 ............ 2-1 Ground plate ........3-19 Redundancy........... 4-3 Installation .........PR2-1 Setup ..........PR6-1 Removal ..........PR29-1 Wiring....PR19-1, PR20-1, PR21-1 Replacement ........10-1 AIN-200 ............ 2-2 Screw terminal wiring ......PR19-1 Redundancy........... 4-3 Screw terminals (S type) ......3-15 Setup ..........
Page 397 Index (continued) Replacement ........10-1 Function codes ........1-8, 6-7 Design standards ........1-14 I/O channel ..........6-9 Device label..........6-4 I/O device definition ....... 6-8 Definition .........PR25-1 Test status ........... 6-16 Diagnostics..........8-12 Digital channel indicators ......7-4 DIO-400 ..........2-13 Redundancy ........4-7, 4-9 Glossary ..........
Page 398 Index (continued) Field power indicator......7-4 I/O block ..........5-3 General specifications ......1-16 Parts numbers and nomenclature ..11-1 Hardware drawings ........A-1 Installation preparation......PR1-1 Initialization ..........7-8 Instruction content........1-10 Installation..........5-3 Intended user ..........1-9 Operating mode ........7-2 Problem reports ........8-6 Replacement........
Page 399 Index (continued) Wiring, clamp terminal base ... PR20-1 Wiring, RLY-100/200 block ..... PR23-1 Offline diagnostics......PR24-1 Wiring, screw terminal base ... PR19-1 Part numbers and nomenclatures ...11-1 Redundancy ........3-20, 4-1 Preventive maintenance schedule ....9-1 Relay replacement........10-1 Problem report DOT-100......... PR32-1 I/O block ..........8-6 DOT-120.........
Page 400 Index (continued) Troubleshooting ........8-1 CIO-110 block .........PR22-1 Clamp terminal base .......PR20-1 RLY-100/200 block......PR23-1 Screw terminal base......PR19-1 Wiring Worksheets ..........PR1-3 Cable connection ......PR21-1 WBPEEUI240751C0 Index - 5...
Page 401 WBPEEUI240751C0...
Page 402 For the latest information on ABB and Year 2000 Product Compatibility Visit us on the World Wide Web at http://www.abb.com Our worldwide staff of professionals is ready to meet your needs for process automation. For the location nearest you, please contact the appropriate regional office.

ABB Symphony Harmony Series Instruction

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Section 2 Input/Output Blocks

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