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ABB SAM600 Engineering Manual
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ABB SAM600 Engineering Manual

Process bus i/o system
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Grid Automation Products
SAM600 Process Bus I/O System
Engineering Manual

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  • Page 1 Grid Automation Products SAM600 Process Bus I/O System Engineering Manual...
  • Page 3 Document ID: 1MRK 511 431-UEN Issued: June 2016 Revision: - Product version: 1.1 © Copyright 2016 ABB. All rights reserved...
  • Page 4 Trademarks ABB and SAM600 are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standard EN 60255-27 for the low voltage directive.
  • Page 7 SAM600 products. Dangerous voltages can occur on the connectors, even though auxiliary voltages are disconnected. Each SAM600 product must be safely connected to ground using the ground strap. Only a competent electrician is allowed to carry out the electrical installation.

  • Page 9: Table Of Contents

    Building a plant structure ..............12 Instantiating a SAM600 system ............14 Configuration wizard ..............14 4.4.1 Inserting an SAM600 system in online mode ........15 Inserting a SAM600 system in offline mode........18 4.6.1 Technical key ................21 4.6.2 SAM600 serial numbers ..............
  • Page 10 Simulation mode ................38 5.6.4 Reset to factory default ..............39 5.6.5 Indicate module ................40 Section 6 Communication with PCM600 and SAM600 system ..41 Common write ................42 Common read ................44 Section 7 Event viewer tool ............47 Section 8 Glossary ..............

  • Page 11: Introduction

    PCM Protection and Control IED manager and various tools within the tool framework. This manual provides instructions on how to set up a PCM600 project and insert a SAM600 system to the project structure. This manual also recommends a sequence for the engineering of a SAM600 system.

  • Page 12: Document Symbols And Conventions

    HMI menu paths are presented in bold. For example, select Main menu or Settings.  Parameter names are shown in italics. For example, the function can be enabled and disabled with the Operation setting. SAM600 Process Bus I/O System Engineering Manual...

  • Page 13: Engineering Tool Set

     Communication section including project specific instance addresses  Datasets and control blocks, as allowed by a SAM600 system capabilities  Allocation of data flow and report control block instances to clients, as allowed by a SAM600 system capabilities ...

  • Page 14: Sam600 System Engineering

    SAM600 systems, single-line diagrams, sample value links between the devices and the event definitions (datasets). The SCD file is imported to a SAM600 IED configuration tool where a SAM600 systems are parameterized and configured according to the application or power system specifications.
  • Page 15 Simulation Mode and Reset to Factory Default are available to support the engineering, commissioning and operational phase of the project. Once the engineering of a SAM600 system is done, the results are written to a SAM600 system. Conversely, engineering information can be uploaded from a SAM600 system for various purposes.

  • Page 17: Engineering Process

    Section 3 1MRK 511 431-UEN - Engineering process Engineering process SAM600 engineering process The recommended sequences for a SAM600 engineering process is shown in the following workflow, see Figure 2. Those workflow steps are described in various sections throughout this document.

  • Page 19: Setting Up A Project

    PCM600 tools. Several projects can be created and managed by PCM600, whereas only one project can be active at a time. Several types of SAM600 systems can be managed in one PCM600 project.

  • Page 20: Building A Plant Structure

    Setting up a project Building a plant structure A plant structure is used to identify each SAM600 system in its location within the substation organization. It is a geographical image of the substation and the bays within the substation. The organization structure for a SAM600 systems may differ from the structure of the primary equipment in the substation.
  • Page 21 Rename the level after insertion using the Rename possibility or the Object Properties. Figure 3 shows the start of a project with single SAM600 system placed, before renaming the level.

  • Page 22: Instantiating A Sam600 System

    Types view shows the possible available SAM600 systems to insert on the bay level Plant Structure, see Figure On the bay level Plant Structure it is possible to insert a SAM600 system in online or offline mode.  Online mode: When a SAM600 system is connected to PCM600 and the communication is established, PCM600 reads the configuration from the physical SAM600 system.

  • Page 23: Inserting An Sam600 System In Online Mode

    5. A SAM600 system Configuration Wizard dialog box appears. Figure 5: PCM600: SAM600 system insertion It is possible to drag a SAM600 system from the Object Types window to the Bay level. Select the Online Configuration radio button, see Figure...
  • Page 24 SAM600 connected module. The Hardware Module Type indicates the type of the physically connected SAM600 module. Figure 8: PCM600: Communication port selection wizard Only SAM600 USB connections that are available will be shown in the COM Port Selection drop down list. SAM600 Process Bus I/O System...
  • Page 25 Section 4 1MRK 511 431-UEN - Setting up a project Click the Scan button to scan or read the SAM600 hardware modules and the connection topology for a SAM600 system that is online, see Figure Figure 9: PCM600: Hardware Module and connection topology detected...

  • Page 26: Inserting A Sam600 System In Offline Mode

    SAM600 system. Inserting a SAM600 system in offline mode In offline mode, a user can start preparing a configuration even if a SAM600 is not physically available. Setting up a SAM600 system in offline mode is similar to inserting an SAM600 system in online mode.
  • Page 27 The selected port will be used later to write the configuration to the SAM600 system. Click the Next button to open a SAM600 system - Composition Selection Page. Select the Module Type, Hardware Type (available for SAM600-CT), and the...
  • Page 28 The amount of time synchronization modules (SAM600-TS) is limited to 3 per SAM600 system. Click the Next button to open a SAM600 system Bus Port Selection Page. Select the Custom Name from the drop-down list set in the previous page according to the intended physical arrangement of a SAM600 system.

  • Page 29: Technical Key

    4.6.1 Technical key Both a SAM600 system and a SAM600 system object in PCM600 have a technical key. The purpose of the technical key is to prevent from writing a configuration to a wrong SAM600 system. The technical key in SAM600 system and PCM600 must match to write the configuration.
  • Page 30 Figure 17: Set technical key menu at a SAM600 system level A dialog box appears with the technical key concept information. Click the OK button. PCM600 reads technical key from a SAM600 system and the technical key editor dialog box appears, see...

  • Page 31: Sam600 Serial Numbers

    Click the OK button to confirm the selection. It is not possible to set a user defined name or select the Technical Key in SAM600 system if the value already exists in the PCM600 project. A warning message is displayed on adding the duplicate technical key.

  • Page 33: Sam600 Engineering

    1MRK 511 431-UEN - SAM600 engineering SAM600 engineering Parameter setting tool It is possible to read the Parameters from the SAM600 system using Parameter Setting Tool (PST), see Figure 19. Parameters read from the SAM600 system are displayed in the IED Value field of PST, see Figure 20.
  • Page 34 SAM600 system. Possible parameters are Power System Frequency and Time Synchronization Mode. Global parameters can be set on a SAM600 system level where the specific parameter settings are derived for the dependent SAM600 modules. SAM600 Process Bus I/O System...

  • Page 35: Sam600 Sv Stream And Port Configuration

    Sampled Value stream and Port Configuration is a tool used for merging the current and or voltage signals in a single IEC 61850-9-2LE stream and for defining the output. This is a PCM600 tool which can be launched from a SAM600 system context menu, see Figure 21.
  • Page 36 To add a sample value stream, right click on the Content Definition Port tab. A stream with a default name is added into the system which can be modified if required. Based on the hardware modules configured during a SAM600 system creation, sample value streams lists the potential sources for currents and voltages.
  • Page 37 Figure 23: PCM600: Selecting Voltage and/or current modules for merging  Define external SV Stream A SAM600 system has the capability to subscribe any external IEC 61850-9- 2LE sample value stream on any port. Those external streams can be published on any other available SAM600 port, called bridging.
  • Page 38 1MRK 511 431-UEN - SAM600 engineering SMVID - The sampled value ID of the stream to be bridged. Source Port - The SAM600 system port the bridged stream shall be subscribed. There are two stream types available, see Figure ...
  • Page 39 Section 5 1MRK 511 431-UEN - SAM600 engineering Figure 27: PCM600: Modify SAM600 stream fields SMVID and MAC address of SAM600 streams can be edited from the Object Properties section, see Figure 27. The minimum length of SMVID is one character and maximum length is 34 characters.

  • Page 40: Composition Upgrade Tool

    It is possible to update Serial Number, Custom Name of the Hardware Module and also SAM600 system bus connections. It is possible to add or remove SAM600 modules to or from the SAM600 configuration. In case SAM600 modules are removed which are used to provide sample value information the respective configuration will be automatically updated.

  • Page 41: Exporting And Importing Scl Files

    SAM600 engineering Exporting and importing SCL files 5.4.1 Exporting SCL files from PCM600 A SAM600 system included in the project needs to be configured to export SCL files from PCM600. 5.4.1.1 Exporting SCD files Follow the procedure to export SCD files from PCM600: 1.
  • Page 42 Follow the procedure to export ICD or CID files from PCM600: 1. Select a SAM600 system in the Plant Structure. 2. Right-click on a SAM600 system, and select Export….The Export window appears. 3. Select the file format from the Save as type drop-down list to export the file,...

  • Page 43: Importing Scl Files To Pcm600

    PCM600 is able to import SCD, ICD and CID files. All SCL files imported in PCM600 must include the original subnetwork of type “ABB-USB”. In case a System Tool will remove this subnetwork the SCD import will fail or be refused by PCM600.
  • Page 44 4. Click the Open button. The SCL Import Options window appears, see Figure 5. Configure Import options. For more information, see Section 5.4.2. 6. Click the Import button to import ICD or CID files to the PCM600. SAM600 Process Bus I/O System Engineering Manual...

  • Page 45: Object Properties

    Figure 35. This sets the system time on SAM600-TS module of a SAM600 system to the local PC time. This menu appears if there is at least one SAM600-TS is available in a SAM600 system. SAM600 Process Bus I/O System...

  • Page 46: Simulation Mode

    1MRK 511 431-UEN - SAM600 engineering Figure 35: PCM600: Set Time 5.6.3 Simulation mode Simulation Mode can be launched either from a SAM600 system configuration or Hardware Configuration context menu, see Figure 36 Figure 37. This sets the SAM600 module into Simulation Mode. When a SAM600 module is in simulation mode, the respective hardware module in the PCM600 plant structure indicates this with orange coloring.

  • Page 47: Reset To Factory Default

    SAM600 engineering Figure 37: PCM600: SAM600 module Simulation Mode 5.6.4 Reset to factory default Reset to Factory Default can be launched from a SAM600 system configuration context menu, see Figure 38. This clears the configuration including sample values, events and set the parameters, technical key to its default value. The physical topology is retained as it is.

  • Page 48: Indicate Module

    Indicate Module action can be launched from the module context menu, see Figure 39. This tool identifies the physical hardware module in a SAM600 system. When Indicate Module option is selected, LEDs on the corresponding hardware module flashes for 20 seconds.

  • Page 49: Communication With Pcm600 And Sam600 System

    The communication media for SAM600 system is USB. Any USB on a SAM600 module can be used to connect PCM600 in order to establish a connection with a SAM600 system. Access to a SAM600 system is possible only through PCM600 and a physical...

  • Page 50: Common Write

    Common Write collects information from the hardware modules, configured ports, parameters along with already configured sampled values and write the configuration to a SAM600 system. The process is shown in the below flow chart, Figure SAM600 Process Bus I/O System...
  • Page 51 Section 6 1MRK 511 431-UEN - Communication with PCM600 and SAM600 system The following attribute values are validated when the Common Write action is initiated from PCM600:  Technical Key  Number of SAM600 modules  Type of SAM600 modules ...

  • Page 52: Common Read

    Section 6 1MRK 511 431-UEN - Communication with PCM600 and SAM600 system Common read Perform Common Read from a SAM600 system context menu by selecting Read from IED… option, see Figure Figure 43: PCM600: Common Read Common Read collects information from SAM600 system related to configuration, parameters, sampled value streams and reconstruct the same in PCM600.
  • Page 53 Section 6 1MRK 511 431-UEN - Communication with PCM600 and SAM600 system Initiate Common Read Check Technical Key Check Number of Modules, Type of Modules, and Serial Number Check order and Interconnection between Modules Check configuration existence Read Configuration from...

  • Page 55: Event Viewer Tool

    Figure Figure 45: Even Viewer It is possible to set the number of events to be read from each SAM600 hardware module. The value need to be set in the “Read Event per Module” property under “Misc” tab in the Object Properties window.

  • Page 57: Glossary

    IEEE 1588 Precision Time Protocol Report Control Block SAM600 Standalone Merging Unit SAM600 Standalone Merging Unit SAMU Substation Communication Description System Configuration Description Language System Configuration Tool Small Form-Factor Pluggable SMVID Sample Value Identifier SAM600 Process Bus I/O System Engineering Manual...
  • Page 58 Section 8 1MRK 511 431-UEN - Glossary System Specification Tool Sample Value Universal Serial Bus Coordinated Universal Time SAM600 Process Bus I/O System Engineering Manual...

  • Page 59: Appendix A Sam600 Parameter Settings

    Appendix A SAM600 parameter settings The following tables list the SAM600 parameter settings. Parameters can be set for each SAM600 module individually or globally for the whole SAM600 system. In some instances global settings can be overwritten by module-individual settings.
  • Page 60 Parameter Secondary nominal transducer value Unit Description Rated voltage or current on the secondary side of the measurement transformer. For the SAM600-VT it is defined as the line-line value. Module Type SAM600-CT and SAM600-VT Level SAM600 Module Value Range SAM600-CT-1 (constant)
  • Page 61 Low potential, High potential, Input disabled Default Low potential Parameter Time synchronization mode Description The parameter defines the synchronization mode for a SAM600 system. Module Type Level SAM600 System Value Range Local, Pulse per second, Grandmaster clock with GPS, Master clock...
  • Page 62 Identifier of a SAM600 system. Module Type Level SAM600 System Value Range String[64] Default AA0B0Q0KF0 Parameter Customer-provided name to identify the individual SAM600 module Description Designator of a module. Module Type Level SAM600 Module Value Range String[48] Default empty string...
  • Page 64 Contact us ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 +46 (0) 21 14 69 18 www.abb.com/protection-control...

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